Bakemax BMCRS01, BMCR-FRS Installation Manual

REVERSIBLE SHEETERS

BMCRS01 BMCRS02

BMFRS01 BMFRS02 BMFRS03

INSTRUCTION MANUAL

1. GENERAL

l-l.PURPOSE

The most widely used reversible sheeter, design to code of baking industry standard, suitable for sheeting and stretching various kinds of the dough, such as: puff pastry, Danish, donut dough, croissant dough, pie dough, cookie dough, strudel, marzipan and other special dough.

Please note: Dough must be at room temperature (21C or 70F) to operate with sheeter properly

1-2.GENERAL FEATURE AND APPLICATION * The machine used heavy duty and long life sanitary conveyor belts. * Protective safety guards on both side of rollers, preventing hands to be caught by

rollers.

* Automatic overload protective prevents motor from damage. * Both side conveyor table are easily folded up in seconds to save space. * Open with a limit switch to shut off power immediately to protect operator.

PACKING SIZE

WOODEN CASES SIZE

N.W

.

G.W.

TYPE

LxVVxH(cm)

LxWxH(cm)

(Kg)

BMFRS03

68x101x178

134x134x188

216

286

FLOOR TYPE

BMFRS02

68x91x158

80x110x106

176

216

FLOORTYPE

BMFRS01

68x81x158

80x100x106

156

192

FLOOR TYPE

BMCRS02

68x91x8S

80x110x100

124

150

BENCH TYPE

BMCRS01

68x81x88

80x100x100

118

140

BENC TYPE

1-3.WARNINGS

* To warn against risks inherent in use of the machine due to failure to observe the

safety regulations.

* Dough must be at room temperature to work with the sheeter. * The machine must be used only for the purpose for which it has been designed. All

other uses are considered inappropriate and therefore unreasonable.

1-4.TRANSPORT INSTRUCTIONS

* Loading and unloading from the vehicle can be perfonned. ^ In particular the machine must not be placed on top of other materials and vice versa

either during transport or storage.

* During transport the machine must be positioned so that it cannot be knocked by

other materials loaded on the same vehicle.

sfc During unloading, place the machine carefully on the ground to prevent it being

knocked.

PACKAGING DATA :

ITEM

NAME

PURPOSE

1

Wheel

Move seat

2

Table strut

Support the conveyor

3

Extension catch pan

For protecting outflow sheet dough from falling

4

Conveyor belt

Transmission dough

5

Safety guard

protect operator in operating

6

Roller head housing

Protect of the roller

7

Movement control lever

Lever for rolling forth or back by hand control

8

Handle

Adjust the gap between upper and lower rollers

9

Indicate light

Light when switch on

10

Power switch

Start-slop switch

11

Stop switch

Emergency stop

12

Reversible running board

Switch for rolling forth or back by foot control

2. PARTS CHART OF MACHINE

2-l.MAIN DIMENSION AND NAMES OF MACHINE

ITEM

NAME

PURPOSE

1

Motor

Reducer motor

2

Table frame

Support the conveyor

3

Extension catch pan

For protecting outflow sheet dough from falling

4

Conveyor belt

Transmission dough

5

Safety guard

protect operator in operating

6

Roller head housing

Protect of the roller

7

Movement control lever

Lever for rolling foith or back by hand control

8

Handle

Adjust the gap between upper and lower rollers

9

Stop switch

Emergency stop

10

Power switch

Start-stop switch

2. PAR CHART OF MACHINE

MODEL

BMFRS03

BMFRS02

BMFRS01

BMCRS02

BMCRS01

TYPE

FLOOR TYPE

BENCH TYPE

BENCI-I TYPE

Belt width

(mm)

650

520

450

520

450

Motor power

(HP)

1 1 1

1/2

Voltage (V)

220/380

N.W./GW.

(kg)

216/286

176/216

156/192

124/150

118/140

Machine size

LxWxH(mm)

2500x1010x1220

2100x910x1120

2100x810x1120

2100x910x600

2100x810x600

Fold size

~xWxY(mm)

700x1010x1900

700x910x1630

700x810x1630

700x910x800

700x810x800

2-2. SPECIFICATIONS

8

3. MOUNTING OF MACHINE

3-1. HOW TO MOUNT THE MACHINE The machine must be installed on a horizontally-level floor. It should be pleased in a location that is convenient for both operation and maintenance. The machine safety features make it possible to stand close to the machine during operation. Choose a suitable place for installing the machine, observing the minimum distances from the walls as shown in the figure at the side. These spaces are necessary for cleaning and routine maintenance operations and also ensure safe operating conditions without the danger of dragging in and /or crushing. The room must be provided with adequate lighting and ventilation.

3-2.CONNECTING OF POWER SOURCE * Qualified personnel in accordance with applicable codes and regulations should make electrical connections. *The machine is provided with one single electrical connection with connection cable at the rear. * Check that the rating plate voltage corresponds to the mains voltage. * The machine must be connected to a manual control voltage disconnection device fitted in an easily accessible position so that the machine electrical equipment can be separated from the mains when necessary. * In particular, the system must be installed by a technically and professionally qualified electrician listed in the appropriate register. The installer is obliged to provide the customer with a declaration of conformity. Old systems should be checked in order to adapt them to the latest safety regulations and state-of-the-art.

4.OPERATION OF THE MACHINE

4-1. General operation

1. Put an appropriate amount of dough on the conveyor and press dough flatly by

hand.

2. By operating handle to adjust the gap between upper roller an lower roller as

large as possible according to dough measure. Then during the following rolling process gradually adjust the gap smaller and smaller, until sheet dough reaches the desired thickness. In the beginning, repeat spraying oil, folding, and rolling for a few times, until sheet oil and sheet dough are evenly folded in layers.

3. Turn on the electric power.

4. The conveyor belts convey the dough to be rolled through the calibration

cylinders from right to left and vice versa. This right-left direction variation is determined by the control lever as follow: When the lever is turned to the left, movement is from right to left whereas if it is turned to the right, movement

will be from left to right. * You can operate reversibly Running by FOOT CONTROL SWITCH in floor type.

5. Finish work.

4-2-1. CONTROLS OF FLOOR TYPE

1.Movement control lever... ever for rolling forth or back by hand control

2. Power switch ................... .Start-stop switch

3. Stop switch ....................... Emergency stop

4. Indicate light ..................... Light when switch on

5. Handle ........................ Adjust die gap between upper and lower rollers

6. Reversible miming board-• •-Switch for rolling forth or back by foot control

4-2-2.CONTROLS OF BENCFI TYPE

1.Movement control lever...ever for rolling forth or back by hand control

2. Power switch ..................... Start-stop switch

3. Handle ........................ Adjust the gap between upper and lower rollers

4. Stop switch ....................... .Emergency stop

4-3. CLEANING WARNING-UNPLUG MACHINE BEFORE CLEANING OR SERVICING * Alter each day's use , clean the conveyor, flour pan and surface thoroughly with

hot water and a mild soap solution and rinse with either a mild soda or vinegar

solution. Rinse thoroughly with a clean damp cloth.

- f Clean under machine occasionally.

5.CIRCUIT DIAGRAM

LS

LIMIT SWITCH OF GUARD

R.H

RIGHT HAND

R.F

RIGHT FOOT

LH

LEFT HAND

L.F

LEFT FOOT

MCR

RIGHT MICRO SWITCH

MCL

LEFT MICRO SWITCH

MOTOR

5-1. CIRCUIT DIAGRAM

NO.

MAME

NO.

MAME

1

key 2 Shaft sprocket

3

Deep groove ball bearing 600-1ZZ

4

Bearing block

5

Shaft sprocket

6

Chain

7

Chain

8

Pin bearing FC-20

9

Deep groove ball bearing 6U03ZZ

10

C. Retainer ring S-17

11

Stay

12

Chain

13

Shaft sprocket

14

Chain

15

Chain

16

Spacers

17

Washer, Oat

18

Bolt

19

Support bracket

20

Rear panel

21

Rear casing

22

Deep groove ball bearing 6205ZZ

23

C. Retainer ring R-52

24

Chain

25

C. Retainer ring S-70

26

Expansion spring

27

Connecting board

28

Lever ring

29

Chain

30

Chain

31

Deep groove ball bearing 6205ZZ

32

Chain

33

Motor

34

Conveyor belt

35

Bolt, adjustable

36

Left support braeket

37

Right support bracket

38

Extension catch pan

NO.

MAME

NO.

MAME

39

Shaft, driven

40

C. Retainer ring S-17

41

Deep groove ball bearing 6203ZZ

42

Roller

43

Rase

44

Connecting rod

45

Left support bracket

46

Right support bracket

47

Base

48

Bearing block

49

Deep groove ball bearing 6003ZZ

50

Thrust ball bearing 51203

51

Shall, roll

52

Bearing block

53

Axle, supporting

54

Nut

55

Seat, sliding

56

Deep groove ball bearing 6205ZZ

57

Up roller

58

Bolt, adjustable

59

Lever, dead

60

Link mass

61

Torsional spring

62

Bar, fulcrum

63

Strickle sweep

64

Bar, fulcrum

65

Front casing

66

Roller head housing

67

Stop pin

68

Safety guard

69

Deep groove ball bearing 6205ZZ

70

Down roller

71

Strickle sweep

72

Bolt, support

73

Bolt, anchor block

74

Set screw

75

Expansion spring

76

Rings

77

Trigger

78

Microswitch

79

Bolt, hexagon head

80

Washer, spring

NO.

MAME

NO.

MAME

81

Washer, flat

82

Trigger

83

Microswitch

84

Bolt

85

Compression spring

86

Ball

87

Fixed support

88

Locating mass

89

Movement control lever

90

Bolt, shaft

91

C. Retainer ring S-25

92

Connecting board

6.PARTS CATALOG

6-1 PARTS CATALOG FLOOR TYPE

93

Graduated scale

94

Finger

95

Handle base

96

Front panel

97

Washer, flat

98

Handle

99

Spacers

100

Spacers

101

Bolt cover

102

Fin

103

Compression spring

104

Trigger, locking pin

105

Locking mass

106

Rail rest

107

Bolt, cheese head

108

BENCH TYPE

NO.

MAME

NO.

MAME

1

key 2 Shaft sprocket

3

Deep groove ball bearing 6004ZZ

4

Bearing block

5

Shaft sprocket

6

Cham

7

Chain

8

Pin bearing FC-20

9

Deep groove ball bearing 6003ZZ

10

C. Retainer ring S-17

11

Stay

12

Chain

13

Shaft sprocket

14

Chain

15

Chain

16

Spacers

17

Washer, flat

18

Bolt

19

Support bracket

20

Rear panel

21

Rear casing

22

Deep groove ball bearing 6205ZZ

23

C. Retainer ring R-52

24

Chain

25

C. Retainer ring S-70

26

Expansion spring

27

Connecting board

28

Lever ring

29

Chain

30

Chain

31

Deep groove ball bearing 6205ZZ

32

Chain

33

Motor

34

Conveyor belt

35

Bolt, adjustable

36

Left support bracket

37

Right support bracket

38

Extension catch pan

NO.

MAME

NO.

MAME

39

Shalt, driven

40

C. Retainer ring S-17

41

Deep groove ball bearing 6203ZZ

42

Roller

43

Base

44

Connecting rod

45

Left support bracket

46

Right support bracket

47

Base

48

Bearing block

49

Deep groove ball bearing 6003ZZ

50

Thrust ball bearing 51203

51

Shaft, roll

52

Bearing block

53

Axle, supporting

54

Nut

55

Seat, sliding

56

Deep groove ball bearing 6205ZZ

57

Up roller

58

Bolt, adjustable

59

Lever, dead

60

Link mass

61

Torsional spring

62

Bar, fulcrum

63

Strickle sweep

64

Bar, fulcrum

65

Front casing

66

Roller head housing

67

Stop pin

68

Safety guard

69

Deep groove ball bearing 6205ZZ

70

Down roller

71

Strickle sweep

72

Bolt, support

73

Bolt, anchor block

74

Set screw

75

Expansion spring

76

Rings

77

Trigger

78

Microswitch

79

--------------

80

—- -

83

Microswitch

84

Boll

85

Compression spring

86

Ball

87

- —

88

Locating mass 89

Movement eontrol lever

90

Boll, shaft

91

C. Retainer ring S-25

92

Connecting board

93

Graduated scale

94

Finger

95

Handle base

96

Front panel

97

Washer, (lal

98

Handle

99

Spacers

100

Spacers

101

Bolt cover

102

103

Compression spring

104

Trigger, locking pin

105

Locking mass

106

Rail rest

107

Bolt, cheese head

108

Nut

109

Deep groove ball bearing 6003ZZ

110

Idler wheel

111

Fixed base

112

Fixed board

113

Locating mass

114

6-2.CHAIN ALLOCATION PLAN BENCH TYPE

Front

TOP: Rear Chain Allocation BOTTOM: Front Chain Allocation