Bailey 40, IIOIC42, infi 90, IIOIC421, IIOIC4221 Hardware Manual

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Process Control and Automation Solutions from Elsag Bailey Group

Operator Interface Console (40 Series)

Hardware Manual

(IIOIC42)

E96-192-5

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in

personal injury or death.

CAUTION notices apply to hazards or unsafe practices that could result in property damage. NOTES highlight procedures and contain information that assists the operator in understanding the

information contained in this instruction.

WARNING

INSTRUCTION MANUALS

DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQ UIPMENT WITHOUT READING, UNDERSTANDING, AND FOLLOWING THE PROPER DAMAGE MAY RESULT.

Elsag Bailey

INSTRUCTIONS AND MANUALS; OTHER WISE, INJURY OR

RADIO FREQUENCY INTERFERENCE

MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RAD IO FREQUENCY INTERFERENCE (RFI). CAUTION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT.

POSSIBLE PROCESS UPSETS

MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIE D PER SONNEL AN D ONLY AFTE R SEC URING EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY CAUSE INJURY OR DAMAGE .

AVERTISSEMENT

MANUELS D’OPÉRATION

NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU, COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE CET ÉGARD POURRAIT ÊTRE UNE C AUSE D’ACC IDENT OU DE DÉFAILL ANCE DU MA TÉRIEL.

Elsag Bailey

. TOUTE NÉGLIGENCE À

PERTURBATIONS PAR FRÉQUENCE RADIO

LA PLUPART DES ÉQUIPEMENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO. DES PRÉCAUTIONS DEVR ONT ÊTRE PRISES LORS DE L’UTILISATION DU MATÉRIEL DE COMMUNICATION PORTATIF. LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AU X ENDROITS VO ULUS DANS VOTR E USINE.

PERTURBATIONS DU PROCÉDÉ

L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRACTION DE CE PRODUIT PEUT OCCAS IONNER DES À-COUPS AU PROCÉD É CONTRÔLE LORSQU’IL EST INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES BLESSURES OU DES DOMMAGES M ATÉREILS.

NOTICE

The information contained in this docume nt is s ubj ect to change wi thout noti ce. Elsag Bailey, i ts af fili at es , em pl oye es , an d a gen ts, a n d th e a u thor s an d co ntr ib utors to this publ ica ti on specif-

ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fitness for a pa rt icu lar p urp os e) , fo r the ac cur a cy, cur r en cy, co mple t en ess, an d/ o r r eliability of t he i nfo r mati on contained herein and/or for the fitness for any particular use and/or for the performance of any material and/ or equipment selected in whole or part with the user of/or in reliance upon information contained herein. Selection of materials and/or equipment is at the sole risk of the user of this publication.

This document contains proprietary i nformation of Elsag Baile y, Elsag Bailey Proces s Automation, and is issued in strict confidence. Its use, or reproduc tion for use, for the re verse engineering, de velopment or manufacture of hardware or software described herein is prohibited . No part of this docume nt may be photocopied or reproduced without the prior written c onse nt of El sag B aile y.

Preface

This instruction provides specific hardware installation, troubleshooting, maintenance, repair and replacement procedures information necessary for the IIOIC42 Operator Interface Console. This operator interface console is compatible with the IIOIS42 Operator Interface Station and with the IIOIS41 Operator Interface Station. These stations must use G.3 software or later.

This instruction should be used in conjunction with the hardware manual for the appropriate IIOIS Operator Interface Station. There are three additional instructions that explain how to set up and use the OIC console and OIS station. The instructions include:

File Utilities

Operation

Configuration

Provides software load, upgrade and maintenance procedures, as well as save and restore configuration procedures.

Gives a brief overview of the console and INFI 90® OPEN system to familiarize the reader. It then explains the operations that can be performed after configuring the OIS console.

Gives the procedures to configure the OIS console as a system for proper operation with its OIC console and peripherals and the INFI 90 OPEN system. It also explains each function of the OIS console, and gives configuration procedures and requirements.

Registered trademark of Elsag Bailey Process Automation.

I-E96-192-5A

List of Effective Pages

Total number of pages in this instruction is 100, consisting of the following:

Page No. Change Date

Preface Original

List of Effective Pages Original

iii through x Original 1-1 through 1-9 Original 2-1 through 2-2 Original 3-1 through 3-31 Original 4-1 through 4-3 Original 5-1 through 5-6 Original 6-1 through 6-30 Original 7-1 through 7-2 Original

A-1 through A-4 Original

Index-1 through Index-3 Original

When an update is received, insert the latest changed pages and dispose of the superseded pages.

NOTE:

gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the outer margin next to the figure caption. The date the update was prepared will appear beside the page number.

On an update page, the changed text or table is indicated by a vertical bar in the outer mar-

I-E96-192-5A

Safety Summary

GENERAL

WARNINGS

SPECIFIC

WARNINGS

Equipment Environment

All components, whether in transportation, operation or storage, must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.

Verify all covers are installed and all doors are closed before operating the console. Exposed electrical connections present a shock hazard that can cause injury or death. (p. 3-2, 3-6)

Never clean electrical parts or components with the power on. Doing so exposes you to a fatal electrical shock hazard. (p. 5-3)

Wear eye protection whenever working with cleaning solvents. When removing solvents from printed circuit boards using compressed air, injury to the eyes could result from splashing solvent as it is blown off the printed circuit board. (p. 5-3)

The monitor will slide out the rea r of the cabinet by itself wh en the mounting bolts are removed. The moni tor weig hs approxim ately 27 kilograms (60 p ounds) and can caus e bodi ly inj ury if it is allowe d to slide out by itself. Su ppo rt the m onitor be for e remo vi ng t he r ea r two bolts. (p. 6-22, 6-23)

SPECIFIC

CAUTIONS

viii I-E96-192-5A

Make sure that all voltage labels and v oltage swit ch setting s on the peripheral devices, po wer supply and power ent ry panel show the correct operating voltage. Equipment damage may result if the incorrect voltage i s connected. Make su re the console main power circuit breaker is off before changing operating voltage setting or equipment damage may result. (p. 3-4, 3-31)

Remove power from all peripheral equipment and the console before installing or removing peripheral equipment. Equipment damage may result. (p. 3-5, 3-31)

Failure to turn off the main power circuit breaker before removing or inserting modules into the card cage may result i n equipment failure. (p. 6-3)

On the keyboard interface connector board, set positions 5, 6 and 7 of dipswitch SW1 to closed (on). Set positions 1 thr ough 4 and 8 of dipswitch SW1 to open (off). Failure to configure dipswitch SW1 properly will damage the CPU in the console. (p. 6-17)

Sommaire de Sécurité

AVERTISSEMENTS

D’ORDRE

GÉNÉRAL

AVERTISSEMENTS

D’ORDRE

SPÉCIFIQUE

Environnement de l’équipement

Ne pas soumettre les compos ants à une atm osphère corros ive lor s du transport, de l’entreposage ou l’utilisation.

Possibilité de chocs électriques durant l’entretien

Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien.

Assurez-vous que tous les couvercles sont installés et toutes les portes fermées avant de faire fonctionner la console. L´exposition à des connexions électriques presénte un risque de blessure ou d´électrocution fatale. (p. 3-2, 3-6)

Il ne faut jamais nettoyer des pièceso u des compos ants él ectriq ues lorsqu'ils sont sous tension. Ceci présente un risque d'électrocution fatale. (p. 5-3)

Portez toujours des lu nettes de protection l orsque vous utilisez des solvants de nettoyage. L'ai rcomprimé servant à enlever le solvant des cartes de circuits imprimés provoque des éclaboussures qui risquent d'atteindre les yeux. (p. 5-3)

Supportez le monit eur a va nt de retir er les d eux b oul ons d 'anc rang e à l'arriér. Lorsque ces boulons d'ancrage sont retirés , l'e moniteur glissera et sorta à l'arriér de l'armoi re. l'e m oniteur pés e enviro n 27 kilograms (60 po unds) et pourrait entrain er des blessures si on le laisse glisser de l'armoire. (p. 6-22, 6-23)

ATTENTIONS

D’ORDRE

SPÉCIFIQUE

I-E96-192-5A ix

Assurez-vous que toutes les indications de tension et tous les réglages de tension sur les périphériqu es, le bloc d´alim entation et le panneau d´entrée des alime ntat ions cor respond ent bien à la tension de service. Une tension incorrecte risque d´endommager l´equipment. Assu res-vous que le disjonc teur d´alimentation pri ncipal de la console est étient avant de modif ier les réglages de tension de service afin d´éviter d´endommager l´équipment. (p. 3-4, 3-31)

Coupez l´alimentation des périphériques et de la console avant d´installer ou d e reti rer de s pér iphé rique s, s inon l´ équipm ent r isqu e de subir des dommages. (p. 3-5, 3-31)

Si l'on omet d'eteindre l 'interrupteur du circui t d'alimentation princ ipal avant de retirer les cartes ou de les inserer dans le porte-cartes, l'equipment pourrait faire default. (p. 6-3)

Sommaire de Sécurité

ATTENTIONS

D’ORDRE

SPÉCIFIQUE

(suite)

Sur le circuit de raccordement de l'interface du clavier, règler les interrupteurs 5, 6 et 7 de SW1 à la position fermèe (ON). Règler les interrupteurs 1 à 4 et 8 de SW1 à l a p os ition ouverte (OFF). Si l es interrupteurs de SW1 ne sont pas configurés adéquatement, le CPU de la console sera endommagé. (p. 6-17)

(suite)

x I-E96-192-5A

Page

SECTION 1 - INTRODUCTION....................................................................................................1-1

OVERVIEW ..................................................................................................................1-1

INTENDED USER.........................................................................................................1-1

OIC DESCRIPTION.......................................................................................................1-1

CPU (Central Processing Unit) ................................................................................1-4

IIOIC421 Tabletop Console.....................................................................................1-4

IIOIC4221 and IIOIC4222 Console .........................................................................1-4

IIOIC423 Environmental Cabinet ...........................................................................1-4

IIOIC424 Panel Mounted........................................................................................1-5

INSTRUCTION CONTENT .............................................................................................1-5

HOW TO USE THIS INSTRUCTION ...............................................................................1-5

GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-6

REFERENCE DOCUMENTS..........................................................................................1-6

NOMENCLATURE ........................................................................................................1-7

OIC CONSOLE SPECIFICATIONS .................................................................................1-7

SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1

INTRODUCTION...........................................................................................................2-1

OIC CONSOLE FUNCTIONAL OPERATION ...................................................................2-2

SECTION 3 - INSTALLATION .....................................................................................................3-1

INTRODUCTION...........................................................................................................3-1

SPECIAL HANDLING ....................................................................................................3-1

UNPACKING AND INSPECTION ....................................................................................3-2

INSTALLATION PROCEDURE .......................................................................................3-3

AC POWER WIRING GUIDELINES ................................................................................3-4

AC OUTLETS ...............................................................................................................3-5

OIC INSTALLATION......................................................................................................3-5

IIOIC421 Tabletop Installation and Setup...............................................................3-6

IOIC421 Tabletop Wiring Connections and Cabling ................................................3-6

IIOIC422 Console Setup and Installation................................................................3-9

IIOIC422 Console Wiring Connections and Cabling ..............................................3-12

IIOIC423 Environmental Setup and Installation ...................................................3-16

IIOIC423 Environmental Wiring Connections and Cabling ...................................3-17

IIOIC424 Panel Mount Installation and Setup ......................................................3-20

IIOIC424 Panel Mount Wiring Connections and Cabling .......................................3-21

OPERATOR INTERFACE DEVICES ............................................................................3-21

Operator Keyboard...............................................................................................3-21

Engineering Keyboard..........................................................................................3-21

IIATB05 Trackball and IIAMS04 Mouse ................................................................3-24

IIADP01 Annunciator Display Panel .....................................................................3-24

IIADP02 Annunciator Display Panel .....................................................................3-25

NADS03 Annunciator Display Panel.....................................................................3-26

Touch Screen.......................................................................................................3-27

Controller Board Installation..........................................................................3-28

Touch Screen Installation ..............................................................................3-28

Calibrating the Touch Screen.........................................................................3-29

Touch Screen Jumper and Switch Settings ....................................................3-29

PERIPHERALS ...........................................................................................................3-30

SOFTWARE INSTALLATION AND START-UP...............................................................3-31

I-E96-192-5A iii

Table of Contents

(continued)

Page

SECTION 4 - TROUBLESHOOTING...........................................................................................4-1

INTRODUCTION .......................................................................................................... 4-1

TROUBLESHOOTING...................................................................................................4-1

DIAGNOSTIC POWER UP TESTS.................................................................................. 4-2

AC Power Test .......................................................................................................4-2

DC Power Test ....................................................................................................... 4-3

SECTION 5 - MAINTENANCE.....................................................................................................5-1

INTRODUCTION .......................................................................................................... 5-1

PREVENTIVE MAINTENANCE SCHEDULE................................................................... 5-1

EQUIPMENT AND TOOLS REQUIRED ......................................................................... 5-2

STANDARD PREVENTIVE MAINTENANCE PROCEDURES ........................................... 5-3

Checking Connections........................................................................................... 5-3

Cleaning the Monitor ............................................................................................. 5-3

Cleaning the Operator Keyboard ............................................................................ 5-4

Cleaning the Engineering Keyboard .......................................................................5-4

Cleaning the Printed Circuit Boards....................................................................... 5-4

General Cleaning and Washing........................................................................ 5-4

Cleaning Edge Connector ................................................................................5-5

Cleaning Female Edge Connectors................................................................... 5-5

Checking Power Supply Outputs ........................................................................... 5-5

Checking and Inspecting Power Entry Panel .......................................................... 5-6

SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT .........................................6-1

INTRODUCTION .......................................................................................................... 6-1

IIMKM02A MULTIBUS KEYBOARD MODULE............................................................... 6-1

IIMKM02A MULTIBUS KEYBOARD MODULE REPLACEMENT ..................................... 6-3

MULTIBUS CARD CAGE .............................................................................................. 6-4

FAN ASSEMBLY FOR THE CARD CAGE....................................................................... 6-5

POWER SUPPLY REMOVAL ......................................................................................... 6-5

IIOIC421 Tabletop ................................................................................................. 6-7

IIOIC422 Console ..................................................................................................6-8

IIOIC423 Environmental Cabinet........................................................................... 6-9

IIOIC424 Panel Mount ......................................................................................... 6-10

POWER ENTRY PANEL ..............................................................................................6-10

IIOIC422 Console ................................................................................................6-11

IIOIC423 Environmental Cabinet......................................................................... 6-12

IIOIC424 Panel Mount ......................................................................................... 6-13

OPERATOR INTERFACE DEVICES............................................................................. 6-14

Operator and Engineering Keyboards, Mouse, Trackball ...................................... 6-14

Annunciator Display Panel ..................................................................................6-15

IIOIC421 Tabletop Model............................................................................... 6-15

IIOIC422 Console Model ................................................................................ 6-15

IIOIC423 Environmental Model ..................................................................... 6-16

IIOIC424 Panel Mounted Model ..................................................................... 6-16

Keyboard Interface Assembly ............................................................................... 6-17

IIOIC421 Tabletop Model............................................................................... 6-19

IIOIC422 Console Model ................................................................................ 6-19

IIOIC423 Environmental Model ..................................................................... 6-20

IIOIC424 Panel Mounted Model ..................................................................... 6-20

Color Monitor ...................................................................................................... 6-21

IIOIC421 Tabletop Model............................................................................... 6-21

iv I-E96-192-5A

Table of Contents

SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT

IIOIC422 Console Model ................................................................................6-23

IIOIC423 Environmental Model......................................................................6-23

IIOIC424 Panel Mounted Model......................................................................6-24

MONITOR Assembly ......................................................................................6-24

CPU REMOVAL ..........................................................................................................6-25

IIOIC421 Tabletop Model ...............................................................................6-25

IIOIC422 Console...........................................................................................6-25

IIOIC423 Environmental Cabinet ...................................................................6-27

IIOIC424 Panel Mount ...................................................................................6-28

CPU Assembly ...............................................................................................6-29

PERIPHERALS ...........................................................................................................6-30

(continued)

Page

SECTION 7 - SUPPORT SERVICES...........................................................................................7-1

INTRODUCTION...........................................................................................................7-1

REPLACEMENT PARTS AND ORDERING INSTRUCTIONS ............................................7-1

TRAINING ....................................................................................................................7-1

TECHNICAL DOCUMENTATION ...................................................................................7-1

SPARE PARTS ..............................................................................................................7-1

APPENDIX A - QUICK REFERENCE INFORMATION ..............................................................A-1

INTRODUCTION.......................................................................................................... A-1

List of Tables

No. Title Page

1-1. IIOIC42 Models ......................................................................................................1-4

1-2. Glossary of Terms and Abbreviations .....................................................................1-6

1-3. Reference Documents ............................................................................................1-6

1-4. Hardware Nomenclature ........................................................................................1-7

1-5. OIC Console Specifications.....................................................................................1-7

3-1. OIC Wiring Color Codes .........................................................................................3-5

3-2. IIOIC421 Tabletop Cable Connections ....................................................................3-8

3-3. IIOIC422 Console Cable Connections ...................................................................3-14

3-4. IIOIC423 Cable Connections ................................................................................3-18

3-5. IIOIC424 Panel Mount Cable Connections ............................................................3-22

3-6. IIADP01 Board Connections.................................................................................3-25

3-7. Touch Screen Nomenclature ................................................................................3-27

3-8. Touch Screen Parts..............................................................................................3-28

4-1. Troubleshooting Guide...........................................................................................4-1

5-1. Preventive Maintenance Schedule and Check List ..................................................5-2

6-1. Hardware...............................................................................................................6-1

6-2. DC Distribution Board Socket Connections ............................................................6-6

6-3. DC Distribution Board Pin Outs.............................................................................6-6

7-1. Recommended Spare Parts.....................................................................................7-2

I-E96-192-5A v

List of Figures

No. Title Page

1-1. IIOIC421 Tabletop Model ....................................................................................... 1-2

1-2. IIOIC4221 Console Model ......................................................................................1-2

1-3. IIOIC423 Environmental Model.............................................................................. 1-3

1-4. IIOIC424 Panel Mounted Model ............................................................................. 1-3

2-1. OIC Communication Levels.................................................................................... 2-1

2-2. IIOIC42 Block Diagram.......................................................................................... 2-2

3-1. IIOIC421 Tabletop (19-inch) Dimensions................................................................ 3-7

3-2. IIOIC421 Tabletop Connections (Keyboard Interface Assembly) ..............................3-7

3-3. IIOIC421 Tabletop Cable Connections.................................................................... 3-8

3-4. IIOIC422 Console Dimensions .............................................................................3-10

3-5. IIOIC422 Console Keyboard Table........................................................................ 3-11

3-6. IIOIC422 Console 15 Degree Wedge Dimensions ..................................................3-11

3-7. IIOIC422 Console 45 Degree Wedge Dimensions ..................................................3-12

3-8. IIOIC422 Console Power Entry Panel Connections ............................................... 3-13

3-9. IIOIC422 Console Cable Connections................................................................... 3-14

3-10. IIOIC423 Environmental Cabinet Dimensions...................................................... 3-16

3-11. IIOIC423 Environmental Cabinet Anchoring Dimensions .....................................3-17

3-12. IIOIC423 Environmental Cabinet Power Entry Panel Connections ........................ 3-18

3-13. IIOIC423 Environmental Cabinet Cable Connections ........................................... 3-19

3-14. IIOIC424 Panel Mount Dimensions ...................................................................... 3-20

3-15. IIOIC424 Panel Mount Power Entry Panel Connections ........................................ 3-21

3-16. IIOIC424 Panel Mount Connections ..................................................................... 3-22

3-17. Operator Keyboard .............................................................................................. 3-23

3-18. Engineering Keyboard.......................................................................................... 3-24

3-19. IIADP01 Annunciator Display Panel SW1 Settings ............................................... 3-25

3-20. IIADP02 Annunciator Display Panel..................................................................... 3-26

3-21. NADS03 Annunciator Display Panel SW1 Settings ............................................... 3-27

3-22. Touch Screen Controller Card Connections.......................................................... 3-29

3-23. Touch Screen Switch and Jumper Settings .......................................................... 3-30

6-1. IIMKM02A Multibus Keyboard Module................................................................... 6-2

6-2. IIOIC422 Multibus Card Cage (Front View) ............................................................ 6-4

6-3. IIOIC422 Multibus Card Cage (Rear View).............................................................. 6-5

6-4. Connections to DC Distribution Board................................................................... 6-6

6-5. Power Supply Removal for IIOIC421 Tabletop Console ........................................... 6-7

6-6. Power Supply Removal for IIOIC422 Consoles ........................................................ 6-8

6-7. Power Supply Removal for IIOIC423 Environmental Console .................................. 6-9

6-8. Power Supply Removal for IIOIC424 Panel Mount Console ................................... 6-10

6-9. Power Entry Panel (PEP) Removal for IIOIC422 Consoles...................................... 6-12

6-10. Power Entry Panel (PEP) Removal for IIOIC423 Environmental Cabinet ................ 6-13

6-11. Power Entry Panel Removal for IIOIC424 Panel Mount ......................................... 6-14

6-12. ADP02 Removal from IIOIC422 Console ............................................................... 6-15

6-13. NADS03 Removal from IIOIC423 Environmental Cabinet ..................................... 6-17

6-14. Keyboard Interface Assembly (IIOIC422 Model) ....................................................6-18

6-15. Keyboard Interface Assembly Removal for IIOIC422 Consoles .............................. 6-20

6-16. Color Monitor Connections .................................................................................. 6-22

6-17. CPU Removal for IIOIC421 Tabletop Console ....................................................... 6-26

6-18. CPU Removal for IIOIC422 Consoles .................................................................... 6-27

6-19. CPU Removal for IIOIC423 Environmental Console .............................................. 6-28

6-20. CPU Removal for IIOIC424 Panel Mount Console ................................................. 6-29

6-21. CPU Connector Identification............................................................................... 6-30

A-1. IIMKM02A Multibus Keyboard Module...................................................................A-1

A-2. Keyboard Interface Connector Board...................................................................... A-2

vi I-E96-192-5A

List of Figures

No. Title Page

A-3. IIOIC421 Keyboard Interface Assembly.................................................................. A-2

A-4. Color Monitor........................................................................................................ A-3

A-5. Touch Screen Controller Board ............................................................................. A-3

A-6. IIADP01, IIADP02 and NADS03 ............................................................................. A-4

A-7. IIADP01 Multiple Annunciator Displays ................................................................ A-4

(continued)

I-E96-192-5A vii

OVERVIEW

INTENDED USER

SECTION 1 - INTRODUCTION

The IIOIC42 Operator Interface Console (auxiliary console) is a remote monitor and keyboard interface that connects to a main console, either a IIOIS41 or IIOIS42 Operator Interface Station (G.3 or later software). The main console connects to the Plant Loop

In this document, auxiliary terminal refers to an IIOIC42 console (Figures 1-1 through 1-4). Read all of this instruction to get the greatest benefit of the information it contains. Read each procedure before doing the task. Call the local Elsag Bailey sales office for technical assistance.

This section contains an overview of the auxiliary console. This document contains directions and cautions for installing and servicing the operator interface console (OIC).

System engineers and technicians with a background in process control systems should read this instruction thoroughly before installing and using the system. Do not put the console into operation until you read and thoroughly understand this instruction. This instruction is a reference for installers with installation and maintenance experience on process control equipment. It is not a tutorial.

or INFI-NET® communication highway.

OIC DESCRIPTION

The operator interface console is an auxiliary console for the main console (OIS). It provides a remote operator interface for displaying graphics, alarm summaries, INFI 90

OPEN status and for logging, trending and process control. The auxiliary console allows more than one operator to use a single main console. The four models of OIC42 operator consoles are 19-inch tabletop (IIOIC421), console (IIOIC422 which has two variations), environmental cabinet (IIOIC423), and 19-inch panel mount model (IIOIC424). The variations of the console model (IIOIC422) can have an upper monitor (IIOIC4222) or lower monitor (IIOIC4221).

An Ethernet network cable connects the OIC auxiliary console to a OIS main console. Refer to Section 3 and Section 6 for more hardware information. Four models of the OIC are shown in Figures 1-1, 1-2, 1-3 and 1-4. Table 1-1 lists the models.

Registered trademark of Elsag Bailey Process Automation.

OVERVIEW

I-E96-192-5A 1 - 1

INTRODUCTION

MONITOR

ASSEMBLY

KEYBOARD INTERFACE

ASSEMBLY

CPU

POWER SUPPLY

AND M KM BOARD

LOCATEDINSIDE

CASE

KEYBOARD

ASSEMBLY

Baile y

MOUSE

WORK SURFACE

ASSEMBLY

Figure 1-1. IIOIC421 Tabletop Model

TP80559A

ANNUNCIATOR

DISPLAY PANEL

KEYBOARD

INTE RFACE

ASSEMBLY

POWER SUPPLY

DC DISTRIBUTION

BOARD

POWER ENTRY

PANEL

REAR VIEW FRONT VIEW

MULTIBUS

CARD CAGE

CPU

ANNUNCIATOR DISPLAY PANEL

KEYBOARD INTE RFACE ASSEMBLY

KEYBOARD

POWER ENTRY PANEL

MKM MODULE

TP80560A

Figure 1-2. IIOIC4221 Console Model

OIC DESCRIPTION 1 - 2 I-E96-192-5A

NADS03 ANNUNCIATOR DISPLAY (CPU MOUNTED BEHIND IN VERTICAL POSITION)

QWERTY KEYBOARD

JOYSTICK OPERATO R

KEYBOARD ASSEMBLY

MKM MODULE

POWER ENTRY PANEL, POWER SUPPLY AND KEYBOARD INTERFACE ASSEMBLY

INTRODUCTION

MONITOR

ASSEMBLY

OFF

TUNE CONFIG

KEYBOARD

AUX 1 PORT

Figure 1-3. IIOIC423 Environmental Model

SPLIT TOP

COVER C RT

POWER EN TRY PANEL (INCLUDES MKM MODULE AND POWER SUPPLY)

CPU

MOUSE/

TRACKBALL

AUX KBD

KEYBOARD INTERFACE ASSEMBLY

TP80561A .

TP80562A

Figure 1-4. IIOIC424 Panel Mounted Model

OIC DESCRIPTION

I-E96-192-5A 1 - 3

INTRODUCTION

CPU (Central Processing Unit)

The CPU described in this manual is a Tektronix Model XP400. Specifications for this CPU are listed at the end of this section and in the manufacturer’s manuals.

IIOIC421 Tabletop Console

The hardware of the tabletop console is located in a moveable case which sits on a work surface. The power supply and multibus keyboard module (IIMKM02A, also referred to as the MKM) are in the case. The monitor is mounted on top of the case and the keyboard interface assembly is located below the monitor. The monitor can tilt and swivel.

Table 1-1. IIOIC42 Models

Nomenclature Description

IIOIC421 Tabletop with 19-inch monitor IIOIC4221 Console with lower monitor IIOIC4222 Console with upper monitor IIOIC423 Environmental cabinet IIOIC424 Panel mounted

The rear connector panel has an AC input, alarm relays, connectors for monitor cables and a power switch. The front panel has the connectors for peripheral operator input devices and a tune-off-configuration keyswitch. The CPU is located inside the table on a shelf. Access the connections from the rear of the cabinet. The alarm relays are for alarm annunciation only.

IIOIC4221 and IIOIC4222 Console

The hardware of the OIC422 console is very similar to the OIS console. There are several differences. The CPU has only a multibus keyboard module, it does not have a CIU, and it does not have a floppy disk drive or hard disk drive.

The annunciator display panel and keyboard interface assembly are located to the right of the monitor. The power entry panel is mounted in a vertical position in the lower part of the cabinet. The multibus card cage and MKM module are to the left of the power entry panel. The console may have a lower monitor or an upper monitor.

IIOIC423 Environmental Cabinet

The environmental cabinet contains a monitor, power entry panel, operator keyboard, annunciator display panel and interface similar to the console model, 19-inch panel mount and 19-inch tabletop model.

OIC DESCRIPTION 1 - 4 I-E96-192-5A

IIOIC424 Panel Mounted

INSTRUCTION CONTENT

INTRODUCTION

The hardware of the environmental OIC console is separated into the upper and lower half of the cabinet. The CPU and monitor are located in the top of the cabinet. The power entry panel and MKM module are in the lower half of the cabinet with the power supply. The annunciator display panel and monitor are on the front of the cabinet. The alarm relays are for alarm annunciation only.

A sealed air conditioner provides internal cooling and the stainless steel exterior provides corrosion protection.

The hardware of the panel mounted OIC console is located behind the monitor and keyboard interface assembly. The power supply, power entry panel, CPU and MKM module are located with the monitor. The keyboard interface assembly is mounted on a separate panel. The alarm relays are for alarm annunciation only.

Introduction

Presents an overview of the OIC consoles and related hardware. It also provides a complete list of specifications.

Description and

Operation

Installation

Describes the theory of operation of the OIC consoles and related hardware.

Describes the installation and cabling. It also describes the jumper settings of the multibus modules and peripherals. Be sure to read and follow all warnings and cautions.

Troubleshooting

Lists troubleshooting steps and provides a troubleshooting guide.

Maintenance

Component Description

and Replacement

Support Services

Quick Reference

Information

Contains a schedule and procedures for maintenance.

Describes the hardware associated with the OIC42 and replacement procedures for that hardware.

Includes a spare parts list and ordering instructions.

Contains jumper and switch settings and fuse locations.

HOW TO USE THIS INSTRUCTION

Read this entire instruction through in sequence before attempting to install or use the console. It is important to become familiar with the entire content of the instruction prior to installing and operating the console to attain maximum system efficiency.

INSTRUCTION CONTENT

I-E96-192-5A 1 - 5

INTRODUCTION

The instruction is organized into seven sections and a quick reference. Its organization enables finding specific information quickly, and using this instruction as a reference after becoming fully familiar with the console.

Be sure to read the notes which provide:

•

Additional information.

•

Information that should be considered before performing a certain operation or function.

GLOSSARY OF TERMS AND ABBREVIATIONS

Table 1-2 contains those terms and abbreviations that are unique to Bailey or have a definition that is different from standard industry usage.

Table 1-2. Glossary of Terms and Abbreviations

Term Definition

ADP Annunciator display pan el. CPU Tektronix Model XP400 Logic Module INFI-NET Advanced data communication highway. MKM The designation MKM in this manual refers to the IIMKM02A

multibus keyboard module.

OIS Operator interface station. Integrated operator console with

data acquisition and r eporting capabilities providing a digital access into the process for flexible control and monitoring.

PCU Process control unit. A node on the plant-wide communication

network containing control and I/O modules. PEP Power entry panel. Plant Loop Network 90 data communication highway.

REFERENCE DOCUMENTS

Table 1-3 lists Elsag Bailey instructions referenced in this instruction.

Table 1-3. Reference Documents

Number Document

I-E96-191-4 Hardware, Operator Interface Station, IIOIS41 I-E96-192-1 Operation, Operator Interface Station (40 Series) I-E96-192-2 Configuration, Operator Interface Station (40 Series) I-E96-192-3 File Utilities, Operator Interface Station (40 Series) I-E96-192-4 Hardware, Operator Interface Station, IIOIS42 I-E96-500 Site Planning and Preparation

GLOSSARY OF TERMS AND ABBREVIATIONS 1 - 6 I-E96-192-5A

NOMENCLATURE

INTRODUCTION

Table 1-4 contains the nomenclature used in this instruction.

Table 1-4. Hardware Nomenclature

Nomenclature Description

IIAKB04 QWERTY style auxiliary (engineering) keyboard. IIAMS04 Mouse cursor controller. IIATB05 Trackball cursor controller. IIMKM02A Multibus keyboard module. IIOIC421 Tabletop operator console w ith a 19-inc h monit or, tilt/

swivel base and keyboard .

IIOIC4221 Console styl e operato r conso le with a lower mounted

19-inch monitor and ke yboard.

IIOIC4222 Console style operator console with an upper

mounted 19-inch monitor with tilt swivel base and keyboard.

IIOIC423 Environmental operator console with a 19-inch moni-

tor and keyboard.

IIOIC424 Panel mount operato r console with a 19-in ch monit or

and engineering keyboard.

OIC CONSOLE SPECIFICATIONS

Table 1-5 contains the specifications for the OIC Console.

Table 1-5. OIC Console Specifications

Property Characteristic/Value

Power

Line voltage

Line frequency Circuit breaker size

Power characteristics

240 V nominal (180 VAC to 264 VAC RMS) 120 V nominal (90 VAC to 132 VAC RMS)

47 to 63 Hz 20 A circuit breaker for IIOIC422 and IIOIC423 consoles

10 A circuit breaker for IIOIC421 and IIOIC424 consoles

Model

IIOIC421 42 2.96 0.610 IIOIC4221 42 2.34 0.730 IIOIC4222 42 2.34 0.730 IIOIC423 42 1.95 0.843 IIOIC424 42 2.96 0.610

Inrush Current

Amps Typical

Crest Factor

Power Factor

Typical

NOMENCLATURE

I-E96-192-5A 1 - 7

INTRODUCTION

Table 1-5. OIC Console Specifications

(continued)

Property Characteristic/Value

Power consumption

Model Voltage

IIOIC421 120 1.96 2.55 175 227

240 1.20 1.56 175 227

IIOIC4221 120 1.80 2.34 158 205

240 1.11 1.44 162 211

IIOIC4222 120 1.80 2.34 158 205

240 1.11 1.44 162 211

IIOIC423 120 3.95 5.14 401 521

240 1.93 2.51 392 510

IIOIC424 120 1.96 2.55 175 227

240 1.20 1.56 175 227

Typical

Amps

Maximum

Amps

Power supply +5 VDC at 20 A, +12 VDC at 4 A, -12 VDC at 4 A Keyboard Interface

Operator keyboard output relays rated at 250 mA 24-28 VDC per IIMKM02A module.

Alarm Relays Rating

Contact Voltage 24 VDC Contact Current 0.25 A Contact Power 6 W

Typical

Watts

Maximum

Watts

Alarm relays Alarm tones

6 per keyboard 5 per keyboard

Keyboards 1 Mylar (operator)

1 Engineering (QWERTY)

Annunciator display

4 (per IIMKM02A module) 32 pushbuttons and LEDs per panel

panels Environment

Temperature

Operating: 10° to 40°C (50° to 104°F) Nonoperating

: -30° to 65°C (-22° to 149°F

Storage: 5° to 50°C (41° to 122°F)

Relative humidity

Operating: 20% to 80% noncondensing Recommended minimum: 40% Storage: 10% to 90% noncondensing

Altitude

-0.3 to +2.4 km (-0.2 to 1.5 mi)

Cooling requirements (Heat dissipation)

Model

IIOIC421 598 775 IIOIC4221 540 700 IIOIC4222 540 700 IIOIC423 1,339 1,742

BTU/Hr

Nominal

IIOIC424

BTU/Hr

Maximum

598 775

OIC CONSOLE SPECIFICATIONS 1 - 8 I-E96-192-5A

INTRODUCTION

Table 1-5. OIC Console Specifications

(continued)

Property Characteristic/Value

Dimensions

Model

IIOIC421 55.80 22.00 49.53 19.50 60.96 24.00 IIOIC4221 107.27 42.23 71.12 28.00 109.01 42.92 IIOIC4222 156.94 61.78 71.12 28.00 109.01 42.92 IIOIC423 177.8 70.00 76.20 30.00 95.09 37.45 IIOIC424 614.1 24.17 116.00 45.67 94.97 37.39

Height Width Depth

cm. in. cm. in. cm. in.

Weight

Model

IIOIC421 175 386 IIOIC4221 164 360 IIOIC4222 191 420 IIOIC423 240 530 IIOIC424 71 157

Weight

kg lbs

Electrical noise Keep cabinet doors closed. Do not use portable transmitting equipment

within 2 m (6.5 ft) of a cabinet.

Certification (pending) CSA certified for use in an ordinary (non haz ard ous ) co ntro ll ed en vi ronm en t.

NOTE :

Nonoperating environment is defined as a transportation or storage period of less than 60 days.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

OIC CONSOLE SPECIFICATIONS

I-E96-192-5A 1 - 9

INTRODUCTION

SECTION 2 - DESCRIPTION AND OPERATION

This section explains the theory of operation for the operator interface console. An operator uses the OIC console to monitor and control the process through an OIS main console. For OIC operating procedures, refer to the operation instruction.

The OIC console interfaces to INFI-NET and Plant Loop communication highways through the OIS main console. It can monitor and allow manual control of a process through color graphics displays which show equipment status and process state. Figure 2-1 shows a block diagram of the communication process.

DECNET

IIOIC421

IIOIS42

IIOIC422 IIOIC423 IIOIC424

COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)

COMMUNICATION

MODULES

CONTROL

MODULE

IIOIS20

CONTROLWAY

I/O EXPANDE R B U S

CONTROL

MODULE

Figure 2-1. OIC Communication Levels

IIOIC201 IIOIC202 IIOIC203 IIOIC204 IIOIC205

TP36271B

INTRODUCTION

I-E96-192-5A 2 - 1

DESCRIPTION AND OPERATION

OIC CONSOLE FUNCTIONAL OPERATION

The OIC console controls and monitors a process through the OIS console. The OIC console is a remote operator station with a monitor and keyboard controlled by a CPU. Commands between the OIC and OIS main console pass through an Ethernet network cable using either DECnet or TCP/IP protocol.

The OIC console uses a Tektronix model XP400 terminal logic module. In the OIC console, the CPU sends video signals to the monitor. A cable connects the CPU to the RGB connectors on the monitor.

Figure 2-2 is a block diagram of the IIOIC42 operator interface console. Refer to Section 3 for OIC CPU connections. Refer to

Section 6 for a description of the CPU.

INFI 90 O PEN

OPERATOR KEYBOARD

IIAKB04

ENGINEERING

KEYBOARD

TOUCH SCREEN

JOYSTICK

(IIOIC423 ON LY)

KEYBOARD INTER FACE

PANEL

MOUSE/

TRACKBALL

(IIOIC423 ON LY)

IIMKM02A

KEYBOARD

MODULE

CPU

RGB

MONITOR

ETHERNET

Figure 2-2. IIOIC42 Block Diagram

MOUSE/

TRACKBALL

(NOT USED ON

IIOIC423)

ADP PANEL

NETWORK TO IIOI S 4 2

TP36273B

OIC CONSOLE FUNCTIONAL OPERATION 2 - 2 I-E96-192-5A

INTRODUCTION

SPECIAL HANDLING

SECTION 3 - INSTALLATION

This section explains how to install and prepare the OIC consoles. This section is a guide for the system engineer or technician. Follow the procedures in this instruction carefully to install, maintain and use the system properly. Elsag Bailey recommends reading the entire instruction before beginning the installation and powering up the console.

For other installation information, refer to the Site Planning and Preparation instruction and the appropriate OIS instruction. Refer to Table 1-3 for the instruction number.

Observe these steps when handling electronic circuitry:

NOTE:

19483851) consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipating work surface when working with static sensitive devices. The kit is designed to connect the technician and the static dissipating work surface to the same ground point to prevent damage to the static sensitive devices by electrostatic discharge.

Always use the Elsag Bailey Field Static Kit (part number

Use the static grounding wrist strap when installing and removing modules. Static discharge may damage static sensitive devices on modules in the cabinet. Use grounded equipment and static safe practices when working with static sensitive devices.

1. Use static shielding bag. Keep the modules in static shielding bag until you are ready to install them in the system. Save the bag for future use.

2. Ground bags before opening. Before opening a bag containing an assembly with static sensitive devices, touch it to the equipment housing or ground to equalize charges.

3. Avoid touching circuitry. Handle assemblies by the edges; avoid touching the circuitry.

4. Avoid partial connection of static sensitive devices. Verify that all devices connected to the modules are properly grounded before using them.

5. Ground test equipment.

INTRODUCTION

I-E96-192-5A 3 - 1

INSTALLATION

6. Use An Antistatic Field Service Vacuum. Remove dust from the cards if necessary.

7. Use a grounded wrist strap. Connect the wrist strap to the appropriate grounding plug on the power entry panel. The grounding plug on the power entry panel is connected to the cabinet chassis ground.

8. Do not use lead pencils to set dipswitches. To avoid contamination of switch contacts that can result in circuit board malfunction, do not use a lead pencil to set a dipswitch.

UNPACKING AND INSPECTION

Follow these steps for general handling:

1. Examine the console to make sure that no damage has occurred in transit.

2. Notify the nearest Elsag Bailey sales office of any damage.

WARNING

AVERTISSEMENT

3. File a claim for any damage with the shipping company that handled the shipment.

4. Use the original packing material or container to store the console.

5. Store the console in a place with clean air; free of extremes of temperature and humidity. Refer to Section 1 for the console specifications.

Verify all covers are installed and all doors are closed before operating the console. Exposed electrical connections present a shock hazard that can cause injury or death.

Do not remove or install circuit boards with power applied to the console. The circuit board may be damaged. Remove power to all AC wiring when removing or connecting AC wires to prevent personal injury and equipment damage. Remove DC power to all DC wiring when removing or connecting DC wires or circuit boards to prevent personal injury and equipment damage.

UNPACKING AND INSPECTION 3 - 2 I-E96-192-5A

INSTALLATION PROCEDURE

The following steps outline the required procedure to complete the installation of the OIC console. Follow all related safety procedures when doing these steps.

INSTALLATION

NOTE:

multibus card cage or doing maintenance on equipment containing static sens itive devices, read

Before removing the multibus keyboard module from the

SPECIAL HANDLING

1. Install the cabinet or panel. Refer to the dimension drawings and instructions in the installation and setup sections found later in this section.

2. Vibration during shipping and handling may unseat the multibus keyboard module and connections, causing problems. Verify that the module is seated and that all terminal block screws and stud fasteners are tight.

3. Refer to IIMKM02A MULTIBUS KEYBOARD MODULE in Section 6 to check the jumper settings.

4. Connect OIC consoles to the OIS. Refer to the installation and setup procedure for the OIC model being installed.

5. Verify that no power is present to the OIC when making power wiring connections. Wire AC power according to the procedures in OIC INSTALLATION. Refer to the Site Planning and Preparation instruction, the power requirements in

Section 1 and AC POWER WIRING GUIDELINES in this section.

NOTES:

1. Verify that the incoming voltage meets the rating on the label of TB1 on the power entry panel and Table 1-5.

2. Make certain the OICs being installed are powered using the same power source and ground as the OIS consol e. Failure to do so may cause improper operation.

6. After completing the wiring:

•

Check that the keyboards and printers are connected to the correct port. Refer to the appropriate wiring connections and cabling section and PERIPHERALS.

•

Ethernet network cable requires a terminator at each end of the cable.

•

Check the AC voltage sources for proper voltage and current values. Refer to the specifications in Section 1 and AC test in Section 4.

•

Apply power. If problems occur, refer to Section 4 for troubleshooting information.

INSTALLATION PROCEDURE

I-E96-192-5A 3 - 3

INSTALLATION

AC POWER WIRING GUIDELINES

Make sure that all voltage labels and voltage switch settings on the peripheral devices, power supply and power entry panel

CAUTION

ATTENTION

show the correct operating voltage. Equipment damage may result if the incorrect voltage is connected. Make sure the console main power circuit breaker is off before changing operating voltage setting or equipment damage may result.

Assurez-vous que toutes les indications de tension et tous les réglages de tension sur les périphériques, l e bloc d´alimentation et le panneau d´entrée des alimentations correspondent bien à la tension de service. Une tension incorrecte risque d´endommager l´equipment. Assures-vous que le disjoncteur d´alimentation principal de la console est étient avant de modifier les réglages de tension de service afin d´éviter d´endommager l´équipment.

IIOIC422 AC power input connects to a terminal block on the power entry panel. The power entry panel location and part number will vary according the IIOIC42 model selected. The IIOIC421 (tabletop model) does not use the power entry panel. It has a rear connector panel with an IEC style AC input on the keyboard interface assembly. Refer to the following sections under OIC INSTALLATION for detailed AC power wiring connection procedures. The operator interface console can operate from 120/240 VAC, 50/60 hertz. The power entry panel provides line filtering, transient suppression and a 20-amp circuit breaker.

Setting up the IIOIC42 console for 240 VAC requires no changes. The power supply is autosensing. Refer to Section 6 for more power supply information. The color monitor is autosensing and needs no changes for 240-VAC operation. Monitors by other vendors may require changes. The CPU is also autosensing and needs no change for 240-VAC operation.

The recommended minimum size for power wiring is 14 AWG copper wire with a 600 volt, 75-degrees Celsius (167-degrees Fahrenheit) rating and thermoplastic insulation. Wire with a 300-volt or 150-volt rating may be used if it is accepted by local wiring codes. Wiring must be protected by cable trays or conduit and suited for the service voltage.

Power wiring to the OIC console must include a third-wire grounding conductor. This grounding conductor must not be a smaller gauge than the power wiring and must be either bare, green colored or green/yellow colored if insulated. The grounding conductor must be terminated at the system safety ground connection on the front of the power entry panel.

AC POWER WIRING GUIDELINES 3 - 4 I-E96-192-5A

AC OUTLETS

CAUTION

ATTENTION

INSTALLATION

Over-current protection provided for the AC distribution must be sized to allow for the inrush current required by the OIC hardware. Refer to the specifications in Section 1 for the peak inrush current and duration for the OIC console.

For more information on power wiring, grounding, line conditioning and EMI (electromagnetic interference), refer to the Site Planning and Preparation instruction.

Remove power from all equipment and the console before installing or removing peripheral equipment. Equipment damage may result.

Coupez l´alimentation des périphériques et de la console avant d´installer ou de retirer des périphériques, sinon l´équipment risque de subir des dommages.

The number of AC outlets varies according to the OIC42 model being used.

OIC INSTALLATION

NOTE:

outlets. Electrical noise may cause data to be lost or changed.

Do not connect motors, lights or test equipment to the AC

This section contains the installation and setup instructions for the IIOIC421 tabletop, IIOIC422 console, IIOIC423 environmental cabinet and IIOIC424 panel mounted auxiliary terminals. Follow all cautions and warnings.

The OIC console is internally wired when it is shipped. Connect the communication loop cables, AC power and any peripheral devices. Peripheral devices connect to the front of the power entry panel, or to the keyboard interface assembly front panel (IIOIC421 tabletop). Table 3-1 contains the color codes for the wiring in the OIC console.

Table 3-1. OIC Wiring Color Codes

Color Function

Brown AC hot (inside PEP chassis only) Blue AC neutral Green/Yellow AC common Brown +5 VDC White/Green DC common Violet -12 VDC White/Violet +12 VDC

AC OUTLETS

I-E96-192-5A 3 - 5

INSTALLATION

Table 3-1. OIC Wiring Color Codes

Green -Remote voltage sense signal wire White +Remote voltage sense signal wire

Follow local wiring codes when wiring and installing cableways or conduit. For more information, refer to the Site Planning and Preparation instruction.

IIOIC421 Tabletop Installation and Setup

Verify all covers are installed and all doors are closed before

WARNING

operating the console. Exposed electrical connections present a shock hazard that can cause injury or death.

Assurez-vous que tous les couvercles sont installés et toutes

AVERTISSEMENT

les portes fermées avant de faire fonctionner la console. L´exposition à des connexions électriques presénte un risque de blessure ou d´électrocution fatale.

The IIOIC421 tabletop model is normally used with a floor mounted cabinet. The descriptions and procedures in this section apply only to the tabletop unit and do not apply to the cabinet. Figure 3-1 shows the dimensions of the OIC tabletop model.

(continued)

Color Function

IOIC421 Tabletop Wiring Connections and Cabling

The IIOIC421 tabletop operator interface console is internally wired when it is shipped. Connect the AC power and any peripheral devices. AC power input connects to the power connector on the rear of the keyboard interface assembly (Figure 3-2).

Figure 3-3 shows cabling requirements. The circled numbers illustrate the cables. Those numbers are called out in Table 3-2 which contains a description of the cabling connections.

OIC INSTALLATION 3 - 6 I-E96-192-5A

INSTALLATION

TP80546A.

Baile y

495.3

19.5

609.6

24.0

482.6

19.0

558.8

22.0

Figure 3-1. IIOIC421 Tabletop (19-inch) Dimensions

OFF

TUNE CO NFIG

KEYBOARD

AUX 1 PORT

MOUSE/

TRACKBALL

AUX KBD

DIMENSIONS MILLIMETERS

INCH ES

TP35324B

POWER

CPU

AC IN AC OUT

COMMUNICATION

PORT

J2 J3

R G B RESET DEGAUSS

6 NO

WRIST STRAP

6 NC

6CODI

2–

1–

TO KEYBOARD

PORT

TO MOU S E

PORT

Figure 3-2. IIOIC421 Tabletop Connections (Keyboard Interface Assembly)

2–

1–

OIC INSTALLATION

I-E96-192-5A 3 - 7

INSTALLATION

IIOIC42 1

CHASSIS

FAN

POWER

SUPPLY

J4AC O UT AC IN

TO AC PO W E R

RESET

SWITCH

MONITOR

AC IN

RGB

POWER CABLE

DEGAUSS

VIDEO CABLE

OPERATOR KEYBOARD MOUSE/TRACKBALL

OPTIONAL TABLETOP

ADP PANEL

BRIGHTNESS CONTRAST

MONITOR

BEZEL

KEYBOARD

CPU

MONITOR

POWE R

AC IN

AUX

PORT

P10

0PORT

MOUSE 1PORT

KEY-

BOARD

KEYBOARD INTERFACE

BOARD

IIMKM02A

KEYBOARD

P16

MODULE

TERM

ETHERNET

NETWORK CABLE

(CUSTOMER

SUPPLIED)

MOUSE/

TRACK-

BALL

P6 P9

BLK

1 15 13

ENGINEERING KEYBOARD

AUX KBD

8 14

TO IIOIS41/42

TOUCH

SCREEN

J3 J5J2

= SIGNAL CABLE

TP80565A

Figure 3-3. IIOIC421 Tabletop Cable Connections

Table 3-2. IIOIC421 Tabletop Cable Connections

Figure 3-3

Cable No.

1 6642339A1 Keyboard J2 on chassis Keyboard port on OIC CPU 2 6640778A1 Communication J1 on chassis 0 port on OIC CPU 3 6634512A26N15 ADP signal P6 on IIMKM02A Terminal block on chassis 4 6634512A26N15 I/O distribution P5 on IIMKM02A P1 on keyboard interface board 5 6634512A26N15 I/O distribution P7 on IIMKM02A P8 on keyboard interface board 6 6638719A2 Reset cable P4 on IIMKM02A Reset switch on power entry panel 7 6638720A6 Monitor bezel

8 6639117A1 I/O signal P9 on IIMKM02A J1 on chassis (inside) 9 6639211A1 Power P2 on power supply Cooling fan

Cable Number Cable Name Connect From Connect To

Degauss on chassis Brightness on bezel

controls

contrast on bezel monitor

P2 on keyboard interface board P16 on IIMKM02A

OIC INSTALLATION 3 - 8 I-E96-192-5A

INSTALLATION

Table 3-2. IIOIC421 Tabletop Cable Connections

Figure 3-3

Cable No.

10 6639212A1 AC power Power in on chassis P1on power supply

11 6639213A1 PFI sense P3 on IIMKM02A P3 on power supply 12 6639637A1 Keyboard data P10 on keyboard

13 6640778A2 Touch screen J5 on chassis 1 port on the OIC CPU 14 6640857A1 Keyboard signal P8 on IIMKM02A J2 on chassis (inside) 15 6642341A1 Mouse J3 on chassis Mouse port on OIC CPU 16 6642342A1 Touch screen Touch screen board J5 on chassis 17 Power cable Power AC IN on OIC CPU AC OUT on chassis 18 1949448A1 Video (RGB) Monitor port on

Cable Number Cable Name Connect From Connect To

interface board

OIC CPU

(continued)

AC IN on chassis

J3 on chassis (inside)

RGB on table top chassis

IIOIC422 Console Setup and Installation

The OIC and OIS consoles are similar, except the OIC console has no floppy disk drives or network interface unit. The cabinet size and installation are the same. Figure 3-4 shows the dimensions.

Before the OIC console cabinet is set into place in a control room, insure that the floor is level in the area where the cabinets will be set. Make sure the location can accommodate the console. Figure 3-4 shows the console cabinet and anchoring dimensions.

Adjust the leveling screws on all cabinets and connecting tables until the monitor bezel of each cabinet lines up. The leveling screws adjust 25.6 millimeters (1.05 inches). After securing the cabinets, put the tables on the cabinets and lock them into place by sliding the red handle above the front access door to the right until it stops at the bottom of the slot.

The tabletops are adjustable. The brackets supporting the tabletops are bolted through oversize holes. Loosen the bolts and move the top up to 6.35 millimeters (0.25 inches) up, down, forward or back toward the cabinet to line up the tabletop.

Two chrome table alignment pins shipped inside the brass bushings located on each side of each tabletop. When two tabletops are lined up, push the pins outward into the bushing of the table to the right of the cabinet. Tighten the three bolts on each tabletop support bracket. Figure 3-5 shows the keyboard table. Figure 3-6 shows the 15 degree wedge table dimensions, and Figure 3-7 shows the 45 degree wedge table dimensions.

OIC INSTALLATION

I-E96-192-5A 3 - 9

INSTALLATION

724.6

28.527

471.8

18.575

1085.7

42.75

1568.3

61.74

281.8

11.09

1090.1

42.918

482.6

19.00

STUD

CENTER

830.4

32.693

66.0

2.60

TO REAR

DOOR

DIMENSIONS

MILLIMETERS

INCHES

108.7

4.28

Figure 3-4. IIOIC422 Console Dimensions

Protect the wires and cabling going to the OIC console. Run cabling through conduit to the rear of the cabinet or under the floor through the bottom of the cabinet. Follow local wiring codes when wiring and installing cableways or conduit. Refer to the Site Planning and Preparation instruction for more information.

493.8

19.44

STUD CENTER

MOUNTING

HIGH MONITOR

LOW MONITO R

711.2

28.00

MODEL

IIOIC4222

IIOIC4221

108.7

4.28

TP80547A

OIC INSTALLATION 3 - 10 I-E96-192-5A

INSTALLATION

RIGHT BUSHING

LEFT BRACKET

LEFT BUSHING

ADJUSTABLE MO U N TING BOLTS

(3 PER BRACKET)

PIN (ONE PER BUSHING)

6.35

0.25

6.35

0.25

6.35

0.25

Figure 3-5. IIOIC422 Console Keyboard Table

RIGHTBRACKET

TABLE SUPPORT

BRACKET

RIGHTBUSHING

DIMENSIONS

MILLIMETERS

INCHES

TP35437B

493.8

19.44

335.3

13.20

404.1

15.91

50.8

2.00

IICP I0 1

482.6

19.00

52.8

2.08

69.3

2.73

Figure 3-6. IIOIC422 Console 15 Degree Wedge Dimensions

493.8

19.44

DIMENSIONS

MILLIMETERS

INCHES

TP35319B

OIC INSTALLATION

I-E96-192-5A 3 - 11

INSTALLATION

482.6

19.00

395.7

15.58

885.2

34.85

956.6

37.66

791.5

31.16

254.5

10.02

615.4

24.23

50.8

2.00

493.8

19.44

IICPI02

482.6

19.00

DIMENSIONS MILLIMETERS

INCHES

TP35320B

1089.7

42.90

Figure 3-7. IIOIC422 Console 45 Degree Wedge Dimensions

IIOIC422 Console Wiring Connections and Cabling

The IIOIC422 console is internally wired when it is shipped. Connect the AC power and any peripheral devices. Refer to

Section 6 for specific instructions on installing and configuring

replacement components.

1. Wire AC power to the proper terminals of the power entry panel. Refer to Figure 3-8 for AC input terminal location.

NOTE:

of TB1.

Verify that the incoming vo ltage me ets the rati ng on the labe l

2. Connect only 120/240 VAC at 50/60 hertz into the terminal block on the power entry panel.

Figure 3-9 shows the IIOIC422 cable connections. The circled numbers represent the cables. Table 3-3 contains the list of those cables and connection descriptions.

NOTE:

sure they are powered using the same power source and ground as the OIS and OIC console to reduce the chance of communication problems on the network. Failure to do so may cause data to be changed or lost.

If remote monitors are being install ed in the OIC console, be

OIC INSTALLATION 3 - 12 I-E96-192-5A

REAR VIEW

NOTICE: CO NNECT POWER CORD

BEFORE CONN ECTING SIGN AL CAB LE

2 NO

COM

INSTALLATION

U. DEGAUSS

L.DEGAUSS

R E S E T

COM

2–

NOT USED

UPPER CRT

LOWER CRT

POWER SUPPLY

BLOWER/AUX

COM

POWER

ON ON

MAIN P OWE R - ON/OFF

3 NO

3 NC

3 COM

5 COM

PERIPHERAL POWE R

NOTICE: CONNECT PERIPHERAL

RIBBON CA BLE BEFORE PLUGGING

AND POWERING UNIT.

LN/L2

WARNING/AVERTISSEMENT 120/240V

DI 1+

1–

WRISTSTRAP

Figure 3-8. IIOIC422 Console Power Entry Panel Connections

DO 1–

TP80548A.

OIC INSTALLATION

I-E96-192-5A 3 - 13

INSTALLATION

TERM

BLK TERM

BLK 17

TB2 P6

BACKP LANE

POW ER SUPPLY

20 21

P7 P8

DC DISTR.

BOAR D

P6 P4

FANFAN

OPERATOR KEYBOARD MOUSE/TRACKBALL

OPTIONAL TABLETOP

1018

ANNUNCIATO R

DISPLAY

PANE L ( A DP)

ADP PANEL

AUX

PORT

KEYBO ARD

RESET

AC OUT J1

POWER AC IN

MOUSE/

KEY-

TRACK-

BOARD

KEYB OARD IN TE R FA CE

BOA RD

IIMKM02A

MODULE

P6P4P3

TERM

BLK

IIOIC4 22

PEP

BALL

AUX KBD

AC O UT

AC OUT

DEGAUSS

ENGINEERING KEYBOARD

P10

MOUSE 1 PORT

KEYBOARD

POW ER

CABLE

CPU

2423

VIDEO CABLE

0PORT AC IN

AUX OUT MO NITOR

TOUCH

SCREEN

ETHERNET

NETWORK

CUSTOMER SUPPLIED

TO IIOIS41/42

CONSOLE

TO AC

POWER

CUSTOMER SUPPLIED

=SIGNALCABLE

MONITOR

BEZEL

BRIGHTNESS

CONTRAST

12 13

AC LINE

MONITOR

RGB

TP80566A.

Figure 3-9. IIOIC422 Console Cable Connections

Table 3-3. IIOIC422 Console Cable Connections

Figure 3-9

Item No.

1 1947950A5 AC power J3 on power entry

2 6639637A4 I/O signal P9 on IIMKM02A 0 port on OIC CPU 3 6642339A1 Keyboard P8 on IIMKM02A Keyboard port on OIC CPU 4 6634512A26N72 I/O distribution P5 on IIMKM02A P1 on keyboard interface board 5 6634512A26N72 I/O distribution P6 on IIMKM02A Rear of terminal block on power

6 6637599A1 AC power J1 AC OUT on power

7 6637776A2 Wrist ground User Wrist connector on power entry

8 6638708A1 DC power TB2 on backplane Terminal block on DC distribution

9 6638713A1 Peripheral power P2 on keyboard inter-

Cable Number Cable Name Connect From Connect To

AC IN on OIC CPU

panel

entry panel P1 on power supply

entry panel

panel

board P3 on DC distribution board

face board

OIC INSTALLATION 3 - 14 I-E96-192-5A

INSTALLATION

Table 3-3. IIOIC422 Console Cable Connections

Figure 3-9

Item No.

10 6638713A2 or

11 6638719A1 Reset cable Reset switch on power

12 6638720A4 Lower monitor

13 6638720A5 Upper monitor

14 6638849A1 ADP signal P7 on IIMKM02A P8 on keyboard interface board

15 6642341A1 Mouse signal P10 on keyboard inter-

16 6640113A4 PFI sense P3 on power supply P3 on IIMKM02A 17 6640368A1 Power P5 on DC

18 6640368A1 Power P6 on DC

19 6640369A1 DC power P2 on power supply Terminal block on DC distribution

20 6640640A2 DC Power P7 on DC

21 6640640A3 DC Power P8 on DC

22 6640778A2 Touch screen Connector on touch

23 Power cable AC power AC power out (AUX

24 1949448A1

Cable Number Cable Name Connect From Connect To

Peripheral power P1 on ADP board con-

6639106A1

bright

Video (RGB) Monitor port on OIC (IIOIC4221) 1949448A2 (IIOIC4222)

troller

entry panel 9-pin connector on re ar

of monitor

9-pin connector on re ar of monitor

face board

distribution board

screen board

OUTLET) on OIC CPU

CPU

(continued)

P4 on DC distribution board

P4 on IIMKM02A

Monitor bezel brightness and monitor bezel contrast and degaussing switch on power entry panel

P2 on ADP panel Mouse port on OIC CPU

P5 on backplane

P6 on backplane

board IIOIC4221 and IIOIC4222

Cable P2 to fan on card cage IIOIC4221

Cable P2 to fan on lower monitor Cable P3 to fan on lower monitor Cable P4 to fan on lower monitor

IIOIC4222

Cable P2 to fan on lower monitor Cable P3 to fan on lower monitor Cable P4 not used

1 port on OIC CPU

AC power connector on monitor

RGB on monitor

OIC INSTALLATION

I-E96-192-5A 3 - 15

INSTALLATION

IIOIC423 Environmental Setup and Installation

Before the OIC environmental console is set into place, insure that the floor is level in the installation area. The unit must be secured to the floor before it is wired or operated. Figure 3-10 shows the cabinet dimensions. The dimensions for the mounting bolts are shown in Figure 3-11.

NOTE:

The IIOIC423 console has a built-in air conditioner that pro-

duces condensate. Install a drain to accommodate the water.

Protect the wires and cabling going to the OIC environmental cabinet. Run cabling through conduit to the bottom of the cabinet. Follow local wiring codes when wiring and installing cableways or conduit. Refer to the Site Planning and Prepa- ration instruction for more information.

NOTE:

The power entry panel has a connector for AC input and alarm relay outputs (24 VDC) and cable connectors for peripheral devices. The alarm relay outputs are for alarm annunciation only.

EYEBOLT

REMOVABLE

762.0

30.00

96.9

3.82

777.9

1778.0

70.00

CONDUIT AND CABLE

ENTRY AREA

FRONT VIEW TOP VIEW

DIMENSIONS

MILLIMETERS

INCHES

30.63

381.0

15.0

TP35454B

Figure 3-10. IIOIC423 Environmental Cabinet Dimensions

OIC INSTALLATION 3 - 16 I-E96-192-5A

472.5

35B

18.60

AIR

FILTER

INSTALLATION

430.3

16.94

DIMENSIONS

MILLIMETERS

INCHES

711.2

28.00

MTG CTRS

SPLASH GUARDS

12.7

0.50

DIA MTG BOLTS

4REQUIRED

Figure 3-11. IIOIC423 Environmental Cabinet Anchoring Dimensions

IIOIC423 Environmental Wiring Connections and Cabling

The IIOIC423 operator interface console is internally wired when it is shipped. Connect the AC power and any peripheral devices. The power entry panel provides line filtering, transient suppression and a 20-amp circuit breaker.

1. Wire AC power to the proper terminals of the power entry panel. Refer to Figure 3-12 for AC input terminal location.

NOTE:

of TB1. Connect only 120/240 VAC at 50/60 hertz into the terminal block on the power entry panel.

Verify that the incoming vo ltage me ets the rating on the label

707.4

27.85

MTG CTRS

TP355

2. Connect only 120/240 VAC at 50/60 hertz into the terminal block on the power entry panel.

3. Make certain the 120/240 VAC switch is in the proper position.

Table 3-4 has a list of circled cables and a description of the cable connections. The cable connections are shown in Figure

3-13. Circled numbers represent the cables.

OIC INSTALLATION

I-E96-192-5A 3 - 17

INSTALLATION

OFF

TUNE CONFIG

KEYBOARD

AUX 1

PORT

RESET

MOUSE/

TRACKBALL

DEGAUSS

AUX KBD

CONTRASTBRIGHTNESS

WARNING!!

120/240 VAC

WRIST STRAP

MAY CAUSE SEVERE DAMAGE! SWITCH MUST BET SET FOR PROPER VO LTAGE!!

MAIN POWER

LN/L2

MAIN

POWER

CRT

120/240

LIGHT

120 V

TERMINAL

MAY CAUSE SEVERE

AIR CONDITIONING

120/240

A/C

120 V

WARNING!!

DAMAGE!!

ONLY!

RELAY ALARM CONTACTS AC POWER INPUT C USTOMER GRO UND

CHASSIS GRO UND

TP35329B .

Figure 3-12. IIOIC423 Environmental Cabinet Power Entry Panel Connections

Table 3-4. IIOIC423 Cable Connections

Figure 3-13

Item No.

1 1947950A5 Power J2 on power entry

2 6639637A4 Communication P9 on IIMKM02A 0 port on OIC CPU 3 6642339A1 Keyboard P8 on IIMKM02A Keyboard port on OIC CPU 4 6634512A26N15 I/O distr ibution P5 on IIMKM02A P1 on keyboard interface board 5 6638713A1 Power P1 on DC distribution

6 6638713A1 Power P3 on DC distribution

7 6638713A4 Power P4 on DC distribution

8 6638719A1 Reset cable P4 on IIMKM02A Reset switch on power entry panel 9 6638720A6 Monitor bezel

10 6638849A1 NADS03 signal P7 on IIMKM02A P2 on NADS03 board

11 6639212A2 Power J1 on power entry

12 6639213A1 PFI sense P3 on IIMKM02A P3 on power supply 13 6639513A1 Power Terminal block on DC

14 6640778A2 Touch screen Connector on touch

15 Customer C onsole power Power source AC in on powe r entry panel

Cable Number Cable Name Connect From Connect To

AC IN on monitor

panel

P16 on IIMKM02A board

board

P2 on keyboard interface board

board

P1 on NADS03 board

board

controls

Brightness on power entry panel Contrast on power

Brightness on bezel Contrast on bezel

Monitor entry panel Degauss on power entry panel

P8 on keyboard interface board

P1 on power supply panel

P2 on power supply distribution board

1 port on OIC CPU screen board

OIC INSTALLATION 3 - 18 I-E96-192-5A

INSTALLATION

Table 3-4. IIOIC423 Cable Connections

Figure 3-13

Item No.

16 Power cable Power AC power in on OIC

Cable Number Cable Name Connect From Connect To

(continued)

AC power out on power entry panel

CPU

17 1949448A1 Video (RGB) Monitor port on OIC

RGB on monitor

CPU

18 Supplied with air

conditioner

19 Supplied with joy-

AC power AC out on power entry

Air conditioner

panel

Joystick Joystick Mouse port on OIC CPU

stick

20 6634512A26N38 Distribution P6 on IIMKM02A Terminal block on power entry panel

OPERATOR KEYBOARD NOT USED

CABLE INCLUDED WITH AIR CON DITIONER

AIR

CONDITIONER

P2 P3

POWE R SUPPLY

=SIGNALCABLE

OPTIONAL TABLETOP

ADP PANEL

AUX

PORT

P16

AC OUT J2 BRIGHTNESS

CONTRAST DEGAUSS

AC IN

DISTRIBUTION

BOARD

TERM BLK

MONITOR

RGB

MOUSE/

KEY-

TRACK-

BOARD

KEYBOARD INTER FAC E

BOARD

IIMKM 0 2 A

KEYBOARD

MODULE

RESETSWTERM

BLK

IIOIC423

PEP

CUSTOMER

SUPPLIED

BALL

ENGINEERING KEYBOARD

AUX KBD

P5 P7 P8 P9

POWER

ACINAC

OUT

3 2

POWER CABLE

CABLE

VIDEO

KEYBOARD PORT

0PORT

AC IN MONITOR

CABLE INCLUDED

WITH JOYST ICK

JOYSTICK

CPU

MOUSE

NADS03

TOUCH

SCREEN

1PORT

ETHERNET NETWOR K

CABLE

CUSTOMER SUPPLIED

TO IIO IS 4 1 /4 2TO AC POW ER

TP80567A

Figure 3-13. IIOIC423 Environmental Cabinet Cable Connections

OIC INSTALLATION

I-E96-192-5A 3 - 19

INSTALLATION

IIOIC424 Panel Mount Installation and Setup

Before the OIC console is set into place, insure that the supporting panel is strong enough to support the monitor. Figure 3-14 shows the monitor and keyboard interface assembly cut-out dimensions. Use the following procedure to mount the panel:

1. The bezel must be removed before mounting the unit to the panel. Remove the two cover mounting screws and remove top cover.

2. Disconnect the brightness/contrast cable at the CRT and degauss switch at the power entry panel. Disconnect AC power cord and CRT and any external cables from the power entry panel, if necessary. Remove the power entry panel.

3. Remove the four CRT mounting screws and move the CRT forward to expose bezel mounting screws.

4. Remove the four bezel mounting screws and remove the bezel.

5. Reverse the procedures when the unit is installed in the panel. Torque all fasteners to 39.8 Nm (40 in.-lbs.).

The back of the power entry panel has a connector for AC input, alarm relay outputs (24 VDC) and the monitor cables. The keyboard interface assembly is mounted on a separate panel. It has the connectors for operator devices such as keyboard, trackball or mouse, and a tune/off/configuration keyswitch. The alarm relay outputs are for alarm annunciation only.

152.4

472.9

18.62

457.2

18.00

7.9 6 HO LES

0.312

6.0

94.0

3.70

114.3

4.50

MINIMUM TOP CLEARANCE

374.7

228.6

14.75

9.00

95.3

3.75

8.7

0.38

6.4

0.25

76.2

3.00

135.9

5.35

209.6

8.25

196.9

7.75

6.4 4 H O LES

0.250

CUTOUT FOR

KEYBOARD

INTERFACE PANEL

368.3

14.50

NOTES:

1. LOCATE KEYBOARD INTERFACEPANEL W ITHIN

1.83 M (6 FT) OF MONITOR.

2. CUTO UT TOLERANCES ARE ±0.25 MM (±0.01 IN.) UNLESS O THERW ISE SPECIFIED.

4.8 4 H O LES

0.19

DIMENSIONS MILLIMETERS

INCHES

101.6

MINIMUM SIDE CLEARANCE (BOTH SIDES)

4.00

CUTOUT FOR 19-IN. PANEL MOU NT KEYBOARD MOUNTING HOLE PATTERN

TP35327B .

Figure 3-14. IIOIC424 Panel Mount Dimensions

OIC INSTALLATION 3 - 20 I-E96-192-5A

IIOIC424 Panel Mount Wiring Connections and Cabling

The IIOIC424 panel mount console is internally wired when it is shipped. Connect the AC power and any peripheral devices. The power entry panel provides line filtering, transient suppression and a ten-amp circuit breaker.

1. Plug in AC power to the power connector.

2. Refer to Figure 3-15 for AC input location.

Cable connections are shown in Figure 3-16. Table 3-5 is a list of the cable connections.

RESET

DEGAUSS

I/O PWR ADP PWR FAN PWR

KEYBOARD

ADP

2–

1–

2–

1–

CPU INPUT PWR

PEP INPUT PW R

INSTALLATION

WRIST STRAP

POWER

TO KEYBOARD

CONNECTOR PANEL

TO ADP (IF USED) TO KEYBOARD

Figure 3-15. IIOIC424 Panel Mount Power Entry Panel Connections

OPERATOR INTERFACE DEVICES

This section contains information and the installation instructions for the operator and engineering keyboards, mouse/ trackball and the annunciator display panels.

Operator Keyboard

The KEYBOARD port on the keyboard interface assembly is for the mylar operator keyboard. The 0.9 meters (3-foot) long coiled cord can be stretched to 2.4 meters (8 feet). See Figure

3-17. Refer to Table 7-1 for the operator keyboard part

number.

Engineering Keyboard

Each IIOIC42 console supports an additional engineering keyboard (QWERTY) (Figure 3-18). A 6-pin mini DIN to 5-pin DIN adapter is supplied with the keyboard. All OIC consoles have a five-pin DIN connector located on the keyboard interface board. Power does not have to be removed from the OIC console before plugging in or unplugging the keyboard. Initializing the system is not needed after plugging in or unplugging the keyboard. Keyboard mapping information is in the operation instruction.

PORT

TO COMMUNICATIO N

PORT

TP36136

OPERATOR INTERFACE DEVICES

I-E96-192-5A 3 - 21

INSTALLATION

OPERATOR KEYBOARD MOUSE/TRACKBALL

OPTIONAL TABLETOP

ADP PANEL

AUX

PORT

P10

MOUSE/

KEY-

TRACK -

BOARD

BALL

KEYBOARD INTERFACE

BOARD

ENGINEERING KEYBOARD

AUX KBD

IIOIC424 CHASSIS

POWER SUPPLY

FILTER

TO AC POWER

NOTE: CABLE DOES NOT CONNECT TO THE CHASSIS

= SIGNAL CABLE

LINE

AC IN

ADP

I/O POW ER

MONITOR

AC IN

RESET

SWITCH

RGB

POW ER CABLE

DEGAUSS

BUTTON

VIDEO CABLE

BRIGHTNESS CONTRAST

MONITOR

BEZEL

VIDEO PORT

MOUSE

CPU

POWER

AC IN

KEYBOARD

ETHERNET

NETWORK

0PORT

1PORT

TERMINAL

BLOCK

P16

1 2

CUSTOMER

SUPPLIED

P5 P7

IIMKM02 A

KEYBOARD

MODULE

J1 J2

TOUCH

SCREEN

TO IIOIC41/42

ADPKEYBOARD

TP80568A

Figure 3-16. IIOIC424 Panel Mount Connections

Table 3-5. IIOIC424 Panel Mount Cable Connections

Figure 3-16

Item No.

1 6639637A4 Communication J1 on chassis 0 port on OIC CPU 2 6642339A1 Keyboard J2 on chassis Keyboard port on

3 6634512A26N4 ADP signal P6 on IIMKM02A Terminal block on

4 6634512A26N72 I/O distribution

5 6634512A26N72 I/O distribution

6 6638719A2 Reset cable P4 on IIMKM02A Reset switch on power

Cable Number Cable Name Connect From Connect To

OIC CPU

chassis

board

P5 keyboard port on chassis

P7 ADP port on chassis

P1 on I/O distribution board

P8 on I/O distribution board

entry panel

OPERATOR INT ERFACE DEVICES 3 - 22 I-E96-192-5A

INSTALLATION

Table 3-5. IIOIC424 Panel Mount Cable Connections

Figure 3-16

Item No.

7 6638720A6 Monitor bezel

Cable Number Cable Name Connect From Connect To

controls

Connector on monitor Brightness on bezel

(continued)

Contrast on bezel Degauss on chassis

8 6642341A1 Mouse P10 on keyboard inter-

face assembly

9 6639352A1 I/O power P2 on keyboard inter-

face assembly

Mouse port on OIC CPU

I/O power port on chassis

10 6640112A2 AC power P2 on power supply Line filter and E1 (chassis

ground) 11 6640113A1 PFI sense P3 on IIMKM02A J2 on power supply 12 6640164C1 DC power P1 on power supply P16 on IIMKM02A and

KYBD

ADP

FAN ports on chassis 13 6640778A2 Touch screen Connector on touch

1 port on the OIC CPU

screen board

14 Power cable Power AC in on OIC CPU Power out on chassis and

line filte r 15 1949448A1 Video (RGB) Monitor port on

RGB on monitor

OIC CPU 16 6639031A1 Filter AC IN on monitor Line filter 17 1947950 A7 Power AC power AC IN on chassis

AREA

SHIFT

SHIFT LOCK

TAB

BACK

TAB

SPACE

NBOCPDQ

HOME

CURSORCURSOR

PAN

ZOOM

ENTER ESCCLEAR

GTHUIVJWKXLYM

;

(

)

CMPTR

SET

OUT RATIO

CASCADE

MAN/ AUTO

AREA

ALARM

SUMM

FCTNS MENU

FORWD

SYSTEM

DISPLAY

STATUS

SUMM

COM'D

GENL

BACK

MARK

RECALL

MISC

LINE

GROUP/

PAGE

GRAPHIC

AREA

HELP

DETAILS

TUNE

DISPLAY

PARAM S

CANCEL

SWITCH

AREA

ACK

ALARM

PAG E

ACK

SILENCE

TP35387

Figure 3-17. Operator Keyboard

OPERATOR INTERFACE DEVICES

I-E96-192-5A 3 - 23

INSTALLATION

Inter/

Resume

Halt

Hold

Ctrl

Esc

Tab

Compose Character

Set-Up

~ `

Alt Function

F4 F5

Figure 3-18. Engineering Keyboard

IIATB05 Trackball and IIAMS04 Mouse

Cancel

Screen

Main

F14

F13

F11

Alt Char

Function

{[

F12

Pr Field

Hyp Psh

"' |\

}]

ShiftShift

ControlAlt

Er Line

Rub Wrd

Word Char

Return

Insert/

Ovrstke

Find

Select

Insert

Here

Re-

move

F17Help Do

PF1

Sent

Word5Para

Back

0 Advance

F10 Exit

(

)

F19

F18

PrtSc

PF2

Page

Tab Pos

Line

Scroll

Lock

PF3

Del

Word

Under

Line

Bold

3 Upper Case

Sel

F20

Pause

PF4 Del

Char

Cut

Paste

Enter

TP80577A

The trackball and mouse (not used on the IIOIC423 environmental console) permit faster cursor positioning during normal operator control or configuration. The trackball or mouse plugs into the keyboard interface board at the MOUSE/ TRACKBALL port on the tabletop and console models and plugs into the keyboard interface assembly on the panel mounted model.

IIADP01 Annunciator Display Panel

The IIADP01 annunciator display panel is a tabletop unit that provides 32 LEDs and pushbuttons. This tabletop unit can be used with all units except the environmental IIOIC423 model. Each LED is assigned to a tag. Each pushbutton may be assigned to a display or a key macro. When a tag goes into an alarm condition, the assigned LED turns on. Once the LED is activated, it will continue flashing until the alarm condition is removed. Press the pushbutton to call the display or key macro assigned to it.

Up to four annunciator display panels can be driven from an MKM module. Maximum cable length is 4.5 meters (15 feet). See Figure 3-19 for the dipswitch configuration. Refer to Table

3-6 for cable connections. Refer to the operation and configura-

tion instruction for more information.

OPERATOR INT ERFACE DEVICES 3 - 24 I-E96-192-5A

ADP PANEL

PC B OARD

ADDRESS SWITCH

SETTINGS

BACK OF

ADDRESS

SWITCH

SW1

12345678

OPEN

ADP

INSTALLATION

ADP

SW1

12345678

OPEN

ADP

TO A UX PORT ON

KEYBOARD

INTERFAC E BO AR D

P2 P2

ADP

Figure 3-19. IIADP01 Annunciator Display Panel SW1 Settings

Table 3-6. IIADP01 Board Connections

Cable

Number

1948978A1 P1 or P2 on ADP 2

Connect From Connect To

AUX 1 port on keyboard interface

board

board, or to: P1 or P2 on ADP 3 board

1948978A1

TP35494B .

IIADP02 Annunciator Display Panel

The IIADP02 annunciator display panel provides 32 LEDs and pushbuttons. This panel is provided with the IIOIC422 console model and can be added to the IIOIC424 panel mount model. It is not used on the IIOIC423 environmental or IIOIC421 tabletop models. Each LED is assigned to a tag. Each pushbutton may be assigned to a display or a key macro. When a tag goes into an alarm condition, the assigned LED turns on. Once the LED is activated, it will continue flashing until the alarm condition is removed. Press the pushbutton to call the display or key macro assigned to it.

Up to four annunciator display panels can be driven from an MKM module. Maximum cable length is 4.5 meters (15 feet). Refer to Figure 3-20 for the dipswitch configuration. Refer to the operation and configuration instruction for more information.

OPERATOR INTERFACE DEVICES

I-E96-192-5A 3 - 25

INSTALLATION

BACK OF

ADP PANEL

ADDRESS SWITCH

87654321

NADS03 Annunciator Display Panel

87654321

SW1

SETTINGS

SW1

OPEN

ADP

ADDRESS

SWITCH

BOARD

Figure 3-20. IIADP02 Annunciator Display Panel

TO MKM BOARD (26 PIN)

POWER IN CABLE

TP35495C .

The NADS03 annunciator display panel (ADS) provides a panel of 64 lamps and pushbuttons and is only used on the IIOCI423 environmental model. Each LED is assigned to a tag. Each pushbutton may be assigned to a display or a key macro. When a tag goes into an alarm condition, the assigned LED turns on. Press the pushbutton to call the display or key macro assigned to it.

Up to four annunciator display panels can be driven from an MKM module. Maximum cable length is 4.5 meters (15 feet). Refer to Figure 3-21 for the dipswitch configuration of the first annunciator display panel.

OPERATOR INT ERFACE DEVICES 3 - 26 I-E96-192-5A

ANNUNCIATOR

DISPLAYPANEL (ADP)

BACK OF

ADP PANEL

PC BOARD

ADDRESS

SWITCH

INSTALLATION

Touch Screen

ADDRESS SWITCH

SETTINGS

SW1

ADP

SW1

TO MKM BOARD

(26 PIN)

N/C +5

COM

Figure 3-21. NADS03 Annunciator Display Panel SW1 Settings

A touch screen accessory provides a means of selecting display options by touching the desired area on the monitor screen. This accessory can be used on all the models except the IIOIC423 environmental model and is ordered by nomenclature (Table 3-7). The touch screen controller board mounts onto the component side of the IIMKM02A module. The touch screen board interprets signals from the touch screen monitor overlay and sends them to the CPU. This accessory requires the addition of a touch screen and a touch screen controller board. Table 3-8 lists the parts included with the touch screen.

PIN 1

POWER IN CABLE 6638713A4

TP35524C .

Table 3-7. Touch Screen Nomenclature

Nomenclature Description

AOHOIC42TS1 IIOIC4221 single lower console AOHOIC42TS2 IIOIC4222 upper CRT AOHOIC42TS4 IIOIC424 panel mount console AOHOIC42TS5 IIOIC421 table top console

OPERATOR INTERFACE DEVICES

I-E96-192-5A 3 - 27

INSTALLATION

Table 3-8. Touch Screen Parts

Part Number Description

1948026A3 19-inch touch screen. 1948027A3 Touch screen controller board. 1948644A5 Extension cable for touch screen on the upper CRT. 6640778A2 Cable. For IIOIC4221/4222/424, use cable between

controller board and port 1 of CPU. For IIOIC421, use cable between tabletop chassis (J5) and port 1 of CPU.

6642342A1 Cable. For IIOIC421 only. Cable is internally routed from

touch screen board to tabletop chassis (J5).

CONTROLLER BOARD INSTALLATION

Figures 3-22 and 3-23 show the wiring connections and the dipswitch and jumper settings of the touch screen controller board. Before attaching the touch screen ribbon cable to the controller board, ground the capacitive charge on the touch screen to the monitor case ground.

1. Insert one end of a 24 AWG wire into either outside touch screen cable connector contact.

2. Press the other end of the wire to the monitor case ground.

NOTE:

nents on the controller by the stored charge from the 25 kV anode during picture tube operation.

Failure to perform this may damage the electronic compo-

TOUCH SCREEN INSTALLATION

Follow the directions in the touch screen installation kit.

1. Remove the monitor. Follow the instructions in Section 6. Follow all cautions and warnings.

2. Follow the directions in the installation kit to attach the touch screen to the face of the monitor. Use the Velcro™ supplied in the kit.

3. Connect the cable to the touch screen controller card. Note that pin one on the cable has the red stripe.

4. Follow the directions in the installation kit to attach the touch screen to the face of the monitor. Use the Velcro supplied in the kit.

5. Connect the cable to the touch screen controller card. Note that pin one on the cable has the red stripe.

™ Trademark of Velcro U.S.A. Incorporated.

OPERATOR INT ERFACE DEVICES 3 - 28 I-E96-192-5A

MKM BOARD

P15

P14

INSTALLATION

COMPONENT

SIDE

TOUCH SCREEN

CARD 1

TP80549 A .

Figure 3-22. Touch Screen Controller Card Connections

6. Attach the touch screen controller card to the MKM card with the four nylon spacers and screws.

CALIBRATING THE TOUCH SCREEN

On-line calibration can be done from the console. For operating information, refer to the operation and configuration instruction.

TOUCH SCREEN JUMPER AND SWITCH SETTINGS

Jumpers J6 and J8 on the IIMKM02A keyboard module control the touch screen option (Figure 3-23). Switch S1 and S2 on the touch screen controller board must also be set.

1. Set jumpers J6 and J8 at 2 to 3 on the IIMKM02A board.

2. Jumpers J7 and J9 are for future use.

NOTE:

cable then connects the touch screen controller directly to the CPU port 1. When not using the touch screen option, jumpers J6 and J8 can be in any position.

Setting jumpers at 2 to 3 disconnects the IIMKM02A lead. A

3. Set switches S1 and S2 on the touch screen controller board. See Figure 3-23 for settings.

OPERATOR INTERFACE DEVICES

I-E96-192-5A 3 - 29

INSTALLATION

TOUCH SCREEN

CABLE

NOT USED

CONNECTOR

PINS PLUG INTO

MKM BOARD

4321

CLOSED - ON

87654321

CLOSED - ON

P15

P14

123 123

123

P14

P17

123

MOUNTING HOLES (4)

FACTO RY SET 2-3. DO NOT CHANGE.

IIMKM02A

12 3

P15

P18

FOR TOUCH SCREEN

123

3 2 1

PERIPHERALS

P16

Figure 3-23. Touch Screen Switch and Jumper Settings

4. Jumpers W3 and W4 on the touch screen controller board are factory set at pin 2 to 3 and should not be disturbed.

The peripheral devices in this instruction are limited to the printers that can be used with the IIOIC42 operator interface console. Either an Okidata or Genicom printer connects to port 1 on the OIC CPU using cable part number 6642555A1. Refer to the appropriate IIOIS41 or IIOIS42 instruction manual for details on printer configuration, operation and cabling requirements.

NOTE:

or a printer, not both.

Port 1 of th e CPU wi ll acce pt ei ther th e touc h scre en opti on

Refer to the manufacturer's documentation for more information on peripheral devices.

TP80550A .

PERIPHERALS 3 - 30 I-E96-192-5A

SOFTWARE INSTALLATION AND START-UP

Once the auxiliary consoles are installed and wired and ready for operation, refer to the appropriate OIS manual (listed in

REFERENCE DOCUMENTS in Section 1) for protocol, configu-

rations, software installation, start-up procedures and system operation.

CAUTION

ATTENTION

sole main power circuit breaker is off before changing operating voltage setting or equipment damage may result.

Remove power from all peripheral equipment and the console before installing or removing peripheral equipment. Equipment damage may result.

Assurez-vous que toutes les indications de tension et tous les réglages de tension sur les périphériques, l e bloc d´alimentation et le panneau d´entrée des alimentations correspondent bien à la tension de service. Une tension incorrecte risque d´endommager l´equipment. Assures-vous que le disjoncteur d´alimentation principal de la console est étient avant de modifier les réglages de tension de service afin d´éviter d´endommager l´équipment.

INSTALLATION

Coupez l´alimentation des périphériques et de la console avant d´installer ou de retirer des périphériques, sinon l´équipment risque de subir des dommages.

SOFTWARE INSTALLATION AND START-UP

I-E96-192-5A 3 - 31

INTRODUCTION

TROUBLESHOOTING

SECTION 4 - TROUBLESHOOTING

This section explains how to troubleshoot the OIC operator interface. It contains a troubleshooting table and techniques for gathering information on software faults.

Replace components by following the procedures in Section 6. Refer to information in Section 3 when replacing parts. Review specific adjustments associated with replaceable parts before returning the system to normal operation. Close and secure cabinet doors on applicable models after troubleshooting or replacing parts and before returning the system to normal operation.

Be sure to follow all warnings, cautions and notes. Put circuit boards containing MOS devices into antistatic bags when stored or shipped back to the factory. Do not repair printed circuit boards in the field. All repairs and adjustments should be performed by qualified personnel.

Symptom Possible Problem or Solution

No power indicator on circuit

Breaker off but indicator on

Improper/ incomplete start-up

Start-up OK but no keyboard response

Start-up OK but no CRT picture

The OIC consoles are shipped ready for operation. After completing the instructions given in Section 3, prepare the unit for service. The troubleshooting guide in Table 4-1 helps identify problems and suggest solutions.

Table 4-1. Troubleshooting Guide

No AC power at console. Check AC wiring on input. Check AC on power entry panel or keyboard interface ass em bly. Check breaker light on power entry panel or keyboard interface.

Check breaker contacts. Check breaker wiring. Check AC input wiring.

Refer to the CPU customer hardware information the console.

Check keyboard assignment. Check all cables. Check caps lock position. Check IIMKM02A module seating and jumpers. Check main OIS configuration (keyboards/printers).

Check monitor AC po wer. Che ck RGB cabl es. C heck mon itor sw itch (s ync on green). Check resistor switches for 75 ohm termination. Check brightness and cont rast controls.

instruction shipped with

INTRODUCTION

I-E96-192-5A 4 - 1

TROUBLESHOOTING

DIAGNOSTIC POWER UP TESTS

If the troubleshooting guide fails to identify a problem in the OIC console, follow the AC and DC power test procedures. Check the AC voltages at the line input to the power entry panel on all models except the tabletop. On the tabletop model, the AC voltage is on the keyboard interface assembly.

AC Power Test

NOTE:

sole, switch the main breaker to the ON position. To turn off the power, switch the main circuit breaker to the OFF position.

When the instructions state to apply power to the OIC con-

1. Turn off power to the console. Disconnect AC power to all equipment inside the console by unplugging the line cords from the back of the power entry panel (keyboard interface assembly for the IIOIC421 tabletop).

2. Apply power to the console by switching on the line circuit breaker.

3. Use a digital voltmeter to measure the AC power at each of the outlets as follows:

IIOIC421 tabletop: keyboard interface assembly has one outlet marked AC OUT.

IIOIC422 console: power entry panel has five outlets marked UPPER CRT, LOWER CRT, POWER SUPPLY, BLOWER AUX. The fifth outlet is on the front of the unit and is marked PERIPHERAL POWER.

IIOIC423 environmental: power entry panel has four outlets marked CRT, TERMINAL, LIGHT, A/C.

IIOIC424 panel mount: power entry panel has one outlet marked CPU POWER.

4. The line voltage should be 90 to 132 VAC RMS for a 120-VAC input and 180 to 264 VAC for a 240-VAC input. Refer to the Site Planning and Preparation instruction for specific AC voltages.

5. Use the digital voltmeter to check each outlet and insure that neutral, live and ground are wired correctly, and there are no ground faults. Refer to Section 3 and Section 6.

6. Turn off the power to the console. Verify that it removes power from all outlets.

DIAGNOSTIC POWER UP TESTS 4 - 2 I-E96-192-5A

DC Power Test

TROUBLESHOOTING

Follow these steps to test the DC power supply. The necessary test equipment consists of a digital voltmeter. Figures 6-5, 6-6,

6-7 and 6-8 show the main power supply.

1. Turn off power to the console.

NOTE:

cage (IIOIC422 models).

Do not disconnect the power wiring from the multibus card

2. Unplug DC power distribution cables from all peripheral devices (ADP panel and keyboard interface board, if present). Disconnect the power cables at the distribution side of the cables.

3. Make certain the power line cord for the power supply is plugged into the power entry panel (keyboard interface assembly for the IIOIC421 tabletop).

4. Insure that all power supply wiring is correct. Refer to

Section 3 and Section 6.

5. Apply power to the console.

6. Measure the DC voltages at the multibus card module backplane for the IIOCI422 models and at connector P16 of the IIMKM02A module for all other OIC models.

7. Take the voltage measurements with the power supply under load. Measure the +5.00 VDC; the voltage should be +0.25 VDC and -0.0 VDC of the value. Measure the +12.00 VDC and -12.00 VDC; the voltage should be +1.5 VDC and -1.00 VDC of the value.

NOTE:

are not in tolerance.

Unstable operation may result if the power supply voltages

8. Turn off the power to the console.

9. Connect all DC power distribution cables removed in Step 2.

10. Apply power to the console and check the DC voltage levels again. Adjust the power supply to obtain the voltage within a tolerance of +0.05 V.

DIAGNOSTIC POWER UP TESTS

I-E96-192-5A 4 - 3

INTRODUCTION

SECTION 5 - MAINTENANCE

This section contains a preventive maintenance schedule for the OIC console. Be sure to follow all warnings, cautions and notes. Put boards containing semiconductors into antistatic bags when stored or shipped back to the factory. Do not repair printed circuit boards in the field. All repairs and adjustments should be performed by qualified personnel.

The reliability of any stand alone product or control system is affected by the maintenance of the equipment. Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level.

This section presents procedures that the customer should be able to perform on site. These preventive maintenance procedures should be used as a guideline to assist in establishing good preventive maintenance practices. Select the minimum steps required to meet the cleaning needs of your system.

Personnel performing preventive maintenance should meet the following qualifications:

•

Maintenance personnel should be qualified electrical technicians or engineers that know the proper use of test equipment.

•

Maintenance personnel should be familiar with both the OIC and the main OIS console, have experience working with process control systems, and know what precautions to take when working on live AC.

PREVENTIVE MAINTENANCE SCHEDULE

Table 5-1 is the preventive maintenance schedule and check list for the OIC console. The table lists the preventive maintenance tasks in groups according to their specified maintenance interval. Some tasks in Table 5-1 are self explanatory. Instruction for tasks that require further explanation are covered under STANDARD PREVENTIVE MAINTENANCE PROCE-

DURES or in the manufacturer's documentation supplied with

the console.

INTRODUCTION

I-E96-192-5A 5 - 1

MAINTENANCE

Table 5-1. Preventive Maintenance Schedule and Check List

Task Frequency

Check printer, clean and lubricate. Be sure fans are turning. With power off, wipe dust off all fan blades. Check cabinet and module for dust. Clean as necessary using an antistatic vacuum. 3 months Adjust printer per manufacturer's instructions. Check power supply output . Adj ust powe r suppl y i f need ed ( Check alarm and display LEDs. Check the cabin et air fil ters. Clean or replac e them as necess ary. Check th e air fil ter more

frequently in excessi ve ly dirty env iro nm ents . Check all signal , power and gr ound c onnection s within th e cabinet and verify that they a re

secure. Refer to procedure. Check power supply outputs. Refer to procedure. Check the quality of the plant power and grounding system. Follow the power and

grounding system verification procedures in the INFI 90 OPEN site preparation and planning instruction.

Inspect and check the power entry panel. In high vibration environments testing may be necessary at shorter intervals. Refer to procedure.

Replace power supply. Call Elsag Bailey sales and service for information. 5 years Complete all appropriate tasks in this table. Shutdown

NOTE:

1. Adjust the printer using the procedures in the manufacturer's documentation.

in Section 5).

DC Power Test

1 month

6 months

12 months

2 years

EQUIPMENT AND TOOLS REQUIRED

Following are tools and equipment required for maintenance procedures.

•

Antistatic vacuum.

•

Bladed torque screwdriver (0 to 2.7 Newton meters - 0 to 24 inch-pounds).

•

4-inch bladed screwdriver.

•

16-inch bladed screwdriver.

•

Isopropyl alcohol (99.5 percent electronic grade).

•

Foam tipped swabs.

•

Eberhard Faber (400A) pink pearl eraser or equivalent.

•

Fiberglass burnishing brush.

•

Distilled water.

•

Lint free cloth.

•

Mild, all purpose commercial spray cleaner.

EQUIPMENT AND TOOLS REQUIRED 5 - 2 I-E96-192-5A

STANDARD PREVENTIVE MAINTENANCE PROCEDURES

These preventive maintenance procedures cover standard procedures for the console preventive maintenance requirements. Read through them before beginning the procedure.

Never clean electrical parts or components with the power on. Doing so exposes you to a fatal electrical shock hazard.

MAINTENANCE

WARNING

AVERTISSEMENT

Checking Connections

Wear eye protection wheneve r wor king with cleani ng solve nts. When removing solvents from printed circuit boards using compressed air, injury to the eyes could result from splashing solvent as it is blown off the printed circuit board.

Il ne faut jamais nettoyer des piècesou des composants électriques lorsqu'ils sont sous tension. Ceci présente un risque d'électrocution fatale.

Portez toujours des lunettes de protection lorsque vous utilisez des solvants de nettoyage. L'aircomprimé servant à enlever le solvant des cartes de circuits imprimés provoque des éclaboussures qui risquent d'atteindre les yeux.

Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it will be tightened. If the connection is tight, the tightening action will verify that it is secure. There must not be any motion to loosen the connection.

NOTE:

ventive maintenance task.

Power to the cabinet must be off while performing this pre-

1. Check and verify that all phase, neutral and grounding conductor connections on the power entry panel are secure.

2. Check and verify that all other power connections within the cabinet, including connections to the power supplies are secure.

3. Check and verify that all field wiring connections to the communication modules are secure.

Cleaning the Monitor

To clean the monitor window, remove dirt, finger prints or grease with a commercial glass cleaner and a soft lint-free cloth.

STANDARD PREVENTIVE MAINTENANCE PROCEDURES

I-E96-192-5A 5 - 3

MAINTENANCE

Cleaning the Operator Keyboard

To clean the operator keyboard:

1. Wipe away dust with a soft lint free cloth.

2. Clean dirt and film from the keyboard using a mild all purpose commercial spray cleaner and lint-free cloth.

Cleaning the Engineering Keyboard

To clean the engineering keyboard:

1. Use a static safe vacuum cleaner to remove dust from the keyboard.

2. Clean the key caps and keyboard enclosure with an all purpose commercial spray cleaner and lint free cloth. Do not spray into the keyboard. Apply cleaner to the cloth only.

Cleaning the Printed Circuit Boards

There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and cleaning edge connectors. Use the procedures that meet the needs of each circuit board. Remove all dust, dirt, oil, corrosion or any other contaminant from the circuit board.

Do all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the proper electrostatic sensitive device handling precautions when handling printed circuit boards.

GENERAL CLEANING AND WASHING

If the printed circuit board needs minor cleaning:

Remove dust and residue from the printed circuit board surface using clean, dry, filtered compressed air or an antistatic field service vacuum cleaner.

Another method of washing the printed circuit board is:

1. Clean the printed circuit board by spraying or wiping the board with isopropyl alcohol (99.5% electronic grade). Use a foam tipped swab to wipe the circuit board.

2. When the circuit board is clean, remove excess solvent by using compressed air to blow it free of the circuit board.

STANDARD PREVENTIVE MAINTENANCE PROCEDURES 5 - 4 I-E96-192-5A

MAINTENANCE

CLEANING EDGE CONNECTOR

To clean edge connector contacts:

1. Use a solvent mixture of 80% isopropyl alcohol (99.5% electronic grade) and 20% percent distilled water.

2. Soak a lint-free cloth with the solvent mixture.

3. Work the cloth back and forth parallel to the edge connector contacts.

4. Repeat with a clean cloth that is soaked with the solvent mixture.

5. Dry the edge connector contact area by wiping with a clean lint-free cloth.

To clean tarnished or deeply stained edge connector contacts:

1. Use an Eberhard Faber (400A) pink pearl eraser, or equivalent to remove tarnish or stains. Fiberglass or nylon burnishing brushes may be used also.

2. Minimize electrostatic discharge by using the 80% to 20% isopropyl alcohol to water solution during burnishing.

3. Do not use excessive force while burnishing. Use only enough force to shine the contact surface. Inspect the edge connector after cleaning to assure no loss of contact surface.

CLEANING FEMALE EDGE CONNECTORS

To clean the contacts on a female edge connector:

1. Use a foam tipped swab or a lint-free cloth wrapped over a piece of scrap circuit board. Soak the swab or cloth in electronic grade isopropyl alcohol.

2. Insert the swab of cloth covered circuit board into edge connector and work it back and forth to clean the contacts.

3. Rinse the edge connector contacts by spraying with isopropyl alcohol.

4. Remove excess alcohol and dry using compressed air.

Checking Power Supply Outputs

To check modular power supply outputs on the power entry panel, refer to the AC and DC power tests in Section 4.

STANDARD PREVENTIVE MAINTENANCE PROCEDURES

I-E96-192-5A 5 - 5

MAINTENANCE

Checking and Inspecting Power Entry Panel

The system must be shut down to perform this maintenance task.

1. Check the tightness of all power wiring screws within the console. Torque all screws connected to AC power to 1.58 Newton meters (14 in-lbs).

2. Inspect and clean the power entry panel and DC distribution board connections.

STANDARD PREVENTIVE MAINTENANCE PROCEDURES 5 - 6 I-E96-192-5A

SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT

INTRODUCTION

This section provides a description of components and explains how to replace the components in the OIC console. It contains jumper and dipswitch settings and also component locations and settings. There are no special tools required.

Components in the OIC consoles are configured at the factory. This information is given in case settings are changed or hardware needs to be replaced.

Table 6-1 lists the hardware used in the OIC operator interfaces that are covered in this section.

IIMKM02A MULTIBUS KEYBOARD MODULE

The multibus keyboard module interfaces the keyboard and other operator input devices to the OIC console. The location of the module varies depending on which type of OIC is being used. There are six jumpers on the MKM board to set for proper operation (Figure 6-1).

Table 6-1. Hardware

Nomenclature

or Part Number

1948623A9 x x x x 19-inch color monitor 6638353A7 x Power entry panel 6638514A1 x x x x Keyboard assembly 6638553A5 x Power supply assembly 6638554A2 x x x keyboard interface assembly 6639030A5 x keyboard interface assembly 6639503A5 x 6640038A1 x x x Power supply 6640300A1 x Four slot multibus card cage 6640851A2 x

IIADP01 x x x Annunciator/display panel (tabletop - optional) IIADP02 x x Annunciator/display panel IIAKB04 x x x IIAMS04 x x x Mouse IIATB05 x x x Trackball

IIMKM02A x x x x Multibus keyboard module

NADS03 x Annunciator display panel

NOTES:

1. Includes keyboard interface assembly.

2. IIOIC423 requires an IIAKB04 without the adapter.

OIC Model Description

421 422 423 424

x QWERTY engineering keyboard

Power entry panel

Hardware Description

mylar

(

)

INTRODUCTION

I-E96-192-5A 6 - 1

COMPONENT DESCRIPTION AND REPLACEMENT

TO PFI ON

POWER SUPPLY

TO RE S ET SWITCH ON POWER E NTRY PANEL

P15

123

3 2 1

TO KE YB OA R D

INTERFACE BOARD

TO TE R MIN A L

BLOCK ON POW ER

ENTRYPANEL

TO ADP AND KEYBOARD

INTERFACE BOARD

TO KE YB OA R D

PORT ON CPU

TO PORT 0

ON CPU

J9 J7

123

P14

123

P17

123

P18

P16

POWER CONNECTOR FOR

IIMKM02A WHEN USED ON THE

IIOIC421, IIOIC423 AND IIOIC424.

NOTUSEDINIIOIC422.

Figure 6-1. IIMKM02A Multibus Keyboard Module

123

TP80551A

Jumpers J1 and J2 control serial ports one (P8) and two (P9). Connecting the eight pins horizontally configures the serial port for data to be transmitted from the MKM module on pin three of the connector and received from the connected device on pin two of the connector. Connecting the eight pins vertically as shown for P9 in Figure 6-1 configures the serial port for data to be transmitted from the MKM module on pin two of the connector and received from the connected device on pin three of the connector.

Jumper J3 resets the OIC multibus card cage when the MKM watchdog timer circuit times out. Set the jumper to J3 pins one and two for OIC reset on time-out. Set the jumper to J3 pins two and three for no OIC reset on time-out. Factory default is no reset on time-out.

Jumper J4 allows the option of disabling the power supply out-of-tolerance (OOT) signal to reset the MKM module. Set the

IIMKM02A MULTIBUS KEYBOARD MODULE 6 - 2 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

jumper to J4 pins one and two to disable the OOT signal. Set the jumper to J4 pins two and three to enable the OOT signal. Factory default is to disable OOT on all OIC consoles

NOTE:

to 250 milliamps. The two digital inputs are rated at up to 250 milliamps (futu re).

The two digital outputs are open collector type which sink up

Jumper J5 must be set to pins two and three.

Jumpers J6 and J8 are for consoles with the touch screen option. Setting the jumpers to J6 and J8 pins two and three disconnects the MKM lead. A cable then connects the touch screen controller board directly to the CPU port 1.

Jumpers J7 and J9 are reserved for future use and are not used on the IIOIC42 console.

IIMKM02A MULTIBUS KEYBOARD MODULE REPLACEMENT

Failure to turn off the main power circuit breaker before remov-

CAUTION

ing or inserting modules into the card cage may result in equipment failure.

Si l'on omet d'eteindre l'interrupteur du circuit d'alimentation

ATTENTION

principal avant de retirer les cartes ou de les inserer dans le porte-cartes, l'equipment pourrait faire default.

IIOIC422 Console

The IIMKM02A multibus keyboard module is the only module used in the IIOIC42 console. The multibus keyboard module connects the keyboard interface assembly to the CPU.

In the IIOIC422 model, the MKM board is located in the multibus card cage. Remove the module from the multibus card cage by following these steps:

1. Open the door on the front of the cabinet and turn off the main power circuit breaker.

2. Remove the required cables.

3. Loosen (do not remove) the two screws in the left and right card retaining brackets.

4. Slide the left and right card retaining brackets out of the way to permit the module removal tabs on the card to pass.

5. To unseat a module, lift the module removal tabs.

6. Carefully slide the module out of the multibus card cage.

7. Check the jumper settings on the new module before assembling into the card cage.

IIMKM02A MULTIBUS KEYBOARD MODULE REPLACE ME NT

I-E96-192-5A 6 - 3

COMPONENT DESCRIPTION AND REPLACEMENT

All other models

MULTIBUS CARD CAGE

For the tabletop, environmental and panel mounted consoles, the location of the MKM board varies.

1. Remove power to the console.

2. The MKM module has four retaining screws. Remove the attaching hardware and disconnect any cables.

3. Check the jumper settings on the new module before assembling.

The multibus card cage provides power and mounting for the IIOIC422 console multibus keyboard module. Figure 1-2 shows the component locations for the IIOIC4221 (lower monitor) consoles.

Figure 6-2 shows the front view of the card cage. Figure 6-3 shows the rear view of the multibus card cage.

To remove a multibus card cage:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Follow the procedure in this section to remove the MKM multibus keyboard module to a static safe location.

3. Disconnect and label all cables from the card cage.

4. Support the back and front of the card cage and remove the four screws at the front of the card cage (two on each side).

5. Carefully slide the cage out the front of the cabinet.

TO P ORT 0

ON CPU

TO KEYBOARD

PORT ON CPU

MKM

P9P8

TP80552A

Figure 6-2. IIOIC422 Multibus Card Cage (Front View)

MULTIBUS CARD CAGE 6 - 4 I-E96-192-5A

FAN

COMPONENT DESCRIPTION AND REPLACEMENT

-12

+12

COM

Figure 6-3. IIOIC422 Multibus Card Cage (Rear View)

FAN ASSEMBLY FOR THE CARD CAGE

Figure 6-3 shows the fan in a console card cage. Refer to Table

7-1 for the part number for the 11.43 cm (4-1/2 in) fan. Use

this procedure to remove the fan from a console.

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed. Cut and remove cable ties securing the fan assembly power cord.

2. Remove the two long screws on either side of the fan assembly and slide the fan assembly out around the multibus card cage.

NOTES:

1. Be sure the arrow on the fan being installed points in the direction of the air flow.

-12

+12

+5 COM

TP36141B

2. Be sure the red striped conductor of the power cord is connected to the + (positive) terminal of the fan.

POWER SUPPLY REMOVAL

The 130-watt power supply provides power to the OIC console. The power supply location and part number varies according to the model of OIC. Refer to Table 6-1 for the power supply part numbers. Figures 1-1 through 1-4 in Section 1, show the location of the power supply for the various models.

IIOIC422 and IIOIC423 models have a DC distribution board attached to the power supply. Table 6-2 lists the DC distribution socket connections. Table 6-3 lists the pin outs to the DC distribution board sockets. Each socket on the DC distribution board is wired identically.

FAN ASSEMBLY FOR THE CARD CAGE

I-E96-192-5A 6 - 5

COMPONENT DESCRIPTION AND REPLACEMENT

Table 6-2. DC Distribution Board Socket Connections

Socket Console Connection

P1 IIMKM02A (IIOIC423 only) P2 — P3 Keyboard interface board P4 IIADP02 P5 Backplane (IIOIC422 only) P6 Backplane (IIOIC422 only) P7 Fans (card cage and door) (IIOIC422 only) P8 Fan (monitor)

Table 6-3. DC Distribution Board Pin Outs

Terminal Socket Description

1 1 +12V 22Common 3 3 -12V

4 4 No connection 5-6 5 +5V 7-8 6 Common

Refer to Section 3 for cable part numbers and connection information. Figure 6-4 shows the connections from the power supply to the DC distribution board.

NOTE:

and 240 volts. The power supply is voltage autosensing and has no voltage select jumpers.

The power supply in the cons oles op erates on both 1 20 volt s

DC DISTRIBUTION BOARD 6638235A1

TO P2 ON

POWER SUPPLY

4 5 6

12 876543

1 2

5 6

1 2

5 6

1 2 3

6638710A9

4 5 6

1 2

5 6

1 2

5 6

TO E1 CH ASSIS

GROUND ON PEP

TP80553A

Figure 6-4. Connections to DC

Distribution Board

POWER SUPPLY REMOVAL 6 - 6 I-E96-192-5A

IIOIC421 Tabletop

COMPONENT DESCRIPTION AND REPLACEMENT

To remove the power supply from an IIOIC421 tabletop model, see Figure 6-5 and follow these steps:

1. Remove power.

2. To remove the cover from the top of the monitor, remove the eight screws and remove the split cover. Do not remove the monitor.

3. Mark and disconnect the wires on the power supply.

4. Carefully tip the monitor and chassis on one side or tip it to the left and support it.

5. Remove the four screws from the outside bottom of the chassis fastening the power supply to the chassis.

6. Set the monitor and chassis back upright and replace the cover.

COVER MOUNTING

SCREWS (8)

POWER SUPPLY MOUNTING SCREWS ON BOTTOM O F CHASSIS

TP35533B

Figure 6-5. Power Supply Removal for

IIOIC421 Tabletop Console

POWER SUPPLY REMOVAL

I-E96-192-5A 6 - 7

COMPONENT DESCRIPTION AND REPLACEMENT

IIOIC422 Console

To remove the power supply from an IIOIC422 console see Figure 6-6 and follow these steps:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Remove the power supply plug from the socket on the power entry panel.

3. Mark and disconnect the wires between the power supply, DC distribution board and multibus card cage backplane.

4. Remove the two nuts holding the power supply bracket to the monitor mounting platform and slide the unit out the rear of the cabinet.

REAR VIEW

MONITOR

POWER SUPPLY

MOUNTING SCREW S

AND NUTS (2)

TP36165C

Figure 6-6. Power Supply Removal for IIOIC422 Consoles

POWER SUPPLY REMOVAL 6 - 8 I-E96-192-5A

IIOIC423 Environmental Cabinet

TP35370

3SCREWS

DCDISTRIBUTIO

To remove the power supply from an IIOIC423 environmental cabinet see Figure 6-7 and follow these steps:

1. Follow the procedure for removing the IIOIC423 power entry panel in this section.

2. Remove the IIMKM02A circuit board. Do not lose the two nonconductive washers for each standoff.

3. To remove the cover from the top of the power entry panel, remove the nine screws shown in the figure and disconnect the DC distribution board connector.

4. Mark and disconnect the wires between the power supply and incoming AC.

5. Remove the four screws holding the power supply to the center support wall of the power entry panel.

COMPONENT DESCRIPTION AND REPLACEMENT

NOTE:

Check that the DC distribution board connector to the power

supply is aligned correctly when replacing the cover.

4 SCREW S

NOTE: DO NOT LOSE NON-CONDUCTIVE WASHERS ON MKM BOARD STANDOFFS

3SCREWS ON COVER

4 SCREW S ON CENTER SUPPORT WALL

POWER SUPPLY

ON COVERMKM BOARD

DC DISTRIBUTION BOARD CONNECTOR

FRONT VIEW

BOARD

3 SCREW S ON COVER

Figure 6-7. Power Supply Removal for IIOIC423 Environmental Console

POWER SUPPLY REMOVAL

I-E96-192-5A 6 - 9

COMPONENT DESCRIPTION AND REPLACEMENT

IIOIC424 Panel Mount

To remove the power supply from an IIOIC424 panel mounted model see Figure 6-8 and follow these steps:

1. Remove power.

2. To remove the power entry panel, remove the two chassis screws on the upper edge of the back panel and carefully slide the unit out far enough to access the power supply mounting screws. It is not necessary to remove the monitor.

3. Mark and disconnect the wires on the power supply.

4. Remove the four screws from the outside bottom of the chassis fastening the power supply to the chassis.

POWER ENTRY PANEL

POWER SUPPLY

MOUNTING SCREWS

ON BOTTOM OF

CHASSIS

SCREWS (2)

TP35534A

Figure 6-8. Power Supply Removal for IIOIC424

Panel Mount Console

The power entry panel is used on all OIC models except the IIOIC421 tabletop. Location and part numbers of the power entry panels used on the OIC consoles vary depending on the model. The power entry panel contains the incoming AC power terminals and system circuit breakers along with ports for connecting peripheral devices and terminals for alarm contact outputs. The power entry panel also contains the system reset switch and the degaussing switches for the monitors. Refer to Table 6-1 for the power entry panel part numbers.

On the IIOIC422 console model, use the upper degauss switch to correct picture distortion due to magnetic fields on the screen of the upper (swivel mounted) monitor. Use the lower

POWER ENTRY PANEL 6 - 10 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

degauss switch to correct picture distortion due to magnetic fields on the screen of the lower monitor.

The system reset pushbutton resets the OIC multibus keyboard module (IIMKM02A) to an initial power up condition when pressed.

A terminal block connects annunciators to user-defined alarms. The terminal designation is printed on the panel beside the terminal. The digital in (DI) and digital out (DO) terminals are not used.

The power indicator is lit when the AC power is connected to the power entry panel and the main power circuit breaker is on.

Either 120 or 240-VAC power is used to supply power to the IIOIC42 operator interface console. The AC in is either hard wired (IIOIC422 model) or uses a 3-prong plug connector on the power entry panel.

IIOIC422 Console

NOTES:

1. Use the AC outlet for the intended purpose only.

2. Refer to Section 3 for wiring and cable connections. Some of the connections are on the back of the power entry panel and are accessed through the door on the back of the OIC console.

To remove the power entry panel from an IIOIC422 console, see Figure 6-9 and follow these steps:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Shut down AC line power to cabinet (plant breaker) so that the AC line may be disconnected safely.

3. Remove all cables from the front of the power entry panel.

4. Remove AC cables from the outlets on the power entry panel.

5. Remove the signal cable from the multibus keyboard module that goes to the rear of the power entry panel. Leave the cables on the power entry panel. The new power entry panel comes with cables.

6. Remove the five screws from around the front of the power entry panel. Slide the power entry panel out the front of the cabinet.

POWER ENTRY PANEL

I-E96-192-5A 6 - 11

COMPONENT DESCRIPTION AND REPLACEMENT

FRONT VIEW

POWER ENTRY PANELMOUNTING SCREWS (5)

IIOIC423 Environmental Cabinet

To remove the power entry panel from an IIOIC423 environmental cabinet see Figure 6-10 and follow these steps:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Shut down AC line power (plant breaker) so that the AC line may be disconnected safely.

3. Remove all cables from the front and top of the power entry panel and IIMKM02A cable. Refer to Section 3 for IIOIC423 cable connections..

CPU

TP80578A

Figure 6-9. Power Entry Panel (PEP) Removal

for IIOIC422 Consoles

4. Remove AC cables from the outlets on the power entry panel.

5. Remove the two screws from the power entry panel end of the bracket supporting the front of the power entry panel. If the cabinet end of the bracket is removed, seal the mounting

POWER ENTRY PANEL 6 - 12 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

POWER ENTRY

PANEL CABINET

MOUNTING

SCREWS (4)

POWER ENTRY

PANEL SUPPORT

MOUNTING

SCREWS (2)

POWER ENTRY

PANEL

Figure 6-10. Power Entry Panel (PEP) Removal for IIOIC423 Environmental Cabinet

screws with Dow Corning 732

RTV clear sealant or equivalent

when reassembling.

6. Remove the four screws from around the power entry panel.

7. Slide the power entry panel out the front of the cabinet. Use caution as the power entry panel weighs approximately 23 kg (50 lbs).

IIOIC424 Panel Mount

To remove the power entry panel from an IIOIC424 panel mount model see Figure 6-11 and follow these steps:

TP35537B .

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

® Registered trademark of Dow Corning Company. ™ Trademark of Dow Corning Company

POWER ENTRY PANEL

I-E96-192-5A 6 - 13

COMPONENT DESCRIPTION AND REPLACEMENT

POWER ENTRY PANEL

CPU

Figure 6-11. Power Entry Panel Removal

for IIOIC424 Panel Mount

REMOVE 2 SCREW S FROM REAR OF PANEL

TP80564A

2. Shut down AC line power to the panel (plant breaker) so that the AC line may be disconnected safely.

3. Label and disconnect all cables to the power entry panel.

4. From the back of the panel, there are two screws securing the power entry panel with its mounting tray. Remove the two screws and slide the power entry panel/mounting tray out the rear of the panel.

OPERATOR INTERFACE DEVICES

This section contains information and the removal instructions for the operator and engineering keyboards, mouse/ trackball, the annunciator display panel, keyboard interface assembly and the color monitor. Follow all warnings and cautions.

Operator and Engineering Keyboards, Mouse, Trackball

The mylar operator keyboard plugs into the KEYBOARD port on the keyboard interface assembly. The engineering keyboard plugs into the AUX KBD port on the keyboard interface assembly. The IIAMS04 mouse or IIATB05 trackball plugs into the keyboard interface assembly at the MOUSE/TRACKBALL port. Unplug these devices to remove them.

NOTE:

or trackball.

The IIOIC423 environmental model does not use the mouse

OPERATOR INT ERFACE DEVICES 6 - 14 I-E96-192-5A

Annunciator Display Panel

COMPONENT DESCRIPTION AND REPLACEMENT

There are three types of annunciator display panels available for the OIC consoles. They are the IIADP01, IIADP02 and NADS03. Ribbon cable maximum length is 4.5 meters (15 feet). Refer to OPERATOR INTERFACE DEVICES in Section 3 for installation information.

IIOIC421 TABLETOP MODEL

The tabletop model does not come with an ADP panel, but the IIADP01 tabletop assembly can be added to it. This 32-LED and pushbutton assembly is driven off the keyboard/interface board and the cable is connected to the AUX PORT. Unplug the cable to remove.

Refer to Section 3 for address switch settings.

IIOIC422 CONSOLE MODEL

MOUNTING

SCREWS

FOR ADP (4)

KEYBOARD INTERFACE

ASSEMBLY

POWER SUPPLY

DC DISTRIBUTION

BOARD

The console model comes with the IIADP02 assembly mounted in the console (Figure 6-12). To remove the ADP:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Disconnect all the cables.

REAR VIEW FRONT VIEW

ANNUNCIATOR DISPLAY PANEL (ADP)

KEYBOARD INTERFACE ASSEMBLY

POWER E NTRY PANEL

MULTIBUS

POWER ENTRY

PANEL

CARD CAGE

CPU

TP80563A

Figure 6-12. ADP02 Removal from IIOIC422 Console

OPERATOR INTERFACE DEVICES

I-E96-192-5A 6 - 15

COMPONENT DESCRIPTION AND REPLACEMENT

3. Remove the four screws securing the ADP panel to the console. Remove the ADP panel.

4. Refer to Section 3 for address switch settings for new ADP panel.

NOTE:

console in addition to the IIADP02.

The IIADP01 tabletop panel can be added to an IIOIC422

IIOIC423 ENVIRONMENTAL MODEL

The environmental model comes with the NADS03 assembly mounted in the cabinet (Figure 6-13). To remove the NADS03 assembly:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

Open the

rear doors and disconnect all the cables.

2. Remove the screws securing the sealing ring to the cabinet.

3. Once the sealing ring is removed, remove the four screws securing the NADS03 to the cabinet.

4. Remove the NADS03 panel.

5. Refer to Section 3 for address switch settings for new NADS03 panel.

6. Install the new NADS03 panel into the cabinet.

7. Install the sealing ring and ten screws to secure the ring to the cabinet. Tighten the screws.

IIOIC424 PANEL MOUNTED MODEL

The panel mounted model does not come with an ADP panel, but the IIADP01 tabletop display or the IIADP02 display can be added to the assembly as an option. Refer to Section 3 for installation information and cabling/connection information.

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. If the optional IIADP01 tabletop unit is added, the cable connects to AUX PORT of the keyboard interface board. To remove, unplug the cable.

3. If the optional IIADP02 is added to the assembly and mounted in a panel, remove any hardware that was required to mount the ADP in the panel.

4. Refer to Section 3 for switch settings for ADP panel.

OPERATOR INT ERFACE DEVICES 6 - 16 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

NADS03 SEALING RING RETAINING SCREWS

Keyboard Interface Assembly

On the keyboard interface connector board, set positions 5, 6

CAUTION

and 7 of dipswitch SW1 to closed (on). Set positions 1 through 4 and 8 of dipswitch SW1 to open (off). Failure to configure dipswitch SW1 properly will damage the CPU in the console.

Sur le circuit de raccor dement de l'interface du clavier , règler les interrupteurs 5, 6 et 7 de SW1 à la position fermèe (ON).

ATTENTION

Règler les interrupteurs 1 à 4 et 8 de SW1 à la position ouverte (OFF). Si les interrupteurs de SW1 ne sont pas configurés adéquatement, le CPU de la console sera endommagé.

The keyboard interface assembly part number and location varies according to OIC model. On the IIOIC421 tabletop console, the keyboard interface assembly is on the front of the case below the monitor. The keyboard interface assembly is located on the IIOIC422 console front panel next to the monitor behind a polycarbonate door. On the IIOIC423 environmental console, the keyboard interface assembly is on the front of the power entry panel behind the front door. On the

TP80558A

Figure 6-13. NADS03 Removal from

IIOIC423 Environmental Cabinet

OPERATOR INTERFACE DEVICES

I-E96-192-5A 6 - 17

COMPONENT DESCRIPTION AND REPLACEMENT

IIOIC424 panel mount consoles, the keyboard interface assembly is below the monitor and above the CPU. Refer to Table 6-1 for part numbers. Refer to Section 7 when replacing fuses for fuse part numbers.

The keyboard socket is for the operator keyboard supplied with the OIC consoles (Figure 6-14). The AUX 1 port is for a tabletop annunciator display panel. The auxiliary keyboard connector is for an engineering keyboard. Connector P9 is not used.

OFF

TUNE CONFIG

TO P7 ON

MKM BOARD

AND TO P2 ON

ADP BOARD

KEYBOARD

AUX 1

PORT

KEYBOARD INTERFACE ASSEMBLY FRONT VIEW

TO P5 ON

MKM BOARD

ASSY 6638238-1

KEYBOARD

BLU

RED

VIO BRN

YEL

BLK

F1 F3

AUX 1 PORT

SW1

MOUSE/

TRACKBALL

TO MOUSE

PORT ON CPU

SW1 SW ITCHES 5,6AND7ARE CLOSED (ON)

MOUSE/TRACKBALL

P10

AUX KBD

GND

+12V

-12V

NOT USED

TP P3 ON DC DISTRIBUTION BOARD. NOT USED ON IIOIC421 O R IIO IC424.

F1, F2 AND F3 ARE 2-A, 250-V

AUX KBD

FAST BLOW

CAUTION: SWITCHES 5, 6 AND 7 ARE CLOSED (ON). SWITCHES 1 THROUGH 4

AND 8 ARE OPEN (OFF). IF

THEY ARE NOT SET

CORRECTLY, DAMAGE TO

THECPUMAYRESULT.

KEYBOARD INTERFACE ASSEMBLY CONNECTOR BOARD

TP80554A

Figure 6-14. Keyboard Interface Assembly (IIOIC422 Model)

OPERATOR INT ERFACE DEVICES 6 - 18 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

IIOIC421 TABLETOP MODEL

To remove the keyboard interface assembly from the tabletop model:

1. Turn off the power to the tabletop model. Verify power is removed.

2. Label and disconnect cables from the back of the monitor.

3. There is a slotted hole on the side of the monitor support tube. Remove the screw in the slotted hole.

4. Carefully lift off the monitor to gain access to the keyboard interface assembly. The monitor weighs about 27 kg (60 lbs). Be sure it is well supported.

5. Label and disconnect the cables going to the keyboard interface assembly.

6. The keyboard interface assembly is not attached to the table.

7. See Figure 6-14 for SW1 settings on new keyboard interface assembly.

IIOIC422 CONSOLE MODEL

To remove the keyboard interface assembly from an IIOIC422 console, see Figure 6-15 and follow these steps:

1. Turn off the main circuit breaker on the power entry panel to shut off power to the console. Verify power is removed.

2. At the rear of the cabinet, remove the two screws on the bottom of the power supply and slide it out of the cabinet. Cut the cable ties as needed to set the supply on the floor out of the way.

3. Unplug the operator keyboard, mouse and units connected to the front of the keyboard interface assembly.

4. Label and remove all of the cables from the rear of the keyboard interface assembly.

5. Remove the two screws holding the bottom of the keyboard interface assembly to the rear side of the monitor bezel. There are no screws on top or on the sides of the panel.

6. Carefully remove the keyboard interface assembly from the cabinet.

7. Refer to Figure 6-14 for SW1 settings on the new keyboard interface assembly.

OPERATOR INTERFACE DEVICES

I-E96-192-5A 6 - 19

COMPONENT DESCRIPTION AND REPLACEMENT

KEYBOARD INTERFACE

ASSEMBLY

BRACKET

SCREWS (2)

POWER SUPPLY

DC DISTRIBUTION

BOARD

MONITOR

POWER SUPPLY

MOUNTING

SCREWS

POWER ENTRY

PANEL

REAR V IEW

MULTIBUS

CARD CAGE

CPU

FRONT VIEW

Figure 6-15. Keyboard Interface Assembly Removal for IIOIC422 Consoles

ANNUNCIATOR DISPLAY PANEL

OPERATOR KEYBOARD INTER FA CE PANEL

POWER ENTRY PANEL

TP80556A

IIOIC423 ENVIRONMENTAL MODEL

To remove the keyboard interface assembly from an IIOIC423 environmental console, follow these general guidelines.

1. Open the front door and turn off the main circuit breaker on the power entry panel to shut off power to the console. Verify power is removed.

2. Label and disconnect all cables to or from the keyboard interface assembly.

3. Remove the four screws securing the keyboard interface assembly to the power entry panel.

4. Remove the keyboard interface assembly.

5. Refer to Figure 6-14 for SW1 settings for the new keyboard interface assembly.

IIOIC424 PANEL MOUNTED MODEL

To remove the keyboard interface assembly from the panel mounted model, follow these general procedures:

1. Turn off the power to the panel mounted model. Verify power is removed.

OPERATOR INT ERFACE DEVICES 6 - 20 I-E96-192-5A

Color Monitor

COMPONENT DESCRIPTION AND REPLACEMENT

2. Label and disconnect all cables to and from the keyboard interface assembly.

3. Remove the two screws from the front of the power entry panel.

4. Slide the keyboard interface assembly out from the back of the panel.

5. Refer to Figure 6-14 for the SW1 switch settings for the new keyboard interface assembly.

Resolution for the high resolution color monitor is 1280 x 1024 pixels. Adding additional color monitors is model dependent. The same monitor is used for all the OIC42 models. Refer to Table 6-1 for the monitor part number. Refer to the appropriate OIC model in Section 3 for the monitor cable connections.

NOTE:

switched if t he power to the cabinet is 120 V or 2 40 V. Howeve r, if other monitors are used, they may need to be switched to prevent damage from over voltage or under voltage.

The monitors are autosensing and do not need to be

A video cable connects the monitor to the monitor port on the CPU. Labels R, G and B represent red, green and blue on the monitor end of the cable.

A 9-pin D subconnector connects an external brightness, contrast and degauss control at AUX 1 of the monitor connection panel.

Screen brightness, contrast, width and height controls are mounted on the monitor back connection panel for all models. There are two degauss reset switches; one is located on the monitor connection panel and the other is located on the power entry panel.

Monitor wiring connector location may be slightly different for each OIC console. Figure 6-16 identifies the color monitor connections.

IIOIC421 TABLETOP MODEL

To remove the monitor from an IIOIC421 tabletop console, follow these guidelines.

1. Turn off the main circuit breaker on the keyboard interface assembly to shut off power to the OIC tabletop unit. Check the power indicator to see if power is removed from the system.

OPERATOR INTERFACE DEVICES

I-E96-192-5A 6 - 21

COMPONENT DESCRIPTION AND REPLACEMENT

MONITOR

REMOTE

REMOTE SCREEN

AUX 1

AUX 2

CONTROLS

NO RESISTOR

POSITION

WARNING

RESISTOR POSITION

(NOT USED) (NOT USED)(NOT USED)

GBCS DG

COMPOSITE

SYNCH

VGA VGA

SCREEN

ADJUSTMEN TS -

HEIGHT, WIDTH,

BRIGHTNESS,

CONTRAST

SYNC

GRN CS

DEGAUSSPOWER

TP80557A .

Figure 6-16. Color Monitor Connections

2. In the rear of the cabinet, remove the power cord and RGB cable from the rear of the monitor. Secure the RGB cable out of the way.

3. The monitor weighs about 27 kg (60 lbs). Be sure it is well supported.

The monitor will slide out the rear of the cabinet by itself when the mounting bolts are removed. The monitor weighs approximately 27 kilograms (60 pounds) and can cause bodily injury if it is allowed to slide out by itself. Support the monitor before removing the rear two bolts.

Supportez le moniteur avant de retirer les deux boulons d'ancrange à l'arriér. Lorsque ces boulons d'ancrage sont

AVERTISSEMENT

retirés, l'e moniteur glisser a et sorta à l'arriér de l'armoire. l'e moniteur pése environ 27 kilograms (60 pounds) et pourrait entrainer des blessures si on le laisse glisser de l'armoire.

4. Before installing a new monitor, make certain the resistor switches are set to resistor to insure that the termination is set for 75 ohms and that the VGA sync switch is set to GRN (Figure 6-16).

OPERATOR INT ERFACE DEVICES 6 - 22 I-E96-192-5A

WARNING

COMPONENT DESCRIPTION AND REPLACEMENT

IIOIC422 CONSOLE MODEL

To remove the monitor from an IIOIC422 console:

1. In the front of the cabinet, turn off the main circuit breaker on the power entry panel to shut off power to the OIC console. Check the power indicator to see if power is removed from the system.

2. In the rear of the cabinet, remove the power cord and RGB cable from the rear of the monitor. Secure the RGB cable out of the way.

3. Remove the bolt on each side of the monitor mounting tray at the rear of the monitor. These bolts attach the tray to the cabinet shelf.

The monitor will slide out the rear of the cabinet by itself when the mounting bolts are removed. The monitor weighs approximately 27 kilograms (60 pounds) and can cause bodily injury if it is allowed to slide out by itself. Support the monitor before removing the rear two bolts.

AVERTISSEMENT

Supportez le moniteur avant de retirer les deux boulons d'ancrange à l'arriér. Lorsque ces boulons d'ancrage sont retirés, l'e moniteur glissera e t sorta à l'arriér de l'armoire. l'e moniteur pése environ 27 kilograms (60 pounds) et pourrait entrainer des blessures si on le laisse glisser de l'armoire.

4. Slide the monitor out of the cabinet.

5. After removal, place the monitor and tray onto a solid, flat surface.

6. Protect the screen of the monitor and set the screen down on the protective surface.

7. Remove the monitor from the mounting tray by removing the four screws under the tray.

8. Before installing a new monitor, make certain the resistor switches are set to resistor to insure that the termination is set for 75 ohms and that the VGA sync switch is set to GRN (Figure 6-16).

IIOIC423 ENVIRONMENTAL MODEL

To remove a monitor from an IIOIC423 environmental console:

1. Open the front door and turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

OPERATOR INTERFACE DEVICES

I-E96-192-5A 6 - 23

COMPONENT DESCRIPTION AND REPLACEMENT

2. Label and disconnect all cables going to the back of the monitor.

3. Open the rear door above the air conditioner. Remove the two screws fastening the monitor mounting tray to the support rails.

4. Slide the monitor out of the cabinet. The monitor weighs about 27 kg (60 lbs). Be sure it is well supported.

5. Before installing a new monitor, make certain the resistor switches are set to resistor to insure that the termination is set for 75 ohms and that the VGA sync switch is set to GRN (Figure 6-16).

IIOIC424 PANEL MOUNTED MODEL

To remove a monitor from an IIOIC424 panel mounted console:

1. Make certain the power to the console is off.

2. Refer to Section 3 on panel mount installation for proce- dures to remove the bezel.

3. Label and disconnect all cables to or from the monitor.

4. Slide the monitor out of the panel. The monitor weighs about 27 kg (60 lbs). Be sure it is well supported.

5. Before installing a new monitor, make certain the resistor switches are set to resistor to insure that the termination is set for 75 ohms and that the VGA sync switch is set to GRN (Figure 6-16).

MONITOR ASSEMBLY

1. Plug the monitor cable into the monitor port on the back of the CPU.

2. Connect the red, green and blue cable plugs to the corresponding connectors on the back of the monitor. Use only supplied cables because of length limitations.

3. Plug the monitor power line into the proper socket on the back of the CPU.

Refer to Section 3 to locate the appropriate cable connection drawing.

OPERATOR INT ERFACE DEVICES 6 - 24 I-E96-192-5A

CPU REMOVAL

COMPONENT DESCRIPTION AND REPLACEMENT

This section contains information and the removal instructions for the CPU inside the OIC consoles. Read the instructions before beginning. Refer to the manufacturer's documentation for maintenance instructions.

IIOIC421 TABLETOP MODEL

To remove the CPU from an IOIC421 tabletop console see Figure 6-17 and follow these steps.

1. Turn off the power to the console. Check the power indicator to see if power is removed.

2. In the rear of the cabinet, open the access door.

3. Remove the AC power cable from the CPU.

4. Remove and label all communication cables from the rear of the CPU.

5. Remove the two screws that fasten the CPU mounting plate to the track on each side of the cabinet.

6. Slide the CPU and mounting plate completely out the rear of the cabinet.

7. Place the CPU and mounting plate on a clean work surface.

8. Remove the four screws from the bottom of the mounting plate. These screws fasten the CPU to the mounting plate.

IIOIC422 CONSOLE

To remove the CPU from an IIOIC422 console see Figure 6-18 and follow these steps:

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Remove and label all cables from the CPU.

3. Remove the two screws that hold the front of the mounting plate to the shelf.

4. Remove the two screws that hold the rear of the mounting plate to the support bracket.

5. Slide the CPU and mounting plate out the back of the cabinet.

6. Remove the four screws holding the CPU to the mounting bracket.

CPU REMOVAL

I-E96-192-5A 6 - 25

COMPONENT DESCRIPTION AND REPLACEMENT

KEYBOARD INTERFACE

REAR VIEW OF

MONITOR

ASSEMBLY

CPU

MOUSE

PORT

KEYBOARD

PORT

ETHERNET NETWORK CABLE

CPU MOUNTING PLATE

RETAINING SC R E WS

AUX AC ON/OFF

REAR VIEW (DOORS REMOVED)

Figure 6-17. CPU Removal for IIOIC421

Tabletop Console

POWER SWIT CH

TP36161C

CPU REMOVAL 6 - 26 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

TP36158

REAR VIEW

CPU MOUNTING

SCREWS

FRONT VIEW

CPU POW ER ENTRY

PANEL

Figure 6-18. CPU Removal for IIOIC422 Consoles

IIOIC423 ENVIRONMENTAL CABINET

To remove the CPU from an IOIC423 environmental cabinet, see Figure 6-19 and follow these steps.

1. Open the front door and turn off the main circuit breaker on the power entry panel to shut off power. Check the power indicator to see if power is removed.

2. Remove the AC power cable from the CPU.

3. Remove and label all communication cables from the top of the CPU.

4. Remove the four retaining screws fastening the mounting plate to the shelf.

5. Slide the mounting plate and CPU out of the cabinet carefully.

6. Remove the four screws that hold the CPU to the mounting panel.

CPU REMOVAL

I-E96-192-5A 6 - 27

COMPONENT DESCRIPTION AND REPLACEMENT

CPU MOUNTING

SCREW S (2)

CPU MOUNTING

SCREW S (2)

CPU

TP35499B

Figure 6-19. CPU Removal for IIOIC423

Environmental Console

IIOIC424 PANEL MOUNT

To remove the CPU from an IOIC424 panel mounted model, see Figure 6-20 and follow these steps.

1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed.

2. Remove the AC power cable from the CPU.

3. Remove and label all communication cables from the rear of the CPU.

4. Remove the two screws that hold the CPU to the support bracket.

5. Slide the unit out along the support bracket.

CPU REMOVAL 6 - 28 I-E96-192-5A

COMPONENT DESCRIPTION AND REPLACEMENT

MONITOR

POWER ENTRY PANEL

MOUSE

PORT

KEYBOARD

PORT

ETHERNET NETWO RK CABLE

CPU

CPU MOUN TING SCREWS

AUX AC ON/OFF

POWER SWITCH

TP36162D

Figure 6-20. CPU Removal for IIOIC424

Panel Mount Console

CPU ASSEMBLY

When assembling a new CPU, refer to Figure 6-21 for connector callouts and to the appropriate figure in Section 3 for the cable connections for the model OIC being used.

CPU REMOVAL

I-E96-192-5A 6 - 29

COMPONENT DESCRIPTION AND REPLACEMENT

MOUSE

PORT

KEYBOARD

PORT

PERIPHERALS

PORT 1

PORT 0 VIDEO PO RT

ETHERNET NETWORK CABLE

Figure 6-21. CPU Connector Identification

The supported peripherals are portable and require no replacement instructions.

Either an Okidata or Genicom printer connects to port 1 on the OIC CPU using cable part number 6642555A1. Refer to the IIOIS42 instruction manual for details on printer configuration, operation and cabling requirements.

NOTE:

or a printer, not both.

Port 1 of the CPU will accept either the touch screen option

AUX

OUT

ON/OFF POWER SWITCH

TP80555A

Refer to the manufacturer's documentation for more information on peripheral devices and for repair information.

PERIPHERALS 6 - 30 I-E96-192-5A

SECTION 7 - SUPPORT SERVICES

INTRODUCTION

Bailey Controls Company is always ready to assist in the operation and repair of its products. Send requests for sales or application services to your nearest sales or service office. Bailey Controls Company can also provide installation, repair and maintenance contract services.

REPLACEMENT PARTS AND ORDERING INSTRUCTIONS

Order replacement parts through a Bailey Controls Company sales or service office. Provide the following information when ordering parts:

1. Part description, part number and quantity.

2. Model and serial number (if applicable) and ratings of the assembly the part has been ordered for.

3. Publication number and reference used in identifying the part.

When ordering parts, use part numbers and part descriptions from equipment manuals. Parts with no commercial description must be ordered from your nearest sales or service office. Recommended spare parts lists, including prices, on standard assemblies are available through your nearest sales or service office.

TRAINING

Bailey Controls Company has a modern training facility available for training your personnel. On-site training is also available. Contact a Bailey Controls Company sales office for specific information and scheduling.

TECHNICAL DOCUMENTATION

Price and delivery of additional copies of this publication can be obtained through your nearest sales or service office.

SPARE PARTS

Spare parts Table 7-1 lists the recommended spare parts for the IIOIC42 operator interface. Bailey Controls Company suggests stocking one item each to minimize the duration and cost of downtime.

INTRODUCTION

I-E96-192-5A 7 - 1

SUPPORT SERVICES

Table 7-1. Recommended Spare Parts

Description

50-ohm ThinWire terminator 1949009A1 x x x x Annunciator display panel IIADP02 x Annunciator display panel NADS03 x CPU - Tektronics, model

XP400 Fan 11.43 cm (4-1/2 in) 1947419A7 x Fan assembly (3-inch) 6640639A1 x Fuse 2 A, 250V fast acting

(keyboard interface board) Fuse 1 A (keyboard interface

front panel - IIOIC421) Joystick 1948803A2 x Keyboard enclosure 1948802A3 x Keyboard, operator (mylar) 6638514A1 x x x Keyboard, operator (mylar) 6638514A2 x Keyboard, QWERTY

(auxiliary engineering) Monitor (19-inch) 1948623A9 x x x x Monitor brightness cable

(lower monitor) IIOIC4221 Monitor brightness cable

(upper monitor) IIOIC4222 Monitor brightness cable (all

others) Mouse IIAMS04 x x x Multibus keyboard modul e IIMKM02A x x x x Power entry panel 6638353M5 x Power entry panel 6639503A5 x Power entry panel 6640851A2 x Power supply 6638553A5 x Power supply 6640038A1 x x x

Nomenclature or

Part Number

6642485A1 x x x x

1948182A22001 x x x x

194776A11001xxxx

IIAKB04 x x x x

6638720A4 x x x

6638720A5 x

6638720A6 x x x

421 422 423 424

OIC

SPARE PARTS 7 - 2 I-E96-192-5A

APPENDIX A - QUICK REFERENCE INFORMATION

INTRODUCTION

This section provides a source for reference information. It contains the jumper and switch settings and fuse locations for the OIC42 operator interface console.

1-2 DISABLE OOT SIGNAL 2-3 ENABLE OOT SIGNAL

P15

NOT USED

J9 J7

123

P14

123

P17

123

P18

CONNECT 8 PINS VERTICALLY - DATA TRANSMITTED FROM PIN 2, RECEIVED ON PIN3.

CONNECT 8 PINS HORIZONTALLY DATA TRANSMITTED FROM PIN 3, RECEIVED ON PIN 2.

123

NOT

USED

3 2 1

2-3 TOUCH SCREEN USE

1-2 RESET ON TIME-OUT 2-3 NO RESET ON TIME-OUT

123

P16

POWER CONNECTOR FOR

IIMKM02A WHEN USED ON TH E

IIOIC421, IIOIC 42 3 AND IIOIC4 2 4.

NOT U S E D IN IIOIC422.

TP80571A

Figure A-1. IIMKM02A Multibus Keyboard Module

INTRODUCTION

I-E96-192-5A A - 1

QUICK REFERENCE INFORMATION

TO P5 O N

MKM BOARD

TO P7 O N

MKM BOARD

AND TO P2 ON

ADP BOARD

ASSY 6638238-1

BLU

RED

YEL

VIO BRN BLK

F1 F3

PORT ON CPU

SW1 SW ITCHES 5,6AND7ARE CLOSED (ON)

SW1

TO MO USE

P10

GND +12V

-12V

NOT USED

TP P3 ON DC DISTRIBUTION BOARD. NOT USED ON IIOIC 421 OR IIO IC424.

F1, F2 A ND F3 ARE 2-A, 25 0 -V

FAST BLOW

CAUTION: SW ITCHES 5, 6 AND 7 ARE CLO SED (ON). SWITCHES 1 THRO UGH 4

AND 8 ARE OPEN (OFF). IF

THEY ARE NOT SET

CORRECTLY, DAMAGE TO

THE CPU MAY RESULT.

KEYBOARD

AUX 1 PORT

MOUSE/TRACKBALL

AUX KBD

Figure A-2. Keyboard Interface Connector Board

CPU

AC IN AC OUT

TO KEYBO ARD

PORT

COMMUNICATION

PORT

FUSE F1

1AMP

R G B RESET DEGAU SS

TO MOUSE

PORT

2 NO

1 NO

Figure A-3. IIOIC421 Keyboard Interface Assembly

TP80570A

WRIST STRAP

6CODI

2–

1–

TP80569A

INTRODUCTION A - 2 I-E96-192-5A

Ω

REMOTE

AUX 1

AUX 2

QUICK REFERENCE INFORMATION

MONITOR

REMOTE SCREEN

CONTROLS

NO RESISTOR

POSITION

RESISTOR

POSITION

(NOT USED) (NOT U SE D)(NOT USED)

GBCS DG

RESISTOR

SWITCHES FOR

75- TERMINATION

COMPOSITE

SYNCH

VGA VGA

SCREEN ADJUSTMENTS HEIGHT,W IDTH,

BRIGHTNESS,

CONTRAST

SYNC

GRN CS

SYNCH ON

GREEN SWITCH

Figure A-4. Color Monitor

1234

OPEN

12345678

OPEN

DEGAUSSPOWER

TP80574

TOUCH SCREEN

CABLE

NOT USED

CONNECTOR

PINS PLUG INTO

MKM BOARD

TP80572A .

Figure A-5. Touch Screen Controller Board

INTRODUCTION

I-E96-192-5A A - 3

QUICK REFERENCE INFORMATION

ADDRESS SWITCH

12345678

NOTE: LOCATION OF SW 1 ON PC BOARD W ILL VARYACCORDING TO ADP/ADS USE. SW1 SETTING FO R SINGLE DISPLAY SAME FOR ALL UNITS.

SETTINGS

SW1

OPEN

ADP

BACK OF

ADP PANEL

ADDRESS

SWITCH

PC BOARD

SW1

TP80573A .

ADDRESS SW ITCH

SETTINGS

12345678

SW1

OPEN

12345678

SW1

OPEN

12345678

SW1

OPEN

12345678

SW1

OPEN

BACK OF

ADP PANEL

ADDRESS

SWITCH

PC BOARD

ADP

TO AUX P ORT ON

KEYBOARD

INTERFACE BOARD

Figure A-6. IIADP01, IIADP02 and NADS03

12345678

SW1

OPEN

ADP

P2 P2

1948978A1

ADP

TP35494B .

Figure A-7. IIADP01 Multiple Annunciator Displays

INTRODUCTION A - 4 I-E96-192-5A

Index

AC power.................................................................... 3-4

240 VAC ......................................................... ..... .3-4

Test................................................ ..... ...... ...... ..... .4-2

Wiring............................ ....................3-12, 3-17, 3-21

Annunciator display panel

Connections........................................................ 3-25

IIADP01 .............................................................. 3-24

IIADP02 .............................................................. 3-25

NADS03.............................................................. 3-26

Cabling

IIOIC421............................................................... 3-6

IIOIC422............................................................. 3-12

IIOIC423............................................................. 3-17

IIOIC424............................................................. 3-21

Check list, maintenance.............................................5-1

Checking

Power entry panel................................................. 5-6

Power supply outputs........................................... 5-5

Circuit board cleaning.................................................5-4

Cleaning

Engineering keyboard........................................... 5-4

Monitor.................................................................. 5-3

Mylar keyboard.....................................................5-4

Operator keyboard................................................ 5-4

Printed circuit boards............................................5-4

Qwerty keyboard................................................... 5-4

Console......................................................................6-5

Power entry panel.............................6-10, 6-11, 6-13

Power supply.............................6-8, 6-11, 6-12, 6-13

Wiring..................................................................3-12

CPU connector identification....................................6-30

CPU removal...................................................6-26, 6-28

IIOIC42............................................................... 6-25

IIOIC42 Console.................................................6-25

IIOIC421............................................................. 6-25

IIOIC422............................................................. 6-25

IIOIC423............................................................. 6-27

IIOIC424............................................................. 6-28

DC power test............................................................. 4-3

Diagnostic power up tests.......................................... 4-2

Environmental cabinet, wiring...................................3-17

Fan assembly, card cage............................................6-5

Functional operation, OIC...........................................2-2

Fuses

F1 keyboard interface front panel .........................3-7

F1, F2, F3 keyboard interface board...................6-18

Handling, OIC.............................................................3-1

Hardware, nomenclature.............................................1-7

IIADP01 annunciator display panel...........................3-24

IIADP02 annunciator display panel...........................3-25

IIAKB04 engineering keyboard.................................3-21

IIAMS04/IIATB05 trackball/mouse............................3-24

IIATB05/IIAMS04 trackball/mouse............................3-24

IIIMKM02A..................................................................6-1

IIOIC42 models........................................................... 1-4

IIOIC421

Cable connections.................................................3-8

Cabling..................................................................3-6

Setup and installation............................................3-6

Wiring....................................................................3-6

IIOIC422

Cable connections...............................................3-14

Console multibus card cage..................................6-4

Setup and installation............................................3-6

Wiring..................................................................3-12

IIOIC423

Cable connections...............................................3-18

Setup and installation.................................3-15, 3-16

Wiring..................................................................3-17

IIOIC424

Cable connections...............................................3-22

Component locations..........................................3-20

Setup and installation..........................................3-20

Wiring..................................................................3-21

Inspection and unpacking...........................................3-2

Installation procedure...........................................3-3, 3-5

Intended user..............................................................1-1

Engineering keyboard.............................................. 3-21

Cleaning................................................................ 5-4

Jumpers, J1-J9 IIMKM02A..........................................6-2

I-E96-192-5A Index - 1

Bailey 40, IIOIC42, infi 90, IIOIC421, IIOIC4221 Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

List of Effective Pages

Safety Summary

Sommaire de Sécurité

Table of Contents

List of Tables

List of Figures

OVERVIEW

INTENDED USER

SECTION 1 - INTRODUCTION

OIC DESCRIPTION

CPU (Central Processing Unit)

IIOIC421 Tabletop Console

IIOIC4221 and IIOIC4222 Console

IIOIC423 Environmental Cabinet

IIOIC424 Panel Mounted

INSTRUCTION CONTENT

HOW TO USE THIS INSTRUCTION

GLOSSARY OF TERMS AND ABBREVIATIONS

REFERENCE DOCUMENTS

NOMENCLATURE

OIC CONSOLE SPECIFICATIONS

INTRODUCTION

SECTION 2 - DESCRIPTION AND OPERATION

OIC CONSOLE FUNCTIONAL OPERATION

INTRODUCTION

SPECIAL HANDLING

SECTION 3 - INSTALLATION

UNPACKING AND INSPECTION

INSTALLATION PROCEDURE

AC POWER WIRING GUIDELINES

AC OUTLETS

OIC INSTALLATION

IIOIC421 Tabletop Installation and Setup

IOIC421 Tabletop Wiring Connections and Cabling

IIOIC422 Console Setup and Installation

IIOIC422 Console Wiring Connections and Cabling

IIOIC423 Environmental Setup and Installation

IIOIC423 Environmental Wiring Connections and Cabling

IIOIC424 Panel Mount Installation and Setup

IIOIC424 Panel Mount Wiring Connections and Cabling

OPERATOR INTERFACE DEVICES

Operator Keyboard

Engineering Keyboard

IIATB05 Trackball and IIAMS04 Mouse

IIADP01 Annunciator Display Panel

IIADP02 Annunciator Display Panel

NADS03 Annunciator Display Panel

Touch Screen

CONTROLLER BOARD INSTALLATION

TOUCH SCREEN INSTALLATION

CALIBRATING THE TOUCH SCREEN

TOUCH SCREEN JUMPER AND SWITCH SETTINGS

PERIPHERALS

SOFTWARE INSTALLATION AND START-UP

INTRODUCTION

TROUBLESHOOTING

SECTION 4 - TROUBLESHOOTING

DIAGNOSTIC POWER UP TESTS

AC Power Test

DC Power Test

INTRODUCTION

SECTION 5 - MAINTENANCE

PREVENTIVE MAINTENANCE SCHEDULE

EQUIPMENT AND TOOLS REQUIRED

STANDARD PREVENTIVE MAINTENANCE PROCEDURES

Checking Connections

Cleaning the Monitor

Cleaning the Operator Keyboard

Cleaning the Engineering Keyboard

Cleaning the Printed Circuit Boards

GENERAL CLEANING AND WASHING

CLEANING EDGE CONNECTOR

CLEANING FEMALE EDGE CONNECTORS

Checking Power Supply Outputs

Checking and Inspecting Power Entry Panel