© 2018 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF B AILEIGH I NDUS TRIAL, INC.
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 08/2018
Baileigh Industrial, Inc.
OPERATOR’S MANUA L
VARIABLE SPEED DRILL PRESS
MODEL: DP-1400VS
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
Manitowoc, WI 54221-0531
P.O. Box 531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
Table of Contents
THANK YOU & WARRANTY .......................................................................................... 1
INTRODUCTION ............................................................................................................. 3
GENERAL NOTES .......................................................................................................... 3
SAFETY INSTRUCTIONS .............................................................................................. 4
SAFETY PRECAUTIONS ............................................................................................... 6
Dear Valued Customer: ................................................................................................... 6
TECHNICAL SUPPORT ................................................................................................. 8
TECHNICAL SPECIFICATIONS ..................................................................................... 9
Dimensions .................................................................................................................. 9
UNPACKING AND CHECKING CONTE NTS ................................................................ 11
Cleaning .................................................................................................................... 11
TRANSPORTING AND LIFTING .................................................................................. 12
INSTALLATION ............................................................................................................. 13
Anchoring the Machine .............................................................................................. 13
GETTING TO KNOW YOUR MACHINE ....................................................................... 14
Drill Head ................................................................................................................... 17
Work Table ................................................................................................................ 17
Machine Base ............................................................................................................ 17
Coolant Pump and Tank ............................................................................................ 17
ASSEMBLY AND SET UP ............................................................................................ 18
Down Feed Handles .................................................................................................. 18
Table Elevation Crank Handle ................................................................................... 18
Drill Chuck Install ....................................................................................................... 19
ELECTRICAL ................................................................................................................ 20
MACHINE ADJUSTMENTS .......................................................................................... 22
Speed Selection Recommended ............................................................................... 22
Pulley Cover Open and Close ................................................................................... 23
Speed Range Change ............................................................................................... 23
OPERATION ................................................................................................................. 25
Machine Usage .......................................................................................................... 25
Drill Protection Guard ................................................................................................ 25
Piece Clamping ......................................................................................................... 27
Work Table and Vise Adjustment .............................................................................. 27
Tapping ..................................................................................................................... 29
Removing Tooling from the Spindle ........................................................................... 30
Chips During Machining ............................................................................................ 30
LUBRICATION AND MAINTENANCE .......................................................................... 31
Accessing and Cleaning the Coolant System ............................................................ 33
Oils for Lubricating Coolant ....................................................................................... 33
Coolant and Oil Disposal ........................................................................................... 33
Storing Machine for Extend ed Per i od o f Time ........................................................... 33
Feed Shaft Spring Tension ........................................................................................ 33
BASE AND TABLE PARTS DIAGRAM ......................................................................... 35
HEAD CONTROL PARTS DIAGRAM ........................................................................... 36
Parts List ................................................................................................................... 37
ELECTRICAL DIAGRAM .............................................................................................. 40
Parts List ................................................................................................................... 41
TROUBLESHOOTING .................................................................................................. 42
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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall co nstitute fin al accept ance of the Goo ds and shall ac t as a waiver of the Buyer’s r ights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any mer chandise, Buyer must first obtain a Returned
Goods Authorization (“ RGA”) number bef ore returning an y goods to Seller. Goods returned without a RG A will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods ret urne d withou t a RG A. Seller sh all ha ve the r ight to s ubs titute a co nf orm ing tender. Bu yer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not retur n any special-order G oods. Any Goods returned hereunder shall b e subject to a res tocking f ee
equal to 30% of the invoice price.
Specifications. Seller ma y, at its opt ion, m ak e chang es in th e d esigns, specif ica tions or com ponents of the Goods
to improve the safet y of such Goods, or if in Seller’s judgm ent, such chang es will be benef icial to t heir operat ion or
use. Buyer m ay not m ak e an y changes in t he specif icat ions f or th e G oods un les s Sell er a pproves of such c hang es
in writing, in which event Seller ma y impose additi ona l charges to im plement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement s hall be free of defects in material or workmanship f or a period of twelve (12) month s from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user m ust give written not ice to Seller of an y suspected defec t in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warrant y service under th is para graph . Sell er will n ot accept a ny resp ons ibilit y for Goods returne d without
a RGA. The original end-us er shall be responsible f or all costs and expenses associated with retur ning the Goods
to Seller for warran ty servic e. In the even t of a defec t, Seller, at its sole optio n, shall re pair or repl ace the def ective
Goods or refund to the original end-user the purchase price f or such defective Goods . Goods are not eligibl e for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the or iginal end-user’s exclusive remedy, with regard to a ny defectiv e Goods. T his limited war ranty
does not apply to: ( a) die s ets, to oling, and s aw b lade s; ( b) period ic or r outi ne m aintena nce and s etup, (c ) repa ir or
replacement of the Go ods due to norm al wear and t ear , (d) def ects or dam age to the Go ods res ultin g from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction m anual or technical guidelines provid ed b y Seller.
EXCLUSION O F OTHER WARR ANTIES. THE FOREGOING LI MITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, I NCLUDING BUT NOT LIMIT ED TO, ANY WARRANTY OF MERCHANTABILITY OR FI TNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EV ENT SHALL SELLER B E LIABLE TO BUYE R OR ANY OTHER PART Y FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED W ITH THE GOODS, AN Y BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT , OR ANY OTHER CAUSE W HATSOEVER, WHETHER
BASED ON CONT RACT, TO RT OR ANY OTHER T HEORY OF LIAB ILITY. BUYER ’S REMEDY W ITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.
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Force Majuere. Se ller shall not be responsible f or any delay in the delivery of, or failure to deli ver, Goods due t o
causes beyond Seller’s reasonable control inc ludi ng, w ith out lim itatio n, ac ts of G od, ac ts of war or terrorism , enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations o r orders, f ire, light e ning, nat ural dis aster s or an y other caus e be yond Sel ler ’s reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with an y Seller instructions and shall ind emnify Seller against any a nd all damages, demands, suits,
causes of action, claim s and expenses (includin g actual attorneys’ fees and costs) arising dir ectly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed t o in writing by Seller, Seller has no respo nsibility for labor or
work performed by Bu yer or others, of any nature, relating to design, manufacture, f abrication, use, installation or
provision of Goods. Bu yer is s olel y responsi ble f or f urnishing, and r equir ing its emplo yees an d cus tom ers to us e all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished b y Seller. Buyer is r esponsible for consulting all operator manuals, ANSI or comparable saf ety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and r emedies of Seller under this Agreem ent is cumulative and in addition to an y
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorney fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without applic ation of conf lict of law pr inci ples. Eac h p art y agrees that all acti ons or proc eedi ngs ar ising
out of or in connection with this Agr e ement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc Count y, Wisconsin or the U.S. Federal C ourt for the Eastern Distr ict of Wisconsin. Each par ty waives
any right it m ay have to asser t the doctrine of “forum non c onveniens” or t o object to venue to the extent that a ny
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal j urisdiction over it b y courts described in th is section. Each part y waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
• 10 Day accep tance period from date of delivery. Damage claim s and order discrepancies will not be accepted
after this time.
• You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
• Returned materials must be received at Baileigh in new condition and in original packaging.
• Altered items are not eligible for return.
• Buyer is responsible for all shipping charges.
• A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at sales@baileigh.com
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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However, if a situation arises, refer to the manual first. If a solution cannot
be found, contact the distributor where you purchased our product. Make sure you have the
serial number and production year of the machine (stamped on the nameplate). For
replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working or der .
In this manual you will find: (when applicable)
• Safety procedures
• Correct installation guidelines
• Description of the functional parts of the machine
• Capacity charts
• Setup and start-up instructions
• Machine operation
• Scheduled maintenance
• Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT over l oad the machine or make any modifications.
Note: This symbol refers to useful information throughout the manual.
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DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
PLEASE READ THIS OPERATORS MANU AL CAREFUL LY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol.
NOTICE, which is not related to personal injury, is used without a symbol.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which, if not avoided, could
result in property damage.
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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF PIERCING POINTS AND CUTTING HAZARD
NEVER place hands, fingers, or any part of your body on or near
rotating tooling. This tooling can be extremely dangerous if you do
not follow proper safety procedures. Keep hand at least 6 inches
(150mm) from the tooling while operating.
ENTANGLEMENT HAZARD – ROTATING S PINDLE
Contain long hair, DO NOT wear jewelry or loose-fitting clothing.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the
power to be off.
FOLLOW PROPER LOCKOUT PROCEDURES.
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EMERGENCY STOP BUTTON
In the event of incorrect operation or dangerous conditions, the machine
can be stopped immediately by pressing the E-STOP button. Twist the
emergency stop button clockwise (cw) to reset. Note: Resetting the EStop will not start the machine.
SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in
the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY
Dear Valued Customer:
• All Baileigh machines should be used only for their intended use.
• Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.
• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.
PLEASE ENJOY YOUR BAILEIGH MACHINE! ....PLEASE ENJOY IT SAFELY!
1. Only trained and qualified personnel can operate this machine.
2. Make sure guards are in place and in proper working order before operating
machinery.
3. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
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4. Keep work area clean. Cluttered areas invite injuries.
5. Overloading machine. By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
6. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
7. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the
work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
8. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
9. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-
face shield if you are producing metal filings.
10. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach ov er or
across a running machine.
11. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
12. Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
13. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electri cal l y
powered tools in the presence of flammable gases or liquids.
14. DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the mac hine.
15. DO NOT touch live electrical components or parts.
16. Be sure all equipment is properly installed and grounded according to national, state, and
local codes.
17. Keep all cords dry and free from grease and oil.
18. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kil l!
19. Keep visitors a safe distance from the work area.
20. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
21. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
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22. Turn off power before checking, cleaning, or replacing drill bits, or making adjustments or
servicing the machine.
23. Turn off main power to the machine and wait for the drill bit to stop turning before removing
debris, removing or securing the piece part, or changing the position of the work table.
24. Never expose your hands or limbs to the cutting area while the machine is operating.
25. Make sure it is possible to move freely around the machine and associated equipment. The
floor should be kept clean and dry, and the surrounding area well illuminated, so that work
can be performed safely.
26. Properly lock the drill bit in the chuck before operating the machine.
27. Hold the piec e par t firmly against the table. DO NOT attempt to drill a piece part that does
not have a flat surface against the table, or that is not secured by a vise. Prevent the piece
part from rotating by clamping it to the table or by securing it against the drill press column.
28. Never leave the machine running while unattended. Turn the power OFF. Do not leave the
machine until the spindle comes to a complete stop. When the machine is NOT in use, the
drill bit should NOT b e rot ati ng .
29. Remove adjusting keys and wrenches before turning drill press on. Never start the machine
before clearing the table of all objects (tools, scrap pieces, etc.)
30. DO NOT bypass or defeat any safety interlock systems. Never use the drill press without the
swing-away safety guard. Use the safety guard. The safety guard prevents chips from flying
out and causing cuts or burns.
31. Make sure the actuator of the limit switch is seated in the detent or the machine will not run.
TECHNICAL SUPPORT
Our technical support department can be reached at 920 .684.4990, and asking for the s up por t
desk for purchased machi nes. Tec h Sup por t handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
sales@baileighindustrial.com, Phone: 920.684.4990, or Fax: 920.684.3944.
Note: The photos and ill ustr at ions used in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
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Maximum Drill Capacity
1.25” (32mm)
Maximum Tapping Capaci ty
0.625” (16mm)
Quill Diameter
2.44” (62mm)
Spindle Taper
MT3
Chuck Size
0 – .51” (0 – 13mm), JT6
Spindle Travel
5.5” (140mm)
Spindle Speeds
Low = 80 - 1000RPM, High = 230 - 2500RPM
Table Travel
25” (635mm)
Table Rotation
360°
T-Slot Width
2@ 0.551” (14mm)
Base Table Size ( W x D)
14.375” x 12.5” (365 x 317mm)
Power Requirements
220V, 1Ph, 60hz
Drill Motor
2hp (1.5kw) 220V, 1Ph, 60hz, 6A
Coolant Pump
1/8hp (.1kw) 220V, 1Ph, 60hz, .5A
Coolant Tank Capacity
2.2gal (8L)
Shipping Dimensions (L x W x H)
60” x 44” x 84” (1524 x 1118 x 2134mm)
Net Weight
628lbs. (285kgs.)
Shipping Weight
750lbs. (340kgs.)
Based on a material tensile strength of *60000 PSI – mild steel
A
71.3” (1810mm)
B
26” (660mm)
C
C = 13” × c1 = 18.9” (C = 320 × c1 = 480mm)
D
D = 26” × d1 = 18.3” (D = 660 × d1 = 465mm)
E
.5” (12mm) Minimum / 28.34” (720mm) Maximum
F
44.48” (1130mm)
G
39.37” (1000mm)
H
9.05” (230mm)
I
4” (∅102mm)
T
.551” (14mm)
V
4” (101mm) Maximum
TECHNICAL SPECIFICATIONS
Dimensions
∅
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SUFFOCATION HAZARD! Immediately discard any plastic
the machine. They have low flash points and can explode or cause fire.
GAS
UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete . Separate all parts from the packing mat er ial and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.
WARNING:
bags and packing materials to elimina te choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.
Cleaning
WARNING: DO NOT USE gasoline or other petroleum products to clean
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfaces. Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This wa xy coating is NOT a lubricant and will cause the machine to
stick and lose performance as the coating continues to dry.
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NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a
chain carefully, making sure the machine is well balanced.
TRANSPORTING AND LIFTING
truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting
Follow these guidelines when lifting with truck or
trolley:
• The lift truck must be able to lift at least 1.5 – 2 times
the machines gross weight.
• Make sure the machine is balanced. While
transporting, avoid rough or jerky motion, and maintain
a safe clearance zone around the transport area.
• Use a fork lift with sufficient lifting capacity and forks
that are long enough to reach the complete width of the
machine.
• Remove the securing bolts that attach the machine to the pallet.
• Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
• Move the machine to the required position and lower gently to the floor.
• Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
Follow these guidelines when lifting crane or hoist:
• Always lift and carry the machine with the lifting holes
provided at the top of the machine.
• Use lift equipment such as straps, chains, capable of
lifting 1.5 to 2 times the weight of the machine.
• Take proper precautions for handling and lifting.
• Check if the load is properly balanced by lifting it an
inch or two.
• Lift the machine, avoiding sudden accelerations or
quick changes of direction.
• Locate the machine where it is to be installed, then
lower slowly until it touches the floor.
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.31"
(7.87mm)
.50"
(12.7mm)
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
• Overall weight of the machine.
• Weight of material being processed.
• Sizes of material to be processed through the machine.
• Space needed for auxiliary stands, work tables, or other machinery.
• Clearance from walls and other obstacles.
• Maintain an adequate w or ki ng area arou nd th e machi n e for s a fety .
• Have the work area well illuminated with proper lighting.
• Keep the floor free of oil and make sure it is not slippery.
• Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
• If long lengths of material are to be fed into the machine, make sure that they will not extend
into any aisles.
• LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
• FLOOR: This machine distributes a large amount of weight over a small area. Make certain
that the floor is capable of supporting the weight of the machine, work stock, and the
operator. The floor shoul d also be a level surface. If the unit wobbles or rocks once in place,
be sure to eliminate by using shims.
• WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
• POWER SUPPLY PLACEMEN T: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.
Anchoring the Machine
• Once positioned, anchor the machine to the floor, as shown
in the diagram. Use sunken tie rods that connect through and
are sized for the holes in the base of the stand.
• This machine requires a solid floor such as concrete at a
minimum of 4” (101mm) thick.
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N
C E M G J O A B K I H L F P Q
R S D
GETTING TO KNOW YOUR MACHINE
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A
Motor Cover
Contains the motor and drive components
B
Belt Tension Handle
Cammed lever used to loosen and tighten the belt tension.
C
Electrical Enclosure
Houses the electrical components
When in tapping mode, this switch engages the spindle
pulled slightly forward.
Coolant nozzle and flow control valve. May be placed as
needed to direct coolant flow to the work area.
F
Down - Feed Handle
Controls up-down movement of the spindle
Table Elevation Crank
Handle
Loosen the column clamping nut and then crank the handle
to adjust the table heig ht .
Lock bolt used to hold the table in position on its rotational
axis.
I
Coolant Pump
Pumps coolant to the chuck.
J
Base
Supports the drill press.
K
Vice 4” (101mm)
Built in vise used to clamp and hold work material.
L
Vice Crank Handle
Opens and closes the vise jaws.
M
Work Table
Adjustable table with T-slots
Table Elevation Clamp
Handle
Locks the table to the column to hold the height and
position setting.
O
Safety Guard
Adjustable guard with limit switch shut-off
P
Chuck
Holds various tooling for drilling and tapping.
Q
Depth Stop Knob
Moves the depth stop up and down
R
Limit Switch
Stops the machine if the guard is in an open position
S
Depth Indicator
Used for setting the drill or tap depth
D Tapping/Feed Switch
E Coolant Nozzle W/Valve
G
H Table Rotation Lock
N
rotation and feed function when the quill feed handle is
16
16
A
Digital Indicator
Displays the rate of spindle rotation in RPM.
B
Spindle Speed Control Knob
Changes the speed of spindle rotation.
Stops machine. Illuminates to indicate an
operating fault.
D
Start Button (Top, Green)
Starts the spindle motor.
Stops all machine functi ons . Tur n the switch
clockwise (cw) to reset the switch.
G
Drilling / Tapping Selector Switch
Selects the mode of operation: drilling or tapping.
H
Stop Button (Bottom, Red)
Stops the spindle motor .
I
Coolant On/Off Switch
Starts and stops the coolant pump.
Control Panel
C Fault Light
E Em ergency Stop Button
17
17
A
Drill Head
The drill head attaches to the top of the column. It
houses the motor, spindle, controls, and transfer
mechanisms. Attached to it is the electrical enclosure,
the protective guard, the work light, and the coolant
valve with nozzle.
Work Table
The sturdy work table can be positioned at varying
heights and rotated 180° in either direction. It has Tslots to allow the use of 1/2” or M14 bolts. At the backright side of the work table is the crankshafts. The
crankshaft (A) controls the up /down motio n of the
table. Always unlock the table with clamping nut (not
visible in this picture.) at the back of the column,
before changing the height or rotating it. Then lock the
work table to secure in position.
Machine Base
The sturdy machine base supports the entire machine
as well as provides a secondary work table. It has Tslots to allow the use of 1/2” or M14 bolts.
Coolant Pump and Tank
The coolant pump and tank are located in the base.
An access cover on the side of the base allows
access to the coolant tank for cleaning.
The flow valve is mounted to the side of the drill head
with a flexible nozzle which may be positioned as
needed.
18
18
Flat
ASSEMBLY AND SET UP
WARNING: For your own safety, DO NOT connect the machine to the
power source until the machine is completely assembled and you read and
understand the entire instruction manual.
Down Feed Handles
1. Thread the down feed handles into the down feed
hub.
2. Tighten securely.
Table Elevation Crank Handle
1. Align the crank handle set screw to the flat
on the pinion shaft.
2. Slide the handle onto the shaft until the
shaft is flush with the outer surface of the
crank handle hub.
3. Tighten the set screw to secure the handle
to the shaft.
19
19
Arbor
Chuck Key
Drift Key
Drill Chuck
Drill Chuck Install
The drill chuck attaches to the spindle by
means of the arbor. Matched tapers on the
arbor and the inside of the chuck create a
semi-permanent assembly when properly
joined.
To assemble the drill chuck and mount it to the spindle:
1. Use mineral spirits to thoroughly clean the drill chuck,
arbor, and spindle sockets and dry all surfaces before
assembly. Failure to clean the mating surfaces may cause
the tapered fit to loosen during operation, resulting in
separation and an unsafe condition.
2. Use the chuck key to adjust the jaws of the drill chuck until
they are fully retracted inside the drill chuck body.
3. Place the drill chuck face down on a workbench. The arbor
has a short taper and a long taper. Place the short taper
into the socket in the back of the drill chuck and tap it with
a rubber or wooden mallet. If the chuck fails to remain
secure on the arbor, repeat Steps 1 & 2.
4. Slide the arbor into the spindle socket while slowly rotating
the drill chuck. The socket has a rectangular pocket where
the tang, or flat portion of the arbor, fits into.
5. Seat the chuck with a rubber mallet.
20
20
ELECTRICAL
CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE B Y
A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.
Power Specifications
Your machine is wired for 220 volts, 60hz alternating current. Before connecting the machine to
the power source, make sure the power source is OFF.
Before switching on the power, you must check the voltage and frequency of the power to see if
they meet with the requirement, the allowed range for the voltage is ±5%, and for the frequency
is ±1%.
Considerations
• Observe local electrical codes when connecting the machine.
• The circuit should be protected with a time delay fuse or circuit breaker with an amperage
rating slightly higher than the full load current of machine.
• A separate electrical circuit should be used for your machines. Before connecting the motor
to the power line, make sure the switch is in the “OFF” position and be sure that the electric
current is of the same characteristics as indicated on the machine.
• All line connections should make good contact. Running on low voltage will damage the
motor.
• In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This machine is equipped with an electric
cord having an equipment-grounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
WARNING: In all cases, make certain the receptacle in question is
properly grounded. If you are not sure, have a qualified electrician check the
receptacle.
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21
• Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
• Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the machine is properly grounded.
• Repair or replace damaged or worn cord immediately.
Power cord connection:
1. Unwrap the power cord and route the cord away from the machine toward the power supply.
a. Route the power cord so that it will NOT become entangled in the machine in any
way.
b. Route the cord to the power supply is a way that does NOT create a trip hazard.
2. Connect the power cord to the power supply and check that the power cord has not been
damaged during installation.
3. When the machine is clear of any obstruction. The main power switch may be turn ON to test
the operation. Turn the switch OFF when the machine is not in operation.
22
22
Material
Cast Iron
Steel
Iron
Aluminum
Alloy Copper
∅2
4780
2390
1275
635
3980
1910
7960
3980
4460
2230
∅3
3185
1590
850
425
2650
1275
5310
2655
2970
1485
4
2390
1195
640
320
1990
955
3980
1990
2230
1115
5
1910
955
510
255
1590
765
3185
1590
1785
890
6
1590
795
425
210
1330
640
2655
1330
1485
745
7
1365
680
365
180
1140
545
2275
1140
1275
635
8
1195
600
320
160
995
480
1990
995
1115
555
9
1060
530
285
140
885
425
1770
885
990
495
∅10
955
480
255
125
800
380
1590
800
890
445
∅11
870
435
230
115
725
350
1450
725
910
405
∅12
795
400
210
105
665
320
1330
665
745
370
13
735
365
195
100
610
295
1225
610
685
340
14
680
340
180
90
570
270
1135
570
635
320
15
640
320
170
85
530
255
1060
530
600
300
16
600
300
160
80
500
240
995
500
560
280
17
560
280
150
75
470
225
935
470
525
260
18
530
265
140
70
440
210
885
440
495
250
19
500
250
135
67
420
200
835
420
470
235
20
480
240
130
65
400
190
795
400
445
225
25
380
190
100
50
320
155
640
320
355
180
30
320
160
85
45
265
130
530
265
300
150
40
240
120
65
30
200
95
400
200
225
110
Processing is adjustable on the cutting materials as well as the material of the cutting
to real cutting conditions.
MACHINE ADJUSTMENTS
Speed Selection Recommended
Drill
m/m
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
∅
Note
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23
A
A B A
Pulley Cover Open and Close
Open the cover – Hold the handle of left side of the cover (A )
and push upward to the highest point and then release
slightly.
The latch bracket (B) will lock into position to hold the cover
in the open state.
Close the cover – Hold the handle of left side of
the cover (A) and push upward to the highest
point.
Lift up and forward on the latch bracket (B) to
release the latch an d then lower the cover to the
closed position. (The motor power can not be
started when the cover is open.)
Speed Range Change
1. Disconnect the drill press from the power supply.
2. Lift the belt cover and latch it into the open position.
3. Loosen knob (A) on the left side of headstock.
4. Push handle (B) forward to release the belt tension.
5. Use the chart to determine the rpm desired.
6. Rotate the belt pulley slowly to help re-position the belt in
the correct groove.
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24
B
7. Pull back on handle (B) to apply proper tension to the
belt. For proper belt tens i on, use 10 lbs pressure or
hand pressure on the belt. The recommended deflection
is about 10 – 12mm.
8. Tighten the lock knob (A) on the motor base to hold the
belt tension.
9. Lift slightly on the cover and release the prop latch to
allow the cover to close.
IMPORTANT: The drive belt is a multi-groove
V-belt. The belt must run true and straight across an even
set of sheaves. Do not allow the belt to run at an angle
between the sheaves. Do not allow even part of the belt to
be above or below the sheaves.
25
25
footwear, and leather gloves to protect from burrs and sharp edges.
OPERATION
CAUTION: Always wear proper eye protection with side shields, safety
Machine Usage
The drilling machine was designed to be used with specific tools and for certain machining
operations.
The most common machining operation is the drilling of holes with helicoidal drills. The drilling of
hole is carried out by the combination of a drill turning movement and a feed movement in the
turning spindle direction.
Besides the helicoidally drill, other tools can be used to drill holes. There is a great variety of drill
types and shapes in the market which can be used on this machine, provided that they are
designed for such a purpose and that can be fixed in the spindle taper. They will usually be the
Morse taper or ISO type. The drill shanks should have the corresponding taper to the spindle in
which they are to be fitted or parallel shank if they are going to be fitted by means of a tool
holder.
Do not ever use tools which were not designed to be used in a drilling machine and that have
been adapted.
A drilling machine can also perform other machining operations a part from the drilling, such as
tapping, reaming, chamfering, punch marking, countersinking, spot facing, to perform such
operations, it is necessary to have appropriate tools, specially designed for this sort of jobs. In
the tapping case, besides using correct tool, the machi ne has t o be provided with such a device
that reverses the turning direction of the tool when it reaches the depth previously fixed.
Drill Protection Guard
The machine is provided with a security drill guard.
Before pressing the starting push button, set the drill guard in
the working position, otherwise the machine controls will not
start.
Important: If the guard is opened when operating
the machine, the machine will stop. DO NOT REMOVE THE
GUARD UNDER ANY CIRCUMSTANCES.
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26
A
D
C
B
Safety guard must be properly positioned with the
limit switch roller in the detent of the adjustable ring
or the machine will not run. The electrical enclosure
cover must be closed and locked, and the
emergency stop button must be reset by turning
clockwise (cw).
1. Load and secure the piece part to the table.
2. Secure drill or tapping bit in the chuck.
3. Unlock the table, set to desired position, and
lock.
4. Adjust the safety guard as necessary.
5. To set the depth stop, use the down-feed
handle (A), to bring the tip of the drill or tapping
bit to the surface of the work piece (B) and hold
this position. (This is zero position.)
6. Rotate knob (C) to set the drill depth on the scale with indicator (D).
7. Release the down feed handle and all ow the quill to raise to the full
up position.
8. Select either the drilling or tapping mode with selector switch.
9. Press green start button to begin spindle rotation.
10. Spindle speed is set with knob spee d co ntr ol k nob and can be read
on the digital indicator.
11. Turn ON the coolant using the paddle switch on the face of the drill head.
12. Use the quill feed handle to start drilling or tapping.
13. While tapping, the spindle will reverse rotation when the depth stop is reached. The quill will
also the reverse direction to lift the tap out of the work piece.
Note: In general, use low speeds for tapping. By tapping at high RPM there is a
danger of damage to the piece part or the tooling. While tapping, the tool can be backed out at
any time by reversing the feed handle.
14. At the end of the operation, press the red stop button to turn OFF the machine.
IMPORTANT: In the event of incorrect operation or dangerous conditions, the
machine can be stopped immediately by pressing the E-STOP button. Twist the button
clockwise (cw) to reset.
27
27
Piece Clamping
Tangential cutting forces and axial forces in the feed direction of the tool are mainly produced
during the milling/drilling process. The tangential forces produce a moment of forces which
make the piece being machined want to turn. There for e, t he piec es t o be machined (or tapped)
must be clamped in an appropriate device such as a machine vise and the vise must be
securely clamped to the machine table.
It is the operator’s responsibility to obtain and use proper vise and mounting hardware to secure
the vise to the work table and the work piece into the vise.
There are two T grooves in the worktable. They are used to secure the work piece.
There are two T grooves in the base, too. It is convenient for securing longer, heavier and larger
working pieces.
Note: Material clamps not included.
Work Table and Vise Adjustment
The drill press has two work table. The base table which is a
fixed position table which does allow for larger size material and
the movable table which has several ways to be positioned and
adjusted. Both tables h ave T-slots to be used to secure the
material and or vise to clamp and hold the work piece from
moving during the machining process.
The movable work table may be positioned by;
• Loosen the column clamp to unlock the table arm from the
column.
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28
Loosen
Lock
Loose
• Rotate the table and arm as an assembly
around the column or use the hand crank to
raise or lower the table and arm assembly.
• Always lock the column clamp before machining
any material.
• To flip the table on the center post, unlock th e
lock handle (and if needed, the adjusting bolt)
and rotate the table as desired. Tighten the lock
handle to secure the table in place.
• Be sure to tighten the adjusting bolt as needed to insure that the table does not move during
operation.
• As needed, loosen the hand knob on the side of the
vise and slide the entire vise in or out as needed to
position the work piece under the drill bit.
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29
NOTICE: This is a conventional drill, not a special purpose machine, therefore frequent
tapping is recommended. The machine shall be stopped for cooling if the motor is too hot.
Tapping
tapping jobs will wear the motor and gears. Temperature of motor will be increased quickly
when tapping due to low motor RPM and frequently motor direction be changed. Therefore,
rapid and continuous tapping shall be avoided. Maximum of eight times per minutes of
In general, speeds for tapping require low speeds.
Important: Chamfer the holes before tapping. A
tapping rate of eight times per minute or less is
recommended.
1. Set the drill press up similar to a drilling operation. Setting
depth and securing material.
2. Install the desired tap for the oper ati on .
3. Turn the selector switch on the electrical cabinet to tapping
mode.
4. Start the machine by pushing button.
5. Turn on the coolant selector switch.
6. Begin tapping. Use the down-feed handles to enter the
tapping bit into the piece part. Release hold of the handles.
The bit will automatically reverse upon reaching the depth
stop.
7. If needed, push back on the feed handle to reverse the tap
before the travel reaches the travel stop point.
30
30
AI
AJ
Draw bar
Using the Drawbar
The drawbar has a M12 x 1.75 right-hand thread and should be
tightened with normal pr es sur e us ing a wrench. To loosen the collet,
back off the drawbar, and if the collet does not open, give the top of
the drawbar a slight tap. The spindle has a non-sticking taper and the
collet should release readily. When tightening or loosening the
drawbar, it is necessary to lock the spindle. To do this, use the spindle
brake which is located on the left side of the belt housing, turning it
either left or right until it binds. Make sure the quill feed handle is
raised all the way.
The drawbar is especially useful during tapping to prevent the tapping
chuck from becoming loose w hen the spindle changes direc ti on.
Removing Tooling from the Spindle
1. Disconnect machine fr om the power source.
2. Place a piece of wood on the table for protection.
3. Position the work table approximately 10” under the bit and
lower the spindle about 6”.
4. Place the drift key (customer supplied) (AI) into the slot (AJ) of
the quill and tap the end of the drift key with a hammer until
the bit or chuck arbor falls out.
Chips During Machining
The machining process removes material from the piece. This material is released in chips,
which can be of different shapes depending on the material itself. The most common ones are
of three types: fragmented chips in small bits, short helicoidal chips and long helicoidal chips.
The chips fragmented in small bits can be rejected from the machining area and can be
dangerous if they reach the eyes of the operator. To avoid this, it is advisable to wear safety
glasses.
The long helicoidal chips tend to roll up the tool and gain considerable volume before breaking,
which is dangerous if they reach the operator as they may produce injuries.
The reached volume may also displace the dill protector from its security position, increasing the
risk of an accident. It is advisable to use chip breaking tools to machine materials which produce
such chips. For further information contact the tool manufacturer.
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31
LUBRICATION AND MAINTENANCE
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
Maintenance should be performed on a regular basis by qualified personnel.
Always follow proper safety precautions when working on or around any machinery.
Daily Maintenance
• Check daily for any unsafe conditions and fix immediately.
• Check that all nuts and bolts are properly tightened.
• Check that the guard and emergency stop are in good working order.
• Do a general cleaning by removing dust and metal chips from the machine.
• Top off the coolant reservoir, the full capacity is 3 gallons (11 liters).
• Clean filter screens located on the work tables of the machine.
• Sharpen or replace any worn or damaged tooling.
• Clean the spindle taper hole and tool taper.
Weekly Maintenance
• Clean the machine and the area around it.
• Apply rust inhibitive lubricant to all non-painted surfaces.
• Thoroughly clean the machine including the coolant reservoir.
Monthly Maintenance
• Check that all screws and bolts are tig ht and sec ur e.
• Wipe built-up grime from the machine with a rag and a mild solvent.
• Check for worn or damaged electrical cables.
• Lubricate the spindle splines. Lower quill assembly and pour 6-8 drops of oil into hole in
center of pulley.
• Lubricate the quill rack. Lower the quill assembly and oil rack (or gear teeth) on back of quill.
Raise and lower quill several times to spread oil across rack.
• Lubricate the rack. Lightly oil the teeth evenly on rack.
Note: When cleaning chips and debris from the machine, use a brush and a shop
vacuum. DO NOT blow off the machine with compressed air. The force of the compressed air
may force chips into critical mechanisms or may inflict injury to yourself or others.
32
32
1 week
1 Month
1 Month
Lubrication
• Keep quill and column lubricated with light oil. Use 20 wt. non-deter g ent oi l for oil lu br ic ati on .
• Use a general purpose (NLGI #2) gr eas e for g r eas e lubri cat ion.
Coolant: Soluble Metal
Cutting Fluid.
3 Month
Everyday
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33
Accessing and Cleaning the Coolant System
1. Clean the drain screen.
2. Drain and wash out the dirt and debris from the reservoir.
3. Replace coolant drain plug.
4. Thoroughly clean the pump and pump inlet
5. Re-fill tank with coolant solution.
Oils for Lubricating Coolant
Any 10:1 (water to coolant) solution will work, however we recommend Baileigh B-Cool 20:1
(water to coolant) biodegradable metal cutting fluid. It has excellent cooling and heat transfer
characteristics, is non-flammable, and extends tool and machine life. Each gallon of concentrate
makes 21 gallons of coolant.
Coolant and Oil Disposal
Used oil products must be disposed of in a proper manner following your local regulations.
Storing Machine for Extended Period of Time
If the Drill Press is to be inactive for a long period of time, prepare the machine as follows:
• Detach the plug from the electrical supply panel.
• Empty and clean the coolant reservoir.
• Clean and grease the machine.
• Cover the machine.
Feed Shaft Spring Tension
The feed shaft return spring is adjusted at the
factory; however, during the life of the drill press
you may want to adjust the feed shaft return
spring so the feed shaft return pressure suits
your operating needs.
To adjust the feed shaft spring tension:
1. Disconnect the drill press from the power
supply.
2. Remove the cover panel to access the spring
assembly.
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34
19mm
Lock Nut
Spring Lock
Cover
Spring Cover
Lock Slot
3. Wipe off any oil on the spring lock cover so it
does not slip in your fingers when you hold
the cover from spinning.
4. While holding the spring lock cover against
the side of the head stock so the cover stays
splined with the locking lug; loosen the lock
nut approximately 1⁄4" turn.
5. Put on heavy leather gloves to protect your
hands from possible lacerations if the spring
uncoils during the next step.
6. Pull the cover outward just enough to
disengage the spring-cover lock slot from the
locking lug.
Note: It is important to keep a good
grip during this step. Letting go of the cover will
cause the spring to rapidly uncoil.
7. Rotate the cover counterclockwise to
increase spring tension, or let the cover
slowly unwind in the clockwise direction to
reduce spring tension.
8. Engage the next available spring-cover lock
slot with the locking lug and hold the spring
lock cover tightly against the side of the
headstock.
9. Snug the cover nut against the spring cover
just until the nut stops, and then back off the
nut approximately 1⁄3 turn, or just enough so
there is no binding at complete spindle travel.
10. Hold the cover nut and tighten the jam nut
against the cover nut.
35
35
BASE AND TABLE PARTS DIAGRAM
36
36
HEAD CONTROL PARTS DIAGRAM
37
37
Item
Description
Item
Description
1
Base
78B
Rpm Display Unit
1A
Water Tank
78C
Speed Sensor
1B
Base Cover
78-S1
Screw
1C
Pump Motor 240V
78-S2
Screw
1D
Adapter
78-S3
Screw
1E
Clamp
79
Rpm Switch Retainer Plate
1F
Hose
79A
Proximity Switch Retainer Plate
1-S1
Screw
79B
Bush
1-S2
Screw
79-S1
Screw
2Z
Column Set
79-S2
Screw
2-S1
Bolt
79-S3
Washer
2-S2
Spring Washer
81
Pulley Cover
5Z
Table Bracket Set
81A
Rear Pulley Cover
8
Worm
81B
Grab Handles
9
Table Handle
81C
Plate
9A
Handle Bolt
81-S1
Screw
16
Clamp Handle
81-S2
Screw
18
Table
81-S3
Screw
19
Rack
81-S4
Washer
20
Rack Ring
81-S5
Nut
20A
Rack Ring
89
V-Belt
22
Head Body
90
Allen Wrench (L)
22A
Side Cover
91
Allen Wrench (S)
22B
Shaft
92
Micro Switch
22C
Valve
92-S1
Screw
22D
Fixing Plate
101Z
Micro Switch Bracket Set
22E
Nozzle
101-S1
Screw
22-S1
Screw
102
Safety Guard
22-S2
Lead Bolt
102A
Safety Guard Slide
22-S3
Pin
102-S1
Screw
22-S4
Set Screw
102-S2
Washer
22-S5
Nut
102-S3
Lead Bolt
22-S6
Set Screw
103Z
Bracket Rod Set
Parts List
38
38
Item
Description
Item
Description
22-S7
Bolt
103-S3
C-Ring
26
Shifter Bar
104
Emergency Stop Switch
27
Shifter
104-A
On Switch
29L
Slide Bar (L)
104-B
Rpm Switch
29S
Slide Bar (S)
104-C
Change Switch
29-S1
Washer
104-E
Change Switch
31
Motor Base Plate
104-F
Off Switch
31-S1
Spring Washer
104-G
Fault Lamp
31-S2
Nut
108
General Switch
35Z
Feed Shaft Set
108A
Aluminum Strip
40
Feed Handle
108B
Fuse Ste
41
GRIP
108C
Contactor Relay
43
Depth Rod
108D
Electric Controller
43A
Hex Nut
108E
Transformer
43Z
Position Set Bracket Set
108F
Socket
43-S2
Washer
108G
Grounding
43-S3
C Type Buckle
108-S1
Screw
47
Spring Cap
109
Wire Terminal Plate
49
Nut
109A
General Switch Box
52Z
Spindle Set
109B
Switch Bracket
52A
Sleeve
109C
Switch Bracket
52-S1
Bolt
109E
Protection Cap
52-S2
Spring Washer
109-S1
Screw
53
Rubber Washer
109-S2
Screw
54A
Draw Bar
109-S3
Screw
59Z
Spindle Sleeve Set
109-S4
Screw
59A
Lock Washer
110
Steel Bar
62
Snap Ring
111
Micro Switch Plate
63
Pulley Nut
111-S1
Screw
64
Spindle Pulley
111-S2
Washer
65
Taper Arbor
112
Micro Switch Body
66
Drill Chuck
112A
Micro Switch Trigger
67
Drill Shifter
112-S1
Screw
68
Motor
114
Micro Switch
68-S1
Bolt
114-S1
Screw
39
39
Item
Description
Item
Description
68-S2
Washer
115
Micro Switch Cover
68-S3
Nut
115-S1
Screw
69
Motor Wire
V105Z
Vise Set
73
Motor Pulley
V105A
Set Slider
76
Wire
V110
Mount Piece
76A
Wire Plug (Option)
803
Switch Cover
78
Speed Controller
803-S1
Screw
78A
Braking Resistor
OGL
Led Work Lamp
40
40
ELECTRICAL DIAGRAM
41
41
Item
Description
Type/Model, Ratings/Technical Data
PCS
Parts No
QS
General On/Off Switch
ZH-C316, AC 440V 16A
1
108
KM1
Contactor for M1
CU-11, AC 220V/24V/12A
1
108D
KM2
Contactor for M2
CU-11, AC 220V/24V/12A
1
108D
TR
Transformer
YLC-101, AC220V/24V/60VA
1
108E
SB1
Push Button
GBF-22, INO AC 125V, 6A
1
104-A
SB2
Push Button
GBF-22, INC AC 125V, 6A
1
104-F
SB3
Selection Switch Pump
GLCS-22, INC AC 125V, 6A
1
104-E
Selection Switch
(Drill/Tap)
SB5
Emergency Stop
GLEB-22, INC AC 125V, 6A
1
104
INV
Inverter
VFD-E, AC 220V / 1.5kW
1
78
U2
Braking Resistor
QSOJ013, 200W85Ω
1
78A
VR
Speed Adjusting Knob
RV24YN, DC 10V
1
104-B
M1
Motor Main Spindle
834V, 1.5kW / AC 220V/3Ph 6.6A
1
68
M2
Motor Pump
JP-2150, 0.1kW/ AC 220V /1Ph 0.4A
1
1C
COOLING
FAN
Micro-Switch Chuck
Guard
Micro-Switch Cover
Guard
SQ3
Limit Switch Tapping
MJ2-1703, AC 250V / 15A
1
114
SQ4
Limit Switch Reverse
VX-5-1A2, AC 250V / 5A
1
112
FU1, FU2
Fuse Ste
EFB-110N, FUSE-F1, F2-1A
2
108B
FU3
Fuse Ste
EFB-110N, FUSE-F3-3A
1
108B
KR1
Relay
MY2N-GS, 24VAC / 28V 5A
1
108C
Y
Fault
PLN22Y24, AC 30V,0.5A
1
104-G
RPM
RPM Display Unit
RPM108, 220V
1
78B
LED
Led Work Lamp
OGL-L601-L22, 220V /12V 6W
1
OGL
Parts List
SB4
SQ1
SQ2
GCS-22, INA AC125V,6A 1 104-C
Motor Cooling Fan UF-12A38, AC 220V / 1PH 1 68
VM5, AC 250V / 10A 1 101A
QKS8, AC 250V / 12A 1 92
42
42
SYMPTOM
DISPOSITION
1. Push emergency button
then recovery the normal feed.
Cutting fluid in abnormal condition and
not supplied in adequate quantity.
1. Check the pump is running or not
2. Check if the hose is leaking or not.
1. Check the belt tension condition
otherwise change the ag i ng belt.
1. Check the power and switch
is broken, change it directly.
1. Check bearing
tension will cause noise.
1. Check chuck condition
2. Make sure the drill is properly fixed in the chuck.
1. Impeller is clogged.
3. Motor failure.
the machine.
TROUBLESHOOTING
WARNING: Make sure the electrical disconnect is OFF before working on
Drill insert in working piece and spindle
shaft sto p.
2. Turn off the power
3. Use hand to turn the spindle shaft countermarch.
Let the tool withdraw from the working piece.
4. Suction the chip on the hole.
5. Turn on power again.
6. Adopt slowly feed make sure in normal condition
Spindle shaft can not running
completely.
Motor do not work
Spindle shaft has noise
Drill oscillation
Pump stop suddenly or slow down
2. If belt tension is too loose, adjust the belt shifter,
2. Check the power cable is damaged or not if cable
2. Check V – belt, if tightly degree over specific
2. Overloading protection device of motor starts.
43
43
NOTES
44
44
NOTES
45
45
BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
www.baileigh.com
BAILEIGH INDUSTRIAL, INC. 1455 S. CAMPUS AVENUE ONTARIO, CA 91761
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
BAILEIGH INDUSTRIAL LTD. UNIT D SWIFT POINT
SWIFT VALLEY INDUSTRIAL ESTATE, RUGBY
WEST MIDLANDS, CV21 1QH UNITED KINGDOM
PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276
WWW.BAILEIGH.CO.UK
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