Baja Motorsports BA90-2 User Manual
BA90-2 ATV
Read this manual carefully. It contains important safety information.
Children under the age of 16 should be supervised by a responsible adult.
OWNER’S MANUAL
Minimum Age Requirement -10
Model -90cc
BA90-2
For More information on ATV Safety Contact
the Baja ATV Safety Hotline at: 866-260-8630
Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning
and operating an off-road vehicle.
I
REV B
012209
“YOUR ATV CAN BE HAZARDOUS TO OPERATE. A
collision or rollover can occur quickly, even during
routine maneuvers such as turning and driving on hills or
over obstacles, if you fail to take proper precautions.
For your safety, understand and follow all the warnings
contained in this owner’s manual and the labels on your
vehicle. Failure to follow these warning can result in
SEVER INJURY OR DEATH.
Keep the owner’s manual with your vehicle at all times.”
! WARNING
Failure to follow the age recommendations for this ATV.
Failure to supervise children under 16 on ATV models intended for their use.
Use by children of ATVs that are not recommended for their age can lead to severe
injury or death of the child.
Even though a child may be within the age group for which an ATV is recommended,
he or she may not have the skills, abilities, or judgement needed to operate the ATV
safely and may be involved in a serious accident.
Category Y (Youth Model) ATV. An ATV of appropriate size intended for recreational
use under adult supervision by an operator under age 16. Youth model ATVs can
further be categorized as follows:
Category Y-6+ ATV. A Category Y-6+ ATV is a youth model ATV that is intended for
use by children age 6 or older
Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended for
use by children age 10 or older.
Category Y-12+ ATV. A Category Y-12+ ATV is a youth model ATV that is intended for
use by children age 12 or older.
Category T (Transitional Model) ATV. A Category T ATV is an ATV of appropriate
size that is intended for recreational use by an operator age 14 or older under adult
supervision, or by an operator age 16 or older.
II
Congratulations on your purchase of the
BA90 ATV.
It is warranted to be free of manufacturing defects in the material and
workmanship for a period of 90 days from the date of purchase. During the
warranty period BAJA INC. will at its option, repair, provide replacement
parts or replace your BAJA INC. 90cc ATV at no charge. This warranty does
not cover normal wear items or damage caused by neglect or misuse of the
product.
Engine Warranty – 90 days
Frame Warranty – 90 days
Warranty is void if:
Frame is bent or broken due to abuse
Wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
BAJA INC. is not liable for any damage claim or liability claim person or
otherwise resulting from the operation of this product in any way.
Should you experience a problem with your vehicle, please call Baja Inc.
customer service line toll free at 1-888-863-2252 between the hours of
7am and 5pm Monday through Friday MST (Mountain Standard Time).
MDT (Mountain Daylight Time) during the daylight saving time. You will be
instructed how to proceed.
A COPY OF THE SALES RECEIPT IS REQUIRED.
III
!
! WARNING
This manual should be considered a permanent part of the vehicle
and should remain with the vehicle when resold or otherwise
transferred to a new user or operator. The manual contains
important safety information and instructions which should be read
carefully before operating the vehicle.
! WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
CALIFORNIA PROPOSITION 65
IV
TABLE OF CONTENTS
SAFETY ................................................................................................... 3
IMPORTANT ............................................................................................ 3
NOTICE TO THE USER ........................................................................... 4
ATV 90 ...................................................................................................... 8
FUEL AND OIL ......................................................................................... 9
LOCATION OF LABELS .......................................................................... 10
GEAR SHIFT LEVER ............................................................................... 13
LEFT HANDLEBAR .......................................................................... 14
RIGHT HANDLEBAR ....................................................................... 14
FUEL VALVE ..................................................................................... 15
FUEL TANK CAP .............................................................................. 15
SEAT LOCK ...................................................................................... 16
REMOTE STOP LANYARD .............................................................. 17
RIDING YOUR ATV .................................................................................. 18
WHAT YOU SHOULD KNOW BEFORE RIDING ............................. 18
INSPECTION BEFORE RIDING ....................................................... 19
BREAK-IN ......................................................................................... 21
STARTING THE ENGINE ................................................................. 22
SAFETY GEAR ................................................................................. 25
STARTING OFF ................................................................................ 27
BRAKING .......................................................................................... 28
TURNING .......................................................................................... 29
OPERATION ON HILLS ................................................................... 30
CLIMBING HILLS ............................................................... 30
DESCENDING A HILL ........................................................ 31
RIDING OVER OBSTACLES ............................................................ 33
SKIDDING OR SLIDING ................................................................... 34
RIDING THROUGH WATER ............................................................. 35
RIDING IN COLD WEATHER ........................................................... 36
DRESSING FOR COLD WEATHER RIDING ...................... 37
RIDING YOU ATV ON SNOW AND ICE .............................. 38
ACCESSORY USE AND VEHICLE LOADING ........................................ 39
INSPECTION AND MAINTENANCE ....................................................... 41
MAINTENANCE SCHEDULE ........................................................... 41
TOOLS .............................................................................................. 43
SPARK PLUG ................................................................................... 43
VALVE INSPECTION ........................................................................ 45
1
TABLE OF CONTENTS
BATTERY INSTALLATION ............................................................... 46
ENGINE SPEED GOVERNOR ......................................................... 50
THROTTLE LEVER ADJUSTMENT ................................................. 52
IDLE SPEED ADJUSTMENT ............................................................ 53
FUEL HOSE ...................................................................................... 53
ENGINE OIL ...................................................................................... 54
CHANGING ENGINE OIL .................................................... 55
AIR FILTER ....................................................................................... 56
REMOVAL ............................................................................ 58
CLEANING THE AIR FILTER .............................................. 58
DRIVE CHAIN/SPROCKETS ............................................................ 59
DRIVE CHAIN CLEANING, OILING AND ADJUSTING................... 60
TIRES ................................................................................................ 61
BRAKING .......................................................................................... 64
FRONT DRUM BRAKES .......................................................... 64
REAR HYDRAULIC DISC BRAKE AND PARKING BRAKE ... 65
GENERAL LUBRICATION ............................................................... 66
TROUBLESHOOTING ............................................................................. 67
FUEL SUPPLY CHECK ................................................................... 67
IGNITION SYSTEM CHECK ............................................................. 68
TRANSPORTING ..................................................................................... 69
CLEANING PROCEDURE ....................................................................... 70
PREPARATION FOR CLEANING .................................................... 70
WASHING YOUR ATV ..................................................................... 71
STORAGE PROCEDURE ........................................................................ 72
SERIAL NUMBER LOCATION ................................................................ 73
SPECIFICATIONS .................................................................................... 74
WIRE DIAGRAM.......................................................................................75
EMISSION CONTROL SYSTEM WARRANTY..........................................76
2
SAFETY
Please read this manual and follow all instructions carefully. To emphasize the
special information, the symbol ! and the words WARNING or CAUTION have
some special meanings. Pay attention to the messages.
WARNING
Indicates a potential hazard that could result in death or injury.
CAUTION
Indicates a potential hazard that could result in vehicle damage.
NOTE: Indicating special information which is to make maintenance easier or
instructions clearer.
WARNING and CAUTION are arranged like this:
WARNING-or-CAUTION
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if you ignore
the WARNING or CAUTION.
The third part will describe HOW TO AVOID THE HAZARD.
This user’s manual contains important safety and maintenance information.
Read it carefully before riding. Failing to follow the warnings contained in this
manual could result in INJURY or DEATH.
It is important that this manual remain with the vehicle when you transfer it to
another user or owner.
All information, illustrations, photographs and specications contained in
this manual are based on the latest product information available at the time
of publication. Due to improvements or other changes, there will be some
discrepancies in this manual. We reserve the right to make product changes at
any time, without notice and without incurring any obligation to make the same
or similar changes to the vehicle previously built or sold.
3
SAFETY
We believe in conservation and protection of the earth’s natural resources. We
encourage every vehicle owner and operator to do the same by obeying posted
signs and riding only in areas designated and approved for off-road recreational
use.
NOTICE TO PARENTS
This ATV is built for use by children age 10 and older, but the users manual is
written for adults who will be supervising the children, we strongly recommend ,
therefore, that you review this entire manual with your child and carefully explain
the instructions, requirements, and warnings it contains so that your child can
understand them.
Children differ in skills, physical abilities, and judgement. Some children may not
be able to operate an ATV safely. Parents should supervise their child’s use of the
ATV at all times. Parents should permit continued use only if they determine that
the child has the ability to operate the ATV safely.
It is very important that every child who rides the ATV should complete a training
course.
THIS ATV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. An ATV
handles differently from other vehicles including motorcycles and cars. A collision
or rollover can occur quickly, even during routine maneuvers such as turning and
driving on hills or over obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
· Read this manual and all labels carefully and follow the operating procedures
described.
· Never operate an ATV without proper instruction. Take a training course.
Beginner should receive training from a certied instructor. Contact an
authorized ATV dealer or call SVIA at 1-800-887-2887 to nd out about the
training courses nearest you.
· Always follow these age recommendations:
Category Y (Youth Model) ATV. An ATV of appropriate size intended for recreational
use under adult supervision by an operator under age 16. Youth model ATVs can
further be categorized as follows:
Category Y-6+ ATV. A Category Y-6+ ATV is a youth model ATV that is intended for
use by children age 6 or older
4
SAFETY
Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended
for use by children age 10 or older.
Category Y-12+ ATV. A Category Y-12+ ATV is a youth model ATV that is intended
for use by children age 12 or older.
Category T (Transitional Model) ATV. A Category T ATV is an ATV of appropriate
size that is intended for recreational use by an operator age 14 or older under adult
supervision, or by an operator age 16 or older.
· Never allow a child under age 16 to operate an ATV without adult supervision,
and never allow continued use of an ATV by a child if he or she does not have
the abilities to operate it safely.
Never carry a passenger on an ATV.
· Never operate an ATV on any paved surfaces, including sidewalks, driveways,
parking lots and streets.
· Never operate an ATV on any public street, road or highway, even a dirt or
gravel one.
· Never operate an ATV without wearing an approved motorcycle helmet that
ts properly. You should also wear eye protection (goggles or face shield),
gloves, boots, long-sleeved shirt or jacket, and long pants.
· Never consume alcohol or drugs before or while operating this ATV.
· Never operate this ATV at excessive speeds. Always go at a speed that is
proper for the terrain, visibility and operating conditions, and your experience.
· Never attempt wheelies, jumps, or other stunts.
· Always inspect your ATV each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance
procedures and schedules described in this manual.
· Always keep both hands on the handlebars and both feet on the footrests of
the ATV during operation.
· Always go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
· Never operate on excessively rough, slippery or loose terrain until you have
learned and practiced the skills necessary to control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.
· Always follow proper procedures for turning as described in this manual.
Practice turning at low speeds before attempting to turn at faster speeds. Do
not turn at excessive speeds.
· Never operate that ATV on hills too steep for the ATV or for your abilities.
Practice on smaller hills before attempting larger hills.
5
SAFETY
· Always follow proper procedures for climbing hills as described in this
manual. Check the terrain carefully before you start up any hill. Never climb
hills with excessively slipper or loose surfaces. Shift you weight forward.
Never open the throttle suddenly or make sudden gear changes. Never go
over the top of any hill at high speed.
· Always follow proper procedures for going down hills and for braking on hills
as described in this manual. Check the terrain carefully before you start down
any hill. Shift your weight backward. Never go down a hill at high speed. Avoid
going down a hill at an angle that would cause the vehicle to lean sharply to
one side. Go straight down the hill where possible.
· Always follow proper procedures for crossing the side of a hill as described
in this manual. Avoid hills with excessively slippery or loose surfaces. Shift
your weight to the uphill side of the ATV. Never attempt to turn the ATV around
on any hill until you have mastered the turning technique described in this
manual on level ground. Avoid crossing the side of a steep hill if possible.
· Always use proper procedures if you stall or roll backwards when climbing
a hill. To avoid stalling, use proper gear and maintain a steady speed when
climbing a hill. If you stall or roll backwards, follow the special procedure for
braking described in this manual. Dismount on the uphill side or to a side
if pointed straight uphill. Turn the ATV around and remount, following the
procedure described in this manual.
· Always check for obstacles before operating in a new area. Never attempt
to operate over large obstacles, such as large rocks or fallen trees. Always
follow proper procedures when operating over obstacles as described in this
manual.
· Always be careful when skidding or sliding. Learn to safely control skidding
or sliding by practicing at low speeds and on level, smooth terrain. On
extremely slippery surfaces, such as ice, go slowly and be very cautious in
order to reduce the chance of skidding or sliding out of control.
· Never operate an ATV in fast owing water or in water deeper than that
specied in this manual. Remember that wet brakes may have reduced
stopping ability. Test your brakes after leaving water. If necessary, apply
them several times to let friction dry out the linings.
· Always use the size and type tires specied in this manual. Always maintain
proper tire pressure as described in this manual.
6
SAFETY
· Never modify an ATV through improper installation or use of accessories.
· Never exceed the stated load capacity for an ATV. Cargo should be properly
distributed and securely attached. Reduce speed and follow instructions in
this manual for carrying cargo. Allow greater distance for braking.
· The combined weight of the rider and any accessories or cargo must never
exceed the vehicle’s load capacity of 220 lbs.
· Do not tow a trailer. This vehicle is not designed for such use.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety
Commission at 1-800-638-2772, SVIA 1-800-887-2877, or Baja Safety Hotline at
1-866-260-8630
7
ATV 90
Front Tire
Tail Light
Gas Cap vent
hose
Fuel Shut off
Valve
Gas Cap
Choke
[Left]
Shift
Lever
Seat
Rear Tire
Front shocks
Mufer
Oil cap
Head lights
6
Carburetor
[Right]
8
FUEL AND OIL
FUEL
Proper fuel is very important for the engine. Ensure there is no dust, dirt, or
water which has mixed in the fuel. Use regular unleaded gasoline with an
octane number 90 or higher.
ENGINE OIL
Your 90cc ATV has a four-stroke engine. Please use oil as described in the
chart below. By using prescribe oil, you will realize the best lubrication for
engine.
SAE 10W-30
ENGINE
SAE 20W-40
°C
TEMP.
°F
Use the chart to select a viscosity rating based on the temperature range in
your area.
NOTE: In very cold weather (below 5°F (-15°C), use SAE10W-50 for good
starting and smooth operation.
-30
-20-4-10140321050206830
-22
9
86
40
104
LOCATION OF LABELS
Read and follow all of the warnings labels on your ATV. Make sure you
understand all the labels. Keep the labels on the ATV. Do not remove them
for any reason. If a label comes off or becomes difcult to read, you should
get a replacement by contacting BAJA INC.
1
3
2
4
1
WARNING
UNDER
10
Operation of the ATV by children under the
age of 10 increases the risk of severe injury
or death.
Adult supervision requires for children under
age 16.
NEVER permit children under age 10 to
operate this ATV.
2
WARNING
NEVER ride as a passenger.
Passenger can cause a loss
of control, resulting in
SEVERE INJURY or DEATH.
10
LOCATION OF LABELS
3
WARNING
Improper ATV use can result in SEVERE INJURY or DEATH
ALWAYS USE AN
APPROVED HELMET
AND PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
NEVER Operate:
Without proper training or instruction.
At speeds too fast for your skills or the condition.
On public roads, a collision can occur with another
vehicle.
With passenger-passengers affect balance and steering
and increase risk of losing control.
ALWAYS:
Use proper riding techniques to avoid vehicle overturns
on hills and rough terrain and in turns.
Avoid paved surfaces-pavement may seriously affect
handling and control.
LOCATE AND READ OWNER’S MANUAL CAREFULLY BEFORE OPERATING.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
11
LOCATION OF LABELS
4
12
CONTROL FUNCTIONS
GEAR SHIFT LEVER
A non-cycling mode of gear shifting is employed for this vehicle.
Reduce throttle before shifting. Never increase throttle while shifting gears.
Do not place your foot on gear-shift lever, except to shift gears, while
operating vehicle, doing so could cause the ATV to shift unexpectedly.
Shifting Down
4
3
Shift pattern
2
Shifting Up
NOTE: Only shift to low speed gears when you feel that there is
insufcient power to climb hills or continue forward.
13
1
N
CONTROL FUNCTIONS
HANDLEBAR &
Rear Brake lever
SWITCHES
LEFT HANDLEBAR
With the Engine stop switch in the “Stop” position
The engine cannot be started.
With the Engine stop in the “Run” position
The engine can be started.
Rear brake lever
Apply the rear brake by squeezing the rear brake lever towards the grip.
Electric starting button
Push electric start button to start engine.
RIGHT HANDLEBAR
Light Switch
Electric Start
Button
Engine Stop
switch
Throttle Lever
Control the engine and ATV speed with the throttle lever. Operate this lever with
your thumb. Push it forward to increase engine and ATV speed. Release it to
decrease engine and ATV speed.
To set parking brake, squeeze front brake lever
then depress parking brake pin, set the parking
brake lever.
Throttle Adjusting Screw
To limit the throttle, screw in throttle
limiter screw
Throttle
Lever
14
Parking
Brake Pin
Throttle
limiter
screw
Front Brake
lever
CONTROL FUNCTIONS
Use throttle adjusting screw to restrict maximum speed of ATV. Adjust this
limiter according to rider’s skill and experience.
Adjusting procedures:
1. Loosen Lock nut
2. Turn the throttle adjusting screw clockwise to restrict maximum speed of
the ATV.
3. Turn the throttle adjusting screw counterclockwise to increase the
maximum speed of the ATV.
4. After nished, tighten the lock nut
FUEL VALVE
There are two positions: “ON” and “OFF”. See the picture below for the
correct operation of these two fuel valves.
“ON” position
In this position, fuel will ow to
the carburetor when the engine is
running
or being started.
“OFF” position
No fuel will ow into the
carburetor.
FUEL TANK CAP
To open the fuel tank cap, take the end of the vent
tube out from the vehicle body; turn the fuel tank
cap counterclockwise. To close the fuel tank cap,
turn it clockwise and tighten it securely. Be sure
that the vent tube securely connects to the cap
as shown.
Filler neck
Fuel level
15
Fuel tank
cap
CONTROL FUNCTIONS
WARNING
Overlling the fuel tank could be hazardous.
If you overll the fuel tank, fuel may overow when it expands. Expanding
is due to heat from engine or sun. Overheated fuel could easily catch re.
Stop adding fuel when the fuel level reaches the bottom of the ller neck.
WARNING
Improper fueling of the ATV could be hazardous.
Failing to follow safety precautions when refueling could result in a re or
let you to breathe toxic fumes.
Refuel in a well ventilated area. Make sure the engine is off and avoid
spilling fuel on a hot engine. Do not smoke, and make sure there are no
open ames or sparks in the area. Avoid breathing gasoline vapors. Keep
children and pets away when you are
refueling the ATV.
SEAT LOCK
To remove the seat, move the seat lock lever
backward. Raise the rear end of the seat and
slide it back.
To lock the seat, slide the seat lever into its
retainer and push down rmly.
WARNING
Improperly installing the seat could be hazardous.
Failing to install the seat properly could allow the seat to move and cause
the rider to lose control.
Make sure you are in proper position and the seat is attached securely
when you install it.
16
CONTROL FUNCTIONS
REMOTE STOP LANYARD
Stop Lanyard
Stop Lanyard
Your ATV is equipped with a remote stop lanyard. This lanyard should
be used when training beginner operators. The adult supervisor should
grasp the lanyard and follow behind the ATV while the beginner is
learning to operate the ATV. The adult supervisor should pull the lanyard
to remove the remote stop pin which will stop the engine.
NOTE: This ATV will not start or operate without the remote stop pin and
lanyard in place.
17
RIDING YOUR ATV
WHAT YOU SHOULD KNOW BEFORE RIDING
Before riding, you should read all the following information carefully. If you are
properly prepared, you will have a more enjoyable ride.
Before riding, you should nd a good place to practice the skills. Find a at, open
area with enough space to practice the new skills.
WARNING
Operating this ATV without proper instruction.
The risk of an accident is greatly increased if the operator does not know
how to operate the ATV properly in different situations and on different
types of terrain.
Beginning and inexperienced operators should complete the certied
training course offered by SVIA (www.svia.org). They should then
regularly practice the skills learned in the course and the operating
techniques described in the owner’s manual.
For more information about the training course, contact an authorized
ATV dealer or call SVIA at 1-800-887-2887. For More information on ATV
Safety Contact the Baja ATV Safety Hotline at: 866-260-8630
Make sure that it is legal to ride in the area you selected. Review the local laws and
make sure you are not trespassing. Call the police if you don’t know where you can
ride.
Protect your riding areas. When you are riding, remember to keep the terrain in
good condition. Don’t destroy plants, trees or other vegetation. Don’t litter and
don’t bother wildlife. With your help, your riding area can remain open for use in
the future.
After you have found a good place to practice, review the control system on your
ATV before riding. Learn to nd these controls without looking for them, because
you will not have time to look for them when you are riding.
Canadian residents must obtain, review, and follow all provincial and municipal
government acts and regulations pertaining to owning and operating an off-road
vehicle.
18
RIDING YOUR ATV
INSPECTION BEFORE RIDING
WARNING
Failing to inspect the ATV before operating could be hazardous. Failing to
perform proper maintenance could also be hazardous.
Failing to inspect and maintain your ATV could increase the chances of an
accident or equipment damage
Always inspect your ATV each time before riding, and make sure it is in a safe operating
condition. Refer to the INSPECTION AND MAINTENANCE section in this manual.
ITEM TO CHECK CONTENT
Steering Smoothness; No restriction of movement; No
play or looseness
Brakes Proper brake lever free play; enough brake
force; Parking brake effectiveness
Tires Proper air pressure; Enough tread depth; No
cracks, rips, or other damages
Fuel Enough fuel for the intended trip; Fuel hose
connected securely; No damage to fuel tank or
cap; Fuel tank cap closed securely
Engine stop switch Proper operation
Engine oil Proper level – Check the oil by inspecting the
Engine Oil indicator located at the bottom of
the engine. The engine oil should completely
ll the view window as indicated in the picture.
Add oil if the window is not completely lled.
Throttle Proper free play of throttle lever; Smooth
response; Quick return to idle position
Drive chain Proper tension; adequate lubrication; No excessive
wear or damage
General condition Bolts and nuts are tight; No rattle from any
parts of the engine when running; No visible
evidence of Damage
19
RIDING YOUR ATV
WARNING
Overloading could be hazardous.
Overloading could cause changes in vehicle handling and could lead to an
accident.
Never exceed the stated load capacity for this ATV. Refer to the
ACCESSORY USE AND VEHICLE LOADING section in this manual.
WARNING
Operating this ATV with improper modications could be hazardous.
Improper installation of accessories or modications to this vehicle may
cause changes in handling. In some situations, this could lead to an
accident.
Never modify this ATV through improper installation or use of
accessories. Refer to the ACCESSORY USE AND LOADING section in
this manual.
WARNING
Operating this ATV with improper tires, or improper tire air pressure could be
hazardous.
If you use improper tires or improper air pressure, you may lose control of the
ATV. This will cause an accident.
Always use the tires with size and type tires specied in this user’s manual.
Always maintain proper tire air pressure as described in the INSPECTION
AND MAINTENANCE section.
Check the condition of the ATV to make sure that the ATV does not have mechanical
problems or you could get stranded when you ride. Before riding the ATV, be sure to
check the above items. Be sure your ATV is in good condition to ensure the safety of the
rider.
20
RIDING YOUR ATV
WARNING
Checking maintenance items when the engine is running could be hazardous.
You could be severely injured if your hands or clothing get caught in moving
ATV parts.
Shut the engine off when performing maintenance checks, except checking the
engine stop switch and throttle.
BREAK-IN
The rst month is the most important in the life of your vehicle. Proper operation
during this break-in period will be helpful for assuring maximum life and performance
of your new vehicle. The following guidelines explain proper break-in procedures.
Maximum Throttle Opening Recommendation
During the rst 10 hours of operation, You should always use less than ½ throttle
opening.
Vary the Engine Rotating Speed
Vary the engine rotating speed during the break-in period. This allows the parts to
“load” and then “unload” (allowing the parts to cool). Although it is essential to place
some stress on the engine components during break-in, you must be careful not to
load the engine too much.
Avoid Constant Low Rotating Speed
Operating the engine at constant low rotating speed (light load) can cause parts to
glaze and not seal properly. Allow the engine to accelerate freely without exceeding
the maximum throttle limit.
Allow the Engine Oil to Circulate Before Riding
Allow a few minutes of idling time after warm or cold engine starting. This allows the
lubricating oil to reach all critical engine components.
Observe Your Initial and Most Critical Service
The initial service (break-in maintenance) is the most important service that your
vehicle will receive. Observing a proper break-in operation, will help engine
components seal properly. Maintenance required as part of the initial service includes
proper adjustments, tightening of all bolts & nuts, and replacement of dirty oil. Timely
performance of this service will help you get the best service life and performance of
the engine.
21
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