Baja Motorsports WD400-U Operator's Manual
WD400U-2
Read this manual carefully. It contains important safety information. No one
under the age of 16 should operate this ATV.
OWNER’S MANUAL
Minimum Age Requirement 16
For More information on ATV Safety Contact
the Baja ATV Safety Hotline at: 866-260-8630
Always wear a helmet; It could save your life!
Do not remove this operator’s manual from this vehicle, according to guidelines with the U.S. Consumer Product Safety Commission.
Please obtain, review and follow provincial/ municipal governments acts and
regulations pertaining to owning and operating an off-road vehicle.
REV. B (US)
012809
“YOUR ATV CAN BE HAZARDOUS TO OPERATE. A
collision or rollover can occur quickly, even during
routine maneuvers such as turning and driving on hills or
over obstacles, if you fail to take proper precautions.
For your safety, understand and follow all the warnings
contained in this owner’s manual and the labels on your
vehicle. Failure to follow these warning can result in
SEVER INJURY OR DEATH.
Keep the owner’s manual with your vehicle at all times.”
! WARNING
Failure to follow the age recommendations for this ATV.
Failure to supervise children under 16 on ATV models intended for their use.
Use by children of ATVs that are not recommended for their age can lead to severe
injury or death of the child.
Even though a child may be within the age group for which an ATV is recommended,
he or she may not have the skills, abilities, or judgement needed to operate the ATV
safely and may be involved in a serious accident.
Category Y (Youth Model) ATV. An ATV of appropriate size intended for recreational
use under adult supervision by an operator under age 16. Youth model ATVs can
further be categorized as follows:
Category Y-6+ ATV. A Category Y-6+ ATV is a youth model ATV that is intended for
use by children age 6 or older
Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended for
use by children age 10 or older.
Category Y-12+ ATV. A Category Y-12+ ATV is a youth model ATV that is intended for
use by children age 12 or older.
Category T (Transitional Model) ATV. A Category T ATV is an ATV of appropriate
size that is intended for recreational use by an operator age 14 or older under adult
supervision, or by an operator age 16 or older.
Congratulations on your purchase of the Baja Inc. WD400U-2 ATV.
This ATV is guaranteed to be free of manufacturing defects in
material and workmanship for a period of 90 days from the date of
purchase. During the warranty period BAJA INC. will at its option,
repair, provide replacement parts or replace your Baja Inc. 400cc
ATV at no charge. This warranty does not cover normal wear items
or damage caused by neglect or misuse of the product.
Engine Warranty – 90 days
Frame Warranty – 90 days
Warranty is void if:
Frame is bent or broken due to abuse
The wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
BAJA MOTORSPORTS is not liable for any damage claim or
liability claim personal or otherwise resulting from the operation of
this product in any way.
Should you experience a problem with your vehicle, please call Baja Inc.
customer service line toll free at 1-888-863-2252 between the hours of
7am and 5pm Monday through Friday MST (Mountain Standard Time).
MDT (Mountain Daylight Time) during the daylight saving time. You will be
instructed how to proceed.
A COPY OF THE SALES RECEIPT IS REQUIRED.
III
!
This manual should be considered as a permanent
part of the vehicle and should remain with the
vehicle when resold or otherwise transferred to
a new owner or operator. The manual contains
important safety information and instructions
which should be read carefully before operating the
WARNING
vehicle.
!
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
CALIFORNIA PROPOSITION 65
WARNING
IV
Table of Contents
IMPORTANT ........................................................................................................ 3
FOREWORD ........................................................................................................ 3
NOTICE TO THE USER ....................................................................................... 4
BAJA INC. WD400U-2 ATV ................................................................................. 8
FUEL AND OIL ..................................................................................................... 9
LOCATION OF WARNING LABELS ................................................................... 10
INDICATOR LIGHTS............................................................................................ 12
HANDLEBAR & SWITCH .................................................................................... 13
LEFT HANDLEBAR ..................................................................................... 13
RIGHT HANDLEBAR ................................................................................... 14
REAR FOOT BRAKE .................................................................................. 14
FUEL VALVE ................................................................................................ 15
FUEL TANK CAP ......................................................................................... 15
SEAT LOCK ................................................................................................. 16
RIDING YOUR ATV .............................................................................................. 17
BEFORE RIDING ......................................................................................... 17
INSPECTION BEFORE RIDING .................................................................. 18
SAFETY GEAR ............................................................................................ 20
BREAK-IN .................................................................................................... 21
STARTING THE ENGINE ............................................................................. 25
STARTING OFF ........................................................................................... 26
MANUAL PULL START ............................................................................... 27
DRIVE SELECT............................................................................................. 28
2WD/4WD BUTTON..................................................................................... 29
BRAKING ..................................................................................................... 30
TURNING ..................................................................................................... 31
OPERATION ON HILLS ............................................................................... 32
RIDING OVER OBSTACLES ....................................................................... 35
SKIDDING OR SLIDING .............................................................................. 36
RIDING THROUGH WATER ........................................................................ 37
RIDING IN COLD WEATHER ...................................................................... 38
DRESSING FOR COLD WEATHER RIDING............................................... 39
RIDING ON SNOW OR ICE ......................................................................... 40
ACCESSORY USE AND VEHICLE LOADING .................................................... 41
INSPECTION AND MAINTENANCE ................................................................... 43
TOOLS ......................................................................................................... 45
SPARK PLUG .............................................................................................. 45
VALVE INSPECTION.......................................................................................47
BATTERY INSTALLATION .......................................................................... 48
FUSE REPLACEMENT ................................................................................ 52
1
Table of Contents
HEADLIGHT/TAILLIGHT REPLACEMENT ................................................. 52
THROTTLE LEVER ADJUSTMENT ............................................................ 53
IDLE SPEED ADJUSTMENT ....................................................................... 54
FUEL HOSE ................................................................................................. 54
ENGINE OIL/OIL FILTER ............................................................................. 55
AIR FILTER .................................................................................................. 57
FRONT/REAR GEAR CASE LUBRICATION .............................................. 60
TIRES ........................................................................................................... 61
FRONT DISK BRAKES ............................................................................... 64
REAR DRUM BRAKE ................................................................................. 64
MUFFLER/ SPARK ARRESTER.................................................................. 66
OIL COOLER CLEANING PROCEDURE .................................................... 68
GENERAL LUBRICATION ........................................................................... 70
TROUBLESHOOTING ......................................................................................... 71
TRANSPORTING ................................................................................................. 74
CLEANING PROCEDURE ................................................................................... 75
STORAGE PROCEDURE .................................................................................... 77
SERIAL NUMBER LOCATION ............................................................................ 78
SPECIFICATIONS ................................................................................................ 79
EMISSION SYSTEM CONTROL WARRANTY....................................................
2
Please read this manual and follow all instructions carefully. To emphasize
the special information, the symbol and the words WARNING or CAUTION
have some special meanings. Pay great attention to the messages.
WARNING
Indicates a potential hazard that could result in death or injury.
CAUTION
Indicates a potential hazard that could result in vehicle damage.
NOTE: Indicating special information which is to make maintenance easier or
instructions clearer.
WARNING and CAUTION are arranged like this:
WARNING-or-CAUTION
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if you ignore
the WARNING or CAUTION.
The third part will describe HOW TO AVOID THE HAZARD.
This user’s manual contains important safety and maintenance information.
Read it carefully before riding. Failing to follow the warnings contained in this
manual could result in INJURY or DEATH.
It is important that this manual remain with the vehicle when you transfer it to
another user or owner.
All information, illustrations, photographs and specications contained in
this manual are based on the latest product information available at the time
of publication. Due to improvements or other changes, there will be some
discrepancies in this manual. We reserve the right to make product changes
at any time, without notice and without incurring any obligation to make the
same or similar changes to the vehicle previously built or sold.
3
We believe in conservation and protection of the earth’s natural resources. We
encourage every vehicle owner and operator to do the same by obeying posted
signs and riding only in areas designated and approved for off-road recreational
use.
NOTICE TO PARENTS
This ATV is built for use by children age 16 and older, but the users manual is
written for adults who will be supervising the children, we strongly recommend ,
therefore, that you review this entire manual with your child and carefully explain
the instructions, requirements, and warnings it contains so that your child can
understand them.
Children differ in skills, physical abilities, and judgement. Some children may not
be able to operate an ATV safely. Parents should supervise their child’s use of the
ATV at all times. Parents should permit continued use only if they determine that
the child has the ability to operate the ATV safely.
It is very important that every child who rides the ATV should complete a training
course.
THIS ATV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. An ATV
handles differently from other vehicles including motorcycles and cars. A collision
or rollover can occur quickly, even during routine maneuvers such as turning and
driving on hills or over obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
· Read this manual and all labels carefully and follow the operating procedures
described.
· Never operate an ATV without proper instruction. Take a training course.
Beginner should receive training from a certied instructor. Contact an
authorized ATV dealer or call SVIA at 1-800-887-2887 to nd out about the
training courses nearest you.
· Always follow these age recommendations:
Category Y (Youth Model) ATV. An ATV of appropriate size intended for recreational
use under adult supervision by an operator under age 16. Youth model ATVs can
further be categorized as follows:
Category Y-6+ ATV. A Category Y-6+ ATV is a youth model ATV that is intended for
use by children age 6 or older
4
Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended
for use by children age 10 or older.
Category Y-12+ ATV. A Category Y-12+ ATV is a youth model ATV that is intended
for use by children age 12 or older.
Category T (Transitional Model) ATV. A Category T ATV is an ATV of appropriate
size that is intended for recreational use by an operator age 14 or older under adult
supervision, or by an operator age 16 or older.
· Never allow a child under age 16 to operate an ATV without adult supervision,
and never allow continued use of an ATV by a child if he or she does not have
the abilities to operate it safely.
Never carry a passenger on an ATV.
· Never operate an ATV on any paved surfaces, including sidewalks, driveways,
parking lots and streets.
· Never operate an ATV on any public street, road or highway, even a dirt or
gravel one.
· Never operate an ATV without wearing an approved motorcycle helmet that
ts properly. You should also wear eye protection (goggles or face shield),
gloves, boots, long-sleeved shirt or jacket, and long pants.
· Never consume alcohol or drugs before or while operating this ATV.
· Never operate this ATV at excessive speeds. Always go at a speed that is
proper for the terrain, visibility and operating conditions, and your experience.
· Never attempt wheelies, jumps, or other stunts.
· Always inspect your ATV each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance
procedures and schedules described in this manual.
· Always keep both hands on the handlebars and both feet on the footrests of
the ATV during operation.
· Always go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
· Never operate on excessively rough, slippery or loose terrain until you have
learned and practiced the skills necessary to control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.
· Always follow proper procedures for turning as described in this manual.
Practice turning at low speeds before attempting to turn at faster speeds. Do
not turn at excessive speeds.
· Never operate that ATV on hills too steep for the ATV or for your abilities.
Practice on smaller hills before attempting larger hills.
5
· Always follow proper procedures for climbing hills as described in this
manual. Check the terrain carefully before you start up any hill. Never climb
hills with excessively slipper or loose surfaces. Shift you weight forward.
Never open the throttle suddenly or make sudden gear changes. Never go
over the top of any hill at high speed.
· Always follow proper procedures for going down hills and for braking on hills
as described in this manual. Check the terrain carefully before you start down
any hill. Shift your weight backward. Never go down a hill at high speed. Avoid
going down a hill at an angle that would cause the vehicle to lean sharply to
one side. Go straight down the hill where possible.
· Always follow proper procedures for crossing the side of a hill as described
in this manual. Avoid hills with excessively slippery or loose surfaces. Shift
your weight to the uphill side of the ATV. Never attempt to turn the ATV around
on any hill until you have mastered the turning technique described in this
manual on level ground. Avoid crossing the side of a steep hill if possible.
· Always use proper procedures if you stall or roll backwards when climbing
a hill. To avoid stalling, use proper gear and maintain a steady speed when
climbing a hill. If you stall or roll backwards, follow the special procedure for
braking described in this manual. Dismount on the uphill side or to a side
if pointed straight uphill. Turn the ATV around and remount, following the
procedure described in this manual.
· Always check for obstacles before operating in a new area. Never attempt
to operate over large obstacles, such as large rocks or fallen trees. Always
follow proper procedures when operating over obstacles as described in this
manual.
· Always be careful when skidding or sliding. Learn to safely control skidding
or sliding by practicing at low speeds and on level, smooth terrain. On
extremely slippery surfaces, such as ice, go slowly and be very cautious in
order to reduce the chance of skidding or sliding out of control.
· Never operate an ATV in fast owing water or in water deeper than that
specied in this manual. Remember that wet brakes may have reduced
stopping ability. Test your brakes after leaving water. If necessary, apply
them several times to let friction dry out the linings.
· Always use the size and type tires specied in this manual. Always maintain
proper tire pressure as described in this manual.
6
· Never modify an ATV through improper installation or use of accessories.
· Never exceed the stated load capacity for an ATV. Cargo should be properly
distributed and securely attached. Reduce speed and follow instructions in
this manual for carrying cargo. Allow greater distance for braking.
· The combined weight of the rider and any accessories or cargo must never
exceed the vehicle’s load capacity of 463 lbs (210 kg).
· Do not tow a trailer. This vehicle is not designed for such use.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety
Commission at 1-800-638-2772, SVIA 1-800-887-2877, or Baja Safety Hotline at
1-866-260-8630
7
WD400U-2
Two/Four wheel
transforming button
Headlight
Front tire
Rear luggage
carrier
Seat cushion
Fuel valve
Oil ll
plug
Rear shock
[Left]
Fuel
cap
Manual pull start
Taillight
Front luggage
carrier
Exhaust
silencer
Rear tire
Front bumper
Front
shocks
Brake pedal
[Right]
8
FUEL AND OIL
FUEL
The proper fuel is very important for the engine. Ensure that there is no
dust, dirt, or water which has mixed in the fuel. Please use regular unleaded
gasoline
ENGINE OIL
Your 400cc ATV has a four-stroke engine. Please use oil as described in the
chart below. By using the prescribe oil, you will realize the best lubrication for
the engine.
SAE 10W-30
ENGINE
SAE 5W-30
°C
-30
-20-4-10140321050206830
TEMP.
°F
-22
Use the chart to select a viscosity rating based on the temperature range in
your area.
9
SAE 20W-40
86
40
104
LOCATION OF WARNING LABELS
Read and follow all of the warnings labels on your ATV. Make sure you
understand all the labels. Keep the labels on the ATV. Do not remove them
for any reason. If a label comes off or becomes difcult to read, you should
get a replacement by contacting Baja Motorsports.
4
3
5
2
1
7
6
8
10
1
Improper ATV use can result in
WARNING
SEVERE INJURY or
DEATH
5
WARNING
!
“Must stop before
changing to 2WD/4WD”
ALWAYS USE AN
APPROVED HELMET
AND PROTECTIVE
NEVER OPERATE
ALWAYS
LOCATE AND READ OWNER’S MANUAL CAREFULLY BEFORE OPERATING.
NEVER USE
ON PUBLIC
GEAR
Without proper training or instruction.
At speeds too fast for your skills or the condition.
On public roads, a collision can occur with
another vehicle.
With passenger-passengers affect balance and
steering and increase risk of losing control.
Use proper riding techniques to avoid vehicle
overturns on hills and rough terrain and in turns.
Avoid paved surfaces-pavement may seriously affect
handling and control.
ROADS
:
:
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
2
NEVER CARRY
PASSENGERS
WARNING
NEVER USE
WITH DRUGS
OR ALCOHOL
UNDER
16
Operation of the ATV by children under
the age of 16 increases the risk of severe
NEVER
3
THIS VEHICLE IS AN ALL-TERRAIN
VEHICLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS
4
LOAD LIMIT
40kg (88lbs)
injury or death.
permit children under age 16
to operate this ATV.
!
WARNING
WARNING
NEVER sit here
6
WARNING
NEVER ride as a passenger.
Passenger can cause a loss
of control, resulting in
SEVERE INJURY or DEATH.
7
LOAD LIMIT
80kg (176lbs)
8
WARNING
WARNING
NEVER sit here
IMPROPER TIRE PRESSURE OR
OVERLOADING CAN CAUSE LOSS
OF CONTROL.
LOSS OF CONTROL CAN RESULT
IN SEVERE INJURY OR DEATH.
COLD TIRE PRESSURE:
Recommended: Front 5psi, Rear 5psi
Never set tire pressure below the
recommended level. It could cause the tire to
dislodge from the rim.
LOADING
Maximum vehicle capacity is: 210Kg (463 lbs.)
Maximum capacity includes the weight of the
operator, cargo, and accessories plus the veritcal
weight on trailer hitch.
11
INDICATOR LIGHTS
Headlight
Kilometers/
hour
Neutral Light
Indicator
Km/h to mph button
Reverse Light
Indicator
Fan
Miles per hour
Four Wheel Drive
Indicator
Oil Temperature
warning
Reverse light indicator- Light will illuminate when the ATV is in Reverse.
Neutral light indicator- Light will illuminate when the ATV is in Neutral.
Four wheel drive indicator- Light will illuminate when the ATV is in four
wheel drive, 2WD/4WD button is pressed In.
Oil Temperature warning- Light will illuminate when oil temperature is too
hot. Stop the engine as soon as possible and allow engine to cool for at least
10 minutes.
Fan- Light will illuminate when fan is “ON”.
Headlight- Light will illuminate when headlights are “ON”.
Kilometers/hour- Light will illuminate when odometer is reading in kilome-
ters.
Miles per hour- Light will illuminate when odometer is reading in miles.
12
LEFT HANDLEBAR SWITCHES
AND PARKING BRAKE
Parking brake
Light switch
On/Off
switch
Start Button
Manual Choke lever
OpenClosed
Light switch
When switch is in the top position the headlight, taillight and meter light illuminates. When switch is in the center the taillight and meter light illuminates.
When switch is in the bottom position the headlight, taillight and meter light
will NOT come on.
On/Off switch
On. When the switch is placed in this position the engine is on.
Off. When the switch is placed in this position the engine is off.
Start Button
Depress start button to start the engine.
Manual Choke switch
When switch is left, the choke is closed. When switch is right, the choke is
open.
Parking Brake
When the parking brake is set the ATV will not be able to move. To set: Hold
brake handle in and push parking brake down.
13
RIGHT HANDLEBAR, FRONT BRAKE
LEVER AND THUMB THROTTLE
Brake uid reservoir
Throttle cable
adjustment
Throttle lever
2WD/4WD button
Front brake
lever
Throttle lever
Controls engine and ATV speed. Operate this lever with your thumb.
Push it forward to increase engine and ATV speed. Release it to
decrease engine and ATV speed.
Front brake lever
Squeeze lever toward hand grip to apply front brakes.
2WD/4WD button
When this button is depressed the ATV is in Four wheel drive. When
button is pressed again (button out) , the ATV is Two wheel drive.
Only press this button when the ATV is stopped. Do not press this
button while the ATV is moving.
Throttle cable adjustment
Remove cover and rotate throttle cable adjusting screw to adjust the
slack of throttle cable.
REAR FOOT BRAKE
Foot brake located on the right hand side of the
ATV. Foot brake stops the rear wheels.
14
FUEL VALVE
This vehicle has one manually operated fuel valve. There are 3 positions
“ON” “OFF” “RESERVE”
“ON” position (arrow pointing down)
In this position, fuel is allowed to ow into the carburetor when the
engine is running or being started.
“OFF” position (arrow pointing left)
In this position the fuel is shut off from the carburetor. The fuel
valve needs to be placed in this position when the ATV is not in use
“RESERVE” position (arrow pointing up)
If the fuel level in the fuel tank becomes to low for the engine to
stay running while the fuel valve is in the “ON” position, turn
the fuel valve to “RESERVE”. This will allow the engine to begin
using the reserve fuel supply. You will need to re-fuel as soon as
possible. Once re-fueled, turn the valve back to the “ON “ Position
FUEL TANK CAP
To open the fuel tank cap, take the end of the
vent tube out from the vehicle body; turn the
fuel tank cap counterclockwise. To close the
fuel tank cap, turn it clockwise and close it
securely. Be sure that the vent tube securely
connects to the cap as shown
Fuel level
Filler neck
15
WARNING
Overlling the fuel tank could be hazardous.
If you overll the fuel tank, fuel may overow when it expands.
Expanding is due to heat from engine or sun. Overheated fuel could
easily catch re.
Stop adding fuel when the fuel level reaches the bottom of the ller
neck.
WARNING
Improper fueling of the ATV could be hazardous.
Failing to follow safety precautions when refueling could result in a
re or let you to breathe toxic fumes.
Refuel in a well ventilated area. Make sure the engine is off and
avoid spilling fuel on a hot engine. Do not smoke, and make sure
there are no open ames or sparks in the area. Avoid breathing
gasoline vapors. Keep children and pets away when you are
refueling the ATV.
SEAT LOCK
To remove the seat, pull the seat lock lever
up. Raise the rear end of the seat and slide it
back
To lock the seat, slide the seat lever into its
retainer and push down rmly.
WARNING
Improperly installing the seat could be hazardous.
Failing to install the seat properly could allow the seat to move and
cause the rider to lose control.
Make sure you are in proper position and the seat is attached
securely when installed.
16
RIDING YOUR ATV
WHAT YOU SHOULD KNOW BEFORE RIDING
Before riding, you should read all the following information carefully. If you
are properly prepared, you will have a more enjoyable ride.
Before riding, you should nd a good place to practice the skills. Find a at,
open area with enough space to practice the new skills.
WARNING
Operating this ATV without proper instruction.
The risk of an accident is greatly increased if the operator does not know
how to operate the ATV properly in different situations and on different
types of terrain.
Beginning and inexperienced operators should complete the certied
training course offered by SVIA (www.svia.org). They should then
regularly practice the skills learned in the course and the operating
techniques described in the owner’s manual.
For more information about the training course, contact an authorized
ATV dealer or call SVIA at 1-800-887-2887. For More information on ATV
Safety Contact the Baja ATV Safety Hotline at: 866-260-8630
Make sure that it is legal to ride in the area you selected. Review the local laws and
make sure you are not trespassing. Call the police if you don’t know where you
can ride.
Protect your riding areas. When you are riding, remember to keep the terrain
in good condition. Don’t destroy plants, trees or other vegetation. Don’t litter
and don’t bother wildlife. With your help, your riding area can remain open for
use in the future.
After you have found a good place to practice, review the control system on
your ATV before riding. Learn to nd these controls without looking for them,
because you will not have time to look for them when you are riding.
Canadian residents must obtain, review, and follow all provincial and municipal
government acts and regulations pertaining to owning and operating an off-road
vehicle.
17
INSPECTION BEFORE RIDING
ITEM TO CHECK CONTENT
Steering Smoothness; No restriction of movement; No play or
looseness
Brakes Proper brake lever free play; enough brake force;
Parking brake effectiveness
Tires Proper air pressure; Enough tread depth; No cracks,
rips, or other damages
Fuel Enough fuel for the intended trip; Fuel hose connected
securely; No damage to fuel tank or cap; Fuel tank cap
closed securely
Engine stop switch Proper operation
Engine oil Proper level – Check oil by inspecting Engine Oil
Dip Stick. The engine oil should be between the
Minimum and Maximum lines.
Throttle Proper free play of throttle lever; smooth response;
quick return to idle position
General condition Bolts and nuts are tight; no rattle from any parts of
the engine when running, no visible evidence of
Damage
WARNING
Failing to inspect the ATV before operating could be hazardous. Failing
to perform proper maintenance could also be hazardous.
Failing to inspect and maintain your ATV could increases the chances of
an accident or equipment damage
Always inspect your ATV each time before riding, and make sure it is in a safe
operating condition. Refer to the INSPECTION AND MAINTENANCE section in
this manual.
18
WARNING
Operating this ATV with improper tires, or improper tire air pressure could be hazardous.
If you use improper tires or improper air pressure, you may lose control of the
ATV. This will cause an accident.
Always use the tires with size and type tires specied in this user’s manual.
Always maintain proper tire air pressure as described in the INSPECTION AND
MAINTENANCE section.
WARNING
Overloading could be hazardous.
Overloading could cause changes in vehicle handling and could lead to an accident.
Never exceed the stated load capacity for this ATV. Refer to the ACCESSORY
USE AND VEHICLE LOADING section in this manual.
WARNING
Operating this ATV with improper modications could be hazardous.
Improper installation of accessories or modications to this vehicle may cause
changes in handling. In some situations, this could lead to an accident.
Never modify this ATV through improper installation or use of accessories.
Refer to the ACCESSORY USE AND LOADING section in this manual.
Check the condition of the ATV to make sure that the ATV does not have mechanical
problems or you could get stranded when you ride. Before riding the ATV, be sure to
check the above items. Be sure your ATV is in good condition to ensure the safety of
the rider.
WARNING
Performing maintenance items when the engine is running could be hazardous.
You could be severely injured if your hands or clothing get caught in moving
ATV parts.
Shut the engine off when performing maintenance checks, except checking the
engine stop switch and throttle.
19
SAFETY GEAR
A DOT approved motorcycle helmet is the most important part of your safety gear.
A DOT approved motorcycle helmet can help prevent a serious head injury. Choose
a helmet that ts snugly. Motorcycle dealers can help in selecting a good quality
helmet which ts properly.
WARNING
Operating this ATV without wearing an approved motorcycle helmet,
eye protection and protective clothing.
Operating without an approved motorcycle helmet increases your
chances of a severe head injury or death in the event of an accident.
Operating without eye protection can result in an accident and
increases your chances of a severe injury in the event of an accident.
Operating without protective clothing increases your chances of
severe injury in the event of an accident.
Always wear an approved motorcycle helmet that ts properly.
You should also wear: ● eye protection (goggles or face shield)
● gloves
● boots
● long-sleeved shirt or jacket
● long pants
You should wear eye protection when you ride. If a rock or a branch hits your eyes,
you could be severely injured. Wear goggles or a face shield.
Wear proper clothing when you ride. Proper clothes can protect you from injury.
Wear a good pair of gloves, strong boots that are over the ankle, long pants, and a
long sleeve shirt
Helmet
Long-sleeved shirt
Gloves
20
Eye Protection
Long pants
Boots
CAUTION
Failure to follow Break-In procedures can signicantly shorten the life of your
vehicle.
By not following Break-In procedure, you risk causing excessive wear, and
damaging the engine.
Be careful to correctly follow Break-in Procedure.
BREAK-IN
The rst month is the most important in the life of your vehicle. Proper
operation during this break-in period will be helpful for assuring maximum
life and performance of your new vehicle. The following guidelines explain
proper break-in procedures.
Maximum Throttle Opening Recommendation
During the rst 10 hours of operation, you should always use less than ½
throttle opening.
Vary the Engine Rotating Speed
Vary the engine rotating speed during the break-in period. This allows the
parts to “load” and then “unload” (allowing the parts to cool). Although it is
essential to place some stress on the engine components during break-in,
you must be careful not to load the engine too much.
Avoid Constant Low Rotating Speed
Operating the engine at constant low rotating speed (light load) can cause
parts to glaze and not seal properly. Allow the engine to accelerate freely
without exceeding the maximum throttle limit.
Allow the Engine Oil to Circulate Before Riding
Allow a few minutes of idling time after warm or cold engine starting. This
allows the lubricating oil to reach all critical engine components.
Observe Your Initial and Most Critical Service
The initial service (break-in maintenance) is the most important service that
your vehicle will receive. Observing a proper break-in operation, will help
engine components seal properly. Maintenance required as part of the initial
service includes proper adjustments, tightening of all bolts & nuts, and
replacement of dirty oil. Timely performance of this service will help you get
the best service life and performance of the engine.
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WARNING
Carrying a passenger on this ATV.
Greatly reduces your ability to balance and control
this ATV. Could cause an accident, resulting in
harm to you and/or your passenger.
Never carry a passenger. The long seat is
to allow the operator to shift position as needed during operation. It is
not for carrying passenger.
WARNING
Operating this ATV on paved surfaces.
The ATV’s tires are designed for off-road use only,
not for use on pavement. Paved surfaces may
seriously affect handling and control of the ATV,
and may cause the vehicle to go out of control.
Never operate the ATV on any paved surfaces, including sidewalks,
driveways, parking lots and streets.
WARNING
Operating this ATV on public streets, roads or highways.
You may collide with another vehicle.
Never operate this ATV on any public street, road
or highway, even a dirt or gravel one. In many
states is it illegal to operate ATVs on public streets,
roads and highways.
WARNING
Never operate this ATV at night. Night is dened as the period of time
30 minutes before sunset to 30 minutes after sunrise.
You may collide with another vehicle, a stationary object, or hazard
found in the terrain.
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WARNING
Operating this ATV after consuming alcohol or drugs.
Could seriously affect your judgement.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
Never consume alcohol or drugs before or while driving this ATV.
WARNING
Operating this ATV at excessive speeds.
Increases your chances of losing control of the ATV, which can result
in an accident.
Always go at a speed that is proper for the terrain, visibility and
operating conditions, and your experience.
WARNING
Attempting wheelies, jumps, and other stunts.
Increases the chance of an accident, including
an overturn.
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.
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