Bakbar GE570 Installation Manual

INSTALLATION AND OPERATION MANUAL
GAS TARGET TOP RANGE / ELECTRIC OVENS
GE570 / GE576
For use in GB & IE
230561-14
MANUFACTURED BY
Moffat Limited
Rolleston 7675 New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited E.Mail: vsales@moffat.com.au Main Office: (tel): +61 (03) 9518 3888
(fax): +61 (03 9518 3838
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 366 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. December 2014.
Contents
Blue Seal Gas Target Top Range / Electric Ovens
GE570 Gas Target Top Range / Electric Static Oven. GE576 Gas Target Top Range / Electric Convection Oven.
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements Electrical Connection
Dimensions ................................................................................................ 7
Installation ................................................................................................ 8
Installation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Commissioning
Operation................................................................................................. 12
Operation Guide Description of Controls Lighting the Pilot Burner (Target Top) Lighting the Main Burner (Target Top) Oven
Cleaning and Maintenance ...................................................................... 15
General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance
Fault Finding............................................................................................ 17
Wiring Schematic .................................................................................... 18
GE570 GE576
Gas Conversion and Specifications ......................................................... 22
Conversion Procedure Gas Specifications
Replacement Parts List ........................................................................... 28
Introduction
We are confident that you will be delighted with your BLUE SEAL Gas Target Top Range / Electric Oven, and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your questi on.
CE Only:
These instructions are only valid if country code appears on appliance. If code does not appear on appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to conditions for use in that country.
Warning
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
I
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
INSTRUCTIONS LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
Warning
Warning
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
 T  I
 DO NOT

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

This appliance is for professional use and is only to be used by qualified persons.

Only authorised service persons are to carry out installation, servicing or gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

DO NOT operate the appliance without the legs supplied, fitted.
Caution
2
Specifications
Model Numbers Covered in this Specification
GE570 Gas Target Top Range / Electric Static Oven - 900mm. GE576 Gas Target Top Range / Electric Convection Oven - 900mm.
General
A commercial heavy duty, gas fired Target Top having a high output, two stage double-ring cast iron burner offering accurate temperature control and infinitely variable heat with the heat radiating out from the centre of the Target Top. The Main Burner is located underneath removable cast target top plates. With a heavy duty, high efficiency electric static or convection oven options, fitted with a 900mm,
6.5kW electric static oven and a 6.6kW Convection Oven created for compact modular kitchens. Both ovens are fitted with 4.5kW bottom element and 2.0kW top element. The Convection oven is fitted with a 100W oven fan motor.
3
Specifications
Gas Supply Requirements
- Australia:
Input Rate (N.H.G.C.) Gas Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) Gas Connection
Natural Gas LP Gas (Propane)
Target Top Target Top
45 MJ/hr 45 MJ/hr
1.0 kPa 2.60 kPa
3
/4” B.S.P. Male
- New Zealand:
Input Rate (N.H.G.C.) Gas Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa Burner Operating Pressure (*) Gas Connection
Natural Gas LP Gas
45 MJ/hr 45 MJ/hr
1.0 kPa 2.60 kPa
3
/4” B.S.P. Male
- UK Only:
Category: II Flue Type: A
2H3P.
1.
Heat Input (nett)
Gas Rate (nett) Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure (*) 9.9 mbar 26.8 mbar Gas Connection
Nominal Reduced Nominal Reduced
Natural Gas (G20) Propane (G31)
11.5 kW 11.5 kW
4.7 kW 7.9 kW
1.22 m3/hr 0.89 kg/hr
0.50 m3/hr 0.61 kg/hr
3
/4” B.S.P. Male
* Measure burner operating pressure at target top hob manifold test point with target top burner
(Inner and Outer Ring) operating at full setting. Operating pressure is ex-factory set through appliance regulator and not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas Conversion’ section for details).
4
- All Other Markets:
Specifications
Input Rate (N.H.G.C.) Gas Supply Pressure 1.13 - 3.40 kPa 0.75 - 1.50 kPa Burner Operating Pressure (*) 0.95 kPa 0.63 kPa Gas Connection
Natural Gas Town Gas (**)
45 MJ/hr 45 MJ/hr
3
/4” B.S.P. Male
Input Rate (N.H.G.C.) Gas Supply Pressure 2.75 - 4.50 kPa 2.75 - 4.50 kPa Burner Operating Pressure (*)
Gas Connection
LP Gas (Propane) Butane
45 MJ/hr 45 MJ/hr
2.60 kPa 2.60 kPa
3
/4” B.S.P. Male
NOTE:
 (**) Measure burner operating pressure at target top hob manifold test point with target
top burner (Inner and outer ring) operating at full setting.
 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be
adjusted, apart from when converting between gasses, if required.
 TOWN GAS Only - Burner operating pressure is to be adjusted using adjustable gas
regulator supplied. Town Gas Option is only available with specific ex-factory built Town Gas models, which can also be converted to any other gas. Standard models can only be converted between Nat. Gas, LP Gas and Butane, but not Town Gas.
 Refer to ‘Gas Conversion and Specifications' section of this manual for further
details.
Gas Connection
Gas supply connection point is located at rear of the appliance, 130mm from right hand side, 32mm from rear, 655mm from floor and is reached from beneath appliance. An optional underside connection is available. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male thread.
5
Specifications
Electrical Supply Requirements
MODEL
GE570
GE576
1-Phase Connection
1P+N+E, 230-240V
6.5 kW,
26.6 Amps @ 235 V
6.8 kW,
27.9 Amps @ 235 V
6.5 kW
6.8 kW
3-Phase Connection
3P+N+E, 400-415V
L1 - 8.2 Amps L2 - 9.2 Amps L3 - 9.2 Amps
L1 - 9.5 Amps L2 - 9.2 Amps L3 - 9.2 Amps
Electrical Connection
Warning
THIS APPLIANCE MUST BE EARTHED. IF SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A SUITABLY
QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
Electrical supply connection point is located at rear of appliance, approximately 74mm from right hand side, 501mm from rear and 150mm from floor.
When connecting this electric appliance to mains supply, ensure following is carried out:-
 An isolating switch is fitted within 2m of appliance, but not on appliance and in such a position
that user does not have to reach across cooking surface.
 Supply cord shall be oil-resistant, sheathed flexible cable and not lighter than ordinary
polychloroprene or other equivalent synthetic elastomer sheathed cord (as per AS/NZS 3191 part
2.10.11. or IEC 60245-IEC-57) e.g. HO5 RN-F Type.
 Branch supply line shall be individually overload protected to correct current rating and supply
chord shall be protected against any mechanical or thermal damage.
 A grommet is fitted around wiring entry hole into appliance.  All wiring connections must be tight.
Refer to appropriate wiring standards for size of cable that is to be supplied to an appliance for current drawn on that line.
6
Dimensions GE570 / GE576
Dimensions
7
Installation
Installation Requirements
NOTE:
 It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local gas, electrical and health and safety requirements.
 This appliance shall be installed with sufficient ventilation to prevent occurrence of
unacceptable concentrations of health harmful substances in the room, appliance is installed in.
Blue Seal Target Top Range / Electric Ovens are designed to provide years of satisf actory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas, electrical and fire safety.
AUSTRALIA: - AS5601 - Gas Installations. NEW ZEALAND: - NZS5261 - Gas Installation. Australia / New Zealand: - AS/NZS3000 - Wiring Rules. UNITED KINGDOM - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 1 & 2 - Installation Flueing & Ventilation.
- BS7671 - Requirements for Electrical Installation.
Installations must be carried out by authorised persons only. Failure to install equipment to relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
IRELAND: - IS 820 - Non - Domestic Gas Installations.
 Remove all packaging and transit protection from appliance including all protective plastic coating
from exterior stainless steel panels.
 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.  Report any deficiencies to distributor who supplied appliance.  Check available gas and electrical supply is correct to that shown on rating plate located on front
right hand corner of bottom sill.
Location
1. Installation must allow for a sufficient flow of fresh air for combustion air supply.
Combustion Air Requirements:
RN8110GE RN8110GEC
Natural Gas 12m LPG 12m Town Gas 12m
3
/hr 12m3/hr
3
/hr 12m3/hr
3
/hr 12m3/hr
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. Minimum installation clearances shown overleaf are to be adhered to.
5. Position appliance in its approximate working position.
6. All air for burner combustion is supplied from beneath appliance. Legs must always be fitted and no obstructions placed beneath or around base of appliance, as obstructions will cause incorrect operation and / or failure of appliance.
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