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BA 695

B.A. International BA 695, BA 688 Operating Instructions Manual

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Operating instructions / 04/05 BA 695 \rBA 688 / with fix ed connection
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Table of contents Operating Instructions BA ULTIMATE
Table of contents
1 Before you begin … ........................................................................................ 5
1.1 Structure of the document ............................................................................................. 7
1.2 Service life..................................................................................................................... 10
2 Safety information ........................................................................................... 11
3 Technical description ...................................................................................... 13
3.1 Task............................................................................................................................... 13
3.2 Design of the BA ULTIMATE......................................................................................... 14
3.3 Technical data ............................................................................................................... 15
3.4 Turbine connection types available ............................................................................... 18
3.5 Production data .............................................................................................................20
4 Preparation ..................................................................................................... 21
Operating Instructions BA ULTIMATE Table of contents
4.1 Initial start-up and longer breaks in use ........................................................................ 21
4.2 Prior to starting the work day......................................................................................... 21
4.3 Before each patient ....................................................................................................... 22
5 Operation ........................................................................................................ 23
5.1 Replacing the turbine .................................................................................................... 24
5.2 Inserting and removing burs.......................................................................................... 27
5.3 Adjusting the cooling spray ........................................................................................... 29
6 Follow-up ........................................................................................................ 31
6.1 After each treatment session......................................................................................... 31
6.2 At the end of the work day............................................................................................. 32
7 Conditioning.................................................................................................... 33
7.1 Conduct pre-disinfection................................................................................................ 33
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Table of contents Operating Instructions BA ULTIMATE
7.2 Automated cleaning and disinfecting ............................................................................ 34
7.3 Manual cleaning and disinfection .................................................................................. 36
7.4 Manual maintenance ..................................................................................................... 38
7.5 Sterilizing....................................................................................................................... 44
8 Maintenance ................................................................................................... 46
8.1 Testing the FG clamping system................................................................................... 46
8.2 Replacing the halogen lamp in the handpiece .............................................................. 48
Operating Instructions BA ULTIMATE 1Before you begin …
1 Before you begin …
The BA 695 / BA 688 turbine corresponds with the provisions of state­of-the-art technology. The BA 695 / BA 688 turbine complies with the ISO 14457 and ISO 9168 standards.
The units, the product is connected to, must comply with the requirements of IEC 60601-1.
1. Read the operating instructions before using the BA 695 / BA 688 turbine.
2. Use the BA 695 / BA 688 turbine only for the purposes described in the operating instructions.
3. Follow the hygiene regulations, work safety regulations, and accident prevention measures that apply to the BA 695 / BA 688 turbine in your country.
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1Before you begin … Operating Instructions BA ULTIMATE
Intended use The BA 695 / BA 688 turbine is used to treat dental disease and inj uri es.
Rotating_without bones
The treatment involves the rotary processing of hard and soft tooth
substance and dental prostheses (crowns, fillings, bridges, etc.). Contraindications None Target group This product is intended only for use by trained dental personnel in
dental practices and laboratories.
Operating Instructions BA ULTIMATE 1Before you begin …
1.1 Structure of the document
1.1.1 Labeling of information
Warnings ➢ To prevent injuries, please observe the warnings.
Warnings are labeled as follows:
DANGE R! indicates a danger leading to death or serious injury if not
avoided.
WARNING! indicates a danger that may lead to death or serious
injury if not avoided.
CAUTION! indicates a danger that may lead to injury if not avoided.
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1Before you begin … Operating Instructions BA ULTIMATE
Instructions for use ➢ To prevent material damage and additional expenses, please
observe all instructions for use. Instructions for use are labeled as follows: NOTICE! indicates measures for the prevention of material damage. IMPORTANT: indicates information on the avoidance of additional
expenses and other important information. Tip: indicates information for facilitating work.
Operating Instructions BA ULTIMATE 1Before you begin …
1.1.2 Formats and symbols
The formats and symbols used in this document have the following meaning:
✔ Prerequisite
Requests you to do something.
1. First action step
2. Second action step or
➢ Alternative action
Result ➢ Individual action step
Use of formats and symbols [ → 9].
● List Identifies a list.
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Identifies a reference to another text passage and specifies its page number.
1Before you begin … Operating Instructions BA ULTIMATE
1.2 Service life
When used as intended:
● Non-moving parts have a typical service life of 5 years
● Moving parts have a typical service life of 3 years
No warranty claim can be inferred here, as wear may occur earlier or later than indicated above depending on use, frequency of sterilization, and frequency of maintenance.
Replacing elastomers
Elastomers, e.g. O-rings, must be replaced depending on their degree of wear.
Werkzeughaltesystem_H i gh - sp ee d ha nd piece
Check the clamping system of friction grip burs on a monthly basis [ → 46].
Operating Instructions BA ULTIMATE 2Safety information
2 Safety information
Obligations of the user ● Use only fault-free materials that do not deviate from the specified
Preventing the spread of infections and cross contamination
Malfunction or damage Discontinue use immediately in case of malfunction, unusual or different
Potential explosion hazard Do not use this product in areas subject to explosion hazards.
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data [ → 15].
● Protect yourself, patients, and others against any foreseeable dangers. To do this, follow the safety information.
● Comply with the Intended use of the equipment.
● You should always keep these operating instructions within reach for further reference.
Sterilization
Prevent the spread of infections and cross contamination between patients, users, and third parties. Sterilize equipment after each patient.
Take the appropriate hygiene measures, e.g. wear protective gloves.
sounds or damage. Damaged turbines may cause injury. Notify the dental dealer or the manufacturer.
2Safety information Operating Instructions BA ULTIMATE
Repair Do not attempt to repair the turbine yourself.
The BA instrument is the result of a precise development and must not be disassembled by third parties. In the case of service or repair work, please send the instrument in an assembled state to B.A. International Ltd. or to a service center approved by B.A. International.
Spare and accessory parts Use only original parts produced by the manufacturer.
If you have any questions, please contact your dental supplies distributor or the manufacturer.
Operating Instructions BA ULTIMATE 3Technical description
3 Technical description
3.1 Task
The BA 695 / BA 688 high-speed handpiece is used to power dental instruments with an FG shank.
The quick coupling is used for media supply and connection to the supply hose and features convenient turnability.
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3Technical description Operating Instructions BA ULTIMATE
3.2 Design of the BA ULTIMATE
A Turbine head (in this case: Power)
B Push button
C Cooling spray outlet
D Opening of chuck system
E Light aperture
F Handpiece sleeve
Operating Instructions BA ULTIMATE 3Technical description
3.3 Technical data
Turbine
BA 695 BA 688
Available head sizes:
Power ~ 22W -
Mini - ~ 19 W
Light function x x
Back-suction stop in the head housing x x
Back suction stop in the spray water area x x
Pushbutton cover clamping system FG FG
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3Technical description Operating Instructions BA ULTIMATE
Turbine head, burr instrument _ BA Ultimate
Turbine head
Power Mini
No-load speed in rpm 360 000 ± 10 % 400 000 ± 10 %
Maximum torque in Nmm ~ 2.0 ~ 1.6
Friction grip burr instrument
Power Mini
Shank standard ISO 1797-1 ISO 1797-1
Shank diameter in mm 1.59 - 1.60 1.59 - 1.60
Maximum total length in mm 25 21
Maximum working diameter in mm (ISO 2157) 2.1 2.1
Operating Instructions BA ULTIMATE 3Technical description
Treatment Center _ Turbine 20 12 _ BA Ultimate
Treatment center
BA 695 / BA 688
Driving air pressure in bar
2.7
(flowing, dry, and clean)
Driving air consumption in Nl/min 48 ± 5
Return air pressure in bar < 0.3
Spray air pressure in bar ~ 2.7
Spray air flow in Nl/min > 2.5
Spray water pressure in bar ~ 2.0
Water content in spray > 50 ml/min
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3Technical description Operating Instructions BA ULTIMATE
3.4 Turbine connection types available
Connection type available for
R/F quick coupling (Sirona)
Multiflex LUX (KaVo) quick coupling
ROTO QUICK (W&H) quick coupling
Operating Instructions BA ULTIMATE 3Technical description
Connection type available for
Unifix L (Bien-Air) quick coupling
PTLCL (NSK) quick coupling
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3Technical description Operating Instructions BA ULTIMATE
H658 M 675LN1/$S0700001
A
B
C
3.5 Production data
HSI HIBC code
A Product label code (in this case: 675LN 1)
B Year of manufacture (in this case: 2007)
C Serial number (in this case: 00001)
Operating Instructions BA ULTIMATE 4Preparation
4 Preparation
4.1 Initial start-up and longer breaks in use
✔ The turbine is only able to reach full power if indicated operating
pressures are set [ → 15]. If necessary have the pressures checked by a service engineer with a star tester that is placed between the supply hose and the quick coupling.
➢ Sterilize the turbine and accessory parts prior to startup. ➢ Clean and maintain the turbine after longer breaks in use.
4.2 Prior to starting the work day
➢ Purge the water and air channels for 30 seconds.
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4Preparation Operating Instructions BA ULTIMATE
4.3 Before each patient
1. Purge the water and air channels for 30 seconds.
2. Attach the turbine [ → 24].
3. Insert the bur instrument [ → 27].
4. Set a sufficient amount of cooling water (> 50 ml/min) [ → 29].
5. Use filtered water only (< 50 µm).
6. Check the nozzles for blockages and lime deposits, for example, and clean the nozzles if necessary.
CAUTION! Insufficient cooling leads to overheating of the preparation site and damage to the tooth substance. Ensure that the water content is > 50ml/min.
Operating Instructions BA ULTIMATE 5Operation
5 Operation
NOTICE! Use only burs and diamond polishers that are sharp and undamaged. Use clean burs and diamond polishers to avoid dirt in the clamping system.
CAUTION! A loose or partially removed bur instrument can detach itself from the head or break off. This may cause injury! Therefore, use the turbine only if the bur instrument is inserted at least 10 mm and is clamped securely in place.
CAUTION! Insufficient cooling leads to overheating of the preparation site and damage to the tooth substance. Ensure that the water content is > 50ml/min.
CAUTION! Do not pull the patient's cheek back with the handpiece while the turbine is rotating. This would actuate the pushbutton, thus creating a risk of burning the patient's oral mucosa.
IMPORTANT: For application details and operating data of the different preparation tools, please refer to the information provided by the manufacturer.
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5Operation Operating Instructions BA ULTIMATE
5.1 Replacing the turbine
CAUTION! Do not remove the handpiece while the turbine is running.
5.1.1 Turbine with Sirona or KaVo connection
Attaching the turbine ➢ Insert the turbine until it audibly clicks into place. Removing the turbine ✔ The turbine is at a standstill. ➢ Hold the quick coupling and the hose nut firmly and pull the turbine
while turning it slightly. Do not pull on or hold the supply hose.
Operating Instructions BA ULTIMATE 5Operation
5.1.2 Turbine with W&H or Bien-Air connection
Attaching the turbine ➢ Insert the turbine until it audibly clicks into place. Removing the turbine ✔ The turbine is at a standstill. ➢ Press the markings (A) of the W&H quick coupling or the
pushbuttons (B) on the Bien-Air quick coupling and remove the turbine, turning it slightly . Do not pull on or hold the supply hose.
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5Operation Operating Instructions BA ULTIMATE
5.1.3 Turbine with NSK PTLCL connection
Attaching the turbine ➢ Insert the turbine until it audibly clicks into place. Removing the turbine ✔ The turbine is at a standstill. ➢ Slide back the sleeve (A) on the quick coupling toward the supply
hose and pull the turbine while turning it slightly. Do not pull on or hold the supply hose.
Operating Instructions BA ULTIMATE 5Operation
5.2 Inserting and removing burs
IMPORTANT: Check the push button to make sure it moves freely! NOTICE! Use only burs and diamond polishers that are sharp and
undamaged. Use clean burs and diamond polishers to avoid dirt in the clamping system.
CAUTION! A loose or partially removed bur instrument can detach itself from the head or break off. This may cause injury! Therefore, use the turbine only if the bur instrument is inserted at least 10 mm and is clamped securely in place.
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5Operation Operating Instructions BA ULTIMATE
Inserting the friction grip bur ✔ The turbine is at a standstill.
1. Press the button and insert the bur up to the stop.
2. Pull on the bur to check that it is firmly attached. Removing the friction grip bur ✔ The bur must not be moving. ➢ Press the button and remove the bur.
Operating Instructions BA ULTIMATE 5Operation
5.3 Adjusting the cooling spray
> 50 ml/min
➢ Adjust the flow rate of the cooling water using the control ring (A) (>
50 ml/min).
Tip: You can measure the amount of cooling water with a measuring cup and watch.
Water flow rate
R/F quick coupling
Quick coupling R/F (Dentsply Sirona): The maximum water flow is set when the control ring clicks into place.
KaVo quick coupling
Multiflex LUX quick coupling (KaVo): The maximum water flow is set when the two markings face each other.
W&H quick coupling
W&H quick coupling: The minimum water flow is set when the red line and the red dot are facing each other. Turn the control ring to the left or right for the maximum water flow.
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5Operation Operating Instructions BA ULTIMATE
Bien-Air quick coupling
Bien-Air quick coupling: The minimum water flow is set when the control ring is rotated right to the stop. The maximum flow is set when the control ring is rotated left to the stop.
NSK PTL CL quick coupling
PTL CL quick coupling (NSK): The water flow is adjusted to its maximum setting when the control ring perceptibly snaps into place.
Operating Instructions BA ULTIMATE 6Follow-up
6 Follow-up
6.1 After each treatment session
NOTICE! Condition immediately, or at the latest, one hour after treatment.
✔ The bur instrument must not be moving. ✔ Wear appropriate protective clothing.
1. Purge the water and air channels on the treatment center for 30
seconds.
2. Remove the bur instrument with tweezers.
3. Pre-disinfect directly at the treatment center [ → 33].
4. Remove the turbine.
5. Transport the turbine to the hygiene room in a suitable transport
container.
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6Follow-up Operating Instructions BA ULTIMATE
6. Conduct automatic conditioning [ → 34]. Manual conditioning [ →
36] is possible in exceptional cases if the national/local regulations are followed.
7. Spray the turbine [ → 38].
8. Sterilize the turbine and the accessories [ → 44].
6.2 At the end of the work day
➢ Lubricate the turbine [ → 38].
Operating Instructions BA ULTIMATE 7Conditioning
7 Conditioning
7.1 Conduct pre-disinfection
✔ Wear appropriate protective clothing. ✔ All disinfectants must be approved in your country and have proven
bactericidal, fungicidal and virucidal properties. Only use disinfectants with no protein-fixing properties.
1. Spray the surface with disinfectant.
2. Wipe the disinfectant off with a cloth. For further processing, the turbine should be dry and free of residue.
Please observe the manufacturer's instructions for using instrument disinfectants.
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7Conditioning Operating Instructions BA ULTIMATE
7.2 Automated cleaning and disinfecting ...
NOTICE! Do not carry out automated cleaning of the quick couplings.
7.2.1 ... with cleaning and disinfection equipment
BA 695 / BA 688 can also be cleaned and disinfected in suitable cleaning and disinfection equipment.
The cleaning and disinfection equipment used must be approved by its manufacturer for the cleaning and disinfection of dental instruments and comply with EN ISO 15883-1 (e.g. 95°C (203°F) and 10 min. holding time).
For further details, refer to the operating instructions supplied with the unit.
✔ BA 695 / BA 688 is conditioned with a cleaning and disinfection
device.
1. Check whether BA 695 / BA 688 is clean after conditioning under
good lighting (min. 500 lux) and color rendering index (min. 80 Ra).
Operating Instructions BA ULTIMATE 7Conditioning
2. If they are still dirty, repeat the process.
For further processing, BA 695 / BA 688 should be dry and free
of residue.
3. Blow BA 695 / BA 688 out with max. 3 bar.
4. Maintain mechanical parts manually [ → 38].
5. Maintain the push button chuck manually [ → 41].
6. Pack BA 695 / BA 688 in packaging material suitable for sterilization
and storage. e.g. paper/plastic composite packaging.
7. Conduct sterilization [ → 44].
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7Conditioning Operating Instructions BA ULTIMATE
7.3 Manual cleaning and disinfection
IMPORTANT: Manual conditioning is possible in exceptional cases if the national/regional regulations are followed. The national/regional regulations are to be checked before.
NOTICE! Condition immediately, or at the latest, one hour after treatment.
NOTICE! Never clean in an ultrasound bath! NOTICE! Never immerse in disinfectant solution! NOTICE! Using sprays from other manufacturers can reduce the
product's service life. Only use BA Ultimate Spray. IMPORTANT: Use a soft, clean, and disinfected brush for cleaning. ✔ Wear appropriate protective clothing. ✔ All disinfectants must be approved in your country and have proven
bactericidal, fungicidal and virucidal properties. Only use disinfectants with no protein-fixing properties.
Operating Instructions BA ULTIMATE 7Conditioning
1. Brush the turbine under running water (< 38 °C, < 100 °F, at least
drinking water quality) and good lighting (min. 500 lux) and color rendering index (min. 80 Ra) until no more dirt can be seen, for at least 10 seconds.
2. Flush the drive channels with spray.
3. Clean and disinfect spray channels with suitable agents and
adapters according to manufacturer's instructions, e.g. with WL Clean made by ALPRO
4. Blow spray channels with suitable adapters out with 2.5 - 3 bar until
no more moisture displaces, but at least 10 seconds. You can use e.g. WL-dry made by ALPRO
®
.
®
.
5. Conduct thermal disinfection or unwrapped steam sterilization.
6. Maintain mechanical parts manually [ → 38].
7. Maintain the push button chuck manually [ → 41].
8. Pack the turbine in packaging material suitable for sterilization and
storage. e.g. paper/plastic composite packaging.
9. Conduct sterilization [ → 44].
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7Conditioning Operating Instructions BA ULTIMATE
7.4 Manual maintenance
7.4.1 Maintenance of mechanical parts
Intervals
● At least every noon and evening
● Prior to each sterilization
● After every thermal disinfection without integrated maintenance
● During a longer preparation (> 10 minutes)
Operating Instructions BA ULTIMATE 7Conditioning
A
F
E
D
C
B
ULTIMATE SPRAY
BA
Required accessories
A Sirona connection spray adapter
B KaVo connection spray adapter
C W&H connection spray adapter
D Bien-Air connection spray adapter
E NSK PTLCL connection spray adapter
F BA Ultimate Spray
NOTICE! Using sprays from other manufacturers can reduce the product's service life. Only use BA Ultimate Spray.
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7Conditioning Operating Instructions BA ULTIMATE
Procedure ✔ The spray adapter is disinfected. ✔ The O-rings on the spray adapter are intact.
1. Fit the spray adapter onto the nozzle of the spray can.
2. Insert the high-speed handpiece as far as it will go and hold it in
place.
3. Spray into the turbine for 1-2 seconds.
IMPORTANT: Hold the spray can upright.
4. Wipe any spray that comes out with a disinfection cloth.
5. Repeat the process until the spray is clear.
Operating Instructions BA ULTIMATE 7Conditioning
7.4.2 Care of the push button chuck
To remove deposits and ensure proper functioning of the clamping system, the pushbutton chuck must be maintained with BA Ultimate Spray.
Interval
● At least once a week Required accessories BA Ultimate Spray
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7Conditioning Operating Instructions BA ULTIMATE
Process ✔ The turbine is cleaned and disinfected.
1. Press the turbine head with the chuck firmly against the spray can
nozzle.
2. Spray the chuck for 1 - 2 seconds.
IMPORTANT: Hold the spray can upright.
3. Wipe any spray that comes out with a disinfection cloth.
Operating Instructions BA ULTIMATE 7Conditioning
!
7.4.3 Care of cooling spray nozzle openings
If your tap water is very hard, lime deposits may constrict or completely block the cooling spray nozzles.
1. Carefully clean the nozzle openings by running a cleaning wire
through them.
2. Let the turbine run briefly with cooling spray.
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7Conditioning Operating Instructions BA ULTIMATE
134°C
274°F
7.5 Sterilizing
✔ The turbine is cleaned and disinfected. ✔ Turbine maintenance is complete. ✔ If necessary, the turbine can be sterilized in packaging suitable for
sterilization and storage, e.g. paper/plastic composite packaging or container.
➢ Sterilize the turbine in the steam sterilizer with saturated water
vapor.
Overpressure: 2.04 bar (29.59 psi)
Temperature: 134°C (274° F)
Holding time: 3 min.
Operating Instructions BA ULTIMATE 7Conditioning
Approved steam sterilizers are those that fulfill the requirements of either EN 13060, class B or EN 13060, class S and which are also suitable for the sterilization of turbine.
NOTICE! Do not exceed 140 °C (284 °F), even during the drying phase. After sterilizing
1. Remove the turbine from the steam sterilizer immediately.
CAUTION! The turbine will be hot. This may cause burns! NOTICE! Do not immerse the turbine in cold water to speed up the cooling process. This will damage your turbine!
2. Store all turbines so that they are protected from contamination.
3. Sterilize again once the storage period has elapsed.
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8Maintenance Operating Instructions BA ULTIMATE
8 Maintenance
Elastomers, e.g. O-rings, must be replaced depending on their degree of wear.
8.1 Testing the FG clamping system
Interval Test the FG clamping system at least once a month. Required accessories Chuck tester
Operating Instructions BA ULTIMATE 8Maintenance
Process ✔ The expiry date of the chuck tester (A) has not elapsed.
1. Insert the chuck tester into the FG clamping system [ → 27].
2. Tighten the chuck tester until the marking ring appears (withdrawal force: 22 N)
Does the chuck tester slide out of the chuck before the marking ring appears?
CAUTION! The chuck is defective and the secure fit of the bur is not
guaranteed. This may cause injury!
1. Do not use the product.
2. Have the clamping system replaced by a workshop authorized by B.A. International.
Tip: Record the time and result of the check for your own information.
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8Maintenance Operating Instructions BA ULTIMATE
8.2 Replacing the halogen lamp in the handpiece
For turbines with W&H or Bien-Air connection, the halogen lamp is located in the turbine handpiece.
Turbine with W&H connection:
CAUTION! The halogen lamp may be hot. This may cause burns!
Allow the halogen lamp to cool down.
1. Detach the turbine from the quick coupling.
2. Unscrew the back (B) of handpiece sleeve and remove it.
3. Check the O-ring (A) for damage and replace it if necessary.
Operating Instructions BA ULTIMATE 8Maintenance
4. Lift the lamp holder (F) at the head end (E) and remove it.
5. Tap the defective halogen lamp (D) out of its base.
6. Insert the new halogen lamp. Ensure the proper position of the contact surface.
7. Wipe the bulb with a clean cloth.
8. Insert the lamp holder. When using a new lamp holder, remove the small bar (C) before insertion.
9. Screw the handpiece sleeve back on.
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8Maintenance Operating Instructions BA ULTIMATE
Highspeed handpiece _ neutral
Turbine with Bien-Air connection:
Bien-Air T2 turbine
CAUTION! The halogen lamp may be hot. This may cause burns!
Allow the halogen lamp to cool down.
1. Detach the turbine from the quick coupling.
2. Unscrew the back (B) of the handpiece sleeve and remove it.
3. Check the O-ring (A) for damage and replace it if necessary.
Operating Instructions BA ULTIMATE 8Maintenance
4. Lift the lamp holder (F) at the corner (E) with a fingernail and remove it. NOTICE! Take care that the contact pin (C) does not become bent or damaged at the coupling fitting.
5. Pull the defective halogen lamp (D) out of the socket.
6. Insert the new halogen lamp. Ensure the proper position of the contact surface.
7. Wipe the bulb with a clean cloth.
8. Insert the lamp holder. In doing so, pay attention to the contact pin.
9. Screw the handpiece sleeve back on.
65 56 067 D3560.201.09.03.02 51
Disposal To the best of our current knowledge, the product does not contain any substances which are hazardous
i
to the environment.The product must be sterilized before disposal.Please observe the applicable national regulations regarding disposal.
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Consult
Instructions
For Use
Fragile,
Keep dry
Date of
manufacture
134°C
xxx
Can be
Catalogue
Serial
sterilized
REF
ATTENTION
SN
number
Manufacturer
with care
handle
number
kPa
Relative humidity
Tempe
-
rature
Air
pressure
0476
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