BAJAJ QUTE User Manual
Bajaj Auto Limited
Akurdi Pune 411 035 India
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.
REV. SEPT-2017
Copy rights : All rights reserved. No part of this publicatin may
be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword
Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘RE QUTE’
Quadricycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of this
catalogue, will be conveyed to you through our Service Circulars. You are
requested to make necessary corrections in the Parts Catalogue as per the
circulars so as to keep your catalogue up-to-date. This will ensure the
appropriate and speedy delivery of the Spare Parts as the order placed will
bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
that group so that particular quantity should be multiplied by the number
of sets required.
3. Part Number System : We have used 8 digit system for part numbers. The
model or hardware item is indicated by first two digits or alphanumeric,
the next two or four digits indicate main group and the last four or two
digits indicate serial number in main group or serial number or subgroup
of fastener respectively. Thus the part numbers will be indicated by 2-2-4
or 2-4-2 digit system. Understanding this system will enable you to identify
the spare parts easily.
Bajaj Auto Limited
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts LHD Left Hand Drive
N.I. Not illustrated W Watts RHD Right Hand Drive
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Page No.Description
1 Cover Cylinder Head 2
2 Valve and Rocker arm Assembly 4
3 Throttle Body And Manifold Assembly 6
4 Cylinder Block Assembly 8
5 Camshaft And Tensioner assembly 10
6 Crankshaft Assembly 12
7 Assembly Crankcase Clutch side 14
8 Clutch Assembly 16
9 Clutch Cover Assembly 18
10A Assembly Crankcase Magneto Side 20
10B Assembly Crankcase Magneto Side 22
11A Magneto Cover Assembly 24-26
11B Magneto Cover Assembly 28
12 Assly Shaft Input 30
13 Assly Shaft Output 32
14 Assembly Gear Shifter 34
15 Assembly Fork 36
16 Assembly Differential Damper 38
17 Assly Drive Shaft 40
18 Air Filter Assly 42,44
19 Radiator Assembly 46
20 Assly Coolant Tank 48
21 Silencer Assembly 50
22 Cooling System 52
23 Wheel Rim, Tyre Tube 54
24 Front Hub & Panel Assembly 56
25 Rear Hub & Panel Assembly 58
26 Brake Shoe 60
27 Seat Assembly 62
28 Fuel System 64,66
29 Front Suspension assly 68,70
30 Rear Suspension 72
31 Steering Assembly 74
Plate No. Page No.Description
32 Electrical 76
33 Electrical 78
34 Electrical 80
35 Electrical 82
36 Brake Oil Circuit 84
37 Assembly Gear Shifter 86
38 Assembly Parking Brake 88
39 Accelerator/Brake/Clutch Pedal - LHD 90
40 Accelerator/Brake/Clutch Pedal - RHD 92
41 Fittings Hood/Door & Roof Carrier 94
42 Latch Assembly 96
43 Door Glass 98
44 Panel Door Assembly 100
45 Luggage Box & Fittings 102
46 Cover Spare Wheel & Pedal 104
47 Floor Matting 106
48 Splash Guard & Lid Glove 108
49 Trim Scheme 110-112
50 Instrument Panel/Wiper /Assly CCB 114
51 Air Deflector/ Panel CVR Floor 116
52 Tool Kit 118
53 Engine Mountings 120
54 Painted Part Numbers 122
55 Painted Part Numbers 124
Kit List
Amendment Sheet
Parts Index
Pictorial Index
Pictorial Index
PLATE NO. : 1
CYLINDER HEAD ASSEMBLY
PLATE NO. : 3
THROTTLE BODY & MANIFOLD
ASSEMBLY
PAGE NO.
1
PAGE NO.
5
PLATE NO. : 2
VALVE & ROCKER ARM ASSEMBLY
PLATE NO. : 4
CYLINDER BLOCK ASSEMBLY
PAGE NO.
3
PAGE NO.
7
PLATE NO. : 5
CAMSHAFT & TENSIONER ASSEMBLY
PLATE NO. : 7
ASSEMBLY CRANKCASE CLUTCH SIDE
PAGE NO.
9
PAGE NO.
13
PLATE NO. : 6
CRANKSHAFT
PLATE NO. : 8
CLUTCH ASSEMBLY
PAGE NO.
11
PAGE NO.
15
Pictorial Index
Pictorial Index
PLATE NO. : 9
CLUTCH COVER ASSEMBLY
PLATE NO. : 10A
ASSEMBLY CRANKCASE MAGNETO
SIDE
PAGE NO.
17
PAGE NO.
21
PLATE NO. : 10A
ASSEMBLY CRANKCASE MAGNETO
SIDE
PLATE NO. : 11A
MAGNETO COVER ASSEMBLY
PAGE NO.
19
PAGE NO.
23,25
PLATE NO. : 11B
MAGNETO COVER ASSEMBLY
PLATE NO. : 13
ASSEMBLY SHAFT OUTPUT
PAGE NO.
27
PAGE NO.
31
PLATE NO. : 12
ASSEMBLY SHAFT INPUT
PLATE NO. : 14
ASSEMBLY GEAR SHIFTER
PAGE NO.
29
PAGE NO.
33
Pictorial Index Pictorial Index
PLATE NO. : 15
ASSEMBLY FORK
PLATE NO. : 17
ASSEMBLY DRIVE SHAFT
PAGE NO.
35
PAGE NO.
39
PLATE NO. : 16
ASSEMBLY DIFFERENTIAL DAMPER
PLATE NO. : 18
AIR FILTER ASSEMBLY
PAGE NO.
37
PAGE NO.
41,43
PLATE NO. : 19
RADIATOR ASSEMBLY
PLATE NO. : 21
SILENCER ASSEMBLY
PAGE NO.
45
PAGE NO.
49
PLATE NO. : 20
ASSEMBLY COOLANT TANK
PLATE NO. : 22
COOLING SYSTEM
PAGE NO.
47
PAGE NO.
51
Pictorial Index Pictorial Index
PLATE NO. : 23
WHEEL RIM & TYRE , TUBE
PLATE NO. : 25
REAR HUB & PANEL ASSLY
PAGE NO.
53
PAGE NO.
57
PLATE NO. : 24
FRONT HUB & PANEL ASSLY
PLATE NO. : 26
BRAKE SHOE
PAGE NO.
55
PAGE NO.
59
PLATE NO. : 27
SEAT ASSEMBLY
PLATE NO. : 29
FRONT SUSPENSION ASSEMBLY
PAGE NO.
61
PAGE NO.
67,69
PLATE NO. : 28
FUEL SYSTEM
PLATE NO. : 30
REAR SUSPENSION
PAGE NO.
63,65
PAGE NO.
71
RH
LH
Pictorial Index Pictorial Index
PLATE NO. : 31
STEERING ASSEMBLY
LHD
RHD
PLATE NO. : 33
ELECTRICAL
PAGE NO.
73
PAGE NO.
77
PLATE NO. : 32
ELECTRICAL
PLATE NO. : 34
ELECTRICAL
PAGE NO.
75
PAGE NO.
79
PLATE NO. : 35
ELECTRICAL
PLATE NO. : 37
ASSEMBLY GEAR SHIFTER
PAGE NO.
81
PAGE NO.
85
PLATE NO. : 36
BRAKE OIL CIRCUIT
7
PLATE NO. : 38
ASSEMBLY PARKING BRAKE
PAGE NO.
83
PAGE NO.
87
Pictorial Index Pictorial Index
PLATE NO. : 39
ACCELERATOR/BRAKE/CLUTCH
PEDAL - LHD
PLATE NO. : 41
FITTINGS HOOD/DOOR &
ROOF CARRIER
PAGE NO.
89
PAGE NO.
93
PLATE NO. : 40
ACCELERATOR/BRAKE/CLUTCH
PEDAL -RHD
PLATE NO. : 42
LATCH ASSEMBLY
PAGE NO.
91
PAGE NO.
95
PLATE NO. : 43
DOOR GLASS
PLATE NO. : 45
LUGGAGE BOX7 FITTINGS
PAGE NO.
97
PAGE NO.
101
PLATE NO. : 44
PANEL DOOR ASSLY
PLATE NO. : 46
COVER SPARE WHEEL & PEDAL
PAGE NO.
99
PAGE NO.
101
Pictorial Index Pictorial Index
PLATE NO. : 47
FLOOR MATTING
PLATE NO. : 49
TRIM SCHEME
PAGE NO.
105
PAGE NO.
109,111
PLATE NO. : 48
SPLASH GUARD & LID GLOVE
PLATE NO. : 50
INSTRUMENT PANEL/WIPER/
ASSLY CCB
PAGE NO.
107
PAGE NO.
113
PLATE NO. : 51
BIW SCHEME
PLATE NO. : 53
ENGINE MOUNTINGS
PAGE NO.
115
PAGE NO.
119
PLATE NO. : 52
TOOL KIT
PLATE NO. : 54
PAINTED PARTS
PAGE NO.
117
LOCK SET
PAGE NO.
121,123
31
1
7
7
Pictorial Index Pictorial Index
PLATE NO. : 55
PLATE NO. :
PAGE NO.
PAINTED PART NUMBERS
125
PAGE NO.
PLATE NO. : 56
PAINTED PART
PLATE NO. :
PAGE NO.
127
PAGE NO.
PLATE NO. :
PLATE NO. :
PAGE NO.
PAGE NO.
PLATE NO. :
PLATE NO. :
PAGE NO.
PAGE NO.
Plate No.: 1
Cylinder Head Assembly
25
No. Part No.
15a
7
8
10
27
23
3
21
22
24
6
5
9
2
11
26
12
13
17
15
4
18
19
14
16
1
20
1 BF 5110 64 Cylinder Head Complete 1 1
2 BF 5412 21 Cover Cylinder Head 1 1
3 DP 1011 45 Stud 2 2
4 JG 3514 00 Coolant Water Temp Sensor 1 1
5 39 1283 21 O Ring 2 2
6 BF 5110 50 Sleeve Spark Plug 1 1
7 AN 1310 07 Cap Oil Filling 1 1
8 KJ AB14 24 O Ring 1 1
9 KA ED06 35 Bolt-flange 4 4
10 DS 1010 96 Camshaft Cap 1 1
11 KC GD10 10 Nut Hex Flanged 4 4
12 KD BA10 22 Washer Plain 4 4
13 BF 5110 74 Screw Bleed 1 1
14 BF 5110 75 O-ring 1 1
15 DG 1110 08 Spark Plug 1 1
15a JL 3512 18 Spark Plug Bosh Central 1 1
16 BF 6012 07 Thermostat Assembly 1 1
17 BF 6010 12 Gasket Thermostat 1 1
18 Cap Thermostat Housing 1 1BF 6010 27
19 lt-flange 1 1 KA ED06 25 Bo
20 JG 6012 35 Pressure Cap Radiator 1 1
21 LA D000 03 Bolt 2 2
22 BF 5110 49 Gasket Cylinder Head 1 1
23 KC GD08 08 Nut Hex Flanged 2 2
24 BF 6112 32 Bracket Throttle Body 1 1
25 KA ED06 12 Bolt-flange 4 4
26 BA 1020 04 Plug 1 1
27 BC 5110 29 Nozzle 1 1
Description
LHD
Remarks
RHD
Qty.
21
Plate No.: 2
Valve & Rocker arm Assembly
No. Part No.
1 BF 5112 81 Valve Intake 2 2
2 BF 5112 37 Valve Exhaust 2 2
3 CB 1010 09 Seal Valve Stem 4 4
4 BF 5112 80 Retainer Valve Spring 4 4
5 CB 1010 22 Cotter Valve 8 8
6 BF 5112 54 Seat Valve Spring 4 4
7 BF 5112 39 Spring Valve 4 4
8
9
2
11
10
5
4
3
7
6
12
13
14
8 BF 5112 96 Assly Rocker Arm Intake 1 1
9 BF 5112 88 Assly Rocker Arm Exhaust 1 1
10 DF 1010 55 Screw - Tappet (Forged Route) 4 4
11 39 0973 15 Hexagon Nut m5 x 0.5 4 4
12 BF 5112 92 Rocker Arm Shaft 2 2
13 BF 5112 44 Plate Stopper Rocker Shaft 1 1
14 LA C000 51 Bolt Socket-m5x0.8xl 14xpre-coat 1 1
Description
LHD
Remarks
RHD
Qty.
1
3
4
Plate No.: 3
Throttle Body and Manifold Assembly
12
11
No. Part No.
1 BF 5814 09 O Ring Manifold 2 2
2 BF 5814 07 Insulator Manifold 1 1
7
6
5
4
8
3
9
10
1
2
3 BF 5814 20 Manifold Intake 1 1
4 JG 6110 07 Fuel Injector 1 1
5 JG 6110 06 Injector Clip 1 1
6 JG 5814 16 Injector Cap 1 1
7 JG 5814 24 Fixing Screw_m5x12 1 1
8 KA ED06 25 Bolt-flanged-small 2 2
9 BF 5814 19 Sleeve Manifold 1 1
10 Aa 1210 45 Clamp Duct Carburettor 1 1
11 JU 5810 06 Clamp Connecting Tube 1 1
12 BF 6112 29 Assembly Throttle Body 1 1
Description
LHD
Remarks
RHD
Qty.
1
65
Plate No.: 4
Cylinder Block Assembly
No. Part No.
Description
LHD
Remarks
RHD
1 BF 5210 19 Cylinder Block (216cc) 1 1 Alt for BF521015
2 39 2181 06 Hollow Dowel Pin 2 2
Qty.
1
3 BF 5210 12 Gasket Cylinder Block 1 1
4 BF 5212 07 Assly Piton Bowl 1 1
5 36 AN00 16 Piston Ring Set 1 1
6 36 AA40 67 Kit Piston Pin Gudgeon 1 1
2
3
5
4
6
87
Plate No.: 5
Camshaft & Tensioner Assembly
No. Part No.
1 BF 5112 74 Camshaft 216CC 1 1
4
5
3
6
2
7
1
13
12
16
15
2 KE BB35 15 Circlip Internal 1 1
3 BF 5112 79 Spacer Cam(Roller Chain3.5 Bush 1 1
4 BF 5112 26 Sprocket Cam Driven 1 1 (Roller Chain 3.5 Bush)
5 AN 1011 82 Bolt Flanged 1 1
6 LP B000 09 Bearing Ball 1 1
7 LP B000 07 Bearing Ball 1 1
8 BF 5112 14 Silent Chain 1 1
9 BF 5112 75 Guide Chain Tight Side 1 1
10 BF 5112 76 Guide Chain Slack Side 1 1
11 DH 1013 92 Cam Chain Tensioner Pivot Bolt 1 1
12 Dk 1010 25 Tensioner Assembly 1 1
13 CS 1011 28 Gasket 1 1
14 39 2669 21 O-ring 1 1
15 DD 1010 62 Bolt 1 1
16 KA ED06 25 Bolt-flanged-small 2 2
Description
LHD
Remarks
RHD
Qty.
9
8
11
10
14
109
Plate No.: 6
Crankshaft Assembly
No. Part No.
1 BF 5310 55 Crankshaft 1 1
2 BF 5310 59 Crankshaft Assly Complete 1 1
3 BF 5310 58 Con rod Assly 1 1
4 EE 5310 28 Bolt Connecting Rod 2 2
5 BF 5112 58 Sprocket Cam Drive 1 1 (Roller Chain 3.5 Bush)
2
7
8
9
5
3
6
1
16
6
4
10
9
11
12
14
15
6 KF AB40 50 Key Woodruff 2 2
7 BF 5512 70 Gear Helical Primary Drive 1 1
8 BF 5310 39 Nut Nut ( M20 X1.5) 1 1
9 BF 5410 14 Washer Thrust Crankshaft 2 2
10 BF 5310 21 Assembly Gear Balancer Drive 1 1
11 BF 5310 23 Nut Special 1 1
12 BF 6214 00 Assembly Gear Starter 1 1
13 BF 3510 23 Rotor Assembly 1 1
14 BF 5310 52 Gear Fan Drive 1 1
15 BF 5310 44 Bolt Socket (M12 X1.25) 1 1
16 EE 5310 30 Bearing Big End 2 2
17 BF 5514 28 Body Sprag Clutch 1 1
18 BF 5514 29 Prag Clutch Complete 1 1
19 39 0849 14 Washer - Lock Toothed 4 4
20 DH 1013 89 Bolt Socket 4 4
Description
LHD
Remarks
RHD
Qty.
17
18
13
19
20
1211
Plate No.: 7
Assembly Crankcase Clutch Side
21
16
15
No. Part No.
1 BF 5410 08 Crankcase Clutch Side 1 1
2 BF 5410 46 Nozzle Oil 1 1
3 BF 5410 43 Stud M10 Cccs 2 2
7
6
8
13
12
20
14
21
11
3
25
5
4
2
1
9
10
22
23
24
18
19
17
4 BF 5516 13 Seal Oil 1 1
5 KJ AB14 24 O Ring 1 1
6 BF 5410 47 Assembly Tube Dipstick 1 1
7 BF 5410 39 Dipstick 1 1
8 KA Ed06 12 Bolt-flanged-small 3 3
9 BF 5510 62 Lock Plate 1 1
10 LB C000 04 Screw Csk Cross-m6x1xl12xprecoat 1 1
11 EC 5410 04 Adapter- Oil Filter 1 1
12 BF 5410 18 Plate Oil Seperator 1 1
13 DH 1013 85 Bolt Flange (M6x16l) 3 3
14 AN 1011 90 Filter Oil 1 1
15 BF 3518 03 Switch Gear Indicator 1 1
16 LA C000 51 Bolt Socket-m5x0.8xl 14xpre-coat 2 2
17 BF 5312 12 Balancer Shaft 1 1
18 BF 5312 07 Gear Balancer Driven 1 1
19 KC GD14 13 Nut Hex Flanged 1 1
20 KA Ed06 75 Bolt-flanged-small 3 3
21 KA Ed06 35 Bolt-flanged-small 4 4
22 KP AF60 04 Bearing Ball 1 1
23 BF 5410 53 Plate Lock Input Shaft 1 1
24 DH 1013 85 Bolt Flange 2 2
25 BF 5410 52 Gasket Crankcase 1 1
Description
LHD
Remarks
RHD
Qty.
1413
Plate No.: 8
Clutch Assembly
13
3
12
No. Part No.
1 BF 5514 43 Clutch Outer Complete 1 1
2 AA 1014 71 Wheel Clutch 1 1
3 BF 5514 49 Plate Friction 6 6
3A BF 5514 46 Plate Friction Reduced Htts 1 1
14
6
9
10
4
3
8
4
7
3
4 4
3 3
3A
5
3
4
2
4
11
1
4 BF 5514 55 Plate Clutch 6 6
5 BF 5514 54 Plate Judder 1 1
6 BF 5514 01 Spring Judder 1 1
7 BF 5514 22 Clutch Hub 1 1
8 BC 5514 72 Spring Clutch 6 6
9 BF 5514 17 Holder Clutch 1 1
10 KA Ad05 25 Bolt 6 6
11 BF 5514 19 Collar 1 1
12 BF 5514 18 Plate Holder 1 1
13 DH 1017 95 Clutch Lifter Bearing 1 1
14 BF 5514 21 Clutch Plate Assly 1 1
Description
LHD
Remarks
RHD
Qty.
1615
Plate No.: 9
Clutch Cover Assembly
14
15
13
16
No. Part No.
1 BF 5412 26 Cover Clutch Top 1 1
2 BF 5514 10 Bush Bottom 1 1
3 39 1041 19 Seal Oil 1 1
4 DH 1011 41 Rack Clutch Push 1 1
5 BF 5514 04 Shaft Clutch Release 1 1
11
10
23
27
27
24
25
202122
18
12
26
19
5
9
8
3
1
2
7
6
4
17
6 BF 5112 22 Plate Stopper Clutch Cover 1 1
7 LB C000 04 Screw Csk Cross-m6x1xl12xprecoat 1 1
8 39 2443 11 Washer(spring Steel) 1 1
9 BF 5514 14 Spring Torsion Clutch 1 1
10 BF 5514 50 Assembly Lever Clutch (4w) 1 1
11 DH 1012 75 Nut Special 1 1
12 KA Ed06 25 Bolt-flanged-small 1 1
13 BF 5412 44 Bracket 1 1
14 KA Ed06 16 Bolt-flanged-small 2 2
15 BF 5514 30 Bracket Accelerator Support 1 1
16 KA Ed06 35 Bolt-flanged-small 7 7
17 KH Da10 14 Pin Dowel 2 2
18 BF 5410 30 Gasket Clutch Cover Top 1 1
19 BF 5412 04 Cover Clutch 1 1
20 39 1046 19 Seal Oil - Gear Shfter Flange 1 1
21 BF 5410 29 Plate 1 1
22 KA Ed06 16 Bolt-flanged-small 2 2
23 DK 1013 40 'O' Ring (Oil Cooler Pipe) 1 1
24 DK 1012 25 Oil Pressure Switch 1 1
25 BF 5412 08 Gasket Clutch Cover 1 1
26 KA Ed06 35 Bolt-flanged-small 9 9
27 KH Da10 14 Pin Dowel 2 2
Description
LHD
Remarks
RHD
Qty.
1817
Plate No.: 10A
Assembly Crankcase Magneto Side
No. Part No.
1 BF 5410 07 Crankcase Magneto Side 1 1
2 BF 5410 44 Stud M10 Ccms 2 2
3 39 2562 20 Needle Roller Brg. 1 1
2
5
9
10
6
7
13
4
11
20
3
22
21
23
14
12
19
15
14
16
4 DH 1013 94 Bolt Shift Change 1 1
5 BF 5516 13 Seal Oil 1 1
6 BF 5510 39 Plate Lock 1 1
7 LB C000 04 Screw 1 1
8 BF 5410 46 Nozzle Oil 1 1
9 KH Da10 14 Pin Dowel 2 2
10 BF 5410 19 Plate Stopper Starter Gear 1 1
11 DH 1013 85 Bolt Flange (M6x16l) 1 1
12 BF 5510 26 Shaft Reverse Idler 1 1
13 KE Aa16 10 Circlip External 1 1
14 39 1874 11 Washer - Plain 2 2
15 BF 5512 30 Gear Comp Rev Idler 1 1
16 BF 5710 05 Gear Oil Pump Driven 1 1
17 39 0999 06 Pin Dowel-oil Pump 2 2
18 LB B000 08 Screw Pan 1 1
19 LB A000 01 Screw Pan 2 2
20 BF 5512 43 Assembly Limiter 1 1
21 BF 5614 04 Assembly Detent Lever 1 1
22 BF 5614 03 Spring Torsion 1 1
23 BF 5612 19 Bolt Detent Lever 1 1
24 BF 5710 20 Assly Oil Pump 1 1
Description
LHD
Remarks
RHD
Qty.
9
1
8
17
24
18
19
2019
Plate No.: 10B
Assembly Crankcase Magneto Side
No. Part No.
1 KP AF60 04 Bearing Ball-ord Clearance & Hn3 1 1
2 39 2601 20 Bearing Ball 1 1
3 DH 1014 87 Plate Stopper Bearing Drum 1 1
6
6
1
5
2
3
15
4
14
13
12
15
4 AA 1014 37 Bolt Flanged Small 1 1
5 KA ED06 75 Bolt-flanged-Big 3 3
6 KA ED06 35 Bolt-flanged-small 4 4
7 BF 3516 01 Starter Motor 1 1
8 KA ED06 25 Bolt-flanged-small 2 2
9 AB 1010 84 Pipe Breather 1 1
10 BF 5810 69 Breather Pipe Ii 1 1
11 AA 1013 96 Spring Clip 1 1
12 BF 5810 20 Connector Pipe Breather 1 1
13 BF 5810 77 Bracket Breather Pipe Support 1 1
14 KA ED06 35 Bolt-flanged-small 1 1
15 28 1011 74 Spring Clip 2 2
Description
LHD
Remarks
RHD
Qty.
8
9
7
10
11
2221
Plate No.: 11A
Magneto cover assembly
37
22
9
25
26
10
40
23
14
24
11
15
12 13
16
33
34
27
39
17
18
23
3536
38
25
1
27
28
19
28
28
No. Part No.
1 BF 5412 42 Seal Oil Fan Drive 1 1
2 BF 5310 43 Spacer Fan 1 1
3 LJ A000 15 O Ring ( Speedo Adaptor ) 1 1
4 LP A000 03 Bearing Ball-6301xord.Xhigh Temp 1 1
5 BF 6014 06 Clutch Electromagnetic 1 1
6 39 0899 01 Screw Pan Cross-m4 3 3
7 39 0201 11 Washer - Plain 1 1
8 KC Gd10 10 Nut Hex Flanged 1 1
22
21
20
6
2
3
4
5
29
30831
7
32
9 39 1041 19 Seal Oil 1 1
10 LJ A000 04 Strainer O Ring 1 1
11 JA 5410 19 Mesh Filter Oil Pump 1 1
12 59 2100 23 O-ring 1 1
13 JA 5410 21 Cap Strainer 1 1
14 BF 5412 47 Oil Seal -Faremeter 1 1
15 BF 5412 46 Gasket 1 1
16 AA 1310 43 Cover - Faremeter 1 1
17 KD Aa0 510 Washer_plain_small 3 3
18 KD Db05 09 Washer Spring Thin 3 3
19 39 0474 04 Hexagon Head Bolt-m5 3 3
20 BF 5510 60 Assembly Rev Lock Complete 1 1
21 BF 5610 41 Bracket Reverse Lock 1 1
22 KA Ed06 12 Bolt-flanged-small 3 3
23 39 1667 11 Washer Plain 6 6
24 BF 5710 26 Pipe Oil Input Shaft 1 1
25 AA 1014 75 Bolt-banjo 3 3
26 BF 6010 00 Assembly Water Pump 1 1
27 KA Ed06 20 Bolt-flanged-small 3 3
28 KA Ed06 35 Bolt-flanged-small 3 3
29 Bf 6014 03 Fan Cooling - Ec 1 1
30 KD AA06 11 Washer plain small 3 3
Description
LHD
Remarks
RHD
Qty.
2423
Plate No.: 11A
Magneto cover assembly
37
22
9
25
26
10
40
23
14
24
11
15
12 13
16
33
34
39
17
18
23
3536
38
25
1
27
28
19
28
28
No. Part No.
Description
LHD
Remarks
RHD
31 KD DB06 12 Washer Spring Thin 3 3
32 KA AD06 25 Bolt 3 3
33 BF 5412 15 Housing Gear Shifter 1 1
34 KD Aa06 11 Washer_plain_small 2 2
35 KD Db06 12 Washer Spring Thin 2 2
36 KA Ca06 20 Bolt Master Kac 2 2
37 AP 1211 43 Clamp 1 1
Qty.
22
21
20
6
2
3
4
5
29
30831
7
32
38 KE BA36 15 Circlip External 1 1
39 LP B000 04 Bearing Ball 1 1
40 JA 5410 19 Strainer Assembly 1 1
27
2625
Plate No.: 11B
Magneto cover assembly
12
11
10
No. Part No.
1 Bf 5412 05 Cover Magneto 1 1
2 BF 5412 16 Plate Stopper Pick Up 1 1
3 DK 1012 84 Screw Pan Cross 1 1
4 BF 5610 28 Pin Overshift 2 2
5 BF 3518 09 Sensor Speed 1 1
6 KA ED06 16 Bolt-flanged-small 1 1
13
1
9
8
7
4
2
3
5
6
7 KP Aa60 01 Bearing Ball Ordinary Clearance 1 1
8 BF 5310 51 Shaft Fan 1 1
9 BF 3510 25 Assembly Stator 1 1
10 LA C000 51 Bolt Socket 4 4
11 DK 1012 84 Hex Socket Head Screw 3 3
12 BF 5412 09 Gasket Magneto Cover 1 1
13 KA ED06 35 Bolt-flanged-small 14 14
Description
LHD
Remarks
RHD
Qty.
2827
Plate No.: 12
Assembly Shaft Input
24
22
23
20
21
19
1
17
18
12
No. Part No.
1 BF 5510 18 Shaft Input 1 1
2 KP Af60 04 Bearing Ball-ord Clearance & Hn3 1 1
16
11
15
14
25
13
2
10
9
8
7
5
6
3 BF 5510 28 Washer Input 1 1
4 BF 5512 15 Gear 4th Input 1 1
5 BF 5510 27 Ring Snap Input 2 2
6 BF 5512 16 Gear 3rd Input 1 1
7 BF 5512 17 Gear 5th Input 1 1
8 BF 5510 29 Washer 5th Input 1 1
9 BF 5510 59 Circlip Heavy Type 1 1
10 BF 5512 18 Gear 2nd Input 1 1
11 BF 5510 58 Spring Oil Plunger 1 1
12 KH DA03 12 Pin Lock 1 1
13 BF 5510 32 Spacer Rev Input 1 1
14 BF 5512 27 Gear Rev Input 1 1
15 KE Aa17 10 Circlip 1 1
16 BF 5510 24 Plunger Oil 1 1
17 BF 5510 44 Spacer 2 1 1
18 BF 5510 43 Spacer 1 1 1
19 BF 5514 39 Spring Compression 1 1
20 BF 5514 40 Cup Clutch 1 1
21 BF 5514 41 Washer Clutch 1 1
22 BF 5514 35 Washer Belleville 1 1
23 BC 5514 71 Washer Plain 1 1
24 39 1938 15 Flange Nut 1 1
25 52 BF00 20 Assly Shaft Input 1 1
Description
LHD
Remarks
RHD
5
Qty.
29
4
3 3
30
Plate No.: 13
Assembly Shaft Output
11
No. Part No.
1 BF 5510 22 Shaft Output 1 1
2 BF 5510 40 Bearing Cyl Roll Nj204(20*47*14) 1 1
3 BF 5510 33 Spacer 1st Output 1 1
4 BF 5512 19 Gear 1st Output 1 1
22
2
4
3
18
5
19
18
7
6
20
18
8 9
21
10
11
12
13
1
14
15
17
16
5 Bf 5510 23 Bush 1st Driven 1 1
6 BF 5510 34 Circlip 1st Output 1 1
7 BF 5512 20 Gear 4th Output 1 1
8 BF 5510 35 Washer 3rd Output 1 1
9 BF 5512 21 Gear 3rd Output 1 1
10 BF 5512 22 Gear 5th Output 1 1
11 BF 5510 37 Ring Snap Output 2 2
12 BF 5510 56 Washer Spline 2nd Output 1 1
13 BF 5512 23 Gear 2nd Output 1 1
14 BF 5510 55 Bush 2nd Driven 1 1
15 BF 5510 57 Bush Rev Output 1 1
16 BF 5512 28 Gear Rev Output 1 1
17 BF 5510 56 Washer Spline 2nd Output 1 1
18 KE AA20 12 Circlip External 3 3
19 BF 5510 25 Sleeve Shifting Reverse Gear 1 1
20 BF 3518 06 Ring Magnet 1 1
21 AA 1012 95 Drive Bush 1 1
22 52 BF00 21 Assly Shaft Output 1 1
Description
LHD
Remarks
RHD
Qty.
3231
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