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BMBD030
BMBD036
Semi Automatic Bun Divider
Operations Manual
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BMBD036 SEMI-AUTOMATIC DOUGH DIVIDER/ROUNDER
OPERATION MANUAL
CONTENTS
1. PREFACE. --------------------------------------------------------------- P2.
2. THE MACHINE INTRODUCTION. ----------------------------- P2.
3. THE MACHINE SPECIFICATION. ----------------------------- P2.
4. THE NAMES OF THE PARTS IN THIS MACHINE.— P3.
5. METHOD OF TRANSPORTATION. ----------------------------- P4.
6. METHOD OF INSTALLATION & CAUTIONS.-------------- P4.
7. OPERATION INSTRUCTION & NOTICE. -------------------- P6.
8. CLEANING & MAINTENANCE. ---------------------------------- P7.
9. ASSEMBLY BRAWING & PARTS LIST. ----------------------- P8.
10. ELECTRIC CONTROL DIAGRAM & PARTS LIST.— P12.
1. PREFACE
OUR SEMI-ATUOMATIC DOUGH DIVIDER / ROUNDER IS THE BEST HELPER IN YOUR
BAKERY. IT CAN BE YOUR BEST WORKING PARTNER IF YOU REFER THIS INSTRUCTION
MANUAL FOR USAGE AND MAINTENANCE.
2. MACHINE INTRODUCTION
OUR SEMI-AUTOMATIC DOUGH DIVIDER/ROUNDER HAS THE FUNCTION TO EVENLY
DIVIDE THE DOUGH PIECE INTO SMALL PIECES THEN ROUNDER THEM ROUNDLY. THERE
ARE TWO MODELS BMBD030 IS FOR DIVIDING EACH INTO 30 PIECES WHILE BMBD036 IS
FOR DIVIDING EACH INTO 36 PIECES.
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MODEL
BMBD030
BMBD036
DOUGH WEIGHT RANGE
GM
30-100
30-100
NUMBER OF PIECES
30
36
POWER
KW
0.75
0.75
NET WEIGHT
KG
360
360
CARTON DIM
CM
84*93*160
84*93*160
3. MACHINE SPECIFICATION
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NO.
DESIGNATION
NO.
DESIGNATION
1
BALANCE
7
SHAFT
2
YOKE
8
FRONT HOOD
3
CLAMPING LEVER
9
CUTTING HANDLE
4
COVER
10
MOULDING PLATE
5
POWER SWITCH
11
HOUSING
6
PRESSING LEVER
12
MOULDING LEVER
4. THE NAMES OF THE PARTS IN THIS MACHINE
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5. METHOD OF TRANSPORTATION
A) USING 1 TON FORKLIFT TO MOVE THE EQUIPMENT TO ADEQUATE POSITION FOR
UNPACKING.
B) TO REMOVE THE WOODEN CASE AND LEAVE THE SKID, THEN USING THE CROSS
SCREW DRIVER AND WRENCH TO REMOVER THE SIDE COVER AND 4 PIECES OF
BUTTOM FIXING M10.
C) TO LIFT UP THE NYLON BELT BY FORKLIFT, OFF THE SKID AND FIX THE EQUIPMENT
ONTO THE INSTALLATION PLACE.
6. METHOD OF INSTALLATION & CAUTIONS
METHOD OF INSTALLATION
A) THE EQUIPMENT MUST BE INSTALLED ONTO A PLAIN FLOOR.
B) THERE MUST BE SUFFICIENT SPACE AS SHOWN ON THE SKETCH FOR OPERATION
AND CLEANING
C) TO REMOVE THE COVER NO.4 AND HAVE THOSE 4 ANTI-VIBRATION PADS FIXED AT
FOUR CORNERS OF THE EQUIPMENT. IT IS REQUESTED TO ENSURE THE PADS HAVE
BEEN STEADILY FIXED AND MAKE EACH ONE HOLE IN DIAMETER OF 1/2" AT EACH
CORNER.
D) TO TIGHTLY SCREW IN 4*3/8" SCREWS AND RE-INSTALL THEM BACK TO THE
SIDE-COVER.
E) TO ASK ELECTRIC ENGINEER TO ENERGIZE AND ENSURE THE POWER MEETS
WHAT STATED ON THE NAMEPLATE.
F) TO MAKE TEST RUN ON THE MOULDING LEVEL NO. 12. THE DIRECTION OF
MOULDING NO.10 SHOULD BE COUNTER-CLOCKWISE AS THE ARROW'S DIRECTION.
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G) TO HOLD THE PRESSING LEVER NO.6 BY HAND AND INSERT IN THE PART OF TOOTH
SEGMENT NO. 1-28 ALONG THE ARROW'S DIRECTION THEN TO
TIGHTLY SCREW.
CAUTIONS
A) IT IS ESSENTIAL TO ASK PROFESSIONAL ENGINEER TO MAKE INSTALLATION AND TEST-RUN.
B) THE EQUIPMENT HAS ALREADY BEEN FILLED WITH ADEQUATE OIL UPON TEST-RUN, IF
THERE IS ANY LEAKAGE DURING TRANSPORTATION, PLEASE CHECK THE OIL CONTENT OF
SLIDE BEARING NO.1-60 AGAIN WITH PROCEDURES AS: TAKE OFF THE CLAMPING LEVER
NO.3, PULL UP THE TOP OF MACHINE, USE TWO HANDS TO PICK UP THE MOULDING PLATE
NO.10, THE OIL CONTENT SHOULD BE 5mm HIGHER THAN BOTH CONVEX SIDES FOR NORMAL
OPERATION.
C) IT WILL BE VERY HELPFUL TO ENLARGE THE OPERATION AND IT'S LIFE IF YOU SELECT A
SMOOTH PLAIN POSITION FOR FIXING THE MACHINE.
7. OPERATION INSTRUCTION
PRE-CLEANING:
A) CLEAN THE RUST PREVENTIVE OIL ON THE KNIFE NO.1-06, MOULDING PLATE NO.10,
AND THE CHECK RING.
B) BEFORE FORMAL PRODUCTION, PLEASE USE ABOUT 2KG DOUGH TO REPEATEDLY
OPERATE THE MACHINE TO ENSURE IT CAN BE WELL CLEAN AND BETTER
OPERATION AFTERWARDS.
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OPERATION:
A) TURN ON THE POWER SWITCH NO.5 TO THE RIGHT FOR STARTING IT.
B) TRY TO PRESS THE MOULDING LEVER NO.12, THE MOULDING PLATE NO.10 SHOULD
GO COUNTER-CLOCKWISE DIRECTION.
C) PREPARE THE DOUGH AND PLASTIC PLATE NO.1-36 TO PRACTICE THE PROCEDURES
FOR A COUPLE TIMES TO ENSURE YOU CAN BE FAMILIAR WITH THE PROCEDURES.
TO COMPLETELY STIR A BIG PIECE OF DOUGH WHICH ENOUGH TO BE DIVIDED INTO
30 OR 36 PIECES AND SMOOTHLY PUT IT ON THE PLASTIC PLATE NO.1-36, AFTER HAS
TO REST A SHORT TIME. WHEN THE PLASTIC PLATE NO.1-36 IS PUT ONTO THE
MOULDING PLATE NO.10 OF MACHINE. IT MUST BE FIXED STEADILY WITHOUT
MOVING.
D) TO ADJUST THE HEIGHT OF MOULDING SPACE TO BE REFERED THE WEIGHT OF
DOUGH AND THE INDICTION ON THE SCALE. SUCH AS THE CARVE OF 60 REFERS TO
60 GRAMS PER PIECE OF DOUGH. IT IS REQUIRED TO SECURELY FIXED THE SLEEVE
NUT NO.1-70 AGAIN TO PREVENT FROM LOSSING. AS IT WILL DAMAGE THE
SURFACE OF DOUGH AND MAKE IT PLAIN IF THE CARVE IS TOO SMALL AND IT WILL
NOT BE AS ROUND AS YOU EXPECT IF THE CARVE IS TOO BIG.
E) TO PULL DOWN THE PRESSING LEVER NO.6 TO HAVE THE DOUGH PRESSED TIGHTLY
AND USING LEFT HAND TO PUSH THE CUTTING HANDLE AND PRESS THE PRESSING
LEVER NO.6 TO DIVIDE THE DOUGH.
F) DEPRESS FULLY THE MOULDING LEVER NO.12 SLOWLY. HAVE ROUNDING
MOULDING PLATE NO.10 FOR 3-5 SECONDS AND SHIFT IT BACK GRADUALLY.
G) LIFT THE PRESSING LEVER NO.6 TO STOP POSITION AND REMOVE THE PLASTIC
PLATE NO.1-36 WITH ROUNDED PIECES FROM THE MACHINE.
NOTICE
A) KEEP PEOPLE OFF THE MACHINE UPON OPERATION AND THE OPERATOR ALSO SHOULD KEEP
HIMSELF (OR HERSELF) OFF THE MACHINE.
B) WHEN USING IT FOR DIVIDING AND ROUNDING, THE TOTAL WEIGHT SHOULD BE LESS THAN
3KG OR 3.6KG.
C) IT WILL DAMAGE THE CUTTING EQUIPMENT IF ANY METAL AND HARD MATERIALS
D) MIXING INTO THE DOUGH.
8. CLEANING AND MAINTENANCE
THE PARTS SHOULD BE CLEANING DAILY AFTER OPERATION
A) TURN OFF THE POWER SWITCH NO.5 AND PULL UP THE TOP OF MACHINE, WEIGHT DOWN THE
PRESSING LEVER NO.6 AND PUSH THE CUTTING HANDLE NO.33, EMERGEING CUTTING KNIFE
TO BRUSH AND CLEAN THE KNIFENO.1-06, KNIFEHEAD, DOUGH CHECK RING, MOULDING
PLATE NO.10.
B) IT'S VERY IMPORTANT TO KEEP THE OPPOSITE SIDE OF THE MOULDING PLATE NO.10 AND THE
PLASTIC PLATE NO.1-36 CLEANING.
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C) AFTER BRUSHING, PLEASE DRY UP THE PLASTIC PLATE NO.1-36 BY NATURE, BUT CAN'T BE
ROASTED, FREEZED OR PLACED IT AT RANDOM, IT WILL BE
DETERIORATED.
MAINTENANCE
A) IF THE ROUNDER WORKS SLOWER, IT MEANS THE BELT IS LOOSE AFTER USING FOR A
COUPLE YEARS. PLEASE ADJUST IT BY TIGHTEN THE SCREWS.
B) USING LUBRICANT OIL SUCH AS A360B LUBRICANT OR PHILIP PF FOOD OIL FOR
MAINTENANCE. IT IS DEFINITELY PROHIBITTED TO US GENERAL OIL OR FOOD OIL
TO DO MAINTENANCE.
C) PLEASE CHECK THE SUFFICIENCY OF THE OIL CONTENT OF SLIDE BEARING NO.1-60
EVERY 3 MONTHS. WHEN RE-FILLING OVER 5mm. PLEASE ADD MEDIUM
CIRCULATION R68 OIL AS THE SAME TIME.
For more information visit www.bakemax.com or call 1.800.565.2253
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