Baileigh Industrial DP-4016B-VS User guide

OPERATOR’S

MANUAL

VARIABLE SPEED BELT DRIVE DRILL PRESS

MODEL: DP-4016B-VS

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC, IS PROHIBITED. Baileigh Industrial Holdings LLC, does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.

Baileigh Industrial Holdings LLC,

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: [phone]

Fax: [phone]

[e-mail]

© 2020 Baileigh Industrial Holdings LLC

Rev. 04/2020

Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 6

Dear Valued Customer: ................................................................................................... 6

TECHNICAL SPECIFICATIONS ..................................................................................... 9

TECHNICAL SUPPORT ............................................................................................... 10

UNPACKING AND CHECKING CONTENTS ................................................................ 11

Cleaning .................................................................................................................... 11

TRANSPORTING AND LIFTING .................................................................................. 12

INSTALLATION ............................................................................................................. 13

Anchoring the Machine .............................................................................................. 14

Securing the Base ..................................................................................................... 14

GETTING TO KNOW YOUR MACHINE ....................................................................... 15

ASSEMBLY AND SET UP ............................................................................................ 17

ELECTRICAL ................................................................................................................ 19

OPERATING ADJUSTMENTS...................................................................................... 21

Belt / Speed Change ................................................................................................. 21

Drill Head and Worktable Adjustment ........................................................................ 22

Depth Stop................................................................................................................. 23

Drill Protection Guard ................................................................................................ 24

OPERATING PRECAUTIONS ...................................................................................... 25

OPERATION ................................................................................................................. 25

Indication of Extreme Speeds and Feeds .................................................................. 26

DRILLING RECOMMENDATIONS ............................................................................... 26

Speeds for Drilling ..................................................................................................... 26

Indication of Extreme Speeds and Feeds .................................................................. 27

Drill Speed Guide ...................................................................................................... 27

Tapping ..................................................................................................................... 28

LUBRICATION AND MAINTENANCE .......................................................................... 29

Greasing the Machine ............................................................................................... 30

Storing Machine for Extended Period of Time ........................................................... 30

ELECTRICAL SCHEMATIC .......................................................................................... 31

TROUBLESHOOTING .................................................................................................. 33

VFD FAULT CODES ..................................................................................................... 34

PARTS DIAGRAM ........................................................................................................ 36

Parts List ................................................................................................................... 39

1

1

THANK YOU & WARRANTY

Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that
you find it productive and useful to you for a long time to come.

Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s

payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or

reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned

Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be

refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without an RGA. Seller shall have the right to substitute a conforming tender. Buyer
will be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.

Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods

to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or

use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.

Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 10 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.

EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.

Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.

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Force Majeure. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to

causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy

actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller’s reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.

Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,

causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out

of Buyer’s failure to properly install the Goods.

Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.

Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.

Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorney fees and costs.

Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives

any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any

proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.

SUMMARY OF RETURN POLICY.

• 10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.

• You must obtain a Baileigh issued RGA number PRIOR to returning any materials.

• Returned materials must be received at Baileigh in new condition and in original packaging.

• Altered items are not eligible for return.

• Buyer is responsible for all shipping charges.

• A 30% re-stocking fee applies to all returns.

Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing and
product availability are as correct and timely as possible. We apologize for any discrepancies that may occur.
Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of
business including but not limited to pricing, product specifications, quantities, and product availability.

For Customer Service & Technical Support:

Please contact one of our knowledgeable Sales and Service team members at:
[phone] or e-mail us at [e-mail]

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INTRODUCTION

The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC
machine guarantee near perfect functioning, free from problems, even under the most
demanding working conditions. However, if a situation arises, refer to the manual first. If a
solution cannot be found, contact the distributor where you purchased our product. Make sure
you have the serial number and production year of the machine (stamped on the nameplate).
For replacement parts refer to the assembly numbers on the parts list drawings.

Our technical staff will do their best to help you get your machine back in working order.

In this manual you will find: (when applicable)

• Safety procedures

• Correct installation guidelines

• Description of the functional parts of the machine

• Capacity charts

• Setup and start-up instructions

• Machine operation

• Scheduled maintenance

• Parts lists

GENERAL NOTES

After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial Holdings LLC and inform
them of the unexpected occurrence. Temporarily suspend installation.

Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.

Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.

Note: This symbol refers to useful information throughout the manual.

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4

SAFETY INSTRUCTIONS

LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol.

NOTICE, which is not related to personal injury, is used without a symbol.
DANGER: Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which, if not avoided, could

result in property damage.

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.

DANGER

WARNING

CAUTION

NOTICE

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5

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

PROTECT EYES

Wear safety glasses or suitable eye protection
when working on or around machinery.

PROTECT AGAINST NOISE

Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.

BEWARE OF PIERCING POINTS AND CUTTING HAZARD

NEVER place hands, fingers, or any part of your body on or near

rotating tooling. This tooling can be extremely dangerous if you do
not follow proper safety procedures. Keep hand at least 6 inches

(150mm) from the tooling while operating.

ENTANGLEMENT HAZARD – ROTATING SPINDLE

Contain long hair, DO NOT wear jewelry or loose-fitting clothing.

EMERGENCY STOP BUTTON

In the event of incorrect operation or dangerous conditions, the machine
can be stopped immediately by pressing the E-STOP button. Twist the
emergency stop button clockwise (cw) to reset. Note: Resetting the E­Stop will not start the machine.

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6

TIP OVER HAZARD

THIS MACHINE MUST BE ANCHORED TO THE BENCH. To prevent

possible tip over from unbalanced operation, properly anchor this
machine to a suitable bench surface. If not familiar with such anchoring,
consult a machinery rigging company trained and familiar with such
installations and operations.

CALIFORNIA PROPOSITION 65

WARNING: Cancer and Reproductive Harm.
www.P65Warnings.ca.gov

SAFETY PRECAUTIONS

Wood working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, push sticks, hold-downs, feather boards, goggles, dust
masks and hearing protection can reduce your potential for injury. But even the best guard will
not make up for poor judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.

Dear Valued Customer:

• All Baileigh woodworking machines should be used only for their intended use.

• Baileigh does not recommend or endorse making any modifications or alterations to a

Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.

• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.

Please enjoy your Baileigh machine! ....Please enjoy it SAFELY!

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN

SERIOUS PERSONAL INJURY

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1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE

MACHINE. Learn the machine’s application and limitations as well as the specific hazards.

2. Only trained and qualified personnel can operate this machine.

3. Make sure guards are in place and in proper working order before operating

machinery.

4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools

have been removed.

5. Keep work area clean. Cluttered areas invite injuries.

6. Overloading machine. By overloading the machine, you may cause injury from flying parts.

DO NOT exceed the specified machine capacities.

7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT

use inappropriate attachments in an attempt to exceed the machines rated capacity.

8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do

the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.

9. Dress appropriately. DO NOT wear loose fitting clothing or jewelry as they can be caught

in moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.

10. Use eye protection. Always wear ISO approved protective eye wear when operating

machinery. Wear a full-face shield if you are producing metal filings. Eye wear shall be
impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1
specification. Use of eye wear which does not comply with ANSI Z87.1 specification could
result in severe injury from breakage of eye protection.

11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or

across a running machine.

12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or

machine when you are tired.

13. Check for damaged parts. Before using any tool or machine, carefully check any part that

appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.

14. Observe work area conditions. DO NOT use machines or power tools in damp or wet

locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.

15. DO NOT operate machine if under the influence of alcohol or drugs. Read warning

labels on prescriptions. If there is any doubt, DO NOT operate the machine.

16. DO NOT touch live electrical components or parts.

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17. Be sure all equipment is properly installed and grounded according to national, state, and

local codes.

18. Keep all cords dry and free from grease and oil.

19. Inspect power and control cables periodically. Replace if damaged or bare wires are

exposed. Bare wiring can kill!

20. Keep visitors a safe distance from the work area.

21. Keep children away. Children must never be allowed in the work area. DO NOT let them

handle machines, tools, or extension cords.

22. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.

Always lock up tools and keep them out of reach of children.

23. Turn off power before checking, cleaning, or replacing drill bits, or making adjustments or

servicing the machine.

24. Turn off main power to the machine and wait for the drill bit to stop turning before removing

debris, removing or securing the piece part, or changing the position of the worktable.

25. Never expose your hands or limbs to the cutting area while the machine is operating.

26. Make sure it is possible to move freely around the machine and associated equipment. The

floor should be kept clean and dry, and the surrounding area well illuminated, so that work
can be performed safely.

27. Properly lock the drill bit in the chuck before operating the machine.

28. Hold the piece part firmly against the table. DO NOT attempt to drill a piece part that does

not have a flat surface against the table, or that is not secured by a vise. Prevent the piece
part from rotating by clamping it to the table or by securing it against the drill press column.

29. Never leave the machine running while unattended. Turn the power OFF. Do not leave the

machine until the spindle comes to a complete stop. When the machine is NOT in use, the
drill bit should NOT be rotating.

30. Remove adjusting keys and wrenches before turning drill press on. Never start the machine

before clearing the table of all objects (tools, scrap pieces, etc.)

31. DO NOT bypass or defeat any safety interlock systems. Never use the drill press without the

swing-away safety guard. Use the safety guard. The safety guard prevents chips from flying
out and causing cuts or burns.

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TECHNICAL SPECIFICATIONS

Drilling Capacity*

0.787” (20mm)

Tapping Capacity*

0.47” (M12)

Chuck

B16, 0.039” – 0.625” (1 – 16mm)

Spindle Travel

3.93” (100mm)

Spindle Taper

MT2

Quill Diameter

2.04” (52mm)

Swing

16.14” (410mm)

Min. Distance Spindle to Table

0” (0mm)

Max. Distance Spindle to Table

13.18” (335mm)

Max. Distance Spindle to Base

22.83” (580mm)

Head Travel

13” (330mm)

Table Travel

8.66” (220mm)

Table Tilt

±45°

Table Rotation

360°

Work Table Area

11.14” x 9.76” (283 x 248mm)

Work Table Slots

2 @ .531" x 5.90” x 5.1” OC (13.5 x 150mm x 130mm OC)

Work Table Weight Capacity

132lbs (60kgs)

Column Diameter/Material

Ø2.75” (Ø70mm) / Cast Iron

Spindle Speed Ranges

2 (R1 = 0 – 610rpm, R2 = 250 – 2150rpm approximate)

Pulleys Materials

Cast Iron

Range of Spindle Speeds

0 – 2100RPM

Power Transmission

Micro Poly-V Belt

Base Work Area

10.62” x 10.03” (270 x 255mm)

Base T-Slots

2@0.531"x10.63” x 5.51” OC (13.5x270mm x 140mm OC)

Base Dimensions

20.47" x 13.58" (520 x 345mm)

Assembled Dimensions

29.13" x 17.51" x 40.94" (740 x 445 x 1040mm)

Table/Base Material

Cast Iron

Head Stock Material

Cast Iron

Power Supply

115V / 60hz / 1ph

Motor

.75hp (.55kw) 230V / 60hz / 3ph / 3.4A

Net Weight

212lbs (96kgs)

Shipping Weight

275lbs (125kgs)

Shipping Dimensions

48" x 30" x 21" (1219 x 762 x 534mm)

*Based on a material tensile strength of *64000 PSI – mild steel

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TECHNICAL SUPPORT

Our technical support department can be reached at 920.684.4990 and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).

For specific application needs or future machine purchases contact the Sales Department at:
[e-mail], Phone: [phone], or Fax: [phone].

Note: The photos and illustrations used in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.

Note: The specifications and dimensions presented here are subject to change

without prior notice due to improvements of our products.

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11

UNPACKING AND CHECKING CONTENTS

Your Baileigh machine is shipped complete. Separate all parts from the packing material and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.

Cleaning

Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfaces. Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.

Important: This waxy coating is NOT a lubricant and will cause the machine to

stick and lose performance as the coating continues to dry.

WARNING: SUFFOCATION HAZARD! Immediately discard any plastic

bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.

WARNING: DO NOT USE gasoline or other petroleum products to clean

the machine. They have low flash points and can explode or cause fire.

CAUTION: When using cleaning solvents work in a well-ventilated area.

Many cleaning solvents are toxic if inhaled.

GAS

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TRANSPORTING AND LIFTING

Follow these guidelines when lifting with truck or trolley:

• The lift truck must be able to lift at least 1.5 – 2 times

the machines gross weight.

• Make sure the machine is balanced. While

transporting, avoid rough or jerky motion, and maintain
a safe clearance zone around the transport area.

• Use a fork lift with sufficient lifting capacity and forks

that are long enough to reach the complete width of
the machine.

• Remove the securing bolts that attach the machine to

the pallet.

• Approaching the machine from the side, lift the machine on the frame taking care that there

are no cables or pipes in the area of the forks.

• Move the machine to the required position and lower gently to the floor.

• Level the machine so that all the supporting feet are taking the weight of the machine and no

rocking is taking place.

Follow these guidelines when lifting crane or hoist:

• Always lift and carry the machine with the lifting holes provided at the top of the machine.

• Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the

machine.

• Take proper precautions for handling and lifting.

• Check if the load is properly balanced by lifting it an inch or two.

• Lift the machine, avoiding sudden accelerations or quick changes of direction.

• Locate the machine where it is to be installed, then lower slowly until it touches the floor.

NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a
truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting
chain carefully, making sure the machine is well balanced.

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INSTALLATION
IMPORTANT:

Consider the following when looking for a suitable location to place the machine:

• Overall weight of the machine.

• Weight of material being processed.

• Sizes of material to be processed through the machine.

• Space needed for auxiliary stands, work tables, or other machinery.

• Clearance from walls and other obstacles.

• Maintain an adequate working area around the machine for safety.

• Have the work area well illuminated with proper lighting.

• Keep the floor free of oil and make sure it is not slippery.

• Remove scrap and waste materials regularly, and make sure the work area is free from

obstructing objects.

• If long lengths of material are to be fed into the machine, make sure that they will not extend

into any aisles.

• LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it

should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.

• FLOOR: This machine distributes a large amount of weight over a small area. Make certain

that the floor is capable of supporting the weight of the machine, work stock, and the
operator. The floor should also be a level surface. If the unit wobbles or rocks once in place,
be sure to eliminate by using shims.

• WORKING CLEARANCES: Take into consideration the size of the material to be

processed. Make sure that you allow enough space for you to operate the machine freely.

• POWER SUPPLY PLACEMENT: The power supply should be located close enough to the

machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.

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Anchoring the Machine

• Sizes of material to be processed through the machine.

• Space needed for auxiliary stands, worktables, or other machinery.

• Clearance from walls and other obstacles on each side of the machine to allow for head and

or table swing.

• Maintain an adequate working area around the machine for safety.

• Have the work area well illuminated with proper lighting.

• Remove scrap and waste materials regularly, and make sure the work area is free from

obstructing objects.

• Keep the floor free of oil and make sure it is not slippery.

• Once positioned, mount the machine on a workbench being aware of the following:

• Overall weight of the machine and the weight of material being processed.

• Make sure the workbench is properly reinforced to support the total weight.

• The strongest mounting option is where the holes are drilled all the way through the

workbench and the machine is secured with bolts, washers, and nuts.

Two Person Lift. Use an assistant or lifting devise to support the weight of the

machine.

Securing the Base

• The base of the drill press has two mounting holes. The drill press should be level and rest

solidly on the bench. Place shims under the four corners of the base as required for leveling
the drill press.

• Locate the drill press on your work surface.

• Using the base as a template, mark the holes on the mounting surface.

• Drill thru and bolt down the base. Customer to provide necessary hardware.

WARNING: Before operating the Baileigh Drill Press make sure it is

securely bolted to a bench which is in turn secured to the floor to prevent tip over. If
the drill press tips over on you, it could cause severe injury or death.

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GETTING TO KNOW YOUR MACHINE

G E I D K

C L N P H W B A F

M

O J T

U V X S R

Q

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16

Item

Description

A

Base with work surface and T-slots.

B

Worktable with T-slots.

C

Chuck Guard with safety interlock.

D

Chuck.

E

Operator Controls

F

Safety interlock switch for the Chuck Guard.

G

Removable Drive Cover. Provides access to the sheave to change the spindle speed.

H

Belt tension lock knobs. Two, one on each side.

I

Drive Motor.

J

Tapping Limit Switches.

K

Head to Column Clamping Bolt. Allows head to pivot on the Column.

WARNING: Before operating the Baileigh Drill Press make sure it is

firmly secured to a bench. If it tips over on you, it could cause severe injury or
death.

L

Depth Stop Lock Knob.

M

Table Elevation (Lift/Lower) Handle.

N

Quill Feed Handle.

O

Column.

P

Table Elevation Lock Handle.

Q

Drill / Tapping Selector Switch

R

Emergency Stop Button (Estop). In the event of incorrect operation or dangerous
conditions, the machine can be stopped immediately by pressing the E-STOP button.
Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop
will not start the machine.

S

Manual Tapping Reverse Push Button

T

Spindle Speed DRO (Digital Read Out).

U

Spindle Reverse Indicator Light

V

Spindle Speed Control Potentiometer

W

Green Start Button. Verify that the spindle and chuck are clear, the bit is secure and
held firm. Press to the motor and thus spindle rotation.

X

Red Stop Button. Press to stop the motor and spindle.

17

17

ASSEMBLY AND SET UP

Two Person Lift. A lifting device will be
needed, and an assistant is highly recommended.
Use an assistant or lifting devise (recommended) to
support the weight of the drill head during assembly.

1. Open the carton and inspect the contents.

2. Lift the base, column, and table assembly out of

the carton and position where the drill is intended
to be placed.

3. Use the mounting holes as a template and mark

the location on the bench for the anchor bolts.

4. Install the anchor bolts (customer supplied) and

secure the base, column, and table assembly to
the bench with the anchor bolts.

5. Check that the stop collar (A) is secure to the

column.

6. Using an appropriate lifting devise, carefully lift the

head assembly out of the carton and over the
column.

7. Insert the column into the pocket on the bottom of

the head assembly until the column is fully seated
into the head pocket.

8. Install the slip wedge pin and clamping bolt

assembly into the casting with the taper (B)
toward the column. (Taper shown up for visibility.)

9. Install the treaded wedge pin in from the opposite

side and lightly tighten the clamping bolt.

WARNING: For your own safety,

DO NOT connect the machine to the power
source until the machine is completely
assembled and you read and understand the
entire instruction manual.

B

A

18

18

10. Position the headstock directly over the base by

using a plumb bob and measuring tape or ruler
across the drill press base to find its center.

11. Suspend the plumb line from the center of the

headstock and lower the bob until it is near the
tape/ruler as shown.

12. Rotate the headstock from side to side until the tip

is equidistant from both the left and right sides.

13. Tighten the wedge clamping bolt to secure

headstock to the column.

14. Install the three handles into the handle hub.

15. Install the chuck guard assembly into the holder.

16. Remove the cap screw and washer (C) and insert

the guard shaft into the holder from the bottom up.

17. Install the height adjustment bushing onto the top

of the shaft and align the lock screw (D) with the
groove in the shaft.

18. Tighten the lock screw (D) just enough to hold the

shaft at the desired height.

19. Install the flat washer and cap screw (C) into the

top of the shaft and securely tighten.

20. Verify that the detent ball engages into the groove

on the shaft when the chuck guard is closed and
covering the chuck area.

21. Install the chuck onto the spindle.

22. Clean and dry the spindle shaft and the chuck bore.

23. Adjust the chuck so that the jaws are retracted into the chuck body.

24. Using a soft mallet, tap the chuck firmly up onto the spindle shaft.

CAUTION: Before operating the drill each day, verify that the head is

secured to the column. Failure to ensure that the head is secure to the column may
allow the head to twist unexpectedly during operation causing damage and or injury.

C

D

19

19

ELECTRICAL

Power Specifications

Your machine is wired for 115 volts, 60hz alternating current. Before connecting the machine to
the power source, make sure the power source is OFF.
Before switching on the power, you must check the voltage and frequency of the power to see if
they meet with the requirement, the allowed range for the voltage is ±5%, and for the frequency
is ±1%.

Considerations

• Observe local electrical codes when connecting the machine.

• The circuit should be protected with a time delay fuse or circuit breaker with an amperage

rating slightly higher than the full load current of machine.

• A separate electrical circuit should be used for your machines. Before connecting the motor

to the power line, make sure the switch is in the “OFF” position and be sure that the electric
current is of the same characteristics as indicated on the machine.

• All line connections should make good contact. Running on low voltage will damage the

motor.

• In the event of a malfunction or breakdown, grounding provides a path of least resistance for

electric current to reduce the risk of electric shock. This machine is equipped with an electric
cord having an equipment-grounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and grounded in accordance with all
local codes and ordinances.

CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY

A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.

WARNING: Make sure the grounding wire (green) is properly connected

to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.

WARNING: In all cases, make certain the receptacle in question is

properly grounded. If you are not sure, have a qualified electrician check the
receptacle.

20

20

• Improper connection of the equipment-grounding conductor can result in risk of electric

shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.

• Check with a qualified electrician or service personnel if the grounding instructions are not

completely understood, or if in doubt as to whether the machine is properly grounded.

• Repair or replace damaged or worn cord immediately.

Extension Cord Safety

Extension cord should be in good condition and meet the minimum wire gauge requirements
listed below:

LENGTH

AMP RATING

25ft

50ft

100ft

1-12

16

16

14

13-16

14

12

12

17-20

12

12

10

21-30

10

10

No

WIRE GAUGE

An undersized cord decreases line voltage, causing loss of power and overheating. All cords
should use a ground wire and plug pin. Replace any damaged cords immediately.

Power cord connection:

1. Unwrap the power cord and route the cord away from the machine toward the power supply.

a. Route the power cord so that it will NOT become entangled in the machine in any

way.

b. Route the cord to the power supply in a way that does NOT create a trip hazard.

2. Connect the power cord to the power supply and check that the power cord has not been

damaged during installation.

3. When the machine is clear of any obstruction. The main power switch may be turn ON to test

the operation. Turn the switch OFF when the machine is not in operation.

21

21

OPERATING ADJUSTMENTS

Belt / Speed Change

1. Disconnect the drill from the power

supply.

2. Remove the lock knob and washer

from the top of the belt cover.

3. Remove the belt cover

4. Use the chart on the face of the

control panel to determine the rpm
desired.

5. Loosen the tension jack bolts (A)

one turn each.

6. Loosen the tension lock knobs (B, one on each side of head) and allow the motor to slide

slightly closer to the spindle. This will loosen the belt enough to allow it to be moved to
another set of pullies.

7. Rotate the pullies by hand and carefully work the belt off of the larger (depending upon the

current speed setting this may be either the spindle or the motor pulley) of the pullies onto a
smaller pulley to remove additional belt tension.

8. Position the belt on smaller of the pullies to be used for the new speed and then rotate the

pullies by hand and work the other end of the belt onto the matching pulley.

9. Tighten each of the tension jack bolts (A) one turn to place the tension back onto the belt.

10. Tighten the tension lock knobs (B) to hold the motor in

position.

Note: Belt tension should be loose enough to

allow 5-10mm movement when pushing the belt from
the side.

IMPORTANT: The drive belt is a multi­groove V-belt. The belt must run true and straight
across an even set of sheaves. Do not allow the belt to
run at an angle between the sheaves. Do not allow
even part of the belt to be above or below the sheaves.

11. Install and secure the belt cover using the flat

washer and lock knob removed at the start of the
procedure.

A

B

22

22

Drill Head and Worktable Adjustment

This drill press design allows for the head and the worktable to be adjusted and rotated as
needed to provide for a wide variety of drilling options.

Drill Head Adjustment

The drill head may be adjusted up and down and for rotation.

Note: Always use an assistant or lifting device to help raise or lower the drill head.

Do not allow the power cord to interfere with the drill spindle in any way.

Elevation

1. Loosen the socket head screw (A) on the retaining ring.

2. Loosen the head to column clamping bolt (B, located on the opposite side).

3. Raise or lower the head to the desired height.

4. Tighten the head to column clamping bolt (B).

5. Slide the retaining ring up tight to the bottom of the

drill head and securely tighten the socket head
screw (A).

6. Carefully release the column clamping bolt (B) to

remove any gap between the retaining ring and the
head. Tighten the column clamping bolt.

Rotation

1. Set the head elevation.

2. Loosen the head to column clamping bolt (B,

located on the opposite side).

3. Rotate the head as desired.

4. Tighten the head to column clamping bolt (B).

NOTICE: Use care to maintain load balance when rotating the head and/or the table. When
applying downward pressure during the drilling process, a poorly secured work piece may
come loose and fall or rotate causing material or equipment damage.

WARNING: Failure to lock the head

bolt can result in damage of the machine and
personal injury.

C

B

D

E

A

23

23

Worktable Adjustment

The worktable may be adjusted for elevation and tilting.

Note: Always remove all material, tools and vises before adjusting the worktable.

Elevation and Rotation

1. Support the worktable and loosen the clamping bolt (C).

2. Use the crank handle (D) to lift or lower the table as desired.

3. Hold the table in position and tighten the clamping bolt (C).

Tilt

1. Support the worktable and loosen the tilting nut (E).

2. Use the scale at the back of the table as an indicator of the degree of tilt.

3. When the table is at the desired tilt angle, hold in position and tighten the nut (E).

Depth Stop

This drill press comes with a depth stop adjustment
for use when drilling.

1. Loosen the depth collar lock knob (A).

2. Secure the material you will be drilling onto the drill

press table.

3. With the desired bit installed, lower the spindle

until the tip of the bit just touches the material you
will be drilling. Hold the spindle in this position.

4. Turn the depth collar to the desired depth indicated

by the scale on the collar (B).

5. Secure the collar by tightening the lock knob (A).

6. Remove the material and test the depth stop by

measuring how far the spindle travels when the handles are rotated.

B

A

24

24

Drill Protection Guard

The machine is provided with a security drill guard.
Before pressing the starting push button, set the drill
guard in the working position, otherwise the machine
controls will not start.

Important: If the guard is opened when
operating the machine, the machine will stop. DO NOT
REMOVE THE GUARD UNDER ANY
CIRCUMSTANCES.

The drill guard can be adjusted for height and position.

1. Loosen the two thumb knobs (A) to increase or

decrease the height of the drill guard.

2. Slide the lower half of the guard up or down within

the slots to set the height.

3. Tighten the thumb knobs to hold the lower guard in

position.

4. The drill guard can slide up within the mounting

bracket with the stop block (B) stopping the
downward travel. (Drill guard shown fully lowered.)

5. The stop block (B) can be set at different positions by loosening the lock bolt (B also), sliding

the guard and shaft assembly upward, and then tightening the lock bolt to hold the guard at
that position.

A

B

25

25

OPERATING PRECAUTIONS

The following operating and safety precautions must be observed in order to avoid harm to the
operator or damage to the drill press.

1. Safety is the responsibility of the user/purchaser since conditions differ between jobs. Use

and enforce safety procedures at each operation location and provide for any changes in
conditions to provide maximum safety.

2. The head assembly must be locked to the column, so the thrust produced by drilling will not

force the head assembly up the column.

3. The worktable must be locked to the column so it will not be forced down the column.

4. DO NOT start to drill the workpiece until making certain the workpiece is held down

securely. Secure clamping and vises are preferred.

5. Make sure the drill is secured in the spindle or check before attempting to use the drill press.

6. Make sure the spindle taper is clean and free of burrs, scoring, and galling to assure

maximum gripping.

OPERATION

1. Secure drill bit in the chuck. Insert the drill into the chuck jaws at least 1" (25.4mm) when

possible but do not insert it so far that the jaws touch the flutes of the drill. Verify that the drill
is centered in the chuck and tighten securely with the chuck key.

2. Set the table to the desired height and verify it is securely locked. Allow for any clamps or

vises. Adjust the safety guard as necessary.

3. Set the depth stop as needed.

4. Load and secure the piece part to the table. If not using a clamping devise, position the

material against the left side of the column to prevent the material from spinning during the
drilling process.

5. Verify that the chuck is clear of any entanglements and start the drill.

6. Selects the appropriate spindle speed for the workpiece and drill bit.

7. Wears safety glasses or a face shield.

8. Starts the machine.

CAUTION: Always wear proper eye protection with side shields, safety

footwear, and leather gloves to protect from burrs and sharp edges.
When handling large heavy material make sure they are properly supported.

26

26

9. Use the feed handle to feed the drill into the material. Use a smooth steady motion with

enough force to allow the drill to cut. It may be necessary to raise the drill from time to time
to allow the flutes to clear the material.

10. At the end of a drilling operation, press the stop button to turn OFF the machine.

Chip Characteristics

If chips produced by your operation are blue and burnt and overheated, but the cutting speed is
correct, reduce the feed rate until the chips are silver. If the chips are powdery, increase the
feed rate so the chips are coarser but not overheated.

Indication of Extreme Speeds and Feeds

A drill that splits up the web is evidence of too much feed or insufficient tip clearance at the
center as a result of improper grinding. The rapid wearing away of the extreme outer comers of
the cutting edges indicates that the speed is too high. A drill chipping or braking out at the
cutting edges indicates that either the feed is too heavy, or the drill has been ground with too
much tip clearance.

DRILLING RECOMMENDATIONS

Speeds for Drilling

The speed of a drill is usually measured in terms of the rate at which the outer periphery of the
tool moves in relation to the work being drilled. The common term for this is Surface Feet per
Minute (SFM). The relationship of SFM is expressed in the following formulas:

SFM = 0.26 X rpm X Drill Diameter (in inches)
RPM = 3.8 x {SFM/Drill diameter [in inches]}

In general, the higher the speed the shorter the drill life. Operating at the low end of the speed
range for a particular material will result in longer life. The most efficient speed for operating a
drill depends on many variables:

• Composition and hardness of material.

• Depth of the hole.

• Type and condition of the drilling machine.

• Desired quality of the hole.

• Difficulty of set-up.

27

27

Indication of Extreme Speeds and Feeds

A drill that splits up the web is evidence of too much feed or insufficient tip clearance at the
center as a result of improper grinding. The rapid wearing away of the extreme outer comers of
the cutting edges indicates that the speed is too high. A drill chipping or braking out at the
cutting edges indicates that either the feed is too heavy or the drill has been ground with too
much tip clearance.

Drill Speed Guide

SPEED RANGE

(RPM)

WOOD

ZINC DIECAST

ALUMINUM &

BRASS

PLASTIC

in (mm)

in (mm)

in (mm)

in (mm)

2600

1/4 (6.4)

3/16 (4.8)

5/32 (4.0)

1/8 (3.2)

1350 - 2100

3/8 (9.5)

1/4 (6.4)

7/32 (5.5)

3/16 (4.8)

1190 - 1350

5/8 (16.0)

3/8 (9.5)

11/32 (8.75)

5/16 (7.9)

720 - 1190

7/8 (22.0)

1/2 (12.5)

15/32 (12.0)

7/16 (11.0)

480 - 720

1-1/4 (31.75)

3/4 (19.0)

11/16 (17.5)

5/8 (16.0)

350 - 480

1-5/8 (41.4)

7/8 (22.0)

3/4 (19.0)

13/16 (20.5)

300 - 350

2 (50.8)

1 (25.4)

- -

- -

Important: This is a general speed chart. If your specific drill press is not rated for

the rpm listed, then do not use this drill press for this operation.
Use your drill press within the specifications listed at the front of the manual.

28

28

Tapping

In general, speeds for tapping require low speeds.

Note: Chamfer the holes before tapping. A tapping rate of eight times per minute

or less is recommended.

Important: Setting the depth correctly is key to have the spindle change direction

and withdraw the tap at the correct time. This will be an application specific process.

Once setup, the basic operation for this drill press to perform tapping will be that the operator
will pull the handle down to engage the tap into the material. The operator will then allow the tap
to feed into the material until the depth is reached based upon the depth stop setting. The drill
press spindle will then reverse rotation to withdraw the tap from the material. The operator will
allow the spindle to retract until the spindle is returned to the full up position.

1. Install the desired tap for the operation.

2. Set the height of the material so that the tap has at

least a 0.25” (6.3mm) gap from the bottom of the

tap to the surface of the material. This allows the
up limit switch to come off the up stop block and
start the spindle rotation.

3. Set the depth stop to stop the down travel at a

point when the tap has completed the threading
process.

4. Turn the selector switch on the control panel to

tapping mode.

5. Start the machine by pushing button.

6. Begin tapping. Use the down-feed handles to enter

the tapping bit into the piece part.

7. Release hold of the handles and allow the tap threads to control the feed. The bit will

automatically reverse upon reaching the depth stop.

8. If needed, push the yellow manual reverse switch on the left side of the drill head to reverse

the tap before the travel reaches the travel stop point.

NOTICE: This is a conventional drill, not a special purpose machine, therefore frequent
tapping jobs will wear the motor and gears. Temperature of motor will be increased quickly

when tapping due to low motor RPM and frequently motor direction be changed. Therefore,
rapid and continuous tapping shall be avoided. Maximum of eight times per minutes of
tapping is recommended. The machine shall be stopped for cooling if the motor is too hot.

29

29

LUBRICATION AND MAINTENANCE

Daily Maintenance

• Do a general cleaning by removing dust and chips from the machine.

• Check and tighten any loose mounting bolts.

• Sharpen or replace any worn or damaged tooling.

• Lubricate the quill gearing.

• Inspect the power plug and cord.

• Keep area around machine clear of debris.

• Check for any unsafe conditions (E-stop, limit switches) and fix immediately.

• Check that all nuts and bolts are properly tightened.

Note: When cleaning chips and debris from the machine, use a brush and a shop
vacuum. DO NOT blow off the machine with compressed air. The force of the compressed air
may force chips into critical mechanisms or may inflict injury to yourself or others.

Weekly Maintenance

• Lubricate threaded components and sliding devices.

• Apply rust inhibitive lubricant to all non-painted surfaces.

• Clean the machine and the area around it.

Note: The non-painted surfaces on the drill press should be protected against rust
and pitting. Wiping the machine clean after every use ensures that dust will not trap moisture
against bare metal surfaces.

Monthly Maintenance

• Check that all screws and bolts are tight and secure.

• Wipe built up grime from with a rag and a mild solvent.

• Check for worn or damaged electrical cables.

WARNING: Make sure the electrical disconnect is OFF before working on

the machine.
Maintenance should be performed on a regular basis by qualified personnel.
Always follow proper safety precautions when working on or around any machinery.

30

30

• Inspect belt regularly for tension and wear. Check pulleys to ensure that they are properly

aligned.

Note: Proper maintenance can increase the life expectancy of your machine.

Greasing the Machine

• Lubricate the spline of the spindle and the teeth of the rack with a #2 grease.

• Fully extend the spindle and lightly grease the spindle shaft.

• A coat of automotive type paste wax applied to the table and column will help to keep the

surfaces clean.

Storing Machine for Extended Period of Time

If the Drill Press is to be inactive for a long period of time, prepare the machine as follows:

• Detach the plug from the electrical supply panel.

• Clean and grease the machine.

• Cover the machine.

31

31

ELECTRICAL SCHEMATIC

32

32

Electrical Parts List

No.

Description

Type / Specification

SB2

Emergency Stop Switch

LA115-A5-01ZS, GQELE CE / Ui:660V, Ith:10A

SB1

Stop Push Button Switch

LA115-A5-01BN, GQELE CE / Ui:660V, Ith:10A

SB3

Start Push Button Switch

LA115-A5-10BN, GQELE CE / Ui:660V, Ith:10A

SA

Drill / Tap Drum Selector Switch

ZH-A KEDU CE / 125V, 18A

SQ3

Belt Break Proximity Switch

LJC1-3/24, CHIIB/ 1.2W, 50mA

HL1

Spindle Reverse Indicator Light

Ø10mm / 110V

SQ1

Tapping Forward Micro Switch

LXW5-11Q1 DELIXI / AC-15 Ue=380V Le:2.5A

SQ2

Tapping Reverse Micro Switch

LXW5-11Q1 DELIXI / AC-15 Ue=380V Le:2.5A

SQ4

Chuck Shield Micro Switch

KW7, LEMA, CE/ 125/250VAC, 8A

KA1

Relay, System Run

YJ3N-GS 110VAC YIJIA CE/ 5A 240V

KA2

Relay, Drill / Forward Spindle

YJ3N-GS 110VAC YIJIA CE/ 5A 240V

KA3

Relay, Tapping Reverse Spindle

YJ3N-GS 110VAC YIJIA CE/ 5A 240V

T

Transformer, DRO

In:AC110V~120V / Out:DC3V

M

Drill Motor

0.75hp / 6P / 230V, 60Hz, 3PH, 3.4A, 1100RPM

U

Inverter

ATV12H075F1 Schneider Electric / 0.75kW, 1HP,
100-120V, 4.2A

SB4

Push Button Switch, Manual
Tapping Reverse

K16-211 / Ui:250V, Ith:6A

RP

Potentiometer, Spindle Speed
Control

RN24YN-20S-B502-168C / 5K 2W

AP

Digital Meter, DRO

ZCXS-0120C / 3.3A

33

33

TROUBLESHOOTING

Trouble

Probable

Remedy

Spindle does not
turn

Cause by chuck guard
adjustment.

Please refer section 7.6

Defective switch.

Replace switch.

Broken drive belt.

Replace drive belt.

Spindle noisy
Damaged spindle bearings.

Replace spindle.

Worn spline.

Replace spine.

Drill stalls
Worn drive belt.

Check condition of belt.

Excessive feed rate for size of
drill and material being drilled.
No cutting fluid or improper
cutting fluid.

Reduce feed pressure or use cutting
fluid. Use correct cutting fluid.

Poorly drilled
holes

Drill dull.

Sharpen drill.

Lack of rigidity in hold-down
method.

Check that all T-slot hold-downs are
tight, and that table-lock and drill head
bolts are tight.

Speed too fast for material and
drill size.

Check spindle speed
recommendations. Reduce speed if
necessary.

Feed too fast for material and
drill size.

Reduce feed rate.

No or improper cutting fluid or
coolant being used.

Use cutting fluid or change to proper
fluid or coolant for material being
drilled.

Improperly ground drill bit.

Check for proper angles and relief.
Regrind to proper geometry.

Motor overheating

Electrical circuit fault.

Check current draw in circuit. Make
sure current draw is the same as rating
on motor plate.

Oversize drill.

Reduce drill size.

Excessive feed.

Reduce feed rate.

No cutting fluid, or wrong fluid.

Use correct cutting fluid for the material
and drill.

Table cannot be
raised

Lack of lubrication.

Lubricate.

WARNING: Make sure the electrical disconnect is OFF before working on

the machine.

34

34

VFD FAULT CODES

Code

Name

Possible causes

Remedy

CrF1

Precharge

Charging relay control fault or
charging resistor damaged

Turn the drive off and then back on
again
Check the connections
Check the stability of the main supply
Contact your local Schneider Electric
representative

InFE

Internal CPU

Internal microprocessor

Turn the drive off and then back on
again

OCF

Overcurrent

Inertia or load too high
Mechanical locking

Check the parameters
Check the size of the motor/drive/load
Check the state of the mechanism
Connect line chokes
Check the ground connection of
drive, motor cable and motor
insulation.

SCF1

Motor short
circuit

Short-circuit or grounding at
the drive output
Ground fault during running
status
Commutation of motors during
running status
Significant current leakage to
ground if several motors are
connected in parallel

Check the cables connecting the
drive to the motor, and the motor
insulation
Connect motor chokes

SCF3

Ground short
circuit

SOF

Overspeed

Instability
Overspeed associated with the
inertia of the application

Check the motor
Check the size of the motor/drive/load

LFF1

AI current
lost fault

Detection if:
Analog input AI1 is configured
as current
Analog input current is lower
than 2 mA

Check the terminal connection

ObF

Overbraking

Braking too sudden or driving
load too high

Increase the deceleration time
Install a module unit with a braking
resistor if necessary
Check the line supply voltage, to be
sure that it is under
the maximum acceptable (20% over
maximum line supply
during run status)

35

35

OHF

Drive
overheat

Drive temperature too high

Check the motor load, the drive
ventilation and the
ambient temperature. Wait for the
drive to cool down
before restarting.

OLC

Process
overload

Process overload

Check the process and the
parameters of the drive to be
in phase

OLF

Motor
overload

Triggered by excessive motor
current

Check the setting of the motor
thermal protection, check
the motor load.

OPF1

1 output
phase loss

Loss of one phase at drive
output

Check the connections from the drive
to the motor
In case of using downstream
contactor, check the right
connection, cable and contactor

OPF2

3 output
phase loss

Motor not connected
Motor power too low, below
6% of the drive nominal
current
Output contactor open
Instantaneous instability in the
motor current

Check the connections from the drive
to the motor

OSF

Main
overvoltage

Line voltage too high:
At drive power-on only, the
supply is 10% over the
maximum acceptable voltage
level
Power with no run order, 20%
over the maximum line supply
Disturbed line supply

Turn Off the Drive. Check and adjust
the line voltage.
After line come back to nominal
voltage (within tolerance)
do power On.

PHF

Input phase
loss

Drive incorrectly supplied or a
fuse blown
Failure of one phase

Check the power connection and the
fuses.

SCF5

Load short
circuit

Short-circuit at drive output

Check the cables connecting the
drive to the motor, and
the motor’s insulation

tJF

IGBT
overheat

Drive overheated
IGBT internal temperature is
too high according to ambient
temperature and load

Check the size of the
load/motor/drive.
Wait for the drive to cool before
restarting

Note: in case of other fault codes, please contact local suppliers in time to solve the problems.
Do not randomly adjust the internal parameters of the inverter! Impact on after-sales service.

36

36

PARTS DIAGRAM

Overall

37

37

Detail One

38

38

Detail Two

39

39

Parts List

Item

Part No.

Description

Size

Qty

1

S1601001

Base

1

2

M4X10GB818

Cross Pan Head Screw

M4×10

4 3 S1601002

Cover

1

4

S1601003

Column

1 5

BRG51102GB301

Thrust Bearing

51102

2

6

S1601005

Cone Gear

1 7

CLP20GB894D1B

C-Clip

M20

1

8

S1601006

Lead Screw

1 9

BRG6204GB276

Bearing

6204

1

10

S1601007

Nut

1 11

M12X40GB5783B

Hex Cap Screw

M12×40

4

12

S1601008

Cone Gear Shaft

1 13

S1601010

Cover

1

14

M5X12GB70B

Hex Socket Cap Screw

M5×12

4

15

CLP15GB894D1B

C-Clip

M15

1

16

M6X12GB77B

Set screw

M6×8

3

17

S1601009

Crank Arm Handle Assy.

1

18

S1601011

Retaining Ring

1 19

S1401012

Hex Socket Cap Screw

M12×60

1

20

S1602001

Headstock

1 21

M8X12GB70D3Z

Screw

M8×12

1

22

B16-1-16MM

Key Type Chuck

B16

1

23

S1603004

Nut

1

24

B16-MT2

Arbor

MT2/B16

1

25

S1603001

Spindle

1

26

BRG6205GB276

Bearing

6205

3

27

S1603002

Quill

1

28

BRG6203GB276

Bearing

6203

1

29

CLP17GB894D1B

C-Clip

M17

1

31

Φ50X4

Rubber Washer

φ50×4mm

1

32

M16GB6170B

Nut

M16

2

33

WSH16GB96D1B

Flat Washer

M16

2

34

S1601016

Double End Bolt

1

35

S1601014

Table

1

40

40

Item

Part No.

Description

Size

Qty

36

S1601004

Table Support

1 37

M12X40GB35Z

Bolt

M12×40

1

38

M12GB6177D1

Nut

M12

2

39

RVT2D5X5GB827C

Rivet

2.5×5mm

2

40

S1606001

Tilt Scale

1 41

S1604011

Grip

3 42

S1604005

Handle

3

43

S1604001

Hub

1

44

S1604004

Lock Handle Assembly

1 45

S1604013

Ring

1 46

S1604003

Scale Ring

1

47

PIN8X25GB879D1B

Pin

8×25mm

1

48

S1604014

Pin

2 49

S1604002

Pinion Shaft

1 50

M4X8GB818B

Cross Pan Head Screw

M4×8

10

51

S1609009

Indicator

1

52

PIN4X16GB879D1B

Pin

4×16mm

2

53

S1604012

Bolt

1 54

S2002012

Micro Switch Box

1

55

ST3D5X9.5GB845Z

Tapping Screw

M3.5×9.5

4

56

M5X12GB818B

Cross Pan Head Screw

M5×10

3

57

LXW5-11Q1

Micro Switch

LXW5-11Q1

2

58

S1605011-01

Strain Relief

1

59

S2002013

Micro Switch Box Cover

1

60

S1602005

Pivot Block

1 61

S1609007

Locking Button

2 62

S1602015

Lock Handle

1

63

S1602004

Lock Block

1

64

M4X12GB818B

Cross Pan Head Screw

M4×10

4

67

S1604006

Spacer

1 68

S1604008

Collar

1

69

S1604009

Coil Spring

1

70

S1604007

Spring Cover

1 71

S1602003

Motor Rod

2 72

S1602007

Motor Base

1

73

Y80

Motor

3/4HP,3PH,230V,6P

1

41

41

Item

Part No.

Description

Size

Qty

74

WSH8GB97D1B

Flat Washer

M8

4

75

M8X30GB5783B

Hex Cap Screw

M8×30

4

76

M5X12GB818B

Cross Pan Head Screw

M5×10

1

77

S1609010

Fastener

2

78

S1605014

Plate

2 79

M5GB6173B

Nut

M5

4

80

S1605011

Strain Relief

1

81

CLP25GB894D1B

C-Clip

M25

1

82

M6X12GB78B

Set screw

M6×12

1

83

S1602023

Spacer

1 85

S1602022

Driving Sleeve

1

86

S1605013

Plate

2

87

S1605010

Rubber Sleeve

2 88

S1605009

Shaft

1 89

S1606014

Proximity Switch Seat

1

90

LJC1-3/24

Proximity Switch

1

91

M4X16GB818B

Cross Pan Head Screw

M4×16

2

92

M6X8GB77B

Set screw

M6×8

1

94

S1605012

Foam Pads

6

96

M24X1.5GB6173B

Nut

M24×1.5

2

97

S1605002

Pulley Cove

1 99

PIN6x6x40GB1096D

Flat Key

6×6×40mm

1

100

S1605001

Pulley Cove

1

101

WSH12GB97D1B

Flat Washer

M12

1

102

S1605008

Locking Button

1 103

S1605004

Hinge

1 104

S1605003

Plate

1

105

M4X8GB818B

Cross Pan Head Screw

M4×8

4

106

6mm

Steel Ball

6mm

1

107

0.5X4.5X5.94GB2089B

Spring

0.5×4.5×5.94mm

1

108

M8X12GB77B

Set Screw

M8×12

1

109

M8GB6173B

Nut

M8

1

112

S1602008-01

Panel Bracket

1 113

S1606013

Panel

1 114

ZSD-AC24V

Indicator light

ZSD-AC24V

1

115

LA115-A5 01BN

Stop Switch

LA115-A5 01bn

1

42

42

Item

Part No.

Description

Size

Qty

116

LA115-A5 10BN

Start Switch

LA115-A5 10BN

1

117

LA115-A5 01ZS

Emergency Stop Switch

LA115-A5 01ZS

1

118

ZH-A (KEDU)

Select Switch

ZH-A

1

119

M5X40GB818B

Cross Pan Head Screw

M5×40

1

120

S1409005

Block

1 121

M8X20GB70D1B

Hex Socket Cap Screw

M8×20

2

122

AV-165-1C25C

Micro Switch

AV-165-1C25C

1

123

M10X8GB77B

Set Screw

M10×8

2

124

1X6X15.75GB2089B

Spring

1×6×15.75mm

2

125

8mm

Steel Ball

8mm

2

126

S1609004

Chuck Guard Micro Switch
Assembly

1

127

M6X35GB70D1B

Hex Socket Cap Screw

M6×35

4

128

PIN3X10GB879D1B

Pin

3×35mm

1

129

S1609006

Spacer

1 130

WSH6GB97D1B

Flat Washer

M6

1

131

M6X12GB70D1B

Hex Socket Cap Screw

M6×12

1

132

S1609001

Chuck Guard Rod

1

133

S1609008

Shifter Bolt

1 134

LS1609000-01

Chuck Guard

1

135

LS1609000

Chuck Guard

1 136

M6X40GB819D1Z

Screw

M6×40

1

137

M5X6GB77B

Set screw

M5×6

1

138

M10X35GB5783B

Hex Cap Screw

M10×35

2

139

M4GB6173B

Nut

M4

8

140

M12X60GB70D1B

Column Lock Handle

1

141

BYQ110V-DC3V

Transformer

1 142

BAILEIGH1606006

Logo

1

143

M4X16GB818B

Cross Pan Head Screw

M4X16

2

144

ATV12H075F1

Inverter

ATV12H075F1

1

145

S1604022

Inverter Cover

1 146

S1604021

Inverter base

1

147

YJF11A-E

Relay base

YJF11A-E

3

148

YJ3N-GS

Relay

YJ3N-GS

3

149

S1604020

Velometer sensor

ZCXS-0120C-01

1

150

S1604019

Velometer fixing seat

1

43

43

Item

Part No.

Description

Size

Qty

151

ZCXS-0120C

Digital meter

ZCXS-0120C

1

152

RN24YN-20S-B502­168C

Potentiometer

RN24YN-20S-B502­168C

1

153

S1606013-01

Switch Aluminum plate

1

154

K16-211

Knob switch

K16-211

1

155

M4X10GB818B

Cross Pan Head Screw

M4X10

8

156

WSH12GB97D1B

Plain washer

M12

1

157

S1605005-01

Motor wheel

1

158

M6X20GB818B

Cross Pan Head Screw

M6X20

3

159

S1604015

Digital chuck

1

160

S1605006-01

Axle wheel

1 162

ST3X6.5845Z

Self-tapping screw

ST3X6.5

2

163

460J

Poly V-belt

460J

1

164

ST2.2X4.5GB845Z

Self-tapping screw

ST2.2X4.5

2

165

Φ4X4

O ring

Φ4X4mm

2

166

Φ10X2.5MM

O ring

Φ10X2.5mm

2

DP-ACC-01

Chuck Key (not shown)

1

DP-ACC-02

Slant Wedge (not shown)

1

DP-ACC-03

L-Hex Wrench (not shown)

2.5mm

1 DP-ACC-04

L-Hex Wrench (not shown)

3mm

1 DP-ACC-05

L-Hex Wrench (not shown)

5mm

1 DP-ACC-06

L-Hex Wrench (not shown)

10mm

1

44

44

NOTES

45

45

NOTES

46

46

BAILEIGH INDUSTRIAL HOLDINGS LLC

1625 DUFEK DRIVE MANITOWOC, WI 54220

PHONE: [phone] FAX: [phone]

www.baileigh.com

BAILEIGH INDUSTRIAL HOLDINGS LTD. UNIT D SWIFT POINT

SWIFT VALLEY INDUSTRIAL ESTATE, RUGBY

WEST MIDLANDS, CV21 1QH UNITED KINGDOM

PHONE: [phone] FAX: [phone]

WWW.BAILEIGH.CO.UK