OPERATOR’S MANUAL
THREE WHEEL BELT GRINDERS
MODEL: BG-142S, BG-248S, BG-260S
© 2020 Baileigh Industrial Holdings LLC
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.
Rev. 02/2020
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
Table of Contents
THANK YOU & WARRANTY .......................................................................................... 1
INTRODUCTION ............................................................................................................. 3
GENERAL NOTES .......................................................................................................... 3
SAFETY INSTRUCTIONS .............................................................................................. 4
SAFETY PRECAUTIONS ............................................................................................... 7
Dear Valued Customer: ................................................................................................... 7
TECHNICAL SPECIFICATIONS ................................................................................... 11
TECHNICAL SUPPORT ............................................................................................... 12
UNPACKING AND CHECKING CONTENTS ................................................................ 13
TRANSPORTING AND LIFTING .................................................................................. 14
INSTALLATION ............................................................................................................. 14
Mounting Dimensions ................................................................................................ 15
GETTING TO KNOW YOUR MACHINE ....................................................................... 16
ELECTRICAL ................................................................................................................ 17
OPERATION ................................................................................................................. 19
MACHINE ADJUSTMENTS .......................................................................................... 20
Work Rest Adjustment ............................................................................................... 20
Platen Adjustment ..................................................................................................... 20
Abrasive Belt Tension ................................................................................................ 20
Abrasive Belt Tracking ............................................................................................... 20
V-Belt Tension ........................................................................................................... 21
LUBRICATION AND MAINTENANCE .......................................................................... 21
Abrasive Belt Replacement ....................................................................................... 22
Contact Wheel Replacement ..................................................................................... 22
V-Belt Replacement ................................................................................................... 22
TROUBLESHOOTING .................................................................................................. 23
MOTOR AND BASE ASSEMBLY – EXPLODED VIEW - BG-142S/248S/260S ........... 25
Motor and Base Assembly – Parts List – BG-142S ................................................... 26
Motor and Base Assembly – Parts List – BG-248S ................................................... 27
Motor and Base Assembly – Parts List – BG-260S ................................................... 28
BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-142S .......................... 30
Belt and Housing Assembly – Parts List – BG-142S ................................................. 32
BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-248S .......................... 35
Belt and Housing Assembly – Parts List – BG-248S ................................................. 37
BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-260S .......................... 40
Belt and Housing Assembly – Parts List – BG-260S ................................................. 42
WIRING DIAGRAM – 115V (BG-141S/248S/260S) ...................................................... 45
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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that
you find it productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without an RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 10 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.
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Force Majeure. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy
actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and
equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller’s reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorney fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
• 10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
• You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
• Returned materials must be received at Baileigh in new condition and in original packaging.
• Altered items are not eligible for return.
• Buyer is responsible for all shipping charges.
• A 30% re-stocking fee applies to all returns.
Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing and
product availability are as correct and timely as possible. We apologize for any discrepancies that may occur.
Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of
business including but not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at sales@baileigh.com
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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC
machine guarantee near perfect functioning, free from problems, even under the most
demanding working conditions. However, if a situation arises, refer to the manual first. If a
solution cannot be found, contact the distributor where you purchased our product. Make sure
you have the serial number and production year of the machine (stamped on the nameplate).
For replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
• Safety procedures
• Correct installation guidelines
• Description of the functional parts of the machine
• Capacity charts
• Setup and start-up instructions
• Machine operation
• Scheduled maintenance
• Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial Holdings LLC and inform
them of the unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any modifications.
Note: This symbol refers to useful information throughout the manual.
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SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol.
NOTICE, which is not related to personal injury, is used without a symbol.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which, if not avoided, could
result in property damage.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
DANGER
WARNING
CAUTION
NOTICE
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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection
when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as earmuffs or
earplugs to protect against objectionable or uncomfortable loud noises.
DUST HAZARD
Wear appropriate dust mask. Dust created while using machinery can
cause cancer, birth defects, and long-term respiratory damage. Be aware
of the dust hazards associated with all types of materials.
DUST PARTICLES AND IGNITION SOURCES
DO NOT operate this machine in areas where explosion risks are high.
Such areas include locations near pilot lights, open flames, or other
ignition sources.
MOVING BELT ABRASIONS
DO NOT place hands or fingers near, or in contact with sanding
belt during operation.
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MOVING BELTS CAN CRUSH AND DISMEMBER
DO NOT allow fingers to get pinched between belt and belt rollers.
This may pull the operator’s hand into the machine causing serious
personal injury. DO NOT operate without guards in place.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the
power to be off.
FOLLOW PROPER LOCKOUT PROCEDURES.
Power Switch with Lock Out
In the event of incorrect operation or dangerous conditions, the
machine can be stopped immediately by pressing the Power Switch
paddle downward. Remove the yellow lock key to prevent the
machine from starting.
Note: Resetting the Power Switch WILL start the machine.
CALIFORNIA PROPOSITION 65
WARNING: Cancer and Reproductive Harm.
www.P65Warnings.ca.gov
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SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard will not make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in
the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
Dear Valued Customer:
• All Baileigh machines should be used only for their intended use.
• Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of
injury to the operator or others and may do substantial damage to the machine.
• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.
PLEASE ENJOY YOUR BAILEIGH MACHINE! ....PLEASE ENJOY IT SAFELY!
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel can operate this machine.
3. Make sure guards are in place and in proper working order before operating
machinery.
4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
5. Keep work area clean. Cluttered areas invite injuries.
6. Overloading machine. By overloading the machine, you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY
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7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT
use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the
work of a large industrial tool. DO NOT use a tool for a purpose for which it was not
intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-
face shield if you are producing metal filings.
11. Wear a dust mask. Some of the dust created by grinding activities may contain chemicals
known to cause cancer, birth defects or other harm. Provide adequate ventilation.
12. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
13. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
14. Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for alignment and binding of moving parts that may affect proper
machine operation.
15. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
16. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
17. Keep visitors a safe distance from the work area.
18. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
19. DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
20. Sparks and hot material from grinding can easily go through small cracks and openings
into adjacent areas.
21. Do not grind where the atmosphere might contain flammable dust, gas, or liquid vapors such
as from gasoline.
22. Watch for fire and keep a fire extinguisher close by.
23. Be sure all equipment is properly installed and grounded according to national, state, and
local codes.
24. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal.
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25. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kill! DO NOT touch live electrical components or parts.
26. Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until
it comes to a complete stop.
27. Do not operate this grinder if the gap between a moving belt, wheel or disc, and the work
support surface exceeds 0.118" (3mm).
28. Minimum Stock Dimensions. DO NOT sand material thinner than 1/16” (1.58mm),
narrower than 1/8” (3.175mm), or shorter than 8” (203mm).
29. Changing Sanding Belt. DO NOT operate the sander if the belt is damaged or badly worn.
Replace at once.
30. Do Not Use Damaged Belts. Belts that show signs of wear or are torn should be replaced
before continuing use.
31. Install Belts in Correct Direction. Install belts with the arrows on the back of the belt facing
the correct direction. Belts with a lap joint must be mounted facing the correct direction. Use
abrasive belts of proper size.
32. AVOID USING DIRECTIONAL BELTS. Using belts with a butt joint will outperform belts that
have a lap joint and also do not require directional installation. Lap joint style belts are prone
to separation.
33. Inspect Piece Part. Always inspect piece part for staples, nails, knots, or other
imperfections that could become projectiles causing personal injury.
34. Correctly Feeding The Stock. Grasp the piece part firmly with both hands and ease into the
belt with light pressure. NEVER force the piece part into the belt. DO NOT sand tapered or
pointed stock with the point facing into the feed direction of the belt. NEVER sand more than
one piece of stock at a time.
35. Avoid Contact With The Belt. The abrasive belt when running is an aggressive cutting tool.
Extra care should be exercised when using coarse grit belts due to their rapid cutting action.
36. Bolt this grinder securely to the stand ensuring that the stand is bolted to a stable surface to
stop it from tipping over or moving when in use.
37. Sharpen Cutting Tools In Proper Direction. Always sharpen cutting tools especially
knives, scissors, chisels, etc. with the cutting edge facing downwards and in the direction of
rotation of the belt. NEVER face the cutting edge upward against the rotation of the belt; this
can result in injury.
38. Hold Material Tightly. Always hold the work piece firmly when grinding and apply light and
steady pressure against the abrasive belt.
39. Never Use The Back Of The Large Drive Wheel. Using the back of the large drive wheel
will cause debris to travel upwards and contact operator or bystanders.
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40. Keep the grinder properly maintained. Ensure contact wheels and drive wheels are in
good condition and are free from cuts or splits that can be a danger in operation. Replace all
damaged contact wheels before operating machine.
41. Turn off power before checking, cleaning, or replacing any parts.
42. USE ABRASIVE BELTS FROM RESPECTED BELT MANUFACTURES. Not all abrasive
belts are created equal. Belts that are very inexpensive are usually manufactured cheaply.
43. KNOW WHAT YOUR GRINDING. Avoid mixing different metals, alloys, and materials. To
mix such materials might create a fire or explosion hazard. Exotic materials such as titanium,
magnesium, and other chemically active materials will present fire and explosion hazards
that if ignored can result in grave personal injury and/or property damage. Consult with the
material supplier or other qualified expert regarding the materials on which you wish to work.
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TECHNICAL SPECIFICATIONS
Model number
BG-142S
BG-248S
BG-260S
Motor and Electricals
Motor type
Totally enclosed fan cooled, induction
Motor Power
.75hp (.55kw)
1hp (.75kw)
1.5hp (1.1kw)
Motor speed (RPM)
3450
Power Supply
115V, 1ph, 60hz
Listed FLA (full load amps)
11.5
12
14.6
Starting amps
36
48
52
Running amps (no load)
8
7.3
7
Start capacitor
200MFD 125VAC
400MFD 125VAC
Run capacitor
n/a
45µF 250VAC
70µF 250VAC
Power cord
SJT 14AWG x 3C, 6 ft. (1830 mm)
Power plug installed
125V, 15A
On/off switch
Toggle with safety key
Power transfer
Poly V-belt
Recommended circuit size 2
20 Amp
Noise Rating (reference
only)
74 dB at 100cm,
77 dB at 50cm
80 dB at 100cm,
84 dB at 50cm
78 dB at 100cm,
82 dB at 50cm
Abrasive and wheels
Abrasive provided
Aluminum oxide, 120-grit
Abrasive size
1” x 42”
(25 x 1067mm)
2” x 48”
(50 x 1219 mm)
2” x 60”
(50 x 1524 mm)
Abrasive speed
5500 FPM
(1676 MPM)
6000 FPM
(1829 MPM)
8000 FPM
(2438 MPM)
Number of wheels
3
Wheel size
Ø4.75” x 1”
(120 x 25 mm)
Ø5” x 2”
(127 x 50 mm)
Ø7” x 2”
(178 x 50 mm)
Wheel speed (RPM)
4500
4600
4400
Dust collection
Dust port outside diameter
2” (50.8 mm)
Recommended dust
extraction
400 CFM (0.5 CMM)
Main materials
Housing
Aluminum and steel
Motor shroud
Steel
Platen
Cast iron
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Table
Cast iron
Base
Cast iron
Contact wheel
Aluminum, rubber coated (65 Duro)
Driven wheels
Aluminum, PU coated
Dimensions
Work rest (L x W)
2.25” x 4.5” (57 x 115 mm)
Base (L x W)
13.5” x 15.04” (343 x382mm)
13.5” x 17”
(343 x 432 mm)
Overall dimensions
(H x W x D)
20.31” x 15.63” x
20.51”
(516 x 397 x 521
mm)
22.32” x 19” x
20.63”
(567 x 482 x 524
mm)
26.69” x 21” x
23.11”
(678 x 533 x 587
mm)
Shipping dimensions
(H x W x D)
24.8” x 22.44” x 24.4”
(630 x 570 x 620 mm)
29.14” x 25.6” x
28.74”
(740 x 650 x 730
mm)
Weights
Net weight (approx.)
106lb. (48kg)
115lb. (52kg)
137lb. (62kg)
Shipping weight (approx.)
124lb. (56kg)
133lb. (60kg)
161lb. (73kg)
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990 and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944.
Note: The photos and illustrations used in this manual are representative only and
may not depict the actual color, labeling or accessories and may be intended to illustrate
technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
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UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete. Separate all parts from the packing material and
check each item carefully. Make certain all items are accounted for before discarding any
packing material.
Cleaning
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed
unpainted metal surfaces. Fully and completely remove this protective coating using a
degreaser or solvent cleaner. Moving items will need to be moved along their travel path to
allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally
have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted
surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This waxy coating is NOT a lubricant and will cause the machine to
stick and lose performance as the coating continues to dry.
WARNING: SUFFOCATION HAZARD! Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children
and animals.
If any parts are missing, DO NOT place the machine into service until the missing
parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS
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TRANSPORTING AND LIFTING
Follow these guidelines when lifting:
• Use proper lifting techniques when moving the saw from location to location.
• Make sure the machine is balanced, level, and securely tied or strapped to the transport
vehicle or device so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
• While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around
the transport area.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
• Overall weight of the machine.
• Weight of material being processed.
• Sizes of material to be processed through the machine.
• Space needed for auxiliary stands, worktables, or other machinery.
• Clearance from walls and other obstacles.
• Maintain an adequate working area around the machine for safety.
• Have the work area well illuminated with proper lighting.
• Keep the floor free of oil and make sure it is not slippery.
• Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
• If long lengths of material are to be fed into the machine, make sure that they will not extend
into any aisles.
• LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on
the precise placement of it to the mounting surface.
• FLOOR: This machine distributes a large amount of weight over a small area. Make certain
that the floor is capable of supporting the weight of the machine, work stock, and the
operator. The floor should also be a level surface. If the unit wobbles or rocks once in place,
be sure to eliminate by using shims.
• WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
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15
• POWER SUPPLY PLACEMENT: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.
When mount the Baileigh machine on a workbench be aware of the following:
• Overall weight of the machine and the weight of material being processed.
• Make sure the workbench is properly reinforced to support the total weight.
• The strongest mounting option is where the holes are drilled all the way through the
workbench and the machine is secured with bolts, washers, and nuts.
Mounting Dimensions
A B C BG-124S
Ø 0.433” (11mm)
12.598” (320mm)
13.385” (340mm)
BG-248S
Ø 0.433” (11mm)
12.598” (320mm)
13.385” (340mm)
BG-260S
Ø 0.433” (11mm)
12.598” (320mm)
14.960” (380mm)
16
16
GETTING TO KNOW YOUR MACHINE
17
17
ELECTRICAL
Power Specifications
Your machine is wired for 115 volts, 60hz alternating current. Before connecting the machine to
the power source, make sure the power source is OFF.
Before switching on the power, you must check the voltage and frequency of the power to see if
they meet with the requirement, the allowed range for the voltage is ±5%, and for the frequency
is ±1%.
Considerations
• Observe local electrical codes when connecting the machine.
• The circuit should be protected with a time delay fuse or circuit breaker with an amperage
rating slightly higher than the full load current of machine.
• A separate electrical circuit should be used for your machines. Before connecting the motor
to the power line, make sure the switch is in the “OFF” position and be sure that the electric
current is of the same characteristics as indicated on the machine.
• All line connections should make good contact. Running on low voltage will damage the
motor.
• In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This machine is equipped with an electric
cord having an equipment-grounding conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY
A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.
WARNING: In all cases, make certain the receptacle in question is
properly grounded. If you are not sure, have a qualified electrician check the
receptacle.
18
18
• Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
• Check with qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the machine is properly grounded.
• Repair or replace damaged or worn cord immediately.
Extension Cord Safety
Extension cord should be in good condition and meet the minimum wire gauge requirements
listed below:
LENGTH
AMP RATING
25ft
50ft
100ft
1-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No
WIRE GAUGE
An undersized cord decreases line voltage, causing loss of power and overheating. All cords
should use a ground wire and plug pin. Replace any damaged cords immediately.
Power cord connection:
1. Verify that the On/off switch is OFF. Remove the yellow lockout key as well to prevent
unintended start up.
2. Unwrap the power cord and route the cord away from the machine toward the power supply.
a. Route the power cord so that it will NOT become entangled in the machine in any
way.
b. Route the cord to the power supply in a way that does NOT create a trip hazard.
3. Connect the power cord to the power supply and check that the power cord has not been
damaged during installation.
4. When the machine is clear of any obstruction. The power switch may be turn ON to test the
operation. Turn the switch OFF when the machine is not in operation. Remove the yellow
lock key to prevent the machine from starting.
19
19
OPERATION
Operating controls
• On/off switch (A) with safety key – Pull up to start
motor, push down to stop.
Important: To prevent accidental or
unauthorized starting of grinder, shut off machine and
pull out key (yellow portion) of switch and store in
safe place. This key must be reinserted to start
machine.
• Overload reset (B) – If motor overheats, allow
machine a few minutes to cool down, then push
button to reset.
General operating tips
• Always use platen when grinding workpiece.
• Adjust gap between work rest and belt to 1/16-inch or less.
• Handles must be tight and covers closed before operating.
• Some metals may create a fire hazard during grinding; consult workpiece supplier for
instructions on proper use and cautions.
• Allow machine to come up to speed before applying workpiece.
• Place workpiece upon work rest and apply only moderate pressure into abrasive belt; do not
apply excessive pressure.
CAUTION: Always wear proper eye protection with side shields, safety
footwear, and leather gloves to protect from burrs and sharp edges.
When handling large heavy materials make sure they are properly supported.
A
B
20
20
MACHINE ADJUSTMENTS
Work Rest Adjustment
• Loosen work rest handle (A) and adjust work rest
to desired angle. Minimize gap between edge of
work rest and abrasive belt; 1/16-inch or less.
• Tighten work rest handle before operating.
Platen Adjustment
• Loosen platen handle (B) and adjust platen so it is
parallel to back of abrasive belt and almost
touching the back of the abrasive belt.
Note: The Work Rest and Platen
Handles are adjustable; pull handle straight out and
rotate it on the pin, then release. Make sure handle
reseats itself on the pin.
Abrasive Belt Tension
• To de-tension abrasive belt, turn tension knob (C) counterclockwise and pull knob toward the
front (work area) of the grinder.
• To tension, push knob toward the back (away from the work area). The pawl will “click” as it
engages each ratchet tooth. Tighten the belt until it is just taut. Do not over tension. A
moderate tension will provide faster cutting and longer belt life, as well as better tracking.
Note: When belt grinder is not being used, de-tension the abrasive belt. This will
prolong the life of the belt, and reduce load on wheels, bearings and other components.
Abrasive Belt Tracking
The abrasive belt should remain centered upon the wheels during operation. If it tends to slide
off-center, adjust as follows:
• Disconnect machine from power source and pull open side cover.
• Turn the tracking wheel by hand and rotate tracking knob (D) left or right as the belt is
moving. Do this in small increments and allow time for belt to respond to changes.
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
A
B C D
21
21
• Clockwise knob rotation moves belt toward left, counterclockwise toward right.
• If belt refuses to track properly, slightly increase belt tension and repeat above steps.
V-Belt Tension
• Disconnect machine from power source.
• Remove four button head screws and open motor shroud.
• Remove two screws from pulley cover (access through housing) and remove pulley cover.
• Loosen screws on motor mount and slide motor backward to tension belt.
• Tighten motor mount screws, reinstall pulley cover and shroud.
LUBRICATION AND MAINTENANCE
• Check daily for any unsafe conditions and fix immediately.
• Check that all nuts and bolts are properly tightened.
• On a weekly basis clean the machine and the area around it.
• Lubricate threaded components and sliding devices.
• Apply rust inhibitive lubricant to all non-painted surfaces.
Note: Proper maintenance can increase the life expectancy of your machine.
Note: When cleaning dust and debris from the machine, use a brush and a shop
vacuum. DO NOT blow off the machine with compressed air. The force of the compressed air
may force grinding dust into critical mechanisms or may inflict injury to yourself or others.
General Cleaning
Keep exterior of machine clean and free of chips. Periodically clean out interior of housing with
vacuum or brush – do not use bare hands. Periodically empty grinding dust and particles from
the dust collection system (sold separately).
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
Maintenance should be performed on a regular basis by qualified personnel.
Always follow proper safety precautions when working on or around any machinery.
22
22
Lubrication
Lubrication of the grinder is not required. Bearings are pre-lubricated and sealed.
Abrasive Belt Replacement
• Disconnect machine from power source.
• Open side cover, and open dust cover by unscrewing dust cover screw.
• De-tension and slip belt off wheels.
• Install new belt around wheels, tension, and test tracking. Make further adjustments as
needed.
• Close all covers before operating.
Contact Wheel Replacement
• Disconnect machine from power source.
• Open side cover and dust cover and remove abrasive belt.
• Loosen and remove hex nut and flange washer, and slide contact wheel off spindle.
• Install new wheel. Reinstall flange washer and hex nut and tighten.
• Install abrasive belt, tension, and check tracking.
• Close all covers before operating.
V-Belt Replacement
• Disconnect machine from power source.
• Remove four button head screws and open
motor shroud.
• Remove two screws from pulley cover
(access through housing) and remove
pulley cover.
• Slide motor forward to loosen belt and slip
belt off pulleys.
• Install new belt and slide motor back to
tension it.
• Tighten motor mount screws.
• Secure all covers and screws.
23
23
TROUBLESHOOTING
Symptom
Possible Cause
Correction*
Motor will not start
Low voltage.
Check power line for proper voltage.
Open circuit in motor or loose
connection.
Inspect all lead connections on motor
for loose or open connections.
Motor will not start
fuses or circuit
breakers blow
Short circuit in line cord or plug.
Inspect cord or plug for damaged
insulation and shorted wires.
Short circuit in motor or loose
connections.
Inspect all connections on motor for
loose or shorted terminals or worn
insulation.
Incorrect fuses or circuit
breakers in power line.
Install correct fuses or circuit breakers.
Machine slows
when operating
Applying excessive pressure of
workpiece against platen.
Reduce pressure against
abrasive/platen.
V-belt loose.
Tighten V-belt.
Loud, repetitive
noise coming from
machine
Pulley setscrews or keys are
missing or loose.
Inspect keys and setscrews. Replace
or tighten if necessary.
Motor fan is hitting the fan cover.
Tighten fan or shim cover.
V-belt is defective.
Replace V-belt.
Poor tracking
Improper abrasive belt splice.
Check belt for irregular seam or shape.
Excessive belt tension.
Set tension so belt is just taut.
Insufficient belt tension.
Set tension so belt is just taut.
Worn contact surfaces.
Check surface of contact wheels.
Replace worn wheels.
Misaligned contact surfaces.
Check alignment of tracking wheels
and contact wheel. Realign if needed.
Lack of crown on drive wheel.
Check for 1/16-inch crown. Replace
drive wheel if crown is not present.
Worn bearings.
Check all bearings for overheating or
damage. Replace worn or damaged
bearings.
Slack abrasive belt
Insufficient belt tension.
Set tension so belt is just taut.
Contact wheel
Excessive belt tension.
Set tension so belt is just taut.
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
24
24
Symptom
Possible Cause
Correction*
wear
Grinding in one area on belt.
Use entire work surface of belt
whenever possible.
Excessive grinding deposits on
belt and debris in machine.
Periodically clean interior of grinder.
Short abrasive belt
life.
Excessive grinding pressure.
Allow belt to do the cutting. Excessive
pressure dulls belt and removes grit
from it.
25
25
MOTOR AND BASE ASSEMBLY – EXPLODED VIEW - BG-142S/248S/260S
26
26
Motor and Base Assembly – Parts List – BG-142S
Item
Part No
Description
Size
Qty.
1
TS-2245102
Socket Head Button Screw
M5 x 0.8 x 10L
4
2
TS-1550031
Flat Washer
5.1 x 12 x 1T
8
3
81011047
Motor Shroud
1 4
JSG96-135
Switch
1
JSG96-135A
Switch Key (not shown)
1 5
TS-1533032
Phillips Pan Hd Machine Screw
M5 x 0.8P x 10L
2 6 F002097
Lock Washer, Ext. Tooth
M5
4
7
50201021
Hex Nut
M5 - 0.8P
2
8
81011048
Control Pedestal
1 9
81011049
Control Pedestal Cover
1 10
BGB248-116
Strain Relief
1 11
BGB248-109
Overload Protector
1 12
50202001
Hex Nut, Nylon Lock
M4 - 0.7P
2
13
50154039
Phillips Pan Hd Machine Screw
3/16” - 24 x 3/8”L
4
14
50301144
Flat Washer
5.2 x 16 x 1T
3
15
50104047
Phillips Round Hd Tapping
Screw
M5 x 0.8P x 8L
4
16
81021501
Motor
3/4HP, 115/230V, 1Ph
1 BGB248-120SC
Starting Capacitor (not shown)
200MFD 125VAC
1
BGB248-120SCC
Starting Capacitor Cover (not
shown)
1
BGB248-120CF
Cooling Fan (not shown)
1
BGB248-120FC
Fan Cover (not shown)
1 17
TS-2228161
Hex Cap Screw
M8 x 1.25P x 16L
4
18
TS-2361081
Lock Washer
M8
4
19
TS-1550061
Flat Washer
8.5 x 20 x 1.5T
8
20
6296048
Key, Double Rd Head
5 x 5 x 25L mm
1
21
50124003
Set Screw w/thread lock
M6 x 1.0P x 10L
2
22
BGB142-126
Motor Pulley
1 23
81021012
Base
1 24
BGB248-137
Wiring Nut
SW-P4H
4
25
42041801
Power Cable
1
26
81011914
Single Internal Cable
14AWG, 25cm, Black
1
27
81011906
Single Internal Cable
14AWG, 10cm, White
1
27
27
Item
Part No
Description
Size
Qty.
28
81011905
Single Internal Cable (No.5
marked)
14AWG, 15cm, Red
1
29
81011913
Single Internal Cable (No.6
marked)
14AWG, 15cm, Red
1
30
81011915
Single Internal Cable
14AWG, 20cm, Green
1
34090302
Aluminum Logo Plate (not
shown)
1
Motor and Base Assembly – Parts List – BG-248S
Item
Part No
Description
Size
Qty.
1
TS-2245102
Socket Head Button Screw
M5 x 0.8 x 10L
4 2 TS-1550031
Flat Washer
5.1 x 12 x 1T
8 3 81011047
Motor Shroud
1 4
JSG96-135
Switch
1
JSG96-135A
Switch Key (not shown)
1
5
TS-1533032
Phillips Pan Hd Machine Screw
M5 x 0.8P x 10L
2 6 F002097
Lock Washer, Ext. Tooth
M5
4 7 50201021
Hex Nut
M5 - 0.8P
2 8 81011048
Control Pedestal
1 9
81011049
Control Pedestal Cover
1
10
BGB248-116
Strain Relief
1
11
BGB248-109
Overload Protector
1 12
50202001
Hex Nut, Nylon Lock
M4 - 0.7P
2
13
50154039
Phillips Pan Hd Machine Screw
3/16” - 24 x 3/8”L
4
14
50301144
Flat Washer
5.2 x 16 x 1T
3
15
50104047
Phillips Round Hd Tapping
Screw
M5 x 0.8P x 8L
4
16
81011521
Motor
1HP, 115/230V, 1Ph
1 BGB248-120SC
Starting Capacitor (not shown)
200MFD 125VAC
1
BGB248-120SCC
Starting Capacitor Cover (not
shown)
1
BGB248-120CF
Cooling Fan (not shown)
1
BGB248-120FC
Fan Cover (not shown)
1 17
TS-2228161
Hex Cap Screw
M8 x 1.25P x 16L
4
18
TS-2361081
Lock Washer
M8
4
28
28
Item
Part No
Description
Size
Qty.
19
TS-1550061
Flat Washer
8.5 x 20 x 1.5T
8
20
6296048
Key, Double Rd Head
5 x 5 x 25L mm
1
21
50124003
Set Screw w/thread lock
M6 x 1.0P x 10L
2
22
BGB248-126
Motor Pulley
1 23
81011046
Base
1 24
BGB248-137
Wiring Nut
SW-P4H
4
25
42041801
Power Cable
1 26
81011914
Single Internal Cable
14AWG, 25cm, Black
1
27
81011906
Single Internal Cable
14AWG, 10cm, White
1
28
81011905
Single Internal Cable (No.5
marked)
14AWG, 15cm, Red
1
29
81011913
Single Internal Cable (No.6
marked)
14AWG, 15cm, Red
1
30
81011915
Single Internal Cable
14AWG, 20cm, Green
1
34090302
Aluminum Logo Plate (not
shown)
1
Motor and Base Assembly – Parts List – BG-260S
Item
Part No
Description
Size
Qty.
1
TS-2245102
Socket Head Button Screw
M5 x 0.8 x 10L
4
2
TS-1550031
Flat Washer
5.1 x 12 x 1T
8
3
81031022
Motor Shroud
1 4
JSG96-135
Switch
1
JSG96-135A
Switch Key (not shown)
1 5
TS-1533032
Phillips Pan Hd Machine Screw
M5 x 0.8P x 10L
2 6 F002097
Lock Washer, Ext. Tooth
M5
4
7
50201021
Hex Nut
M5 - 0.8P
2
8
81011048
Control Pedestal
1 9
81011049
Control Pedestal Cover
1 10
BGB248-116
Strain Relief
1 11
BGB260-1-109
Overload Protector
1 12
50202001
Hex Nut, Nylon Lock
M4 - 0.7P
2
13
50154039
Phillips Pan Hd Machine Screw
3/16” - 24 x 3/8”L
4
14
50301144
Flat Washer
5.2 x 16 x 1T
3
15
50104047
Phillips Round Hd Tapping
M5 x 0.8P x 8L
4
29
29
Item
Part No
Description
Size
Qty.
Screw
16
81031521
Motor
1-1/2HP,115/230V,1Ph
1 BGB260-1-120SC
Starting Capacitor (not shown)
450MFD 125VAC
1
BGB260-1120SCC
Starting Capacitor Cover (not
shown)
1
BGB248-120RC
Running Capacitor (not shown)
70 F 250VAC
1
BGB248-120RCC
Running Capacitor Cover (not
shown)
1
BGB248-120CF
Cooling Fan (not shown)
1
BGB248-120FC
Fan Cover (not shown)
1 17
TS-2228161
Hex Cap Screw
M8 x 1.25P x 16L
4
18
TS-2361081
Lock Washer
M8
4
19
TS-1550061
Flat Washer
8.5 x 20 x 1.5T
8
20
6296048
Key, Double Rd Head
5 x 5 x 25L mm
1
21
50124006
Set Screw w/thread lock
M5 x 0.8P x 8L
2
22
81031018
Motor Pulley
1
23
81031021
Base
1
24
BGB248-137
Wiring Nut
SW-P4H
4
25
42041801
Power Cable
1
26
81011914
Single Internal Cable
14AWG, 25cm, Black
1
27
81011906
Single Internal Cable
14AWG, 10cm, White
1
28
81011905
Single Internal Cable (No.5
marked)
14AWG, 15cm, Red
1
29
81011913
Single Internal Cable (No.6
marked)
14AWG, 15cm, Red
1
30
81011915
Single Internal Cable
14AWG, 20cm, Green
1
34090302
Aluminum Logo Plate (not
shown)
1
30
30
BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-142S
31
31
32
32
Belt and Housing Assembly – Parts List – BG-142S
Item
Part No
Description
Size
Qty.
1
BGB248-201
Compression Spring
1
2
TS-1502031
Socket Head Cap Screw
M5-0.8P x 12L
4
3
BGB248-203
Supporting Plate
1 4
TS-1541031
Hex Nut, Nylon Lock
M8-1.25P
1 5 TS-1550061
Flat Washer
8.5 x 19 x 2T
2 6 BGB248-206
Fixed Bracket
1 7
TS-2361061
Lock Washer
M6
12
8
50102026
Socket Head Cap Screw
M6-0.8P x 30L
2
9
BGB248-209
Pivoting Shaft
1 10
BGB248-210
Tracking Wheel Hub
1 11
6292752
Ext. Retaining Ring
STW-15
6
12
BB-6002ZZ
Ball Bearing
6002 ZZ
4
13
BGB142-213
Tracking Wheel Axle
2
14
BGB142-214
Tracking Wheel
2
15
5509829
Roll Pin
6 x 36L mm
1
16
50124003
Set Screw w/ thread lock
M6-1.0P x 8L
3
17
81011042
Pulley Cover
1 18
81011042
Pulley Cover Rear Plate
1 19
TS-1550031
Flat Washer
5.1 x 12 x 1T
7
20
TS-1533032
Phillips Pan Hd Machine Screw
M5-0.8P x 10L
2
21
BGB248-221
Poly V-Belt
1 22
50111027
Knob
1 23
F010433
Socket Head Set Screw
M8-1.25P x 40L
1
24
81021001
Housing
1 25
TS-1541031
Hex Nut
M8-1.25P
1
26
BGB142-226
Spindle Pulley
1
27
BGB248-227
Knob Screw
1 28
81021003
Dust Cover
1 29
BGB248-229
Hinge
1 30
TS-2361051
Lock Washer
M5
9
31
TS-2245102
Socket Head Button Screw
M5-0.8P x 10L
9
32
BGB248-232
Ratchet
1
33
TS-1503041
Socket Head Cap Screw
M6-1.0P x 16L
5
33
33
Item
Part No
Description
Size
Qty.
34
BGB248-234
Clip
2 35
BGB142-235
Spine Central Guard
1 36
TS-1550041
Flat Washer
6 x 12 x 1T mm
5
37
TS-1503021
Socket Head Cap Screw
M6-1.0P x 10L
3
38
TS-1503131
Socket Head Cap Screw
M6-1.0P x 60L
2
39
BGB248-239
Bearing Housing
1 40
BGB248-240
Universal Handle
2 41
81011013
Table Support Arm
1 42
81021005
Platen
1 43
81021004
Contact Wheel Cover
1 44
6296048
Key, Double Rd Head
5 x 5 x 25L mm
1
45
BGB142-245
Contact Wheel Spindle
1 46
BGB142-246
Contact Wheel
1 47
BGB248-247
Flange Washer
1 48
TS-0561071
Hex Nut
5/8"-11UNC
1
49
TS-1550061
Flat Washer
8 x 30 x 3T mm
1
50
BGB248-250
Work Rest
1 51
TS-1492011
Hex Cap Screw
M12-1.75P x 25L
4
52
TS-2361121
Lock Washer
M12
4
53
TS-155009
Flat Washer
13.5 x 28 x 3T mm
4
54
BGB248-254
Continuous Hinge
1 55
F009887
Socket Head Button Screw
M5-0.8P x 16L
3
56
BGB142-256
Side Cover
1 57
BGB248-257
Peg
2
58
TS-1540041
Hex Nut
M6-1.0P
2
59
BGB248-259
Door Latch
1 60
BGB142-260
Abrasive Belt
1”Wx42”L 120G
1
61
50204010
Knob
1 62
F010391
Socket Head Set Screw
M5 x 0.8P x 5L
1
63
BGB248-263
Hub Supporting Shaft
1
64
BGB248-264
Rod
1
65
TS-1532052
Phillips Pan Hd Machine Screw
M4 x 0.7P x 16L
1
66
BGB248-266
Tension Spring
1 67
TS-1540021
Hex Nut
M4-0.7P
1
68
BGB248-268
Tension Wheel Arm
1
34
34
Item
Part No
Description
Size
Qty.
69
TS-1550041
Flat Washer
6.4 x 16 x 1.6T mm
4
70
TS-1541021
Hex Nut, Nylon Lock
M6-1.0P
2
71
BGB248-271
Spring Tension Adj. Rod
1 72
TS-134608
Phillips Flat Hd Machine Screw
1/4"-20UNC x 1-1/4"L
1
73
F012091
Roll Pin
3 x 10L mm
1
74
BGB248-274
Rivet
1 75
BGB248-275
Pawl
1 76
F012092
Roll Pin
3 x 18L mm
1
77
TS-0570011
Hex Nut
1/4"-20UNC
1
78
BGB248-278
Oilite Washer
1 79
BGB248-279
Compression Spring
1 80
BGB248-280
Tension Wheel Hub
1 81
TS-1550071
Flat Washer
10.2 x 30 x 3T mm
1
82
TS-0640091
Hex Nut, Nylon Lock
3/8"-16UNC
1
83
BB-6202ZZ
Ball Bearing
6202 ZZ
2
84
50102008
Socket Head Cap Screw
M8-1.25P x 25L
5
85
50103040
Socket Head Set Screw
M4-0.7P x 6L
1 LM000251
Warning Label (not shown)
2-1/2" x 5-1/4"
1 LM000252
Belt Tracking Label (not shown)
1
LM000253
Belt Tension Label (not shown)
1
LM000254
Control Panel Label (not shown)
1
81010310
ID Label, BG-142S (not shown)
1
81010311
Motor Label, BG-142S (not
shown)
1
35
35
BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-248S
36
36
37
37
Belt and Housing Assembly – Parts List – BG-248S
Item
Part No
Description
Size
Qty.
1
BGB248-201
Compression Spring
1
2
TS-1502031
Socket Head Cap Screw
M5-0.8P x 12L
4
3
BGB248-203
Supporting Plate
1 4
TS-1541031
Hex Nut, Nylon Lock
M8-1.25P
1 5 TS-1550061
Flat Washer
8.5 x 19 x 2T
2 6 BGB248-206
Fixed Bracket
1 7
TS-2361061
Lock Washer
M6
12
8
50102026
Socket Head Cap Screw
M6-0.8P x 30L
2
9
BGB248-209
Pivoting Shaft
1 10
BGB248-210
Tracking Wheel Hub
1 11
6292752
Ext. Retaining Ring
STW-15
6
12
BB-6202ZZ
Ball Bearing
6202 ZZ
6
13
BGB248-213
Tracking Wheel Axle
2
14
BGB248-214
Tracking Wheel
2
15
5509829
Roll Pin
6 x 36L mm
1
16
50124003
Set Screw w/ thread lock
M6-1.0P x 8L
3
17
81011042
Pulley Cover
1 18
81011042
Pulley Cover Rear Plate
1 19
TS-1550031
Flat Washer
5.1 x 12 x 1T
7
20
TS-1533032
Phillips Pan Hd Machine Screw
M5-0.8P x 10L
2
21
BGB248-221
Poly V-Belt
1 22
50111027
Knob
1 23
F010433
Socket Head Set Screw
M8-1.25P x 40L
1
24
81021001
Housing
1 25
TS-1541031
Hex Nut
M8-1.25P
1
26
BGB248-226
Spindle Pulley
1
27
BGB248-227
Knob Screw
1 28
81031003
Dust Cover
1 29
BGB248-229
Hinge
1 30
TS-2361051
Lock Washer
M5
9
31
TS-2245102
Socket Head Button Screw
M5-0.8P x 10L
9
32
BGB248-232
Ratchet
1
33
TS-1503041
Socket Head Cap Screw
M6-1.0P x 16L
5
38
38
Item
Part No
Description
Size
Qty.
34
BGB248-234
Clip
2 35
BGB248-235
Spine Central Guard
1 36
TS-1550041
Flat Washer
6 x 12 x 1T mm
5
37
TS-1503021
Socket Head Cap Screw
M6-1.0P x 10L
3
38
TS-1503131
Socket Head Cap Screw
M6-1.0P x 60L
2
39
BGB248-239
Bearing Housing
1 40
BGB248-240
Universal Handle
2 41
81031007
Table Support Arm
1 42
81021005
Platen
1 43
81021004
Contact Wheel Cover
1 44
6296048
Key, Double Rd Head
5 x 5 x 25L mm
1
45
BGB248-245
Contact Wheel Spindle
1 46
BGB248-246
Contact Wheel
1 47
BGB248-247
Flange Washer
1 48
TS-0561071
Hex Nut
5/8"-11UNC
1
49
TS-1550061
Flat Washer
8 x 30 x 3T mm
1
50
BGB248-250
Work Rest
1 51
TS-1492011
Hex Cap Screw
M12-1.75P x 25L
4
52
TS-2361121
Lock Washer
M12
4
53
TS-155009
Flat Washer
13.5 x 28 x 3T mm
4
54
BGB248-254
Continuous Hinge
1 55
F009887
Socket Head Button Screw
M5-0.8P x 16L
3
56
BGB248-256
Side Cover
1 57
BGB248-257
Peg
2 58
TS-1540041
Hex Nut
M6-1.0P
2
59
BGB248-259
Door Latch
1 60
BGB248-260
Abrasive Belt
2”Wx48”L 120G
1
61
50204010
Knob
1 62
F010391
Socket Head Set Screw
M5 x 0.8P x 5L
1
63
BGB248-263
Hub Supporting Shaft
1 64
BGB248-264
Rod
1 65
TS-1532052
Phillips Pan Hd Machine Screw
M4 x 0.7P x 16L
1
66
BGB248-266
Tension Spring
1 67
TS-1540021
Hex Nut
M4-0.7P
1
68
BGB248-268
Tension Wheel Arm
1
39
39
Item
Part No
Description
Size
Qty.
69
TS-1550041
Flat Washer
6.4 x 16 x 1.6T mm
4
70
TS-1541021
Hex Nut, Nylon Lock
M6-1.0P
2
71
BGB248-271
Spring Tension Adj. Rod
1 72
TS-134608
Phillips Flat Hd Machine Screw
1/4"-20UNC x 1-1/4"L
1
73
F012091
Roll Pin
3 x 10L mm
1
74
BGB248-274
Rivet
1 75
BGB248-275
Pawl
1 76
F012092
Roll Pin
3 x 18L mm
1
77
TS-0570011
Hex Nut
1/4"-20UNC
1
78
BGB248-278
Oilite Washer
1 79
BGB248-279
Compression Spring
1 80
BGB248-280
Tension Wheel Hub
1 81
TS-1550071
Flat Washer
10.2 x 30 x 3T mm
1
82
TS-0640091
Hex Nut, Nylon Lock
3/8"-16UNC
1
83
BGB248-283
Tracking Wheel Axle
1 84
50102008
Socket Head Cap Screw
M8-1.25P x 25L
5
85
50103040
Socket Head Set Screw
M4-0.7P x 6L
1 LM000251
Warning Label (not shown)
2-1/2" x 5-1/4"
1 LM000252
Belt Tracking Label (not shown)
1
LM000253
Belt Tension Label (not shown)
1
LM000254
Control Panel Label (not shown)
1
81020304
ID Label, BG-248S (not shown)
1
81020305
Motor Label, BG-248S (not
shown)
1
40
40
BELT AND HOUSING ASSEMBLY – EXPLODED VIEW – BG-260S
41
41
42
42
Belt and Housing Assembly – Parts List – BG-260S
Item
Part No
Description
Size
Qty.
1
BGB248-201
Compression Spring
1
2
TS-1502031
Socket Head Cap Screw
M5-0.8P x 12L
4
3
BGB248-203
Supporting Plate
1 4
TS-1541031
Hex Nut, Nylon Lock
M8-1.25P
1 5 TS-1550061
Flat Washer
8.5 x 19 x 2T
2 6 BGB248-206
Fixed Bracket
1 7
TS-2361061
Lock Washer
M6
12
8
50102026
Socket Head Cap Screw
M6-0.8P x 30L
2
9
BGB248-209
Pivoting Shaft
1 10
BGB248-210
Tracking Wheel Hub
1 11
6292752
Ext. Retaining Ring
STW-15
6
12
BB-6202ZZ
Ball Bearing
6202 ZZ
6
13
BGB248-213
Tracking Wheel Axle
2
14
BGB260-1-214
Tracking Wheel
7”
2
15
5509829
Roll Pin
6 x 36L mm
1
16
50124003
Set Screw w/ thread lock
M6-1.0P x 8L
3
17
81031004
Pulley Cover
1 18
81011042
Pulley Cover Rear Plate
1 19
TS-1550031
Flat Washer
5.1 x 12 x 1T
7
20
TS-1533032
Phillips Pan Hd Machine Screw
M5-0.8P x 10L
2
21
BGB260-1-221
Poly V-Belt
1 22
50111027
Knob
1 23
F010433
Socket Head Set Screw
M8-1.25P x 40L
1
24
81031001
Housing
1 25
TS-1541031
Hex Nut
M8-1.25P
1
26
BGB260-1-226
Spindle Pulley
1
27
BGB248-227
Knob Screw
1 28
81031003
Dust Cover
1 29
BGB248-229
Hinge
1 30
TS-2361051
Lock Washer
M5
9
31
TS-2245102
Socket Head Button Screw
M5-0.8P x 10L
9
32
BGB248-232
Ratchet
1
33
TS-1503041
Socket Head Cap Screw
M6-1.0P x 16L
5
43
43
Item
Part No
Description
Size
Qty.
34
BGB248-234
Clip
2 35
BGB260-1-235
Spine Central Guard
1 36
TS-1550041
Flat Washer
6 x 12 x 1T mm
5
37
TS-1503021
Socket Head Cap Screw
M6-1.0P x 10L
3
38
TS-1503131
Socket Head Cap Screw
M6-1.0P x 60L
2
39
BGB248-239
Bearing Housing
1 40
BGB248-240
Universal Handle
2 41
81031007
Table Support Arm
1 42
81011012
Platen
1 43
81031005
Contact Wheel Cover
1 44
6296048
Key, Double Rd Head
5 x 5 x 25L mm
1
45
BGB248-245
Contact Wheel Spindle
1 46
BGB260-1-246
Contact Wheel
7” 1 47
BGB248-247
Flange Washer
1 48
TS-0561071
Hex Nut
5/8"-11UNC
1
49
TS-1550061
Flat Washer
8 x 30 x 3T mm
1
50
BGB248-250
Work Rest
1 51
TS-1492011
Hex Cap Screw
M12-1.75P x 25L
4
52
TS-2361121
Lock Washer
M12
4
53
TS-155009
Flat Washer
13.5 x 28 x 3T mm
4
54
BGB248-254
Continuous Hinge
1 55
F009887
Socket Head Button Screw
M5-0.8P x 16L
3
56
BGB260-1-256
Side Cover
1 57
BGB248-257
Peg
2 58
TS-1540041
Hex Nut
M6-1.0P
2
59
BGB248-259
Door Latch
1 60
BGB260-1-260
Abrasive Belt
2” W x 60” L 120G
1
61
50204010
Knob
1 62
F010391
Socket Head Set Screw
M5 x 0.8P x 5L
1
63
BGB248-263
Hub Supporting Shaft
1 64
BGB248-264
Rod
1 65
TS-1532052
Phillips Pan Hd Machine Screw
M4 x 0.7P x 16L
1
66
BGB248-266
Tension Spring
1 67
TS-1540021
Hex Nut
M4-0.7P
1
68
BGB248-268
Tension Wheel Arm
1
44
44
Item
Part No
Description
Size
Qty.
69
TS-1550041
Flat Washer
6.4 x 16 x 1.6T mm
4
70
TS-1541021
Hex Nut, Nylon Lock
M6-1.0P
2
71
BGB248-271
Spring Tension Adj. Rod
1 72
TS-134608
Phillips Flat Hd Machine Screw
1/4"-20UNC x 1-1/4"L
1
73
F012091
Roll Pin
3 x 10L mm
1
74
BGB248-274
Rivet
1 75
BGB248-275
Pawl
1 76
F012092
Roll Pin
3 x 18L mm
1
77
TS-0570011
Hex Nut
1/4"-20UNC
1
78
BGB248-278
Oilite Washer
1 79
BGB248-279
Compression Spring
1 80
BGB248-280
Tension Wheel Hub
1 81
TS-1550071
Flat Washer
10.2 x 30 x 3T mm
1
82
TS-0640091
Hex Nut, Nylon Lock
3/8"-16UNC
1
83
BGB248-283
Tracking Wheel Axle
1 84
50102008
Socket Head Cap Screw
M8-1.25P x 25L
5
85
50124006
Set Screw w/ thread lock
M5-0.8P x 8L
2
86
50103040
Socket Head Set Screw
M4-0.7P x 6L
1 LM000251
Warning Label (not shown)
2-1/2" x 5-1/4"
1 LM000252
Belt Tracking Label (not shown)
1
LM000253
Belt Tension Label (not shown)
1
LM000254
Control Panel Label (not shown)
1
81030310
ID Label, BG-260S (not shown)
1
81030311
Motor Label, BG-260S (not
shown)
1
45
45
WIRING DIAGRAM – 115V (BG-141S/248S/260S)
46
46
BAILEIGH INDUSTRIAL HOLDINGS LLC
1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
www.baileigh.com
BAILEIGH INDUSTRIAL HOLDINGS LTD. UNIT D SWIFT POINT
SWIFT VALLEY INDUSTRIAL ESTATE, RUGBY
WEST MIDLANDS, CV21 1QH UNITED KINGDOM
PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276
WWW.BAILEIGH.CO.UK
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