© 2018 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF B AILEIGH I NDUS TRIAL, INC.
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 11/2018
Baileigh Industrial, Inc.
OPERATOR’S MANUA L
MULTI-SPEED BELT DRIVE DRILL PRESS
MODEL: DP-0625E
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
Manitowoc, WI 54221-0531
P.O. Box 531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
Table of Contents
THANK YOU & WARRANTY .......................................................................................... 1
INTRODUCTION ............................................................................................................. 3
GENERAL NOTES .......................................................................................................... 3
SAFETY INSTRUCTIONS .............................................................................................. 4
SAFETY PRECAUTIONS ............................................................................................... 6
Dear Valued Customer: ................................................................................................... 6
TECHNICAL SPECIFICATIONS ..................................................................................... 9
TECHNICAL SUPPORT ............................................................................................... 10
UNPACKING AND CHECKING CONTE NTS ................................................................ 10
Cleaning .................................................................................................................... 10
TRANSPORTING AND LIFTING .................................................................................. 11
INSTALLATION ............................................................................................................. 12
Anchoring the Machine .............................................................................................. 13
GETTING TO KNOW YOUR MACHINE ....................................................................... 14
ASSEMBLY AND SET UP ............................................................................................ 16
ELECTRICAL ................................................................................................................ 18
ELECTRICAL SCHEMATIC .......................................................................................... 20
OPERATING ADJUSTMENTS...................................................................................... 21
Belt / Speed Change ................................................................................................. 21
Depth Stop................................................................................................................. 22
Work Table ................................................................................................................ 22
Drill Protection Guard ................................................................................................ 23
OPERATING PRECAUTIONS ...................................................................................... 24
OPERATION ................................................................................................................. 24
Indication of Extreme Speeds and Feeds .................................................................. 25
LUBRICATION AND MAINTENANCE .......................................................................... 26
Greasing the Machine ............................................................................................... 27
Storing Machine for Extend ed Per i od o f Time ........................................................... 27
TROUBLESHOOTING .................................................................................................. 27
PARTS DIAGRAM ........................................................................................................ 29
Parts List ................................................................................................................... 30
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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall co nstitute fin al accept ance of the Goo ds and shall ac t as a waiver of the Buyer’s r ights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any mer chandise, Buyer must first obtain a Returned
Goods Authorization (“ RGA”) number bef ore returning an y goods to Seller. Goods returned without a RG A will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods ret urne d withou t a RG A. Sel ler sh all ha ve the r ight to s ubs titute a c onf orm ing tender. Bu yer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not retur n any special-order G oods. Any Goods returned hereunder shall b e subject to a res tocking f ee
equal to 30% of the invoice price.
Specifications. Seller ma y, at its opt ion, m ak e chang es in th e des igns, specif ications or components of the Goods
to improve the safet y of such Goods, or if in Seller’s judgm ent, such chang es will be benef icial to t heir operat ion or
use. Buyer m ay not m ak e an y changes in t he specif icat ions f or th e G oods un les s Sell er a pproves of such c hang es
in writing, in which event Seller ma y impose additi ona l charges to im plement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement s hall be free of defects in material or workmanship f or a period of twelve (12) month s from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user m ust give written not ice to Seller of an y suspected defec t in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warrant y service under th is para graph . Sell er will n ot accept a ny resp ons ibilit y for Goods returne d without
a RGA. The original end-us er shall be responsible f or all costs and expenses associated with retur ning the Goods
to Seller for warrant y service. In th e event of a defect, Sel ler, at its s ole option, s hall repa ir or replac e the defec tive
Goods or refund to the original end-user the purchase price f or such defective Goods . Goods are not eligibl e for
replacement or return after a period of 10 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the or iginal end-user’s exclusive remedy, with regard to any def ective Goo ds. This lim ited warrant y
does not apply to: ( a) die s ets, to oling, and s aw b lade s; (b) period ic or r outi ne m aintena nce and setup , (c ) repa ir or
replacement of the Go ods due to norm al wear and t ear , (d) def ects or dam age to the Go ods res ultin g f r om misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION O F OTHER WARR ANTIES. THE FOREGOING LI MITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EV ENT SHALL SELLER B E LIABLE TO BUYER OR ANY OTHER PART Y FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED W ITH THE GOODS, AN Y BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT , OR ANY OTHER CAUSE W HATSOEVER, WHET HER
BASED ON CONT RACT, TO RT OR ANY OTHER T HEORY OF LIAB ILITY. BUYER ’S REMEDY W ITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.
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Force Majuere. Seller shall n ot be responsible for any delay i n the delivery of , or failure to deliver, Goods du e to
causes beyond Seller’s reasonable control inc ludi ng, w ith out lim itatio n, ac ts of G od, ac ts of war or terrorism , enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations o r orders, f ire, light e ning, nat ural dis aster s or any other cause beyond Seller’s reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with an y Seller instructions and shall ind emnify Seller against any a nd all damages, demands, suits,
causes of action, claim s and expenses (includin g actual attorneys’ fees and costs) arising direc tly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed t o in writing by Seller, Seller has no respo nsibility for labor or
work performed by Bu yer or others, of any nature, relating to des ign, manufacture, fabr ication, use, installation or
provision of Goods. Bu yer is s olel y responsi ble f or f urnishing, and r equir ing its emplo yees an d cus tom ers to us e all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished b y Seller. Bu yer is responsibl e for consulting all operator manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and r emedies of Seller under this Agreem ent is cumulative and in addition to an y
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorney fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without applic ation of conf lict of law pr inci ples. Eac h p art y agrees that all acti ons or proc eedi ngs ar ising
out of or in connection with this Agr e ement shall be commenc ed, tried, and lit iga t ed only in the state courts sitting in
Manitowoc Count y, Wisconsin or the U.S. Federal C ourt for the Eastern Distr ict of Wisconsin. Each par ty waives
any right it m ay have to asser t the doctrine of “forum non c onveniens” or t o object to ve nue to the ex tent that an y
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal j urisdiction over it b y courts described in th is section. Each part y waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
• 10 Day accep tance period from date of delivery. Damage claim s and order discrepancies will not be accepted
after this time.
• You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
• Returned materials must be received at Baileigh in new condition and in original packaging.
• Altered items are not eligible for return.
• Buyer is responsible for all shipping charges.
• A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at sales@baileigh.com
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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However, if a situation arises, refer to the manual first. If a solution cannot
be found, contact the distributor where you purchased our product. Make sure you have the
serial number and production year of the machine (stamped on the nameplate). For
replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
• Safety procedures
• Correct installation guidelines
• Description of the functional parts of the machine
• Capacity charts
• Setup and start-up instructions
• Machine operation
• Scheduled maintenance
• Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to av oi d any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overl oad the machi n e or ma ke any modifications.
Note: This symbol refers to useful information throughout the manual.
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DANGER
WARNING
CAUTION
NOTICE
IMPORTANT
PLEASE READ THIS OPERATORS MANU AL CAREFUL LY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol.
NOTICE, which is not related to personal injury, is used without a symbol.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which, if not avoided, could
result in property damage.
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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF PIERCING POINTS AND CUTTING HAZARD
NEVER place hands, fingers, or any part of your body on or near
rotating tooling. This tooling can be extremely dangerous if you do
not follow proper safety procedures. Keep hand at least 6 inches
(150mm) from the tooling while operating.
ENTANGLEMENT HAZARD – ROTATING S PINDLE
Contain long hair, DO NOT wear jewelry or loose-fitting clothing.
EMERGENCY STOP BUTTON
In the event of incorrect operation or dangerous conditions, the machine
can be stopped immediately by pressing the E-STOP button. Twist the
emergency stop button clockwise (cw) to reset. Note: Resetting the EStop will not start the machine.
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TIP OVER HAZARD
THIS MACHINE MUST BE ANCHORED TO THE FLOOR. To prevent
possible tip over from unbal anc e d oper ation, properly anchor this
machine to a suitable floor surface. If not familiar with such anchoring,
consult a machinery rigging company trained and familiar with such
installations and operations.
SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in
the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY
Dear Valued Customer:
• All Baileigh machines should be used only for their intended use.
• Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.
• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.
PLEASE ENJOY YOUR BAILEIGH MACHINE! ....PLEASE ENJOY IT SAFELY!
1. FOR YOUR OWN SAFETY, READ INSTRUCTI ON MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel can operate this machine.
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3. Make sure guards are in place and in proper working order before operating
machinery.
4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
5. Keep work area clean. Cluttered areas invite injuries.
6. Overloading machine. By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the
work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-
face shield if you are producing metal filings.
11. Do not overreach. Maintai n pr oper footing and balance at all times. DO NOT reach ov er or
across a running machine.
12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
13. Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
14. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
15. DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
16. DO NOT touch live electrical components or parts.
17. Be sure all equipment is properly installed and grounded according to national, state, and
local codes.
18. Keep all cords dry and free from grease and oil.
19. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kil l!
20. Keep visitors a safe distance from the work area.
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21. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
22. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
23. Turn off power before checking, cleaning, or replacing drill bits, or making adjustments or
servicing the machine.
24. Turn off main power to the machine and wait for the drill bit to stop turning before removing
debris, removing or securing the piece part, or changing the position of the work table.
25. Never expose your hands or limbs to the cutting area while the machine is operating.
26. Make sure it is possible to move freely around the machine and associated equipment. The
floor should be kept clean and dry, and the surrounding area well illuminated, so that work
can be performed safely.
27. Properly lock the drill bit in the chuck before operating the machine.
28. Hold the piec e par t firmly against the table. DO NOT attempt to drill a piece part that does
not have a flat surface against the table, or that is not secured by a vise. Prevent the piece
part from rotating by clamping it to the table or by securing it against the drill press column.
29. Never leave the machine running while unattended. Turn the power OFF. Do not leave the
machine until the spindle comes to a complete stop. When the machine is NOT in use, the
drill bit should NOT b e rot ati ng .
30. Remove adjusting keys and wrenches before turning drill press on. Never start the machine
before clearing the table of all objects (tools, scrap pieces, etc.)
31. DO NOT bypass or defeat any safety interlock systems. Never use the drill press without the
swing-away safety guard. Use the safety guard. The safety guard prevents chips from flying
out and causing cuts or burns.
32. Make sure the actuator of the limit switch is seated in the detent or the machine will not run.
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Drilling Capacity
0.625” (16mm)
Chuck
Keyless, B16, 0.039” – 0.625” (1 – 16mm)
Spindle Travel
3.14” (80mm)
Spindle Taper
B16
Quill Diameter
1.75” (45mm)
Swing
14” (360mm)
Min. Distance Spindle to Table
6” (152mm)
Max. Distance Spindle to Tabl e
35.43” (900mm)
Max. Distance Spindle to Base
47.63” (1210mm)
Table Travel
30” (762mm)
Table Rotation
360°
Work Table Area
11” x 11” (280 x 280mm)
Work Table T-Slots
2 @ .5", 6.5" OC (12.7mm, 165.1mm OC)
Column Diameter/Material
Ø2.87” (Ø73mm) / Steel Tube
Number of Spindle Speeds
5
Pulleys Materials
Cast Iron
Range of Spindle Speeds
250 – 2900RPM
Power Transmission
Micro Poly-V Belt
Base Work Area
20.5” x 13” (520 x 330mm)
Base T-Slots
2 @ .5", 6.75" OC (12.7mm, 171.45mm OC)
Base Dimensions
25.75" x 16.5" (654 x 419mm)
Working Footprint
29" x 28" x 67" (737 x 711 x 1702mm)
Table/Base Material
Cast Iron
Head Stock Material
Cast Iron
Power Supply
115V 60hz
Motor
.5hp (.37kw) 115V / 60hz / 5.6A
Net Weight
211lbs (96kgs)
Shipping Weight
275lbs (125kgs)
Shipping Dimensions
69" x 44" x 24" (1753 x 1117 x 610mm)
Based on a material tensile strength of *64000 PSI – mild steel
TECHNICAL SPECIFICATIONS
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SUFFOCATION HAZARD! Immediately discard any plastic
the machine. They have low flash points and can explode or cause fire.
TECHNICAL SUPPORT
Our technical support department can be reached at 920.68 4.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944.
Note: The photos and illust r ati ons us ed in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete. Separate all parts from the packing material and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.
WARNING:
bags and packing materials to elimina te choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.
Cleaning
WARNING: DO NOT USE gasoline or other petroleum products to clean
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
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NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a
chain carefully, making sure the machine is well balanced.
GAS
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfac es . Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This wa xy coating is NOT a lubricant and will cause the machine to
stick and lose performance as the coating continues to dry.
TRANSPORTING AND LIFTING
truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting
Follow these guidelines when lifting with truck or trolley:
• The lift truck must be able to lift at least 1.5 – 2 times
the machines gross weight.
• Make sure the machine is balanced. While
transporting, avoid rough or jerky motion, and maintain
a safe clearance zone around the transport area.
• Use a fork lift with sufficient lifting capacity and forks
that are long enough to reach the complete width of
the machine.
• Remove the securing bolts that attach the machine to
the pallet.
• Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
• Move the machine to the required position and lower gently to the floor.
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• Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
Follow these guidelines when lifting crane or hoist:
• Always lift and carry the machine with the lifting holes provided at the top of the machine.
• Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the
machine.
• Take proper precautions for handling and lifting.
• Check if the load is properly balanced by lifting it an inch or two.
• Lift the machine, avoiding sudden accelerations or quick changes of direction.
• Locate the machine where it is to be installed, then lower slowly until it touches the floor.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
• Overall weight of the machine.
• Weight of material being processed.
• Sizes of material to be processed through the machine.
• Space needed for auxiliary stands, work tables, or other machinery.
• Clearance from walls and other obstacles.
• Maintain an adequate w or ki ng area arou nd th e machi n e for s a fety .
• Have the work area well illuminated with proper lighting.
• Keep the floor free of oil and make sure it is not slippery.
• Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
• If long lengths of material are to be fed into the machine, make sure that they will not extend
into any aisles.
• LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
• FLOOR: This machine distributes a large amount of weight over a small area. Make certain
that the floor is capable of supporting the weight of the machine, work stock, and the
operator. The floor should also be a level surface. If the unit wobbles or rocks once in place,
be sure to eliminate by using shims.
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Before operating the Baileigh Drill Press make sure it is
.31"
(7.87mm)
.50"
(12.7mm)
• WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
• POWER SUPPLY PLACEMEN T: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.
Anchoring the Machine
WARNING:
firmly bolted to the floor. If it tips over on you, it could cause severe injury or death.
• It is recommended to allow a minimum of 30”
(762mm) on each side of the machine to allow for
head and or table swing.
• This machine requires a solid floor such as concrete
at a minimum of 4” (102mm) thick. 6” (153mm)
minimum is preferred.
• Once positioned, anch or the machi ne to the fl oor , as
shown in the diagram. Use bolts and expansion
plugs or sunken tie rods that connect through and
are sized for the holes in the base of the stand.
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A B C D E F G
I
J
L
M
K H P Q N
O
GETTING TO KNOW YOUR MACHINE
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Item
Description
A
Base with work surface and T-slots.
B
Work table with T-slots.
C
Chuck Guard with safety interlock.
D
Keyless Chuck.
E
Operator Controls
F
Removable Drive Cover. Provides access to the sheave to change the spindle speed.
G
Drive Motor.
H
Belt tension lock knobs. Two, one on each side.
Head to Column Clamping Bolt. Allows head to pivot on the Column.
Before operating the Baileigh Drill Press make sure it is
firmly bolted to the floor. If it tips over on you, it could cause severe injury or
death.
J
Depth Stop Lock Knob.
K
Quill Feed Handle.
L
Column with Table Elevation Rack.
M
Table Elevation Crank Handle. Elevation Clamping Knob located on opposite side.
Emergency Stop Button (Estop). In the event of incorrect operation or dangerous
will not start the machine.
Spindle Speed Chart. Use the chart as a guide for setting the spindle rpm for a drilling
manufacturer for more detailed drilling information.
Green Start Button. Verify that the spindle and chuck are clear, the bit is secure and
held firm. Press to the motor and thus spindle rotation.
Q
Red Stop Button. Press to stop the motor and spindle.
I
conditions, the machine can be stopped immediately by pressing the E-STOP button.
N
Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop
O
operation. Note: This chart is a guide. Specific results will vary. Consult the drill
P
WARNING:
16
16
A
ASSEMBLY AND SET UP
WARNING: For your own safety, DO NOT connect the machine to the
power source until the machine is completely assembled and you read and
understand the entire instruction manual.
Note: A lifting device will be needed, and an assistant is highly recommended.
1. Open the carton and inspect the contents.
2. Lift the base, column, and table assembly out of the
carton and position where the drill is intended to be
placed.
3. Use the mounting holes as a template and mark the
location on the floor for the anc hor bol ts.
4. Install the anchor bolts (customer supplied) and
secure the base, column, and table assembly to the
floor with the anchor bolts.
5. Using an appropriate lifting devise, carefully lift the
head assembly out of the carton and over the
column.
6. Insert the column into the pocket on the bottom of
the head assembly until the column is fully seated
into the head pocket.
7. Install the slip wedge pin and clamping bolt
assembly into the casting with the taper (A) toward
the column. (Taper shown up for visibility.)
8. Install the treaded wedge pin in from the opposite
side and lightly tighten the clamping bolt.
CAUTION: Before operating the
drill each day, verify that the head is secured to
the column. Failure to ensure that the head is
secure to the column may allow the head to
twist unexpectedly during operation causing
damage and or injury.
17
17
A
B
9. Position the headstock directly over the base by
using a plumb bob and measuring tape or ruler
across the drill press base to find its center.
10. Suspend the plumb line from the center of the
headstock and lower the bob until it is near the
tape/ruler as shown.
11. Rotate the headstock from side to side until the tip
is equidistant from both the left and right sides.
12. Tighten the wedge clamping bolt to secure
headstock to the column.
13. Install the three handles into the handle hub.
14. Install the chuck guard assembly into the holder.
15. Remove the cap screw and washer (A) and insert
the guard shaft into the holder from the bottom up.
16. Install the height adjustment bushing onto the top
of the shaft and align the lock screw (B) with the
groove in the shaft.
17. Tighten the lock screw (B) just enough to hold the
shaft at the desired height .
18. Install the flat washer and cap screw (A) into the
top of the shaft and securely tighten.
19. Verify that the detent ball engages into the groove
on the shaft when the chuck guard is closed and
covering the chuck area.
20. Install the chuck onto the spindle.
21. Clean and dry the spindle shaft and the chuck
bore.
22. Adjust the chuck so that the jaws are retracted into
the chuck body.
23. Using a soft mallet, tap the chuck firmly up onto the
spindle shaft.
18
18
ELECTRICAL
CAUTION: HAVE ELECTRICAL UTILITIES CO NNECTED TO MACHINE BY
A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.
Power Specifications
Your machine is wired for 115 volts, 60hz alternating current. Before connecting the machine to
the power source, make sure the power source is OFF.
Before switching on the power, you must check the voltage and frequency of the power to see if
they meet with the requirement, the allowed range for the voltage is ±5%, and for the freq u enc y
is ±1%.
Considerations
• Observe local electrical codes when connecting the machine.
• The circuit should be protected with a time delay fuse or circuit breaker with an amperage
rating slightly higher than the full load current of machine.
• A separate electrical circuit should be used for your machines. Before connecting the motor
to the power line, make sure the switch is in the “OFF” position and be sure that the electric
current is of the same characteristics as indicated on the machine.
• All line connections should make good contact. Running on low voltage will damage the
motor.
• In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This machine is equipped with an electric
cord having an equipment-grounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
WARNING: In all cases, make certain the receptacle in question is
properly grounded. If you are not sure, have a qualified electrician check the
receptacle.
19
19
LENGTH
AMP RATING
25ft
50ft
100ft
1-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No
WIRE GAUGE
• Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
• Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the machine is properly grounded.
• Repair or replace damaged or worn cord immediately.
Extension Cord Safety
Extension cord should be in good condition and meet the minimum wire gauge requirements
listed below:
An undersized cord decreases line voltage, causing loss of power and overheating. All cords
should use a ground wire and plug pin. Replace any damaged cords immediately.
Power cord connection:
1. Unwrap the power cord and route the cord away from the machine toward the power supply.
a. Route the power cord so that it will NOT become entangled in the machine in any
way.
b. Route the cord to the power supply in a way that does NOT create a trip hazard.
2. Connect the power cord to the power supply and check that the power cord has not been
damaged during installation.
3. When the machine is clear of any obstruction. The main power switch may be turn ON to test
the operation. Turn the switch OFF when the machine is not in operation.
20
20
ELECTRICAL SCHEM ATIC
21
21
A
B
OPERATING ADJUSTMENTS
Belt / Speed Change
1. Disconnect the drill from the power
supply.
2. Remove the lock knob and washer
from the top of the belt cover.
3. Remove the belt cover
4. Use the chart on the face of the
control panel to determine the rpm
desired.
5. Loosen the tension jack bolts (A)
one turn each.
6. Loosen the tension lock knobs (B, one on each side of head) and allow the motor to slide
slightly closer to the spindle. This will loosen the belt enough to allow it to be moved to
another set of pullies.
7. Rotate the pullies by hand and carefully work the belt off of the larger (depending upon the
current speed setting this may be either the spindle or the motor pulley) of the pullies onto a
smaller pulley to remove additional belt tension.
8. Position the belt on smaller of the pullies to be used for the new speed and then rotate the
pullies by hand and work the other end of the belt onto the matching pulley.
9. Tighten each of the tension jack bolts (A) one turn to place the tension back onto the belt.
10. Tighten the tension lock knobs (B) to hold the motor in
position.
Note: Belt tension should be loose enough to
allow 5-10mm movement when pushing the belt from
the side.
IMPORTANT: The drive belt is a multigroove V-belt. The belt must run true and straight
across an even set of sheaves. Do not allow the belt to
run at an angle between the sheaves. Do not allow
even part of the belt to be above or below the sheaves.
11. Install and secure the belt cover using the flat
washer and lock knob removed at the start of the
procedure.
22
22
NOTICE: Use care to maintain load balance when
B
A A B
Depth Stop
This drill press comes with a depth stop adjustment
for use when drilling.
1. Loosen the depth collar lock knob (A).
2. Secure the material you will be drilling onto the drill
press table.
3. With the desired bit installed, lower the spindle
until the tip of the bit just touches the material you
will be drilling. Hold the spindle in this position.
4. Turn the depth collar to the desired depth indicated
by the scale on the collar (B).
5. Secure the collar by tightening the lock knob (A).
6. Remove the material and test the depth stop by
measuring how far the spindle travels when the handles are rotated.
Work Table
1. Loosen the clamping bolt (A).
2. Use the crank handle (B) to raise or lower the table
to the desired height.
3. If needed, rotate the table on the column to allow
for the material to fit under the drilling point.
rotating the table. When applying downward
pressure during the dril li ng proces s , a poor ly
secured work piece may come loose and fall or
rotate causing material or equipment damage.
23
23
A
B
Drill Protection Guard
The machine is provided with a security drill guard.
Before pressing the starting push button, set the drill
guard in the working position, otherwise the machine
controls will not start.
Important: If the guard is opened when
operating the machine, the machine will stop. DO NOT
REMOVE THE GUARD UNDER ANY
CIRCUMSTANCES.
The drill guard can be adjusted for height and position.
1. Loosen the two thumb knobs (A) to increase or
decrease the height of the drill guard.
2. Slide the lower half of the guard up or down within
the slots to set the height.
3. Tighten the thumb knobs to hold the lower guard in
position.
4. The drill guard can slide up within the mounting
bracket with the stop block (B) stopping the
downward travel. (Drill guard shown fully lowered.)
5. The stop block (B) can be set at different positions by loosening the lock bolt (B also), sliding
the guard and shaft assembly upward, and then tightening the lock bolt to hold the guard at
that position.
24
24
OPERATING PRECAUTIONS
The following operating and safety precautions must be observed in order to avoid harm to the
operator or damag e to the dr i l l pres s.
1. Safety is the responsibility of the user/purchaser since conditions differ between jobs. Use
and enforce safety proc edures at eac h operation location and provide for any changes in
conditions to provide maximum safety.
2. The head assembly must be locked to the column, so the thrust produced by drilling will not
force the head assembly up the column.
3. The work table must be locked to the column so it will not be forced down the column.
4. DO NOT start to drill the workpiece until making certain the workpiece is held down
securely. Secure clamping and vises are preferred.
5. Make sure the drill is secured in the spindle or check before attempting to use the drill press.
6. Make sure the spindle taper is cle an an d free of burrs, scoring, and galling to assure
maximum gripping.
OPERATION
CAUTION: Always wear proper eye protection with side shields, safety
footwear, and leather gloves to protect from burrs and sharp edges.
When handling large heavy material make sure they are properly supported.
1. Secure drill bit in the chuck. Insert the drill into the chuck jaws at least 1" (25.4mm) when
possible but do not insert it so far that the jaws touch the flutes of the drill. Verify that the drill
is centered in the chuck and tighten securely with the chuck key.
2. Set the table to the desired height and verify it is securely locked. Allow for any clamps or
vises. Adjust the safety guard as necessary.
3. Set the depth stop as needed.
4. Load and secure the piece part to the table. If not using a clamping devise, position the
material against the left side of the column to prevent the material from spinning during the
drilling process.
5. Verify that the chuck is clear of any entanglements and start the drill.
6. Selects the appropriate spindle speed for the workpiece and drill bit.
7. Wears safety glasses or a face shield.
8. Starts the machine.
25
25
9. Use the feed handle to feed the drill into the material. Use a smooth steady motion with
enough force to allow the drill to cut. It may be necessary to raise the drill from time to time
to allow the flutes to clear the material.
10. At the end of a drilling operation, press the stop button to turn OFF t he machine.
Chip Characteristics
If chips produced by your operation are blue and burnt and overheated, but the cutting speed is
correct, reduce the feed rate until the chips are silver. If the chips are powdery, increase the
feed rate so the chips are more coarse but not overheated.
Indication of Extreme Speeds and Feeds
A drill that splits up the web is evidence of too much feed or insufficient tip clearance at the
center as a result of improper grinding. The rapid wearing away of the extreme outer comers of
the cutting edges indicates that the speed is too high. A drill chipping or braking out at the
cutting edges indicates that either the feed is too heavy or the drill has been ground with too
much tip clearance.
26
26
LUBRICATION AND MAINTENANCE
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
Maintenance should be performed on a regular basis by qualified personnel.
Always follow proper safety precautions when working on or around any machinery.
Daily Maintenance
• Do a general cleaning by removing dust and chips from the machine.
• Check and tighten any loose mounting bolts.
• Sharpen or replace any worn or damaged tooling.
• Lubricate the quill gearing.
• Inspect the power plug and cord.
• Keep area around machine clear of debris.
• Check for any unsafe conditions and fix immediately.
• Check that all nuts and bolts are properly tightened.
Note: When cleaning chips and debris from the machine, use a brush and a shop
vacuum. DO NOT blow off the machine with compressed air. The force of the compressed air
may force chips into critical mechanisms or may inflict injury to yourself or others.
Weekly Maintenance
• Lubricate threaded components and sliding devices.
• Apply rust inhibitive lubricant to all non-painted surfaces.
• Clean the machine and the area around it.
Note: The non-painted surfaces on the drill press should be protected against rust
and pitting. Wiping the machine clean after every use ensures th at dust wil l not tr ap moi s tur e
against bare metal surfaces.
Monthly Maintenance
• Check that all screws and bolts are tig ht and sec ur e.
• Wipe built up grime from with a rag and a mild solvent.
• Check for worn or damaged electrical cables.
27
27
Trouble
Probable Cause
Remedy
Let the motor cool down, and the overheat
the start button.
Caused by chuck guard
adjustment
Defective switch.
Replace switch.
Broken drive belt.
Replace drive belt.
Damaged spindle bearings
Replace bearings.
Worn spline.
Replace spline.
Check condition of belt. Replace if glazed
or slipping on pulleys.
the machine.
• Inspect regularly for tension and wear. Check pulleys to ensure that they are properly
aligned.
Note: Proper maintenance can increase the life expectancy of your machine.
Greasing the Machine
1. Grease the gear rack on the column to keep the table moving smoothly.
7. Lubricate the spline of the spindle and the teeth of the rack with a #2 grease.
8. Fully extend the spindle and lightly grease the spindle shaft.
9. A coat of automotive type paste wax applied to the table and column will help to keep the
surfaces clean.
Storing Machine for Extended Period of Time
If the Drill Press is to be inactive for a long period of time, prepare the machine as follows:
• Detach the plug from the electrical supply panel.
• Clean and grease the machine.
• Cover the machine.
TROUBLESHOOTING
WARNING: Make sure the electrical disconnect is OFF before working on
Motor overload protector tripped
Spindle does
not run
switch would be reset by itself, then push
Adjust / Close the chuck guard.
Spindle noisy.
Drill stalls. Worn drive belt.
28
28
Excessive feed rate for size of
cutting fluid.
Drill dull.
Sharpen drill.
Check that all T-slot hold-downs are tight,
tight.
Speed too fast for material and
drill size.
Check spindle speed recommendations.
Reduce speed if necessary.
Feed too fast for material and
drill size.
No or improper cut ti ng fluid or
coolant being used.
Use cutting fluid or change to proper fluid
or coolant for material being drilled.
Check for proper angles and reli e fs.
Regrind to proper geometry.
Check current draw in circuit. Make sure
motor plate.
Oversize drill.
Reduce drill size.
Use correct cutting flui d for the ma t eri al
and drill.
Use correct cutting flui d for the ma t eri al
and drill.
Table cannot
be raised.
Poorly drilled
holes.
Motor
overheating.
drill and material being drilled.
No cutting fluid or improper
Lack of rigidity in hold-down
method.
Improperly ground drill bit.
Electrical circuit fault.
No cutting fluid, or wrong fluid.
Reduce feed pressure or use cutti ng flui d .
Use correct cutting fluid.
and that table-lock and drill head bolts are
Reduce feed rate.
current draw is the same as rating on
No cutting fluid, or wrong fluid.
Lack of lubrication. Lubricate.
29
29
PARTS DIAGR AM
30
30
Item
Part No.
Description
Qty
1
S1601001
Base
1 2 S1401015
Column support
1 3 S1401010
Rack
1 4 M12X40GB5783B
Hex Cap Screw
4
5
S1401003-02
Column
1 6 M6X6GB80B
Socket Set Screw
1 7 S1401017
Retaining Ring
1 8 S1401012
Lock Handle
1 9 S1601009-01
Handle
1
10
S1601008
Cone Gear Shaft
1
11
S1601018
Pinion Shaft
1
12
S1601020
Helical Gear
1
13
S1401014-01
Table
1
14
Φ45X4
Rubber Washer
1
15
S1605004
Hinge
1
16
1X6X15.75GB2089B
Spring
2
17
CLP25GB894D2B
Rubber Washer
1
18
S1605011
Rubber Sleeve
2
19
S1605014
Plate
2
20
M6X40GB819D1Z
Cross Pan Head Screw
3
21
S1609008
Locking Button
2
22
LS1609000-01
Internal Safety Guard Assembly
1
23
LS1609000
External Safety Guard Assembly
1
24
S1609001
Chuck Guard Rod
1
25
S1609004
Micro Seat
1
26
M6X35GB70D1B
Socket Set Screw
4
27
PIN3X8GB879D1B
Pin
1
28
S1609006
Retaining Set
1
29
WSH6GB96D1B
Enlarged Flat Washer
1
30
M6X12GB70D1B
Socket Set Screw
2
31
B16-1-16MM
Tighten Drill Chuck
1
32
S1403001
Spindle
1
33
S1403002-01
Quill
1
Parts List
31
31
Item
Part No.
Description
Qty
34
BRG6203GB276
Bearing
1
35
CLP40GB893D1B
Spacer
1
36
CLP17GB894D1B
Rubber Washer
1
37
S1402001
Headstock
1
38
PIN4X16GB879D1B
Pin
2
39
S1609009
Indicator
1
40
M4X8GB818B
Cross Pan Head Screw
7
41
s14040020
Shaft
1
42
S1604003
Scale Ring
1
43
S1604013
Setting Ring
1
44
S1604013
Bolt
1
45
S1402005
Block
1
46
S1604001
Handle seat
1
47
S1604004
Locking Assembly
1
48
S1604005
Handle Shift
3
49
S1604011
Handle Ball
3
50
S1409007
Locking Button
2
51
M6x10GB78B
Socket Set Screw
1
52
S1602003
Motor Support
2
53
S1405007
420J V-Belt
1
54
M10X35GB5781B
Hex Cap Screw
2
55
S1602007
Fastener
1
56
YL80-6
Motor
1
57
WSH8GB97D1B
Flat Washer
4
58
M8X30GB5783B
Hex Cap Screw
4
59
M6X6GB77B
Socket Set Screw
1
60
S1605005-01
Motor Pulley
1
61
PIN6x6x45GB1096D
Flat Key
1
62
PIN8x25GB879D1B
Pin
1
63
S1405009
Support s haft
1
64
S1606014
Switch Socket
1
65
M6X6GB80B
Socket Set Screw
1
66
LJC1-3/24
Proximity Switch
1
67
M4X16GB818B
Cross Pan Head Screw
2
68
S1605012
Foam Pads
6
32
32
Item
Part No.
Description
Qty
69
M5X16GB818B
Cross Pan Head Screw
4
70
S1405002
Cover
1
71
S1605010
Rubber Washer
2
72
S1605013
Plate
2
73
M5GB6170Z
Nut
4
74
M5X12GB818B
Cross Pan Head Screw
6
75
BRG6005GB276
Bearing
2
76
S1402023
Bearing Washer
1
77
S1402022
Driving Sleeve
1
78
S1605006-01
Spindle
1
79
M24GB93B
Spring Washer
1
80
M24X1.5GB810B
Nut
1
81
S1405001
Cover
1
82
M4GB6170B
Nut
6
83
WSH12GB96D1B
Enlarged Washer
1
84
S1605008
Handle
1
85
S1605003
Pulley Cover
1
86
LY4-J
Relay
1
87
S1402010
Cover
1
88
M4X10GB818B
Cross Pan Head Screw
4
89
S1402015
Lock Handle Assembly
1
90
M6X8GB77B
Socket Set Screw
1
91
S1604007
Spring Assembly
1
92
S1604009
Coil Spring
1
93
M5X8GB818B
Cross Pan Head Screw
6
94
S1604008
Spring Cover
1
95
S1604006
Spacer
1
96
6mm
Steel Ball
1
97
0.5X4.5X5.94GB2089B
Spring
1
98
M8GB6170B
Nut
1
99
M8x12GB77B
Hex Socket Cap Screw
1
100
LAY7-11BN42E
Stop Switch
1
101
LAY7-11BN32E
Start Switch
1
102
HY57B（KEDU）
Emergency Stop Switch
1
103
S1402008
Select Switch
1
33
33
Item
Part No.
Description
Qty
104
M5X20GB823Z
Cross Pan Head Screw
4
105
S1409005
Block
1
106
M8X20GB70D1B
Hex Cap Screw
2
107
M10X8GB77B
Hex Socket Cap Screw
2
108
8mm
Steel Ball
2
109
SV-165-1C25
Micro Switch
1
110
S1402004
Spacer
1
NOTES
34
34
BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
www.baileigh.com
BAILEIGH INDUSTRIAL, INC. 1455 S. CAMPUS AVENUE ONTARIO, CA 91761
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
BAILEIGH INDUSTRIAL LTD. UNIT D SWIFT POINT
SWIFT VALLEY INDUSTRIAL ESTATE, RUGBY
WEST MIDLANDS, CV21 1QH UNITED KINGDOM
PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276
WWW.BAILEIGH.CO.UK
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