BAJAJ QUTE User Manual

Bajaj Auto Limited

Akurdi Pune 411 035 India

Notice

All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto Limited

accepts no liability for any inaccuracies or omissions in this

publication, although every possible care has been taken to

make it as complete and accurate as possible. All procedures

and specifications subject to change without prior notice. The

right is reserved to make such changes at any time without prior

notice and without incurring an obligation to make such changes

to product manufactured previously. Contact your authorized

Bajaj Dealer for the latest information on product improvements

incorporated after this manual was issued.

REV. SEPT-2017

Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of

Bajaj Auto LTD.

Foreword

We have pleasure in presenting the Spare Parts Catalogue for ‘RE QUTE’ Quadricycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability.

The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used.

In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us.

The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers.

In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address :

Bajaj Auto Limited

Akurdi, Pune 411 035 India

Phone : [phone]

Fax : [phone]

Instructions

1.How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text.

In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.

2.How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text.

The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned.

The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.

3. Part Number System : We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Assly	Assembly	V	Volts	LHD	Left Hand Drive
N.I.	Not illustrated	W	Watts	RHD	Right Hand Drive
C'case	Crankcase	Accl.	Accelerator
Cyl	Cylinder	Comp.	Complete
O/s	Over size	Fr.	Front
Rr.	Rear	Std.	Standard
L	Length	A/t.	Alternate
R.H.	Right hand	L.H.	Left hand
Hex.	Hexagonal	AR	As required

Index

Plate No.	Description	Page No.
1	Cover Cylinder Head	2
2	Valve and Rocker arm Assembly	4
3	Throttle Body And Manifold Assembly	6
4	Cylinder Block Assembly	8
5	Camshaft And Tensioner assembly	10
6	Crankshaft Assembly	12
7	Assembly Crankcase Clutch side	14
8	Clutch Assembly	16
9	Clutch Cover Assembly	18
10A	Assembly Crankcase Magneto Side	20
10B	Assembly Crankcase Magneto Side	22
11A	Magneto Cover Assembly	24-26
11B	Magneto Cover Assembly	28
12	Assly Shaft Input	30
13	Assly Shaft Output	32
14	Assembly Gear Shifter	34
15	Assembly Fork	36
16	Assembly Differential Damper	38
17	Assly Drive Shaft	40
18	Air Filter Assly	42,44
19	Radiator Assembly	46
20	Assly Coolant Tank	48
21	Silencer Assembly	50
22	Cooling System	52
23	Wheel Rim, Tyre Tube	54
24	Front Hub & Panel Assembly	56
25	Rear Hub & Panel Assembly	58
26	Brake Shoe	60
27	Seat Assembly	62
28	Fuel System	64,66
29	Front Suspension assly	68,70
30	Rear Suspension	72
31	Steering Assembly	74

Index

Plate No.	Description	Page No.
32	Electrical	76
33	Electrical	78
34	Electrical	80
35	Electrical	82
36	Brake Oil Circuit	84
37	Assembly Gear Shifter	86
38	Assembly Parking Brake	88
39	Accelerator/Brake/Clutch Pedal - LHD	90
40	Accelerator/Brake/Clutch Pedal - RHD	92
41	Fittings Hood/Door & Roof Carrier	94
42	Latch Assembly	96
43	Door Glass	98
44	Panel Door Assembly	100
45	Luggage Box & Fittings	102
46	Cover Spare Wheel & Pedal	104
47	Floor Matting	106
48	Splash Guard & Lid Glove	108
49	Trim Scheme	110-112
50	Instrument Panel/Wiper /Assly CCB	114
51	Air Deflector/ Panel CVR Floor	116
52	Tool Kit	118
53	Engine Mountings	120
54	Painted Part Numbers	122
55	Painted Part Numbers	124
	Kit List
	Amendment Sheet
	Parts Index

	Pictorial Index				Pictorial Index
	PLATE NO. : 1	PAGE NO.	PLATE NO. : 2	PAGE NO.	PLATE NO. : 5	PAGE NO.	PLATE NO. : 6	PAGE NO.
	CYLINDER HEAD ASSEMBLY	1	VALVE & ROCKER ARM ASSEMBLY	3	CAMSHAFT & TENSIONER ASSEMBLY	9	CRANKSHAFT	11
	PLATE NO. : 3	PAGE NO.	PLATE NO. : 4	PAGE NO.	PLATE NO. : 7	PAGE NO.	PLATE NO. : 8	PAGE NO.
	THROTTLE BODY & MANIFOLD
		5	CYLINDER BLOCK ASSEMBLY	7	ASSEMBLY CRANKCASE CLUTCH SIDE	13	CLUTCH ASSEMBLY	15
	ASSEMBLY

	Pictorial Index				Pictorial Index
	PLATE NO. : 9	PAGE NO.	PLATE NO. : 10A	PAGE NO.	PLATE NO. : 11B	PAGE NO.	PLATE NO. : 12	PAGE NO.
			ASSEMBLY CRANKCASE MAGNETO		MAGNETO COVER ASSEMBLY
	CLUTCH COVER ASSEMBLY	17		19		27	ASSEMBLY SHAFT INPUT	29
			SIDE
	PLATE NO. : 10A	PAGE NO.	PLATE NO. : 11A	PAGE NO.	PLATE NO. : 13	PAGE NO.	PLATE NO. : 14	PAGE NO.
	ASSEMBLY CRANKCASE MAGNETO	21	MAGNETO COVER ASSEMBLY
				23,25	ASSEMBLY SHAFT OUTPUT	31	ASSEMBLY GEAR SHIFTER	33
	SIDE

	Pictorial Index				Pictorial Index
	PLATE NO. : 15	PAGE NO.	PLATE NO. : 16	PAGE NO.	PLATE NO. : 19	PAGE NO.	PLATE NO. : 20	PAGE NO.
					RADIATOR ASSEMBLY
	ASSEMBLY FORK	35	ASSEMBLY DIFFERENTIAL DAMPER	37		45	ASSEMBLY COOLANT TANK	47
	PLATE NO. : 17	PAGE NO.	PLATE NO. : 18	PAGE NO.	PLATE NO. : 21	PAGE NO.	PLATE NO. : 22	PAGE NO.
	ASSEMBLY DRIVE SHAFT	39	AIR FILTER ASSEMBLY	41,43	SILENCER ASSEMBLY	49	COOLING SYSTEM	51

	Pictorial Index				Pictorial Index
	PLATE NO. : 23	PAGE NO.	PLATE NO. : 24	PAGE NO.	PLATE NO. : 27	PAGE NO.	PLATE NO. : 28	PAGE NO.
					SEAT ASSEMBLY
	WHEEL RIM & TYRE , TUBE	53	FRONT HUB & PANEL ASSLY	55		61	FUEL SYSTEM	63,65
	PLATE NO. : 25	PAGE NO.	PLATE NO. : 26	PAGE NO.	PLATE NO. : 29	PAGE NO.	PLATE NO. : 30	PAGE NO.
	REAR HUB & PANEL ASSLY	57	BRAKE SHOE	59	FRONT SUSPENSION ASSEMBLY	67,69	REAR SUSPENSION	71
								LH
							RH

	Pictorial Index				Pictorial Index
	PLATE NO. : 31	PAGE NO.	PLATE NO. : 32	PAGE NO.	PLATE NO. : 35	PAGE NO.	PLATE NO. : 36	PAGE NO.
					ELECTRICAL
	STEERING ASSEMBLY	73	ELECTRICAL	75		81	BRAKE OIL CIRCUIT	83
	LHD
							7
	RHD
	PLATE NO. : 33	PAGE NO.	PLATE NO. : 34	PAGE NO.	PLATE NO. : 37	PAGE NO.	PLATE NO. : 38	PAGE NO.
	ELECTRICAL	77	ELECTRICAL	79	ASSEMBLY GEAR SHIFTER	85	ASSEMBLY PARKING BRAKE	87

	Pictorial Index				Pictorial Index
	PLATE NO. : 39	PAGE NO.	PLATE NO. : 40	PAGE NO.	PLATE NO. : 43	PAGE NO.	PLATE NO. : 44	PAGE NO.
			ACCELERATOR/BRAKE/CLUTCH
	ACCELERATOR/BRAKE/CLUTCH	89		91	DOOR GLASS	97	PANEL DOOR ASSLY	99
			PEDAL -RHD
	PEDAL - LHD
	PLATE NO. : 41	PAGE NO.	PLATE NO. : 42	PAGE NO.	PLATE NO. : 45	PAGE NO.	PLATE NO. : 46	PAGE NO.
	FITTINGS HOOD/DOOR &
		93	LATCH ASSEMBLY	95	LUGGAGE BOX7 FITTINGS	101	COVER SPARE WHEEL & PEDAL	101
	ROOF CARRIER

Pictorial Index			Pictorial Index
PLATE NO. : 47	PAGE NO.	PLATE NO. : 48	PLATE NO. : 51	PAGE NO.	PLATE NO. : 52	PAGE NO.
		PAGE NO.	BIW SCHEME
FLOOR MATTING	105	SPLASH GUARD & LID GLOVE		115	TOOL KIT	117
		107
						LOCK SET
PLATE NO. : 49	PAGE NO.	PLATE NO. : 50	PLATE NO. : 53	PAGE NO.	PLATE NO. : 54	PAGE NO.
		PAGE NO.
TRIM SCHEME	109,111	INSTRUMENT PANEL/WIPER/	ENGINE MOUNTINGS	119	PAINTED PARTS	121,123
		113
		ASSLY CCB
		31
		1			7
7

Pictorial Index			Pictorial Index
PLATE NO. : 55	PLATE NO. :	56	PLATE NO. :	PAGE NO.	PLATE NO. :
	PAGE NO.		PAGE NO.		PAGE NO.
PAINTED PART NUMBERS	PAINTED PART		127
	125
PLATE NO. :	PLATE NO. :		PLATE NO. :	PAGE NO.	PLATE NO. :
	PAGE NO.		PAGE NO.		PAGE NO.

					Plate No.: 1
					Cylinder Head Assembly
					No.	Part No.	Description	Qty.
								LHD	Remarks
									RHD
		15a			1	BF 5110 64	Cylinder Head Complete	1	1
					2	BF 5412 21	Cover Cylinder Head	1	1
					3	DP 1011 45	Stud	2	2
7	6				4	JG 3514 00	Coolant Water Temp Sensor	1	1
8					5	39 1283 21	O Ring	2	2
	5				6	BF 5110 50	Sleeve Spark Plug	1	1
					7	AN 1310 07	Cap Oil Filling	1	1
		9			8	KJ AB14 24	O Ring	1	1
					9	KA ED06 35	Bolt-flange	4	4
		2			10	DS 1010 96	Camshaft Cap	1	1
					11	KC GD10 10	Nut Hex Flanged	4	4
	11				12	KD BA10 22	Washer Plain	4	4
					13	BF 5110 74	Screw Bleed	1	1
10	12			20
		13			14	BF 5110 75	O-ring	1	1
27
		14	15		15	DG 1110 08	Spark Plug	1	1
23					15a	JL 3512 18	Spark Plug Bosh Central	1	1
			4
					16	BF 6012 07	Thermostat Assembly	1	1
3					17	BF 6010 12	Gasket Thermostat	1	1
					18	BF 6010 27	Cap Thermostat Housing	1	1
	26				19	KA ED06 25	Bolt-flange	1	1
					20	JG 6012 35	Pressure Cap Radiator	1	1
		16
21	1		17		21	LA D000 03	Bolt	2	2
					22	BF 5110 49	Gasket Cylinder Head	1	1
			18	19	23	KC GD08 08	Nut Hex Flanged	2	2
					24	BF 6112 32	Bracket Throttle Body	1	1
22					25	KA ED06 12	Bolt-flange	4	4
					26	BA 1020 04	Plug	1	1
25					27	BC 5110 29	Nozzle	1	1
24
1									2

			Plate No.: 2
			Valve & Rocker arm Assembly
			No.	Part No.		Description	Qty.
							LHD	Remarks
								RHD
			1	BF	5112 81	Valve Intake	2	2
			2	BF	5112 37	Valve Exhaust	2	2
			3	CB 1010 09		Seal Valve Stem	4	4
			4	BF	5112 80	Retainer Valve Spring	4	4
			5	CB 1010 22		Cotter Valve	8	8
			6	BF	5112 54	Seat Valve Spring	4	4
			7	BF	5112 39	Spring Valve	4	4
8	11		8	BF	5112 96	Assly Rocker Arm Intake	1	1
			9	BF	5112 88	Assly Rocker Arm Exhaust	1	1
9	10
			10	DF 1010 55		Screw - Tappet (Forged Route)	4	4
	5	12	11	39	0973 15	Hexagon Nut m5 x 0.5	4	4
	4		12	BF	5112 92	Rocker Arm Shaft	2	2
		13
	3		13	BF	5112 44	Plate Stopper Rocker Shaft	1	1
		14
			14	LA	C000 51	Bolt Socket-m5x0.8xl 14xpre-coat	1	1
	7
2
	6
	1
3								4

		Plate No.: 3
		Throttle Body and Manifold Assembly
		No.	Part No.	Description	Qty.
					LHD	Remarks
						RHD
		1	BF 5814 09	O Ring Manifold	2	2
		2	BF 5814 07	Insulator Manifold	1	1
	7	3	BF 5814 20	Manifold Intake	1	1
		4	JG 6110 07	Fuel Injector	1	1
	6	5	JG 6110 06	Injector Clip	1	1
		6	JG 5814 16	Injector Cap	1	1
	5
		7	JG 5814 24	Fixing Screw_m5x12	1	1
	4
		8	KA ED06 25	Bolt-flanged-small	2	2
		9	BF 5814 19	Sleeve Manifold	1	1
	8	10	Aa 1210 45	Clamp Duct Carburettor	1	1
		11	JU 5810 06	Clamp Connecting Tube	1	1
		12	BF 6112 29	Assembly Throttle Body	1	1
	3
11	10	1
12	9
		2
		1
5						6

	Plate No.: 4
	Cylinder Block Assembly
	No.	Part No.	Description	Qty.		Remarks
				LHD	RHD
	1	BF 5210 19	Cylinder Block (216cc)	1	1	Alt for BF521015
	2	39 2181 06	Hollow Dowel Pin	2	2
1	3	BF 5210 12	Gasket Cylinder Block	1	1
	4	BF 5212 07	Assly Piton Bowl	1	1
	5	36 AN00 16	Piston Ring Set	1	1
	6	36 AA40 67	Kit Piston Pin Gudgeon	1	1
	2
	3
	5
	4
	6
7						8

						Plate No.: 5
						Camshaft & Tensioner Assembly
						No.	Part No.	Description	Qty.		Remarks
									LHD	RHD
4						1	BF 5112 74	Camshaft 216CC	1	1
	2	6	1		7	2	KE BB35 15	Circlip Internal	1	1
						3	BF 5112 79	Spacer Cam(Roller Chain3.5 Bush	1	1
5	3					4	BF 5112 26	Sprocket Cam Driven	1	1	(Roller Chain 3.5 Bush)
						5	AN 1011 82	Bolt Flanged	1	1
						6	LP B000 09	Bearing Ball	1	1
						7	LP B000 07	Bearing Ball	1	1
						8	BF 5112 14	Silent Chain	1	1
						9	BF 5112 75	Guide Chain Tight Side	1	1
						10	BF 5112 76	Guide Chain Slack Side	1	1
						11	DH 1013 92	Cam Chain Tensioner Pivot Bolt	1	1
						12	Dk 1010 25	Tensioner Assembly	1	1
						13	CS 1011 28	Gasket	1	1
						14	39 2669 21	O-ring	1	1
						15	DD 1010 62	Bolt	1	1
						16	KA ED06 25	Bolt-flanged-small	2	2
				13	12	16
						15
9			10
8	11					14
9											10

												Plate No.: 6
												Crankshaft Assembly
												No.	Part No.	Description	Qty.		Remarks
															LHD	RHD
												1	BF 5310 55	Crankshaft	1	1
												2	BF 5310 59	Crankshaft Assly Complete	1	1
												3	BF 5310 58	Con rod Assly	1	1
												4	EE 5310 28	Bolt Connecting Rod	2	2
												5	BF 5112 58	Sprocket Cam Drive	1	1	(Roller Chain 3.5 Bush)
				2								6	KF AB40 50	Key Woodruff	2	2
												7	BF 5512 70	Gear Helical Primary Drive	1	1
												8	BF 5310 39	Nut Nut ( M20 X1.5)	1	1
												9	BF 5410 14	Washer Thrust Crankshaft	2	2
				3								10	BF 5310 21	Assembly Gear Balancer Drive	1	1
8	7	5	9									11	BF 5310 23	Nut Special	1	1
				16								12	BF 6214 00	Assembly Gear Starter	1	1
			6		9	10	12					13	BF 3510 23	Rotor Assembly	1	1
				6		11						14	BF 5310 52	Gear Fan Drive	1	1
										14	15	15	BF 5310 44	Bolt Socket (M12 X1.25)	1	1
												16	EE 5310 30	Bearing Big End	2	2
			1									17	BF 5514 28	Body Sprag Clutch	1	1
												18	BF 5514 29	Prag Clutch Complete	1	1
				4								19	39 0849 14	Washer - Lock Toothed	4	4
												20	DH 1013 89	Bolt Socket	4	4
						17	18	13	19	20
11																	12

						Plate No.: 7
						Assembly Crankcase Clutch Side
						No.	Part No.	Description	Qty.
									LHD	Remarks
										RHD
						1	BF 5410 08	Crankcase Clutch Side	1	1
						2	BF 5410 46	Nozzle Oil	1	1
						3	BF 5410 43	Stud M10 Cccs	2	2
7						4	BF 5516 13	Seal Oil	1	1
			3			5	KJ AB14 24	O Ring	1	1
						6	BF 5410 47	Assembly Tube Dipstick	1	1
	6			25
		8	5			7	BF 5410 39	Dipstick	1	1
						8	KA Ed06 12	Bolt-flanged-small	3	3
			2			9	BF 5510 62	Lock Plate	1	1
				1		10	LB C000 04	Screw Csk Cross-m6x1xl12xprecoat	1	1
13	12	20				11	EC 5410 04	AdapterOil Filter	1	1
			21			12	BF 5410 18	Plate Oil Seperator	1	1
16			4			13	DH 1013 85	Bolt Flange (M6x16l)	3	3
			9			14	AN 1011 90	Filter Oil	1	1
				10 22	23	15	BF 3518 03	Switch Gear Indicator	1	1
15						16	LA C000 51	Bolt Socket-m5x0.8xl 14xpre-coat	2	2
					24	17	BF 5312 12	Balancer Shaft	1	1
					18	18	BF 5312 07	Gear Balancer Driven	1	1
					19	19	KC GD14 13	Nut Hex Flanged	1	1
21						20	KA Ed06 75	Bolt-flanged-small	3	3
						21	KA Ed06 35	Bolt-flanged-small	4	4
			11			22	KP AF60 04	Bearing Ball	1	1
	14			17		23	BF 5410 53	Plate Lock Input Shaft	1	1
						24	DH 1013 85	Bolt Flange	2	2
						25	BF 5410 52	Gasket Crankcase	1	1
13										14

												Plate No.: 8
												Clutch Assembly
												No.	Part No.	Description	Qty.
															LHD	Remarks
																RHD
												1	BF 5514 43	Clutch Outer Complete	1	1
												2	AA 1014 71	Wheel Clutch	1	1
												3	BF 5514 49	Plate Friction	6	6
												3A	BF 5514 46	Plate Friction Reduced Htts	1	1
				14								4	BF 5514 55	Plate Clutch	6	6
												5	BF 5514 54	Plate Judder	1	1
						6
12	10	9		8	7		3A	5	4	3	4	6	BF 5514 01	Spring Judder	1	1
13												7	BF 5514 22	Clutch Hub	1	1
												8	BC 5514 72	Spring Clutch	6	6
												9	BF 5514 17	Holder Clutch	1	1
												10	KA Ad05 25	Bolt	6	6
												11	BF 5514 19	Collar	1	1
												12	BF 5514 18	Plate Holder	1	1
												13	DH 1017 95	Clutch Lifter Bearing	1	1
												14	BF 5514 21	Clutch Plate Assly	1	1
3	4	3	4	3	4	3	4	3	2			11
											1
15																16

							Plate No.: 9
							Clutch Cover Assembly
							No.	Part No.	Description	Qty.
										LHD	Remarks
											RHD
							1	BF 5412 26	Cover Clutch Top	1	1
							2	BF 5514 10	Bush Bottom	1	1
							3	39 1041 19	Seal Oil	1	1
							4	DH 1011 41	Rack Clutch Push	1	1
							5	BF 5514 04	Shaft Clutch Release	1	1
			11				6	BF 5112 22	Plate Stopper Clutch Cover	1	1
							7	LB C000 04	Screw Csk Cross-m6x1xl12xprecoat	1	1
			10				8	39 2443 11	Washer(spring Steel)	1	1
		5	12		24		9	BF 5514 14	Spring Torsion Clutch	1	1
				19		25	10	BF 5514 50	Assembly Lever Clutch (4w)	1	1
		9	26		23
							11	DH 1012 75	Nut Special	1	1
		8			27
16	1	3				21	12	KA Ed06 25	Bolt-flanged-small	1	1
		2	18				13	BF 5412 44	Bracket	1	1
14 1513			7				14	KA Ed06 16	Bolt-flanged-small	2	2
		6
					20	22	15	BF 5514 30	Bracket Accelerator Support	1	1
							16	KA Ed06 35	Bolt-flanged-small	7	7
		4					17	KH Da10 14	Pin Dowel	2	2
							18	BF 5410 30	Gasket Clutch Cover Top	1	1
		17					19	BF 5412 04	Cover Clutch	1	1
					27		20	39 1046 19	Seal Oil - Gear Shfter Flange	1	1
							21	BF 5410 29	Plate	1	1
							22	KA Ed06 16	Bolt-flanged-small	2	2
							23	DK 1013 40	'O' Ring (Oil Cooler Pipe)	1	1
							24	DK 1012 25	Oil Pressure Switch	1	1
							25	BF 5412 08	Gasket Clutch Cover	1	1
							26	KA Ed06 35	Bolt-flanged-small	9	9
							27	KH Da10 14	Pin Dowel	2	2
17											18

						Plate No.: 10A
						Assembly Crankcase Magneto Side
						No.	Part No.			Description	Qty.
											LHD	Remarks
												RHD
						1	BF 5410 07			Crankcase Magneto Side	1	1
						2	BF 5410 44			Stud M10 Ccms	2	2
						3	39	2562	20	Needle Roller Brg.	1	1
2						4	DH 1013 94			Bolt Shift Change	1	1
						5	BF 5516 13			Seal Oil	1	1
						6	BF 5510 39			Plate Lock	1	1
						7	LB C000 04			Screw	1	1
						8	BF 5410 46			Nozzle Oil	1	1
	5					9	KH Da10 14			Pin Dowel	2	2
						10	BF 5410 19			Plate Stopper Starter Gear	1	1
	9					11	DH 1013 85			Bolt Flange (M6x16l)	1	1
						12	BF 5510 26			Shaft Reverse Idler	1	1
	10					13	KE Aa16 10			Circlip External	1	1
						14	39 1874 11			Washer - Plain	2	2
	6	1314	12	15	14	15	BF 5512 30			Gear Comp Rev Idler	1	1
	7					16	BF 5710 05			Gear Oil Pump Driven	1	1
						17	39 0999 06			Pin Dowel-oil Pump	2	2
	4					18	LB B000 08			Screw Pan	1	1
						19	LB A000 01			Screw Pan	2	2
	11
	21	23				20	BF 5512 43			Assembly Limiter	1	1
	22					21	BF 5614 04			Assembly Detent Lever	1	1
						22	BF 5614 03			Spring Torsion	1	1
	20					23	BF 5612 19			Bolt Detent Lever	1	1
						24	BF 5710 20			Assly Oil Pump	1	1
	3
				19	16
	9
1	8
	24	17		18 19
19												20

			Plate No.: 10B
			Assembly Crankcase Magneto Side
			No.	Part No.	Description	Qty.
						LHD	Remarks
							RHD
			1	KP AF60 04	Bearing Ball-ord Clearance & Hn3	1	1
			2	39 2601 20	Bearing Ball	1	1
			3	DH 1014 87	Plate Stopper Bearing Drum	1	1
	6		4	AA 1014 37	Bolt Flanged Small	1	1
			5	KA ED06 75	Bolt-flanged-Big	3	3
	6		6	KA ED06 35	Bolt-flanged-small	4	4
			7	BF 3516 01	Starter Motor	1	1
			8	KA ED06 25	Bolt-flanged-small	2	2
			9	AB 1010 84	Pipe Breather	1	1
			10	BF 5810 69	Breather Pipe Ii	1	1
	1		11	AA 1013 96	Spring Clip	1	1
		5	12	BF 5810 20	Connector Pipe Breather	1	1
			13	BF 5810 77	Bracket Breather Pipe Support	1	1
			14	KA ED06 35	Bolt-flanged-small	1	1
2			15	28 1011 74	Spring Clip	2	2
3
4	15
	12
	13
14	15
8
	9
7	11
	10
21							22

								Plate No.: 11A
								Magneto cover assembly
								No.	Part No.		Description	Qty.
												LHD	Remarks
													RHD
								1	BF 5412 42		Seal Oil Fan Drive	1	1
								2	BF 5310 43		Spacer Fan	1	1
								3	LJ A000 15		O Ring ( Speedo Adaptor )	1	1
	10	11	12 13					4	LP A000 03		Bearing Ball-6301xord.Xhigh Temp	1	1
								5	BF 6014 06		Clutch Electromagnetic	1	1
				17				6	39	0899 01	Screw Pan Cross-m4	3	3
								7	39	0201 11	Washer - Plain	1	1
37	40			19				8	KC Gd10 10		Nut Hex Flanged	1	1
	22			18				9	39 1041 19		Seal Oil	1	1
						21 22	29
	14		16					10	LJ A000 04		Strainer O Ring	1	1
	2415			25	20		30 31 32	11	JA 5410 19		Mesh Filter Oil Pump	1	1
	9		33	23		6		12	59 2100 23		O-ring	1	1
								13	JA 5410 21		Cap Strainer	1	1
			34
				38				14	BF 5412 47		Oil Seal -Faremeter	1	1
				39				15	BF 5412 46		Gasket	1	1
				3536 1 2	3	4		16	AA 1310 43		Cover - Faremeter	1	1
	23						7	17	KD Aa0 510		Washer_plain_small	3	3
	25			28		5		18	KD Db05 09		Washer Spring Thin	3	3
				27			8
								19	39 0474 04		Hexagon Head Bolt-m5	3	3
				28
	26							20	BF 5510 60		Assembly Rev Lock Complete	1	1
				28
								21	BF 5610 41		Bracket Reverse Lock	1	1
				27				22	KA Ed06 12		Bolt-flanged-small	3	3
								23	39 1667 11		Washer Plain	6	6
								24	BF 5710 26		Pipe Oil Input Shaft	1	1
								25	AA 1014 75		Bolt-banjo	3	3
								26	BF 6010 00		Assembly Water Pump	1	1
								27	KA Ed06 20		Bolt-flanged-small	3	3
								28	KA Ed06 35		Bolt-flanged-small	3	3
								29	Bf 6014 03		Fan Cooling - Ec	1	1
								30	KD AA06 11		Washer plain small	3	3
23													24

									Plate No.: 11A
									Magneto cover assembly
									No.	Part No.	Description	Qty.
												LHD	Remarks
													RHD
									31	KD DB06 12	Washer Spring Thin	3	3
									32	KA AD06 25	Bolt	3	3
	10	11	12 13						33	BF 5412 15	Housing Gear Shifter	1	1
									34	KD Aa06 11	Washer_plain_small	2	2
									35	KD Db06 12	Washer Spring Thin	2	2
	40			17	19				36	KA Ca06 20	Bolt Master Kac	2	2
37				18					37	AP 1211 43	Clamp	1	1
	22								38	KE BA36 15	Circlip External	1	1
	14						21 22	29
			16						39	LP B000 04	Bearing Ball	1	1
						20
	2415			25				30 31	40	JA 5410 19	Strainer Assembly	1	1
	9		33	23			6		32
			34
				38
				39
	23			3536 1	2	3	4	7
	25				28		5
				27				8
	26			28
					28
				27
25													26

								Plate No.: 11B
								Magneto cover assembly
								No.	Part No.	Description	Qty.
											LHD	Remarks
												RHD
								1	Bf 5412 05	Cover Magneto	1	1
								2	BF 5412 16	Plate Stopper Pick Up	1	1
								3	DK 1012 84	Screw Pan Cross	1	1
								4	BF 5610 28	Pin Overshift	2	2
								5	BF 3518 09	Sensor Speed	1	1
								6	KA ED06 16	Bolt-flanged-small	1	1
					1	13	5	7	KP Aa60 01	Bearing Ball Ordinary Clearance	1	1
							6	8	BF 5310 51	Shaft Fan	1	1
								9	BF 3510 25	Assembly Stator	1	1
								10	LA C000 51	Bolt Socket	4	4
								11	DK 1012 84	Hex Socket Head Screw	3	3
								12	BF 5412 09	Gasket Magneto Cover	1	1
12	9		4	7				13	KA ED06 35	Bolt-flanged-small	14	14
		8
11
	10
				3	2
27												28

			Plate No.: 12
			Assembly Shaft Input
			No.	Part No.	Description	Qty.
						LHD	Remarks
12							RHD
			1	BF 5510 18	Shaft Input	1	1
			2	KP Af60 04	Bearing Ball-ord Clearance & Hn3	1	1
1	16		3	BF 5510 28	Washer Input	1	1
	11		4	BF 5512 15	Gear 4th Input	1	1
			5	BF 5510 27	Ring Snap Input	2	2
	15		6	BF 5512 16	Gear 3rd Input	1	1
	14	25	7	BF 5512 17	Gear 5th Input	1	1
			8	BF 5510 29	Washer 5th Input	1	1
	13		9	BF 5510 59	Circlip Heavy Type	1	1
			10	BF 5512 18	Gear 2nd Input	1	1
	2		11	BF 5510 58	Spring Oil Plunger	1	1
			12	KH DA03 12	Pin Lock	1	1
	10		13	BF 5510 32	Spacer Rev Input	1	1
17			14	BF 5512 27	Gear Rev Input	1	1
			15	KE Aa17 10	Circlip	1	1
18	9		16	BF 5510 24	Plunger Oil	1	1
			17	BF 5510 44	Spacer 2	1	1
19	8		18	BF 5510 43	Spacer 1	1	1
			19	BF 5514 39	Spring Compression	1	1
	7
			20	BF 5514 40	Cup Clutch	1	1
20
	5		21	BF 5514 41	Washer Clutch	1	1
21			22	BF 5514 35	Washer Belleville	1	1
			23	BC 5514 71	Washer Plain	1	1
22	6
			24	39 1938 15	Flange Nut	1	1
23	5		25	52 BF00 20	Assly Shaft Input	1	1
24
	4
	3
29							30

22

2

1		4
		3			5		6		7		8		9

11		10		11		12
								14		15				17
						13						16		18				18 20			18		21
																	19

Plate No.: 13

Assembly Shaft Output

	No.	Part No.	Description	Qty.		Remarks
				LHD	RHD
	1	BF 5510 22	Shaft Output	1	1
	2	BF 5510 40	Bearing Cyl Roll Nj204(20*47*14)	1	1
	3	BF 5510 33	Spacer 1st Output	1	1
	4	BF 5512 19	Gear 1st Output	1	1
	5	Bf 5510 23	Bush 1st Driven	1	1
	6	BF 5510 34	Circlip 1st Output	1	1
	7	BF 5512 20	Gear 4th Output	1	1
	8	BF 5510 35	Washer 3rd Output	1	1
	9	BF 5512 21	Gear 3rd Output	1	1
	10	BF 5512 22	Gear 5th Output	1	1
	11	BF 5510 37	Ring Snap Output	2	2
	12	BF 5510 56	Washer Spline 2nd Output	1	1
	13	BF 5512 23	Gear 2nd Output	1	1
	14	BF 5510 55	Bush 2nd Driven	1	1
	15	BF 5510 57	Bush Rev Output	1	1
	16	BF 5512 28	Gear Rev Output	1	1
	17	BF 5510 56	Washer Spline 2nd Output	1	1
	18	KE AA20 12	Circlip External	3	3
	19	BF 5510 25	Sleeve Shifting Reverse Gear	1	1
	20	BF 3518 06	Ring Magnet	1	1
	21	AA 1012 95	Drive Bush	1	1
	22	52 BF00 21	Assly Shaft Output	1	1

31			32