Bailey Unicorn Seville, Unicorn Madrid, Unicorn Cabrera, Unicorn Valencia, Unicorn Cadiz Service Handbook

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Service Handbook

Annual Service Record ............................................... 2-4

Warranty ....................................................................... 5-7

Specification ................................................................. 8-9

Wiring Diagrams ...................................................... 10-12

Fuse/MCB Specification ................................................ 13

Bulb, Tube & Fuse Specification.................................... 14

Awning Sizes ................................................................ 15

Moisture Test ................................................................. 16

Thermal Insulation ......................................................... 16

CONTENTS

MY2012/Bailey Unicorn

CARAVAN MODEL

CHASSIS NUMBER

YEAR

ANNUAL SERVICE RECORD

2000 MILES OR 1 YEAR AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DEALER STAMP

4000 MILES OR 2 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DEALER STAMP

DATE VIN No.

6000 MILES OR 3 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY Plus security check of body shell fixing clamps

8000 MILES OR 4 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DATE VIN No.

DEALER STAMP DEALER STAMP

DATE VIN No.

ANNUAL SERVICE RECORD

10000 MILES OR 5 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DEALER STAMP

12000 MILES OR 6YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DEALER STAMP

DATE VIN No.

14000 MILES OR 7 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

16000 MILES OR 8 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DATE VIN No.

DEALER STAMP DEALER STAMP

DATE VIN No.

CARAVAN MODEL

CHASSIS NUMBER

YEAR

ANNUAL SERVICE RECORD

18000 MILES OR 9 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DEALER STAMP

20000 MILES OR 10 YEARS AFTER DELIVERY STANDARD CARAVAN SERVICE INCLUDING MOISTURE SURVEY

DEALER STAMP

DATE VIN No.

BAILEY UNICORN WARRANTY COVER

Total customer satisfaction is top priority at Bailey and the quality ethos extends to the after sales service and market leading manufacturer’s warranty package that comes with every new Bailey Unicorn caravan. In this way we not only ensure long-term peace of mind but also enhance the re-sale value of your investment.

6 Year Body Shell Integrity Guarantee

The Bailey Alu-Tech Unicorn caravan is covered by a six (6) year Bodyshell Integrity Guarantee from the initial date of purchase. This cover extends to any structural degradation to the bodyshell that arises as a result of water ingress through any permanently sealed seams or joints (with the exception of exclusions stated in the terms and conditions.)

Warranty Extension

An additional four (4) year extension to the standard Bodyshell Integrity Guarantee warranty cover (making 10 years cover in total) is available as a cost option. Please ask your supplying Bailey Retailer for more information.

3 Year Manufacturers Warranty

For a period of twenty-four (24) months from the initial date of purchase Bailey of Bristol offer a comprehensive warranty on all parts and components as well as full coverage for any manufacturing faults forming part of the original specification of the vehicle. The manufacturer’s warranty then extends to an additional twelve (12) months on the following items

Chassis: all chassis members including corner steadies Suspension: axle suspension and braking system (excluding any damage to or faults in brake drums and shoes that are caused through misuse of the

braking system or from normal wear and tear)

Running Gear: road wheels (excluding tyres) Towing Mechanism: all mechanical components fitted to vehicle (excluding electrics) Cooker: the cooker unit including burners, grill, oven, hot plate, flame failure device and igniter Refrigerator: door seal condenser, gas control valve, gas igniter, flame failure device, 230v heater elements, gas thermostat, thermostat and temperature

control switch

Water System: water heater (gas or electric), fresh water tank, water pump, water gauges, taps and shower head Electrical System: mains hook up input connector, ELCB, and interior lighting units (excluding bulbs and LED’s) Cassette Toilet: the cassette toilet is covered (excluding seals, valves and glands) Heating System: thermostat, motor, switches, control unit, gas heater, flame failure device and igniter (excluding ducting and fittings) Windows: the functionality of the opening and closing system (stays, handles and catches) and a warranty against the cracking of the acrylic Upholstery: zips, seams and colour fastness

Warranty Extensions

An additional three (3) year extension to the standard Manufacturer’s Warranty cover (making 6 years cover in total) is available as a cost option. Please ask your supplying Bailey Retailer for more information.

Customer Support

In the unusual event of something going wrong your first contact should always be your supplying retailer. Approved Bailey Retailers enjoy industry-leading after sales support service from the manufacturer and they should be able to offer all the help you need to rectify any problems that may exist.

WARRANTY

Terms and Conditions

The Bailey Warranty Cover set out above is offered subject to the following simple terms and conditions:

Cover

1 During the term of the Warranty Cover, subject to these terms and conditions, Bailey will, through an Authorised Service Centre, at its option repair or

replace all parts and components of the Unicorn caravan that are included in the Warranty Cover and which suffer a defect in manufacture or workmanship. An Authorised Service Centre means either Bailey itself, a Bailey Approved Retailer or a Bailey Approved Service Centre. Any part which is replaced becomes the property of Bailey. Any replacement parts are covered for the unexpired term of the Warranty Cover.

Term

2 The initial duration of the Bodyshell Integrity Guarantee is six (6) years and the duration of the Manufacturer’s Warranty is three (3) years in both cases

starting from the original purchase date of the vehicle. It is a condition of the warranty that an annual service is performed on the vehicle in accordance with the service plan. Failure to comply with this term will invalidate the warranty.

3 The unexpired term of the Warranty Cover on your vehicle may only be assigned, transferred or novated to subsequent owners with Bailey’s consent (not

to be unreasonably withheld) and on payment to Bailey of a transfer fee of £35. Transfer can only be made within the first three months (3) of subsequent ownership and full documentary evidence that the vehicle has been serviced annually must be provided at the time of assignment in accordance with the terms and conditions detailed above.

Repairs

4 The Unicorn caravan must undergo a full annual service and inspection, including a moisture survey, carried out, subject to paragraph 5 below, by an

Authorised Service Centre. The final annual service in the warranty period must be carried out before the end of that warranty period, but all other annual services may be carried out within six (6) weeks either side of each anniversary of the original purchase date. The original VAT invoices must be retained as proof that these annual inspections have been carried out.

5 During the first three (3) years of the Warranty Cover, all annual inspections and repairs must be carried out either by Bailey itself or an approved Bailey

Service Centre or Agent. Thereafter, due to the technical nature of an Alu-Tech constructed caravan, annual inspections and repairs may be carried out by any workshop or repair centre approved by the National Caravan Council that has attended Alu-Tech training courses at the Bailey factory.

6 Where an annual inspection identifies that repairs to the vehicle are necessary, the Unicorn caravan must be made available for repair within six (6) weeks

of the date of inspection for the purpose of carrying out the repair work.

7 No repairs, including the fitting of any replacement unit, may be undertaken or commenced under the terms of the Warranty Cover unless prior written

authorisation is obtained from Bailey via an authorised Bailey Retailer or Service Centre. No liability will exist with regard to any warranty claims not authorised in this way.

8 Bailey reserve the right to examine the vehicle before any repairs commence or any replacement part is fitted.

Registration & Use

9 The Warranty Registration Form must have been sent to Bailey within six (6) weeks of the original purchase date. It is the responsibility of the Bailey

Retailer to forward this information to Bailey. This is part of the terms of trading that that the Bailey Retailer has with Bailey.

10 The Unicorn caravan shall:

(a) only be used for its ordinary and intended purpose and shall not be subjected to any treatment or conditions which could reasonably be foreseen to cause or result in damage to the vehicle or excessive wear and tear;

WARRANTY

(b) only be towed by a private car or private 4 x 4 vehicle; and (c) not be put out to hire, reward or any other commercial use, nor used in any race, competitions or rallies whether timed, official or otherwise.

Exclusions & Liability

11 Bailey’s liability under this warranty shall be limited to supplying the reasonable costs of labour and materials required for the repair or replacement of faulty

parts or components. Bailey shall be entitled to charge for any repair work which is necessitated by virtue of any loss or damage caused by your negligence or default or incurred as a result of any modifications you have made to the vehicle. This warranty does not cover repair costs other than labour and materials.

12 The Warranty Cover does not include:

(a) repair or replacement of parts, components, seams or panels which are not part of the original construction of the caravan, or which have been tampered with or undergone unauthorised modifications, or which have been repaired otherwise than by an Authorised Service Centre;

(b) parts or components other than those specifically listed in the Bodyshell Integrity Guarantee and Manufacturer’s Warranty descriptions set out above;

(c) general maintenance or components failing due to fair wear and tear or normal deterioration; (d) repairs necessitated by lack of routine or regular maintenance. Particular attention is drawn to the Owner’s Manual and Service Handbook supplied with

the caravan and any maintenance instructions or notices published from time to time by Bailey relating to the proper care and maintenance of vehicles; or (e) structural degradation or other damage caused by water ingress through non-permanently sealed seams or joints (such as, without limitation, around windows, hatches, doors and rooflights), beyond the initial 24 months of the Manufacturer’s Warranty.

13 No liability will be accepted for:

(a) damage caused by neglect or abuse, corrosion, intrusion of foreign or deleterious substances, lack of servicing, over-heating, freezing, or the continued use of the vehicle after a fault has become evident;

(b) any loss or damage caused by parts not covered by this Warranty Cover, including soft furnishings or trim; (c) any accidental or fire damage or any losses incurred by accident or fire; or (d) transport costs to and from point of repair.

14 Bailey will only be liable for costs which are incurred as a direct consequence of the event, defect or fault leading to the claim being made under this

warranty. No liability will be accepted for any other loss or damage (such as loss of income or revenue, or loss of business or profits), costs, expenses or other claims for compensation howsoever arising which was not reasonably foreseeable by both parties when the caravan was originally purchased. Bailey will not be liable for any loss or damage suffered by third parties, nor for bodily injury not caused by our negligence.

15 Nothing in this warranty shall limit in any way our liability: for death or personal injury caused by our negligence; for fraud or fraudulent misrepresentation; or

for any matter for which it would be illegal for us to exclude, or attempt to exclude, our liability. 16 The purchaser has statutory rights in addition to this warranty and this warranty does not affect those statutory rights 17 This warranty shall be governed by and construed in accordance with the laws of England and the parties irrevocably submit to the non-exclusive jurisdiction

of the courts of England.

The name and address of the warranty and guarantee provider is: Bailey Caravans Limited, South Liberty Lane, Bristol, BS3 2SS

WARRANTY

SPECIFICATIONS

▲ The M.T.P.L.M. must not be exceeded. The maximum towing speed at M.T.P.L.M. for all models is 81 m.p.h. (130 k.m.p.h.)

▲ The maximum vertical static load for the coupling head or the maximum vertical load on the towing ball specified for the towing

vehicle must not be exceeded.

** Figures quoted for when tyre is cold. Steel wheel rim size: 5

/2J x 14 H2 ET30, 112mm PCD 5 stud.

Alloy wheel rim size: 6J x 14 H2 ET30, 112mm PCD 5 stud

MODEL BERTHS INTERNAL SHIPPING OVERALL OVERALL MAXIMUM TYRE

BODY LENGTH BODY HEIGHT HEADROOM SIZES

LENGTH WIDTH

SEVILLE 2 4.902m (16' 1") 6.475m (21' 3") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 195/70 R15 LI 104S

MADRID 4 5.678m (18' 8") 7.251m (23' 9") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 195/70 R15 LI 104S

VALENCIA 4 5.678m (18' 8") 7.251m (23' 9") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 195/70 R15 LI 104S

CABRERA 4 5.782m (19' 0") 7.355m (24' 2") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 195/70 R15 LI 104S

CADIZ 4 5.678m (18' 8") 7.251m (23' 9") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 195/70 R15 LI 104S

BARCELONA 4 6.292m (20' 8") 7.865m (25' 10") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 185/60 R15 LI 88H

PAMPLONA 4 6.292m (20" 8") 7.865m (25' 10") 2.28m (7' 6") 2.63m (8' 8") 1.96m (6' 5") 185/60 R15 LI 88H

SPECIFICATIONS

MODEL TYRE MAXIMUM TECHNICAL M.R.O. PAYLOAD ALLOWANCE TOTAL

PRESSURE PERMISSIBLE FOR USER

(P.S.I/BAR) ** LADEN MASS OPTIONAL EQUIPMENT PAYLOAD

SEVILLE 58 / 4.0 1433kg (28.2 cwt) 1304kg (25.7 cwt) 3kg (0.1 cwt) 129kg (2.5 cwt)

MADRID 62 / 4.3 1596kg (31.4 cwt) 1440kg (28.3 cwt) 3kg (0.1 cwt) 156kg (3.1 cwt)

VALENCIA 62 / 4.3 1565kg (30.8 cwt) 1409kg (27.7 cwt) 3kg (0.1 cwt) 156kg (3.1 cwt)

CABRERA 62 / 4.3 1598kg (31.5 cwt) 1441kg (28.4 cwt) 3kg (0.1 cwt) 157 kg (3.1 cwt)

CADIZ 62 / 4.3 1593kg (31.4 cwt) 1436kg (28.3 cwt) 3kg (0.1 cwt) 157kg (3.1 cwt)

BARCELONA 42 / 2.9 1756kg (34.6 cwt) 1593kg (31.4 cwt) 3kg (0.1 cwt) 163kg (3.2 cwt)

PAMPLONA 42 / 2.9 1773kg (34.9 cwt) 1610kg (31.7 cwt) 3kg (0.1 cwt) 163 kg (3.2 cwt)

▲ The M.T.P.L.M. must not be exceeded. The maximum towing speed at M.T.P.L.M. for all models is 81 m.p.h. (130 k.m.p.h.)

▲ The maximum vertical static load for the coupling head or the maximum vertical load on the towing ball specified for the towing

vehicle must not be exceeded.

** Figures quoted for when tyre is cold. Steel wheel rim size: 5

/2J x 14 H2 ET30, 112mm PCD 5 stud.

Alloy wheel rim size: 6J x 14 H2 ET30, 112mm PCD 5 stud

ROADLIGHT WIRING - UNICORN

WIRING DIAGRAMS

230 VOLT & 12 VOLT PRIMARY CIRCUIT DIAGRAM - UNICORN

UNICORN CONTROL PANEL DIAGRAM

WIRING DIAGRAMS

TECHNICAL INFORMATION

FUSE/MCB SPECIFICATION - UNICORN

FUSES

Alarm ...................................................................................................................................... 5 amp (yellow)

Fridge Ign ............................................................................................................................... 5 amp (yellow)

Caravan battery...................................................................................................................... 15 amp (blue)

Fridge ..................................................................................................................................... 15 amp (blue)

Car ......................................................................................................................................... 15 amp (blue)

Lights 1................................................................................................................................... 15 amp (blue)

Lights 2................................................................................................................................... 15 amp (blue)

Ignitions .................................................................................................................................. 5 amp (yellow)

Pump ...................................................................................................................................... 10 amp (red)

Aux socket.............................................................................................................................. 10 amp (red)

Radio/aerial ............................................................................................................................ 5 amp (yellow)

Roof fan.................................................................................................................................. 10 amp (red)

Fire ......................................................................................................................................... 5 amp (yellow)

Alde water heater ................................................................................................................... 5 amp (yellow)

Alde central heating ............................................................................................................... 230V 5 amp cartridge

Refrigerator ............................................................................................................................ 230V 3 amp cartridge

Truma Ultraheat ..................................................................................................................... 230V 10/13 amp cartridge

Smoke alarm battery .............................................................................................................. 9 volt PP9

PIR alarm battery ................................................................................................................... 2 x AAA

ROAD LIGHTS

Front and rear grab handles 12 volt < 1 watt LED BCA Front marker light 12 volt < 1 watt LED Jokon

Side marker light 12 volt 5 watt Bayonet Clear Brake lights (low level) 12 volt 21 watt Bayonet Clear

Fog lights 12 volt 21 watt Bayonet Clear

Indicator 12 volt 21 watt Bayonet Orange

Number plate light 12 volt 10 watt Festoon Clear

High level brake light 12 volt 21 watt Bayonet Clear

Reversing light 12 volt 21 watt Bayonet Clear

INTERIOR LIGHTS

Fluorescent lights 12 volt 8 watt 8W T5 Lumo

Fluorescent

LED spotlights 12 volt < 1 watt LED Sargent

Double locker LED 12 volt < 2 watt LED BCA

Single locker LED 12 volt < 1 watt LED BCA

Ciro ceiling light 12 volt 2 x 10 watt G4 Ring

T/C and vanity downlighter 12 volt 10 watt G4 Ring

Awning light 12 volt < 1 watt LED BCA

BULB, TUBE & FUSE SPECIFICATION - UNICORN

TECHNICAL INFORMATION

AWNING SIZES

The following are the ground to ground dimensions through the awning channel. These dimensions are issued as a guideline only, please refer to your dealer for the correct awning size to suit your particular caravan.

UNICORN Seville ......................... 968 cms

Madrid ........................1046 cms

Valencia ......................1046 cms

Cabrera ......................1056 cms

Cadiz .......................... 1046 cms

Barcelona ................... 1113 cms

Pamplona ................... 1113 cms

TECHNICAL INFORMATION

UNICORN SERVICE SCHEDULE

In order to validate the factory backed warranty package, your caravan must be serviced by an approved Bailey Service Centre every 12 months (or within 6 weeks of each anniversary of purchase) in accordance with the NCC recommended service schedule.

A full listing of the current Approved Bailey Centres can be found on the Retailer Network pages of our web site @

www.baileycaravans.co.uk. Alternatively please contact our Customer Helpline on 0117-3052939 for details of your local service agent.

ALU-TECH CONSTRUCTION SERVICE SCHEDULE

All Bailey caravans must undergo a full annual service and inspection from new , including a moisture survey, carried out, by an Approved Bailey Service Centre in order to validate the warranty. The final annual service in the warranty period must be carried out before the end of that warranty period, but all other annual services may be carried out within six (6) weeks either side of each anniversary of the original purchase date. The original VAT invoices must be retained as proof that these annual inspections have been carried out.

Warning: In no circumstances should the body shell fixings be tampered with or adjusted by the caravan owner. In instances where this has occurred the warranty will be automatically invalidated.

STANDARD MOISTURE SURVEY FOR ALU-TECH CONSTRUCTION CARAVANS

The following moisture survey must be carried out using a calibrated moisture meter every 12 months by an Approved Bailey Service Centre.

Readings should be taken on the floor section of the caravan in positions where the holes created by the meter's probe are not visible, i.e. behind seals, in bedboxes or in cupboard bases. It is important to make sure that the probes are free of moisture and the surface of the floor is free from condensation.

Readings below 20% are considered acceptable. Readings greater than 20% will identify areas needing further investigation and possibly remedial work.

All other parts of the body of the Alu-Tech caravan should be checked visually for moisture ingress.

THERMAL INSULATION GRADE

All Bailey Alu-Tech Caravans are manufactured and approved by the NCC to EN1646-1 thermal insulation and heating classification Grade III. This has been approved using the caravan space heater using both the heating and gas as the heating method.

Grade III is classified as being able to achieve an average temperature difference of 35 degrees centigrade between inside the caravan and outside when the exterior temperature is -15 degrees outside.

If the vehicle is sold before the end of the original warranty the benefit of the remaining period can be transferred to the new owner using the warranty transfer form. There is a fee charged for this service of £35 + VAT.

Failure to request this transfer within 14 days of acquisition by the new owner will invalidate the remaining warranty.

Model

Chassis number

Bailey Production Number

Purchase Date

Previous Owner

New Owner's Address

Telephone Number

I have read and understand the terms and conditions of the warranty, including the servicing requirements, as applicable to this vehicle

Signed: Date:

WARRANTY TRANSFER FORM

INTENTIONALLY LEFT BLANK

Failure to request this transfer within 14 days of acquisition by the new owner will invalidate the remaining warranty.

Model

Chassis number

Bailey Production Number

Purchase Date

Previous Owner

New Owner's Address

Telephone Number

I have read and understand the terms and conditions of the warranty, including the servicing requirements, as applicable to this vehicle

Signed: Date:

WARRANTY TRANSFER FORM

INTENTIONALLY LEFT BLANK

WARRANTY TRANSFER FORM

Failure to request this transfer within 14 days of acquisition by the new owner will invalidate the remaining warranty.

Model

Chassis number

Bailey Production Number

Purchase Date

Previous Owner

New Owner's Address

Telephone Number

I have read and understand the terms and conditions of the warranty, including the servicing requirements, as applicable to this vehicle

Signed: Date:

INTENTIONALLY LEFT BLANK

WARRANTY TRANSFER FORM

Failure to request this transfer within 14 days of acquisition by the new owner will invalidate the remaining warranty.

Model

Chassis number

Bailey Production Number

Purchase Date

Previous Owner

New Owner's Address

Telephone Number

I have read and understand the terms and conditions of the warranty, including the servicing requirements, as applicable to this vehicle

Signed: Date:

NOTES

Bailey Unicorn Seville, Unicorn Madrid, Unicorn Cabrera, Unicorn Valencia, Unicorn Cadiz Service Handbook

Specifications and Main Features

Frequently Asked Questions

User Manual