450 Series
Stationary Mat Table
Product Manual
Covers Models:
450
452
453
454
456
457
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
C0818
Mail: P.O. Box 130, Lodi, OH 44254-0130
Shipments: 118 Lee St., Lodi, OH 4425
www.baileymfg.com
4
Important
Read This First
Bailey Manufacturing Company is proud of the
reputation we have earned as a leader in the
physical, occupational, and sports medicine industry
for over 60 years. Our products are made from the
highest quality materials and built in the USA by
skilled craftsmen.
Prior to shipping, this product was thoroughly
inspected to ensure the highest quality standards and
your total satisfaction. If you experience any
problems, please follow the instructions outlined in
the Warranty & Support Section of this manual.
Contact either your dealer or Bailey at 1-800-321-
8372.
Please take a moment now and record the following
information for future reference:
Date of Purchase [delivery date]:
Bailey Dealer:
Packing Slip #:
Serial Number:
Date of Manufacture:
450 Series Stationary Mat Table Page 3
Contents:
Product Section
General Information
Parts
Assembly
Safety
Operation
Accessories
Maintenance & Cleaning
Troubleshooting
Inspection & Service Logsheet
Pages:
4 thru 13
4
5, 6
6 thru 10
10
10
11, 12
13
13
18
Warranty & Support Section
Warranty Terms
Product Support & Assistance
Damage & Loss In Transit
Returns
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
14 thru 17
14
15
16
17
Page 4 450 Series Stationary Mat Table
General Information:
Read entire Product Manual before using this product. If you
have any questions regarding the following information,
please contact a Bailey Customer Service Representative at
1-800-321-8372.
Features & Specifications, Raised Rim Models 450[4’x7’],
452[5’x7’], 453[6’x8’]:
•
Durable, laminated table surface with rounded, solid
hardwood raised rim, legs and aprons.
•
Convenient 18" total fixed height [without accessory
mats].
•
Protective clear plastic trim prevents damage to table top
from prosthesis and wheelchairs.
•
Extra center legs [Models 452 & 453 only] for added
support and stability.
•
Maximum static load capacity of 500 lb. / 227 kg.
Features & Specifications, Upholstered Models 454
[4’x7’], 456[5’x7’], 457[6’x8’]:
•
Nylon reinforced Herculite® 20 upholstery meets
flammability specifications of Federal Standard 191A.
•
High density, 2” thick anti-bacterial foam padding for
patient comfort.
•
Convenient 20” total fixed height.
•
Protective clear plastic trim prevents damage to table top
from prosthesis and wheelchairs.
•
Extra center legs [Models 456 & 457 only] for added
support and stability.
•
Maximum static load capacity of 500 lb. / 227 kg.
Options & Accessories For Mat Tables:
•
Optional durable vinyl upholstery, available at an extra
charge, meets flammability specifications of Boston Fire
Code BFD IX-1 and California Bulletin 117, Sec. E.
•
Optional accessory mats for Raised Rim Tables, Models
51[4’x7’x2”], 53[5’x7’x2”], and 54[6’x8’x2”].
•
Optional accessory wall mounted Mat Hanger Model 741
[2 ea. required] holds up to four of the above mats and
BAILEY MANUFACTURING COMPANY
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450 Series Stationary Mat Table Page 5
Parts:
Your new Stationary Mat Table is shipped “knocked down”,
with all hardware and parts needed for final assembly.
Inspect the unit carefully, immediately upon removal from
packaging, to ensure that the unit is in good condition and all
materials are present before starting assembly.
Note: Bailey Manufacturing Company waives any
responsibility for concealed freight damage not reported
within five (5) days of receiving shipment.
Refer to Product Warranty and Support Section of this
Manual for more information.
Read entire Product Manual before assembling or using this
product. Check Parts Location Diagram below [Figure 1] and
parts list on page 6 to verify receipt of all material.
Figure 1
Mat Table Parts Location
Center Support Leg Brace
and Angle Brackets
(used on 5’x7’ and 6’x8’
Models only)
Corner Legs
(used on all Models)
and Angle Brackets
(used on 5’x7’ and
6’x8’ Models only)
Table Top
and Apron
Assembly
(All Models)
BAILEY MANUFACTURING COMPANY
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Hardware Kit,
attached to
Corner Brace
Page 6 450 Series Stationary Mat Table
Parts [cont’d]:
Refer to Figure 1 on Page 5 and identify the components.
Remove Hardware Kit and Legs, which are fastened to the
back of the Table Top for shipping. Save all screws and
Angle Brackets for later use.
The following Hardware Kit is packaged in a poly bag with the
Table:
•
(4) EA. # 2401 Lag Bolt, 3/8 x 4”
•
(4) EA. # 3597 Lockwasher, 3/8
•
(4) EA. # 3610 SAE Flatwasher, 3/8
•
(4) EA. # 3220 2” x #10 Flat Head Wood Screw
(5’x7’ & 6’x8’ only)
•
(4) EA. # 16625 Plastic Bumper (5’x7’ & 6’x8’ only)
The following parts and hardware are fastened to the back of
the Table:
•
(4) EA. Mat Table Corner Legs
•
(1) EA. Center Support Leg Brace (5’x7’ & 6’x8’ only)
•
(6) EA. # 13007 2” Angle Bracket (5’x7’ & 6’x8’ only)
•
(24) EA. #3290 3/4” x #10 Hex Head Tapping Screws
(5’x7’ & 6’x8’ only)
Note: All Angle Brackets and Tapping Screws fastened to
the back of 4’x7’ Tables, are used to retain the Corner
Legs during shipment only. They are not needed for
assembly and may be discarded. All brackets and screws
fastened to the back of 5’x7’ and 6’x8’ Tables ARE
needed, and must be saved for reuse.
Assembly:
The following minimum tools are required:
•
9/16” Wrench
•
Slotted Blade screwdriver
Any of these additional tools will make assembly easier:
•
9/16” socket and drive ratchet
•
5/16” socket and drive ratchet or 5/16” nutdriver
BAILEY MANUFACTURING COMPANY
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450 Series Stationary Mat Table Page 7
Assembly [cont’d]:
For all Models [Figure 2, page 8]:
Place the Table Top and Apron Assembly upside down on a
smooth, clean surface. Place one Corner Leg in each corner
at the gap in the Apron, with the notch and starter hole facing
inside towards the Corner Brace. Attach each of the four (4)
Corner Legs using one (1) Lag Bolt, Lockwasher and
Flatwasher as shown in Figure 2. Tighten each Lag Bolt
gradually and in sequence between the four corners until the
Lockwasher flattens out and the Corner Leg is drawn
securely into the Apron gap. Note: tightening each corner
fully before starting the next one may result in a warped or
distorted Table. If this occurs, loosen all Lag Bolts until Table
flattens out, and gradually retighten Lag Bolts in sequence.
For 5’x7’ and 6’x8’ Models only [Figure 3, page 9]:
Attach the Center Support Leg Brace, referring to Figure 3
below. With the Table upside down and the Corner Legs
installed, position the Brace in the center of the Table. Align
the notches and predrilled holes in the Brace legs with the
predrilled holes in the Apron. Install the four (4) Flathead
Wood Screws in these predrilled holes and tighten.
After installing the Wood Screws through the Apron, attach
the six (6) Angle Brackets, three (3) on each side of the
Support. Determine location using predrilled holes in the
Support and Table Top. Install Brackets using four (4) Hex
Tapping Screws per Bracket, and tighten. Ensure that the
Support fits as flush against the Table Top as possible.
Adjust Brackets as necessary to achieve best fit.
For all Models:
Turn Mat Table upright and place in location to be used. The
floor should be flat and level as possible.
For 5’x7 and 6’x8’ Models only [Figure 4, page 10]:
If either of the Center Legs do not touch the floor, shim to
required height using Plastic Bumpers attached to the bottom
surface of the Center Leg(s). Install using a soft mallet.
Check all fasteners and components for proper tightness and
fit. Your Mat Table is ready to use.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
Page 8 450 Series Stationary Mat Table
Figure 2
Mat Table Corner Leg Assembly
Corner Leg
Notch with
starter hole
Table Top and
Apron Assembly
Corner Brace
#3610
Flatwasher
BAILEY MANUFACTURING COMPANY
#3597
Lockwasher
#2401
Lag Bolt
800-321-8372 • FAX: 800-224-5390
450 Series Stationary Mat Table Page 9
Figure 3
Mat Table Center Support Leg Brace Assembly
(5’x7’ & 6’x8’ only)
Center Support Leg Brace
Table Top and
Apron Assembly
#3220
Flathead Wood Screw
(4) EA.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
#13007
Angle Bracket
(6) EA.
#3290
Hex Tapping
Screws
(24) EA.
Page 10 450 Series Stationary Mat Table
Figure 4
Shimming Mat Table Center Leg(s)
(5’x7’ & 6’x8’ only)
#16625 Plastic Bumper
Safety:
Be safe! Never attempt to assemble or move a table yourself;
always seek assistance. Avoid placing the table against walls
or in contact with other equipment in order to eliminate pinch
points. Always observe Table Static Load Ratings as stated
on page 4.
Operation:
Mat tables may be grouped together to form larger areas for
treatment or exercise. Removable mats may be used with or
without Tables. Raised Rim models may be used without
mats for activities that might otherwise damage upholstery.
BAILEY MANUFACTURING COMPANY
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450 Series Stationary Mat Table Page 11
Accessory Installation & Operation
[refer to Figure 5, page 12]:
Vinyl Upholstery:
This optional accessory is installed at the factory. Observe
proper care and maintenance procedure on page 13. Both
Herculite and vinyl upholstery are replaceable in the field.
Models 51, 53 & 54, Removable Mat for Raised Rim Mat
Tables:
These 2 inch thick optional mats are covered in the same
upholstery as mat tables, using standard Herculite or optional
vinyl. They feature side zipper closure for easy foam
replacement
Model 741, Wall Mounted Mat Hanger:
The optional Mat Hanger is shipped assembled, ready to
mount to a wall. Store up to four 2 inch thick, 6’ x 8’
removable mats on a pair of these space saving hangers.
When not in use, the hanger hook lifts up and swings to the
side.
Determine proper mounting location based upon size of mats
and preference.
Note: Due to wide variances in wall and building
construction, no mounting hardware or specific
mounting recommendations are provided. Consult an
installation contractor or design professional who is
familiar with your particular wall construction and
materials. They can ensure compliance with the Uniform
Building Code and any applicable local codes.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
Page 12 450 Series Stationary Mat Table
Figure 5
Mat Table Accessories
Model 741
Mat Hanger
Hardwood
Mounting
Board
Hanger hook
lifts up and
swings out of
the way
Models 51, 53, 54
Removable Mats
[shown stored on a pair of Model 741
Mat Hangers]
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
450 Series Stationary Mat Table Page 13
Maintenance & Cleaning:
Regularly inspect components for wear and proper
adjustment. Should the unit need attention, remove from
service until the unit is returned to its original condition. A
convenient Inspection and Service Logsheet is provided on
page 18 for recordkeeping.
To help keep your table in good condition, clean as required
using abrasive free and solvent free products. Test any
cleaner or disinfectant on a small, inconspicuous location
before using. Discontinue use if surface softens, discolors, or
loses gloss.
Never use any cleaners or disinfectants containing solvents
on product surfaces. Check their Material Safety Data Sheet
and consult the manufacturer with any questions. Some
chemicals will severely shorten the life of your vinyl
upholstery and lacquer coated finishes.
For light soiling, upholstery manufacturers recommend liquid
dish soap and water, or liquid cleanser and water applied
sparingly with a soft bristle brush. For difficult stains or
disinfection, use a solution of 10% household bleach [sodium
hypochlorite] and 90% water applied sparingly with a soft
white cloth. Rinse with water dampened cloth to remove any
remaining soap, cleanser or bleach solution.
Troubleshooting:
Your new Stationary Mat Table will provide years of reliable
service. In the event the Table does not function correctly,
inspect all components for tightness and proper condition.
For detailed information or component replacement, contact
Bailey Customer Service at the number on this page. Have
your date of purchase and Bailey Dealer information
handy for faster service.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
Page 14 450 Series Stationary Mat Table
Five Year Limited Warranty:
Bailey Manufacturing Company warrants the products we
manufacture to be free of defects in materials, workmanship,
or design under normal use and service conditions for five
years after the date of original purchase (two years for Bailey
Basics). Resale products and components manufactured by
others will carry the warranty of the manufacturer. If the
product and/or equipment should become defective within the
designated warranty period, Bailey Manufacturing Company
will repair or replace it (at our option) free of charge, including
return transportation to you, provided you deliver the
equipment or product prepaid to Bailey Manufacturing
Company at 118 Lee Street, Lodi, Ohio 44254. Please
receive “authorization” before returning product to the factory,
as Bailey Manufacturing Company will not accept collect
shipments. Bailey Manufacturing Company reserves the right
to repair or replace component parts without return of the
entire unit.
This warranty does not include damage resulting from
accident, abuse, or misuse of the product and expressly
excludes normal wearing of parts or defect caused by
transportation, accident, fire, flood, alteration, or negligence.
Bailey’s warranty liability is limited to that stated above; other
than the warranty stated above, there are no warranties
expressed or implied. Bailey will have no responsibility for
consequential or incidental damages.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
450 Series Stationary Mat Table Page 15
Product Support:
Bailey Manufacturing Company is totally committed to
producing the finest quality physical, occupational, and sports
medicine products. Our goal is your total satisfaction. If you
experience any problems, please feel free to contact a Bailey
Customer Service Representative at 1-800-321-8372
between the hours of 8:30 AM and 4:30 PM Eastern Time
weekdays.
The following information is provided to help ensure that your
experience with Bailey is a positive one. Please read this
information carefully before you unpack or begin assembly.
Thank you for purchasing a Bailey manufactured product.
Please take some time to register your purchase with us and
answer a few simple questions. This information will enable
us to improve our products and services for you in the future.
If You Need Assistance:
To provide the best possible service to our customers and
dealers, warranty claims should be made directly to Bailey.
Since Bailey is in the best position to solve the customer’s
problem, it will speed up the process and help ensure total
customer satisfaction.
Should you encounter any problem with our products or
services, please contact a Bailey Customer Service
Representative at 1-800-321-8372 between the hours of 8:30
AM and 4:30 PM Eastern Time, weekdays. Please have the
date of purchase and Bailey dealer information recorded
inside the front cover of this manual, or a copy of your
packing list available to help our customer service
representative provide you with the fastest service. In most
cases, you will also want to notify your dealer to enable them
to provide any further assistance.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
Page 16 450 Series Stationary Mat Table
Damage or Loss in Transit:
All of our equipment is thoroughly inspected and carefully
packed before leaving our plant. It is receipted for by the
carrier as having been shipped in good condition. Any loss or
damage which occurs to the equipment in route will be solely
through negligence of the carrier and all claims must be filed
directly with the carrier. Important; If a shipment is delivered
to you in a visibly damaged condition or in a quantity that is
less than is enumerated on the Bill of Lading or delivery
receipt, insist on a notation of this damage or shortage by the
delivering carrier’s agent on the delivery receipt or freight bill.
When a shipment has been delivered to you in apparent good
condition, but upon opening the containers or crate, damage
is discovered, notify the delivering carrier immediately upon
discovery. This notification must be made within 2 days of
receipt of the shipment. Insist upon an inspection and
inspection report. You must retain all packaging, including the
carton or crate in which the damaged item was shipped, until
inspection has been made. All claims must be made by you,
the consignee, directly to the carrier or its agents.
BAILEY MANUFACTURING COMPANY
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450 Series Stationary Mat Table Page 17
Returns:
Merchandise to be returned must have proper authorization.
Please contact your dealer for assistance with this procedure.
A reference (return authorization or RA) number is to be
clearly marked on all cartons and correspondence. Freight
charges are to be prepaid, as collect shipments are not
accepted. Items must be in the original packaging and
returned within 30 days of the invoice date. Returns that are
not the result of a warranty claim are subject to a restocking
fee of 20% to cover inspection and handling. Any damage
due to use, mishandling, or improper packing of the return will
be noted and deducted from the credit issued. Special order
items may not be returned for credit. Bailey Customer Service
Representatives will complete a “Returned Merchandise
Information” form to clearly identify all information concerning
the returned merchandise.
Specifications:
Due to continuous improvements in design, materials, and
construction techniques, specifications in the Bailey catalog
are subject to change without notice. In all cases, the
equipment shipped will be of equal or superior quality. Bailey
Manufacturing Company also reserves the right to
discontinue the manufacture of any product at such time as
we consider necessary.
Customer Service:
When service is required, it is nearly impossible to place a
value on it. For that reason we have an extremely competent
Customer Service Department available to assist you with
answers to your questions or recommendations in your
planning process. In the unlikely event that a product may be
in need of repair, our staff will assist with prompt identification
of the required replacement part. Have the date of purchase
and the name of your Bailey dealer handy for reference.
Please contact us at 1-800-321-8372 between the hours of
8:30 AM and 4:30 PM Eastern Time weekdays for
assistance.
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
Page 18 450 Series Stationary Mat Table
Inspection & Service Logsheet
DATE BY DESCRIPTION
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
450 Series Stationary Mat Table Page 19
NOTES
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
BAILEY MANUFACTURING COMPANY
800-321-8372 • FAX: 800-224-5390
Mail: P.O. Box 130, Lodi, OH 44254-0130
Shipments: 118 Lee St., Lodi, OH 4425
4
www.baileymfg.com
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