© 2012 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.
Rev. 10/2012
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
OPERATOR’S
MANUAL
TABLE SAW
MODEL: TS-1040E 30 & 50
Table of Contents
THANK YOU & WARRANTY .......................................................................................... 1
INTRODUCTION ............................................................................................................ 3
GENERAL NOTES.......................................................................................................... 3
SAFETY INSTRUCTIONS .............................................................................................. 4
SAFETY PRECAUTIONS ............................................................................................... 6
SPECIFICATIONS ........................................................................................................ 10
INTENDED USE ........................................................................................................... 11
Tools: ......................................................................................................................... 11
TECHNICAL SUPPORT ............................................................................................... 11
UNPACKING ................................................................................................................. 12
Cleaning .................................................................................................................... 13
GETING TO KNOW YOUR MACHINE ......................................................................... 14
Identification .............................................................................................................. 14
TRANSPORTING AND LIFTING .................................................................................. 15
Transportation after unpacking .................................................................................. 15
INSTALLATION ............................................................................................................ 16
ASSEMBLY ................................................................................................................... 17
5 Install the rail & fence & extension table ............................................................... 18
ELECTRICAL ................................................................................................................ 25
Extension Cord Safety ................................ ................................ ............................... 26
ADJUSTMENT .............................................................................................................. 27
Blade Raising and Tilting Mechanism ......................................................................... 27
Adjusting Ripfence ..................................................................................................... 27
Aligning Table T-Slot Parallel with Blade ................................................................... 28
Adjusting 45 and 90 Degree Positive Stops ............................................................... 29
Miter Gauge Adjustment ............................................................................................. 29
OPERATION ................................ ................................ ................................................. 31
Safety Precautions Before Operations ...................................................................... 31
Electrical Operation ................................................................................................... 31
Operation ................................................................................................................... 31
Crosscutting............................................................................................................... 32
Ripping ...................................................................................................................... 32
Using Dado Blade Set and Dado Insert...................................................................... 33
MAINTENANCE ............................................................................................................ 34
Cleaning .................................................................................................................... 34
Lubrication ................................................................................................................. 35
Changing Belts .......................................................................................................... 35
TROUBLESHOOTING .................................................................................................. 36
TABLE SAW BODY BREAKDOWN .............................................................................. 38
Table Saw Body Parts List ........................................................................................ 39
TRUNNION ASSEMBLY BREAKDOWN ...................................................................... 40
Trunnion Assembly Parts List .................................................................................... 41
BLADE GUARD BREAKDOWN .................................................................................... 43
Blade Guard Parts List .............................................................................................. 44
MITER GAUGE BREAKDOWN .................................................................................... 45
Miter Gauge Parts List ................................ ................................ ............................... 45
SWITCH BREAKDOWN ............................................................................................... 46
Switch Parts List ........................................................................................................ 46
FENCE BREAKDOWN ................................................................................................. 47
Fence Parts List ......................................................................................................... 47
RAIL BREAKDOWN...................................................................................................... 48
Rail Parts List ............................................................................................................ 48
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THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.
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Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or
terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials,
parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller's reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorneys' fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the u.s. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
Returned materials must be received at Baileigh in new condition and in original packaging.
Altered items are not eligible for return.
Buyer is responsible for all shipping charges.
A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at sales@baileighindustrial.com
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3
INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However if a situation arises, refer to the manual first. If a solution cannot be
found, contact the distributor where you purchased our product. Make sure you have the serial
number and production year of the machine (stamped on the nameplate). For replacement parts
refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
Safety procedures
Correct installation guidelines
Description of the functional parts of the machine
Capacity charts
Set-up and start-up instructions
Machine operation
Scheduled maintenance
Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.
Note: This symbol refers to useful information throughout the manual.
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4
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION is
used with the safety alert symbol. DANGER identifies a
hazard or unsafe practice that will result in severe Injury
or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye
protection when working on or around
machinery.
DUST HAZARD
Wear appropriate dust mask. Dust created while using machinery can
cause cancer, birth defects, and long term respiratory damage. Be aware
of the dust hazards associated with all types of materials.
DUST PARTICLES AND IGNITION SOURCES
DO NOT operate the table saw in areas where explosion risks are
high. Such areas include locations near pilot lights, open flames, or
other ignition sources.
ROTATING BLADE HAZARD
Moving saw blade may result in loss of fingers or limb. DO NOT
operate with guard removed. Follow lockout/tagout procedures
before servicing.
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WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the
power to be off.
(FOLLOW PROPER LOCKOUT PROCEDURES)
SAFETY PRECAUTIONS
Wood working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, push sticks, hold-downs, feather boards, goggles, dust
masks and hearing protection can reduce your potential for injury. But even the best guard won’t
make up for poor judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel should operate this machine.
3. Make sure guards are in place and in proper working order before operating
machinery.
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SAFETY PRECAUTIONS (cont.)
4. Kickback. Kickback happens when the piece part is thrown back toward the operator at a
high rate of speed. Before operating this saw, understand how kickback occurs, and how to
prevent it.
5. Reaching Over Saw Blade. NEVER reach behind or over the blade with either hand while
the saw is operating. If kickback of a piece part were to occur, you could amputate your
hands, arms, or fingers.
6. Blade Height. Adjust the blade to the correct height above the piece part so it does not
kickback toward the operator causing injury.
7. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
8. Blade Guard / Riving Knife. To reduce the risk of kickback, always use the riving knife and
blade guard. Make sure they are properly installed during cutting operations.
9. Dado and Rabbet Operations. Dado and Rabbeting operations require that the blade guard
be removed. Be aware of your personal safety while the guard is off, and replace the blade
guard after these operations are completed.
10. Keep work area clean. Cluttered areas invite injuries.
11. Push Sticks and Push Blocks. When ripping narrow stock, there is a risk of your hands
and fingers contacting the rotating blade, resulting in serious personal injury.
12. Overloading machine. By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
13. Crosscutting Operations. Remove the rip fence whenever using the miter gauge to
crosscut a piece part.
14. Operator Position. If kickback occurs, the blade will eject the piece part into the path of the
operator. NEVER stand in- line with the cutting path of the blade during operation.
15. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
16. Awkward Positions. Avoid awkward hand and body positions where a sudden slip could
cause your hands or body to contact the spinning blade.
17. Use eye and ear protection. Always wear ISO approved impact safety goggles
18. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
19. Damaged Saw Blades. A damaged saw blade can cause kickback. If in doubt as to the
condition of the blade, DO NOT use it.
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SAFETY PRECAUTIONS (cont.)
20. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
21. Check for damaged parts. Before using any tool or machine, carefully check any part that
appears damaged. Check for binding of moving parts that may affect proper machine
operation.
22. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
23. DO NOT bypass or defeat any safety interlock systems.
24. Know the location of the ON - OFF switch and the “E”- STOP button.
25. Removing Piece Parts. Before removing cut-offs, always turn the saw OFF, and wait for the
blade to stop turning, to avoid contact with a moving blade.
26. Control of the Piece Part. If the piece part should unexpectedly move or bind the blade,
kickback could occur. Make sure the piece part is supported by either the rip fence or the
crosscut fence. NEVER back a piece part out of a cut.
27. Supporting Piece Part. Provide adequate support to the sides and rear of the saw table for
material that is extra wide and long.
28. Keep visitors a safe distance from the work area.
29. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
30. DO NOT operate machine if under the influence of alcohol or drugs. Read warning
labels on prescriptions. If there is any doubt, DO NOT operate the machine.
31. DO NOT touch live electrical components or parts.
32. Be Sure all equipment is properly installed and grounded according to national, state, and
local codes. If machine is equipped with a three-prong plug, it should be plugged into a
three-hole electrical receptacle. If an adapter is used to accommodate a two-prong
receptacle, the adapter plug must be attached to a known ground. Never remove the third
prong.
33. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kill!
34. Maintain machine in top condition. Keep clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
35. Reduce the risk of unintentional starting. Make sure switch is in “OFF” position before
plugging in power cord.
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9
SAFETY PRECAUTIONS (cont.)
36. Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until
it comes to a complete stop.
37. Make sure machine is disconnected from power supply while motor is being mounted,
connected or reconnected.
38. Saw Appropriate Material. Only use this saw for natural wood stock and wood stock
products such as particle board, plastics, laminates, and medium-density fibre board (MDF).
DO NOT try and cut metal, glass, ceramics, or products containing asbestos or lead paint.
Some of these materials contain hazardous dust and can cause severe respiratory
problems.
39. Warning: The dust generated by certain woods and wood products can be injurious to your
health. Always operate machinery in well ventilated areas and provide for proper dust
removal. Use a wood dust collection system whenever possible.
40. A push block and/or a push stick must be used if
the workpieces is less than 5” (127mm) to prevent
your hands from getting too close to the saw blade.
Push block must be used to cut narrow workpieces
and, when necessary, to push the workpiece
against the fence, a push block can be easily made
by the operator.
EMERGENCY STOP
In the event of incorrect operation or dangerous conditions, the machine can be stopped
immediately by pressing the ON/OFF switch. Remove the Safety Lockout Key insert to prevent
unauthorized startup.
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Dimensions
Weight
370 Lbs (168kg)
L x W x H
60" x 38" x 40"
(1524 x 965 x 1016mm)
Foot Print (L x W)
21-1/2" x 19-1/2" (546 x 495mm)
Electrical
Switch
Locking Paddle Switch with
Overload Protection
Switch Voltage
240V
Motor
Type
TEFC Capacitor Start Induction
Horsepower
2hp (1.5kw)
Voltage
220V
Phase
Single
Amps
10A
Speed
3450 RPM
Cycle
60hz
Power Transfer
V-Ribbed Belt Drive
Blade Information
Maximum Blade Diameter
10" (255mm)
Riving Knife/Spreader, Thickness
0.086" (2.2mm)
Required Blade Body, Thickness
0.063"-0.079" (1.6-2.0mm)
Required Blade Kerf, Thickness
0.094"-0.118" (2.4-3.0mm)
Maximum Width of Dado
13/16" (20mm)
Blade Tilt
Left 0-45°
Arbor Size
5/8“ (16mm)
Arbor Speed
3550 RPM
Arbor Bearings
Sealed & Permanently Lubricated
Cutting Capacities
Maximum Depth of Cut At 90°
3-1/8" (80mm)
Maximum Depth of Cut At 45°
2-3/16" (56mm)
Maximum Rip To Right of Blade Standard
30" (762mm)
Maximum Rip To Left of Blade
12" (305mm)
Table Information
Floor To Table Height
34" 864mm)
Main Table (L x W x T)
20" x 27" x 1-1/2"
(508 x 686 x 38mm)
Table with Extension Wings (L x W)
40" x 27" (1016 x 686mm)
Front of Table To Center of Blade
17-1/4" (438mm)
Front of Table To Blade, Maximum Cut
12-1/4" (311mm)
SPECIFICATIONS
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Fence Information
Fence Size (L x W x H)
34-1/4" x 3-1/8" x 2-1/2"
(870 x 80 x 63mm)
Miter Gauge
Information
Miter Gauge Slot Type
T-Slot
Miter Gauge Slot Type (W x H)
3/4" x 3/8" (19 x 9.5mm)
Other Information
Dust Port Size
4" (102mm)
INTENDED USE
Table saw and the workpiece guide equipment supplied with it are intended to be used
exclusively for the following purposes:
Laminated and unlaminated board materials (e.g. chipboard, coreboard, MDF board, ...)
Solid wood
Gypsum plasterboard, Cardboard, Veneer with a suitable clamping device.
Dimensionally stable plastics (thermoset plastics, thermoplastics). Sawing these materials
does not normally involve any risks in respect of dust, chips, and thermal degradation
products.
Tools:
The chosen saw blade must be suitable both for the specific work cycle and for the specific
material.
Only circular blades which are solid chrome vanadium (CV) or tungsten carbide tipped (TCT)
and have a diameter of 10” (255mm), arbor size 5/8” (16mm), as well as a maximum width of
13/16” (20mm) are allowed for the main saw.
Saw blades made of high-alloy high-speed steel (HSS) are not allowed to be used.
Saw blades and their fixing devices shall conform to EN 847-1:2005.
Note:The photos illustrations in this manual are representative only and may not
depict the actual color, labeling or accessories and may be intended to illustrate technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
sales@baileighindustrial.com, Phone: 920.684.4990, or Fax: 920.684.3944.
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UNPACKING
Remove saw from the shipping cartons. Check for damage and ensure all parts are intact. Any
damage should be reported immediately to your distributor and shipping agent. Before
assembling, read the manual thoroughly, familiarizing yourself with correct assembly and
maintenance procedures and proper safety precautions.
If you can't find an item on this list, check the mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install certain components for shipping
purposes.
A. Main table saw unit 1
B. Extension wings 2
C. Moter cover 1
D. Rivingknife 1
E. Blade guard assembly 1
F. Push stick 1
G. Miter gauge 1
H. Hex wrench set 2.5-8 1
I. Wrench 10-13mm 1 Main table saw uni Extension wings
J. Wrench 24mm 1
K. Dado table insert 1
L. Handwheel handle 2
M. Rear rail 1
N. Front rail tube 1
O. Fence assembly 1
P. Front rail 1
Moter cover Blade guard assembly &
Riving knife
Component inventory Fence & Rail
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WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS
Cleaning
Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed
unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent
cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. DO
NOT USE acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
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1.
Left Extension Wing;
10.
Fence Lock Handle;
2.
Miter Gauge;
11.
Blade Tilt Handwheel;
3.
Blade Guard;
12.
Blade Height Handwheel;
4.
Fence;
13.
Blade Height Lock;
5.
Back rail;
14.
Table Tilt Scale;
6.
Right Extension Wing;
15.
On/Off Switch;
7.
Front rail;
16.
Motor cover
8.
Scale;
17.
4” Dust Port;
9.
Front Rail Tube;
GETING TO KNOW YOUR MACHINE
Identification
15
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CAUTION: Lifting and carrying operations should be carried out by skilled
workers, such as a truck operator, crane operator, etc. If a crane is used to lift the
machine, attach the lifting chain carefully, making sure the machine is well balanced.
Choose a location that will keep the machine free from vibration and dust from other
machinery. Keep in mind that having a large clearance area around the machine is
important for safe and efficient working conditions.
TRANSPORTING AND LIFTING
While transporting or handling the machine, be careful and let the
activity be done by qualified personnel especially trained for this
kind of activity!
While the machine is being loaded or unloaded, make sure that no
person or object gets crushed by the machine!
Select proper transportation device according to the weight of the machine.
Make sure the lifting capacity of transportation device is competent for the weight of the
machine.
Transportation after unpacking
When trans port the machine with a forklift, firstly find the center of gravity of the machine, insert
the fork to the bottom of the machine and then rise or fall slightly.
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WARNING: Before operating; make sure it is positioned firmly on a solid
work surface. If it tips over on you, it could cause severe injury or death.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
Overall weight of the machine.
Weight of material being processed.
Sizes of material to be processed through the machine.
Space needed for auxiliary stands, work tables, or other machinery.
Clearance from walls and other obstacles.
Maintain an adequate working area around the machine for safety.
Have the work area well illuminated with proper lighting.
Keep the floor free of oil and make sure it is not slippery.
Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
It is important to maintain free area of 36” (914mm) around the machine, which is required for
the working place. If any long material is machined, it is necessary to have a sufficient room in
front of the machine as well behind it in the places of material input and output.
Before beginning assembly, take note of the following precautions and suggestions
The machine is bolted to the pallet. Before attempting any of the assembly procedures
remove all of the loose parts and hardware from the inside of the machine and unbolt the
machine from the pallet.
FLOOR: This tool distributes a large amount of weight over a small area. Make certain that
the floor is capable of supporting both the weight of the machine and the operator. The floor
should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate
by using shims.
WORKING CLEARANCES: Take into consideration the size of the material to be processed.
Make sure that you allow enough space for you to operate the machine freely.
OUTLET PLACEMENT: Outlets should be located close enough to the machine so that the
power cord or extension cord is not in an area where it would cause a tripping hazard. Be
sure to observe all electrical codes if installing new circuits and/or outlets.
17
17
WARNING: For your own safety, DO NOT connect the machine to the
power source until the machine is completely assembled and you read and
understand the entire instruction manual.
ASSEMBLY
1 Remove the shipping brace
Pull the switch out of the saw cabinet and remove the shipping brace.
Shipping brace location Motor cover install
2 Motor cover install
Install the door by inserting the door pins into the hinge sockets on the cabinet.
3 Handwheel install
Install the handle into the Blade Tilt & Height handwheel.
Handwheel handle install Extension wings install
18
18
4 Extension wings install
A. Remove the M10 screws from the ends of the main table.
B. Inspect the extension wings and main table mating surfaces for burrs or foreign
materials that may inhibit assembly.
C. The mating edges of the wings and the table must be clean, smooth, and flat, use a
wire brush or file if necessary to clean up the edges, this step will ensure that the wings mount
properly to the main table.
D. Attach the wings to the main table with the screws removed in step A.
E. Place the straightedge across the extension wings and main table to make sure that the
table surface is flat.
If the outside end of extension wings tilts down or up, use a strip of masking tape to shim
the extension wing up or down.
Adjust the wings
Install the Rail & Fence & Extension Table
A. Install the rear rail, front rail, tube, (extension table) using parts breakdown.
Note: Before tightening the fasteners, check to make sure the top edge of rear rail
is flush with the lowest edge of both T-bolts, so the miter gauge will slide smoothly when
installed later.
Check the location of rear rail Fence installed on rails
B. Place the fence on the rails on the right hand side of blade.
Note: Make sure the cam foot contacts the cam on the fence lock handle before
you place the fence on the rail, otherwise the fence will not lock into the rail tube.
19
19
C. Checking fence parallelism.
Slide the fence along the rail. If it drags across the table, adjust the foot at the rear of the
fence to raise the fence off of the table just enough so that the gap between the fence
and the table is even from front to back.
Slide the fence up against the right hand edge of the miter slot and lock it in place.
Examine how the fence lines up with the miter slot.
Note: It is permissible for the back of the fence to pivot outward not more than
1⁄64" from being parallel to the blade. This creates a slightly larger opening between the fence
and the blade, at the rear of the blade, to reduce the risk of workpiece binding or burning as it is
fed through the cut. Many woodworkers intentionally set up their fence in this manner. Keep this
in mind before adjusting your fence.
Checking fence parallelism Aligning rail tape with scale pointer.
D. Install the fence scale.
Slide the fence up against the saw blade, and lock it in place.
Place the front rail tape scale on the fence tube. Make sure it is parallel with the tube and
the “0” end is directly under the red line on the pointer window as shown. Lightly mark the
“0” location on the tube with a pencil. Then remove the fence, peel the tape and carefully
align the “0” mark on the scale with the pencil mark you made.
o If you make a mistake, loosen the screws on the point window, slide the fence
against the blade, and adjust the pointer window, so the red line on the window is
over the “0” mark on the tape, then secure the screws.
20
20
WARNING: Blades are dangerously sharp. Use extreme caution when
working with or around the blade. Wear proper safety protection such as heavy
gloves.
6 Install the switch
A. Install the magnetic switch onto the bottom left hand side of the front rail using two M5-.8
x 8 hex bolts, 5mm lock washers, and 5mm flat washers.
Switch install Miter gauge install
7 Install the miter gauge
A. Slide the miter gauge into the T-slot on the left hand side of the blade.
8 Install the blade
The standard blade included with the saw has been pre-installed.
21
21
WARNING: Turn the power switch “OFF” and unplug the power cord
from its power source when changing the saw blade.
When replacing blades, check the thickness stamped onto the riving knife. You must
select a blade with a kerf width larger than the thickness of the riving knife. Thinner
blades may cause the workpiece to bind during cutting.
USE ONLY 10″diameter blades with 5⁄8″arbor holes, rated at or higher than 3800 rpm.
9 Changing the blade
A. Disconnect and lockout power to the saw!
B. Remove blade guard assembly & table insert.
C. Unlock the raise/lower handwheel lock and raise sawblade to maximum height.
D. Depress locking pin (see Fig) and slowly rotateblade toward you until pin engages into
arbor. Hold arbor in the locked position.
E. Place supplied open-end wrench (A) on the arbor nut (B). Turn wrench counterclockwise
to loosen nut. Remove arbor nut, blade flange (C) and saw blade (D).
F. Place new blade on arbor. Make sure saw blade teethpoint down at the front side of saw
table. Place flange and nut on arbor and securely snug blade in position.
G. Replace the blade guard assembly & table insert.
Locking Pin Engages Arbor to Lock in Position
22
22
CAUTION: After changing a saw blade, always check that the Riving
knife or Blade Guard is correctly set!
10 Install the blade guard and riving knife
A. Reinstall the insert, slide the knurled knob out (see Fig) and rotate it forward so it
engages the upper bracket.
B. Slide the blade guard spreader all the way down into the block, then rotate the knurled
knob so it disengages the bracket and the locking pin engages the hole in the center of the
spreader.
C. Give the spreader an upward tug to verify that it is locked the blade guard. When properly
installed, it should look like Fig. on right, and should pivot freely so it touches the table surface in
the down position. It should also swing up high enough to accommodate the workpiece.
Knurled knob used Blade guard installed.
D. Adjust the level adjust screws (as Fig) to make sure the table insert is flush with the table.
E. Place a straightedge against the blade and the spreader. When properly aligned, the
spreader/riving knife will be in the "alignment zone," shown in Fig, and will be parallel with the
blade.
Insert Alignment zone
23
23
Fig. 18
Fig. 19
e Riving Knife Thickness
b Saw Blade Thickness
B Blade Kerf (width of saw blade cut)
F. The distance of the riving knife from the gear rim must be between 3mm and 8mm.
measured radially through the center of the saw spindle. As Fig.19. The highest point of the
riving knife must be set beneath the topmost teeth on the blade.
24
24
Fig. 20
Dust collection
It is recommended that you use a dust collector
(not included) when using this machine. The
minimum air flow requirement for this machine are
listed below. The machine comes with a 4” dust
port located on the side of the machine.
The dust extraction equipment is to be switched on
before commencing machining.
Air current speed is 20m/s for vacuum suction dust
emission index.
When air current speed of dust collector device (in
accordance with EN12779:2004) is not lower than
20m/s, ensure machine can be normal exhausted.
User must wear dustproof mask.
1. Required air flow: 1500 m3/h.
2. Ensure pressure drop of each dust collector outlet carrying air current speed: 1100Pa.
3. Wind speed of dust collector tube m/s:
Dry Chips: 20m/s,
Wet chips: 28m/s (water content is equal to18%)
25
25
CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY
A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.
WARNING: In all cases, make certain the receptacle in question is
properly grounded. if you are not sure, have a qualified electrician check the
receptacle.
ELECTRICAL
Connections
A separate electrical circuit should be used for your tools. If an extension cord is used, use
only 3-wire extension cords, which have grounding type plugs and receptacles, which accept
the tool’s plug. Before connecting the motor to the power line, make sure the switch is in the
“OFF” position and be sure that the electric current is of the same characteristics as
indicated on the tool.
All line connections shall make good contact. Running on low voltage will damage the motor.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by
a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have grounding type plugs and receptacles that accept
the tool’s plug.
26
26
LENGTH
AMP RATING
25ft
50ft
100ft
0-6
16
16
16
7-10
16
16
14
11-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No
WIRE GAUGE
Repair or replace damaged or worn cord immediately.
Extension Cord Safety
Extension cord should be in good condition and meet the minimum wire gauge requirements
listed below:
An undersized cord decreases line voltage, causing loss of power and overheating. All cords
should use a ground wire and plug pin. Replace any damaged cords immediately.
27
27
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
Always follow proper safety precautions when working on or around any machinery.
Fig. 21
Fig. 22
ADJUSTMENT
Before operation, the machine should be carefully adjusted for best performance.
Blade Raising and Tilting Mechanism
1. To raise or lower the blade, loosen lock knob (A)
and turn the raising handwheel (B).
2. When desired height is obtained, tighten lock knob.
The blade should be raised 1/8” to 1/4” above the top
surface of the material being cut. With hollow ground
blades the blade should be raised to the maximum
to provide chip clearance.
3. To tilt the saw blade, loosen lock knob (C) and turn
tilting handwheel (D).
4. When desired angle is obtained, tighten lock knob.
Adjusting Ripfence
1. The rip fence must be perfectly aligned with the
table T-slot, to verify this, align the edge of the rip
fence with the table T-slot and lower the locking lever
(A) to lock in into place.
2. Check to see if the edge of the rip fence and the
table T-slot are parallel.
3. If they are not parallel, unlock the rip fence and turn it
upside down.
4. Adjust the set screws (H, Fig. 23) in or out. Verify
your adjustment, repeat if necessary.
5. The lock lever pressure can be adjusted by
loosening the front lock nuts (B) and adjusting the
set screws (C) the same amount, make sure the fence remains parallel with the table T-slot.
Retighten lock nuts.
28
28
Fig. 23
Fig. 25
Fig. 24
6. To set the fence perpendicular to the table, place a
square on the table and against the side of the
fence, loosen the top lock nuts (D) and adjust the
setscrews (E) until the fence is perpendicular.
Retighten lock nuts.
7. The pointer window (F) position can be adjusted if
needed. Loosen pan head screws (G), reposition the
pointer window and retighten pan head screws.
Aligning Table T-Slot Parallel with Blade
1. The table T-slot must be aligned parallel with the blade.
Using a combination square (A), measure the distance
from the back edge of the blade to the table T-slot.
2. Pivot blade forward 180º and remeasure the distance
using the exact same point on the blade. The difference
between both measurements must be equal to or less
than 1/64” (0.39mm).
3. If an adjustment is necessary, loosen the screws (Fig.
25) which fix the table.
4. Make the needed adjustment until both measurements
are equal or less than 1/64” (0.39mm) and retighten the
screws.
29
29
Fig. 26
Fig. 27
Adjusting 45 and 90 Degree Positive Stops
The blade tilting mechanism of your saw is equipped with a positive stop at 45 and 90 degrees.
To check and adjust these positive stops, proceed as follows:
1. Raise the saw blade to its maximum height.
2. Set the blade at 90 degrees to the table by turning
the blade tilting handwheel counterclockwise as far
as it will go.
3. Place a square on the table and check to see if the
blade is at a perfect 90 degree angle to the table.
4.
If the blade is not at 90 degrees loosen lock nut (C)
and turn stop ring (D) in or out. The stop ring (D)
should stop against the front trunnion bracket when
the blade is at 90 degrees to the table. Recheck and
adjust further if necessary. Retighten lock nut (C).
5. If the 45 degree postive stop is not set properly, turn
the same handwheel clockwise as far as it will go and follow the same procedure using lock
nut (A) and stop ring (B). The stop bolt (B) should stop against the front trunnion bracket
when the blade is at 45 degrees to the table. Recheck and adjust further if necessary.
Retighten lock nut (A).
Miter Gauge Adjustment
1. Miter gauge supplied with saw is equipped
with individually adjustable index stops at 0°
and 45°, right and left, and can be manually
adjusted up to 60° right and left.
2. Adjustment to index stops can be made by
loosening locking nut and tightening or
loosening three adjusting screws. Be sure to
tighten locking nut after adjustment is made.
3. Face of miter gauge has two holes for
purpose of attaching auxiliary facing.
4. Miter gauge is accurately constructed for precision work. Miter gauge is guided through T-
slot with a roller guide mounted at front of guide bar. Roller guide adds to miter gauge's
stability and prevents the guide bar from leaving the T-slot.
5. To operate miter gauge, simply loosen locking knob and move miter gauge to desired angle.
The miter gauge will stop at 0° and 45°, both right and left. To position miter gauge past
these points, simply pull out gauge stop. Position miter gauge at desired angle and tighten
locking knob.
30
30
Fig. 28
6. Be positive the edge of workpiece next to face of
miter gauge is straight and tight against miter
gauge so that the workpiece does not rock or
rotate. Always use both hands when operating the
miter gauge.
7. The miter gauge is used for crosscutting,
compound miter cutting, rabbeting, bevel cutting
and dadoing.
31
31
WARNING: Never operate the saw with any gaurds or covers removed
missing or damaged. It could cause severe injury or death.
CAUTION: Always wear proper eye protection with side shields or a face
shield, safety footwear, dust mask, and possibly heavy gloves to protect from, chips,
dust, burrs, and slivers.
WARNING: Check that saw blade clamping system is tight before
operating the machine.
Fig. 29
OPERATION
Safety Precautions Before Operations
The operation of power tools involves a certain amount of hazard for the operator. Before
attempting regular work we recommend you get the feel of operations using scrap lumber to
check settings. Read entire instructions before you start to cut workpiece.
Always pay attention to safety precautions to avoid personal injury.
Electrical Operation
Become familiar with the location and operation of the Start and Stop
buttons. Practice reaching for the buttons, espesially the Stop button,
with power disconnected from the saw.
A Start button
B Stop button
DO NOT stand directly inline with the saw blade when starting.
Operation
Plain sawing includes ripping and crosscutting, plus a few other standard operations of a
fundamental nature. The following methods feature safety. As with all power tools there is a
certain amount of hazard involved with the operation and use of the tool. Using the tool with the
respect and caution demanded as far as safety precautions are concerned will considerably
lessen the possibility of personal injury. However, if normal safety precautions are overlooked or
completely ignored, personal injury to the operator can develop. It is good practice to make trial
cuts using scrap material when setting up you saw for operation.
32
32
Fig. 30
Fig. 31
Crosscutting
Crosscutting requires the use of the miter gauge to
position and guide the workstock. Place the workstock
against the miter gauge and advance both the miter
gauge and workstock toward the saw blade. The miter
gauge may be used in either table slot, however, most
operators prefer the left groove for average work.
When bevel cutting (blade tilted), use the table groove
that does not cause interference of your hand or miter
gauge with the saw blade guard.
Start the cut slowly and hold the workstock firmly
against the miter gauge and the table. One of the rules
in running a saw is that you never hang onto or touch
a free piece of workstock. Hold the supported piece,
not the free piece that is cut off. The feed in crosscutting continues until the workstock is cut in
two, The workstock is then slid sideways slightly away from the blade and then the miter gauge
and workstock are pulled back to the starting point.
Never pick up any short length of free workstock from the table while the saw is running.
A smart operator never touches a cut-off piece unless it is at least a foot long.
Never use the fence as a cut-off gauge when crosscutting.
Never use the miter gauge in combination with the rip fence.
Ripping
Ripping is the operation of making a lengthwise cut
through a board. The rip fence is used to position and
guide the workstock. One edge of the workstock rides
against the rip fence while the flat side of the board
rest on the table. Since the workstock is pushed
along the fence, it must have a straight edge and
make solid contact with the table. The saw guard
must be used. The guard has anti-kickback fingers
and a splitter to prevent the saw kerf from closing.
Start the motor and advance the workstock holding it
down and against the fence. Never, stand in the line
of the saw cut when ripping. Hold the workstock with
both hands and push it along the fence and into the saw blade. The workstock can then be fed
through the saw blade with one or two hands.
When this is done, the workstock will either stay on the table, tilt up slightly and be caught by the
rear end of the guard or slide off the table to the floor. Alternately, the feed can continue to the
end of the table, after which the workstock is lifted and brought back along the outside edge of
the fence. The waste stock remains on the table and is not touched with the hands until the saw
is stopped unless it is a large piece allowing safe removal.
33
33
WARNING: Blades are dangerously sharp. Use extreme caution when
working with or around the blade. Wear proper safety protection such as heavy
gloves.
WARNING: NEVER use the dado head in a bevel position unless you
make your own dado insert!
ALWAYS install blade guard after operation is complete!
Fig. 32
Fig. 33
Using Dado Blade Set and Dado Insert
Dadoing is cutting a rabbet or a wide groove into the work.
Most dado head sets are made up of two outside blades and
four or five inside cutters, as shown in Fig. 32.
Various combination of saws and cutters are used to cut
grooves from 1/8” to 13/16” for use in shelving, making joints,
tenoning, grooving, ect.
The cutters are heavily swaged and must be arranged so that
this heavy portion falls in the gullet of the outside blades, as
shown in Fig. 33. The saw and cutter overlap (A) being the
outside blade, (B) and inside cutter, and (C) a paper washer
which can be used as needed to control the exact width of
groove. A 1/4” groove is cut by using the two outside blades.
The teeth of the blades should be positioned so that the raker
on one saw is beside the cutting teeth on the other saw.
The dado head set is assembled to the saw
arbor in the same manner as the saw blade.
The guard splitter and anti-kickback finger
assembly can not be used when dadoing
operations and must be removed from the saw.
The included dado head table insert must be
used in place of the standard table insert.
34
34
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
Maintenance should be performed on a regular basis following proper safety
precautions.
MAINTENANCE
This table saw requires very little maintenance other than minor lubrication and cleaning. The
following sections detail what will need to be done in order to assure continued operation of your
saw.
Check daily for any unsafe conditions and fix immediately.
Check that all nuts and bolts are properly tightened.
On a weekly basis clean the machine and the area around it.
Lubricate threaded components and sliding devices.
Apply rust inhibitive lubricant to all non-painted surfaces.
Clean and oil the tables so that the material will slide easily. Clean any rust spots that may
develop on the bed with a commercial rust remover.
Use compressed air to blow out the interior of the machine in order to keep chips and
sawdust from accumulating on the belts and pulleys.
Check the drive belt for tightness. It should be snug but not overly tight.
Use a mill file to remove any nicks or dings from the infeed or outfeed tables.
Note: Proper maintenance can increase the life expectancy of your machine.
Cleaning
Cleaning the saw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the
remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to
remove it.
After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant.
Occasionally it will become necessary to clean the internal parts with more than a vacuum. To
do this, remove the table top and clean the internal parts with resin/pitch dissolver or mineral
spirits and a stiff wire brush or steel wool.
Make sure the internal workings are dry before using the saw again, so that wood dust will not
accumulate. If any essential lubrication is removed during cleaning, re-lubricate those areas.
35
35
Fig. 34
Fig. 35
Lubrication
The table saw has sealed lubricated bearings in the motor housing and the arbor assembly, they
will not require any additional lubrication. Use a wire brush to clean off the worm gears and
trunnions and apply a white lithium grease to keep them lubricated.
Changing Belts
1. MAKE SURE THE POWER CORD IS
DISCONNECTED FROM THE POWER SOURCE!
2. Lower the blade completely, and then open the motor
access cover.
3. Loosen the hex nuts that secure the motor (A, Fig.
34) and raise the motor fully to remove tension on the
V-belts.
4. Roll the V-belts off of the arbor and motor pulleys.
5. While continuing to raise the motor, install a new
matching set of V-belts onto the pulleys, lower the
motor to tension the V-belts, then tighten the hex nuts.
6. Check V-belt tension (Fig. 35).
7. Close the motor access cover.
36
36
PROBLEM
SOLUTION
SAW WILL NOT START
1. Saw not plugged in.
2. Fuse blown or circuit breaker tripped.
3. Cord damaged.
1. Plug in saw.
2. Replace fuse or reset circuit breaker.
3. Have cord replaced by a certified
electrician.
OVERLOAD KICKS OUT FREQUENTLY
1. Extension cord too light or too long.
2. Feeding stock too fast.
3. Blade in poor condition (dull, warped,
gummed).
4. Blade binding due to misaligned rip fence.
5. Blade binding due to warped wood.
6. Low house current.
1. Replace with adequate size cord
2. Feed stock more slowly.
3. Clean or replace blade.
4. Check and adjust the rip fence. See rip
fence instructions.
5. Select another piece of wood.
6. Contact your electrical company.
DOES NOT MAKE ACCURATE 45 AND 90
RIP CUTS
1. Positive stop(s) not adjusted properly.
2. Tilt angle pointer not set properly.
1. Check blade with square and adjust positive
stop.
2. Check blade with square and adjust pointer
to zero.
MATERIAL PINCHES BLADE WHEN
RIPPING
1. Rip fence not aligned with blade.
2. Warped wood.
1. Check and adjust rip fence.
2. Select another piece of wood.
MATERIAL BINDS ON SPLITTER
1. Splitter not aligned correctly with blade kerf.
1. Check and align splitter with blade kerf.
SAW MAKES UNSATISFACTORY CUTS
1. Dull blade.
2. Blade mounted backwards.
3. Gum or pitch on blade.
4. Incorrect blade for work being done.
5. Gum or pitch on table causing erratic feed.
1. Replace blade.
2. Turn blade around.
3. Remove blade and clean with terpentine
and steel wool.
4. Change the blade.
5. Clean the table with turpentine and steel
wool.
WARNING: Disconnect machine from the power source before
attempting any troubleshooting
TROUBLESHOOTING
37
37
BLADE DOES NOT COME UP TO SPEED
1. Extension cord too light or too long.
2. Low house current.
3. Motor not wired for correct voltage.
1. Replace with adequate size extension cord.
2. Contact your electric company.
3. Refer to motor and /or nameplate.
MACHINE VIBRATES EXCESSIVELY
1. Table not mounted securely to cabinet
stand.
2. Stand is on uneven floor.
3. Damaged saw blade.
4. Bad V-belt(s).
5. V-belts not tensioned properly.
6. Bent pulley.
7. Improper motor mounting.
8. Loose hardware.
1. Tighten all mounting hardware.
2. Reposition on flat level surface.
3. Replace blade.
4. Replace V-belt(s).
5. Adjust V-belt tension.
6. Replace pulley.
7. Check and adjust motor mounting.
8. Tighten all nuts, bolts and set screws.
BLADE DOES NOT RAISE OR TILT FREELY
1. Sawdust or dirt in raising or tilting
mechanisms.
1. Brush or blow out loose dust or dirt.
38
38
TABLE SAW BODY BREAKDOWN
39
39
Item
Description
Qty.
Item
Description
Qty.
1
Extension Wing
2
17
6-1 x 12mm Phlp Head Screw
4
2
10-1.25 x 25mm Hex Head Bolt
6
18
Lock Washer 6mm
4
3
Lock Washer 10mm
6
19
Flat Washer (W) 6mm
4
4
Flat Wwasher 10mm
6
20
Cabinet Plate
1
5
Table
1
21
Flat Washer 5mm
12
6
22
Lock Washer 5mm
12
7
5-0.8 x 10mm Flat Head Screw
4
23
5-0.8 x 8mm Phlp Head Screw
10
8
Magnet
1
24
Dust Hood 4"
1
9
Std Table Insert
1
25
Plate 1 10
Dado Table Insert
1
26
Plate 1 11
Motor Cover
1
27
Plate
1
12
Int Tooth Washer 6mm
1
28
8-1 x 25mm Hex Head Bolt
4
13
Knob M6-1
1
29
Lock Washer 8mm
4
14
Angle Scale
1
30
Flat Washer 8mm
4
15
Strain Relief
1
31
5-0.8 x 20mm Phlp Head
Screw
2
16
Cabinet
1
Table Saw Body Parts List
40
40
TRUNNION ASSEMBLY BREAKDOWN
41
41
Item
Description
Qty.
Item
Description
Qty.
101
Hex Head Bolt 8-1.25 x 16mm
1
146
6-1.0 x 20mm Skt Head Bolt
5
102
Lock Washer 8mm
1
147
Spring
1
103
Fiber Hex Nut 16-2.0mm
1
148
Limit Ring
3
104
Flat Washer (W) 8mm
1
149
Locking Pin
1
105
Flat Washer 16mm
1
150
Locking Plate
1
106
Motor
1
151
Stop Collar
1
107
Fiber Hex Nut 12-1.75mm
1
152
5-0.8 x 6mm Set Screw
3
108
6 x 6 x 20mm Key
1
153
3AMI-48 Retaining Ring
1
109
Arbor Pulley
1
154
Blade
1
110
Motor Pulley
1
155
Flange
1
111
6-1.0 x 10 Set Screw
1
156
Arbor Nut
1
112
Drive Belt
1
157
6-1.0 x 10mm Skt Head Bolt
3
113
Bushing
1
158
Lower Blade Guard
1
114
6202lS Ball Bearing
1
159
Pin
1
115
Motor Bracket
1
160
Screw
1
116
Spring
1
161
3CMI-4 Retaining Ring
1
117
Arbor Locking Bushing
1
162
Spring
1
118
Locking Pin W/Knob
1
163
Handwheel
2
119
Bevel Stop Support
1
164
Handwheel Lock
2
120
Flat Washer 5mm
2
165
Handwheel Handle
2
121
Lock Washer 5mm
2
166
Bevel Plate
1
122
Locking Pin Knob
1
167
3CMI-9 Retaining Ring
1
123
5-0.8 x 12mm Pan Head Screw
3
168
Spacer
1
124
Arbor
1
169
Bearing
1
125
5 x 5 x 15mm Key
2
170
3 x 20mm Spring Pin
2
126
6203ll Ball Bearing
1
171
Tilt Shaft
1
127
6-1 x 40mm Socket Head Bolt
1
172
Shaft Base
1
128
6-1mm Hex Nut
1
173
Pan Head Screw 6-1 x 12mm
2
129
10-1.5 x 55mm Skt Head Bolt
1
174
Pointer Base
1
130
10-1.5mm Hex Nut
2
175
3CMI-12 Retaining Ring
2
131
Main Trunnion
1
176
Pointer
1
132
Shaft
1
177
4mm Flat Washer
1
133
10-1.25 x 30mm Hex Head Bolt
5
178
4-0.8 x 8mm Pan Head Screw
1
Trunnion Assembly Parts List
42
42
Item
Description
Qty.
Item
Description
Qty.
134
Lock Washer 10mm
4
179
Elevation Shaft
1
135
Flat Washer 10mm
4
180
Spacer
2
136
Shim
2
181
Front Trunnion
1
137
Rear Trunnion
1
182
Bushing
1
138
Shim Washer
1
183
Spring
1
139
Spring Plate
1
184
Wave Washer
1
140
5-0.8mm Fiber Hex Nut
1
185
90° Lock Collar
1
141
Mounting Plate
1
186
45° Lock Collar
1
142
Bracket
1
187
5-.8 x 16mm Socket Head Bolt
4
143
Knurled Knob
1
188
Washer 12
1
144
Flat Washer 6mm
7
189
Washer 16
1
145
Lock Washer 6mm
10
43
43
BLADE GUARD BREAKDOWN
44
44
Item
Description
Qty.
Item
Description
Qty.
315
Roll Pin 4 x 20
1
339
Hex Bolt M4-.7 x 8
4
319
Torsion Spring
1
340
Guard Support
4
321
Lock Nut M6-1
1
341
Phlp Hd Scr M6-1 x 30
1
322
Supporting Arm
1
342
Spacer
2
323
Phlp Hd Scr M6-1 x 25
1
345
Spacer
2
324
Flat Washer 6mm
2
346
Phlp Hd Scr M5-.8 x 20
1
326
Top Guard
1
348
Flat Washer 5mm
10
327
Phlp Hd Scr M4-.7 x 6
2
349
Pawl
2
328
Front Guard
1
350
Splitter
1
331
Side Guard
2
351
Riving Knife
1
332
Guard Clamp
1
352
Rivet
1
335
Lock Nut M5-.8
3
353
Riving Knife Hook Plate
1
336
Phlp Hd Scr M4-.7 x 10
4
354
Hex Bolt M5-.8 x 8
2
337
Roll Pin 6 x 32
1
355
Phlp Hd Scr M6-1 x 35
1
338
Flat Head Riveted Nut
1
Blade Guard Parts List
45
45
Item
Description
Qty.
Item
Description
Qty.
401
Plug 1 409
Flat Washer 4mm
1
402
Knob
1
410
Pointer
1
403
Spacer
1
411
Block
1
404
Miter Gauge
1
412
Stop Pin
1
405
Hex Nut 5-0.8mm
3
413
Bar 1 406
Pan Head Screw 5-0.8 x 20mm
3
414
Flat Head Screw 4-0.7 x 10mm
2
407
Pan Head Screw 4-0.7 x 10mm
1
415
Washer
1
408
Pin 1 416
Flat Head Screw 6-1.0 x 8mm
1
MITER GAUGE BREAKDOWN
Miter Gauge Parts List
46
46
Item
Description
Qty.
Item
Description
Qty.
201
Pan Head Tapping Screw
ST3.5 x 18
2
208
Flat Washer 5mm
2
202
Switch (Hy56)
1
209
Connection Port
2
203
Switch Box
1
210
Serrated Washer 5mm
2
204
Circuit Breaker,10A
1
211
Switch Plate
1
205
Nut 1 212
Pan Head Tapping Screw
ST3.9 x 10
3
206
Pan Head Screw 5-0.8 x 8mm
2
213
Strain Relief
2
207
Lock Washer 5mm
2
SWITCH BREAKDOWN
Switch Parts List
47
47
Item
Description
Qty.
Item
Description
Qty.
501
Glide Pad
2
511
Fence Lock Knob
1
502
Special Locking Nut M12-1.75
5
512
Lock Nut M10-1.25
1
503
Set Screw M12-1.75 x 15
4
513
Phlp Hd Scr M5-.8 x 25
2
504
Set Screw
2
514
Lock Washer 5mm
2
505
Hex Bolt M6-1 x 40
1
515
Fence Scale Window
1
506
Cam Foot
1
516
Fence Face
2
507
Lock Nut M6-1
1
517
Phlp Hd Scr M6-1 x 16
18
508
Hex Bolt M8-1.25 x 50
1
518
Fence Base
1
509
Cam 1 519
Fence Insert 50 x 50
1
510
Magnet
1
520
Set Screw M12-1.75 x 30
1
FENCE BREAKDOWN
Fence Parts List
48
48
Item
Description
Qty.
Item
Description
Qty.
601
Rear Rail
1
611
Lock Washer 6mm
5
602
Flat Washer 10mm
2
612
Socket Head Bolt M6-1 x 16
5
603
Lock Washer 10mm
2
613
Fence Insert 40 x 50
2
604
Socket Head Bol M10-1.5 x 25
2
614
Scale
1
605
Socket Head Bol M8-1.25 x 35
2
615
Guide Tube
1
606
Flat Washer 8mm
8
616
Flat Hd Scr M8-1.25 x 35
4
607
Lock Washer 8mm
6
617
Socket Head Bolt M5-.8 x 12
2
608
Hex Nut M8-1.25
6
618
Flat Washer 5mm
2
609
Front Rail
1
619
Lock Washer 5mm
2
610
Flat Washer 6mm
5
RAIL BREAKDOWN
Rail Parts List
49
49
NOTES
BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
WWW.BAILEIGHINDUSTRIAL.COM
BAILEIGH INDUSTRIAL, INC. 1455 S. CAMPUS AVENUE ONTARIO, CA 91761
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
BAILEIGH INDUSTRIAL LTD. UNIT 1 FULLWOOD CLOSE
ALDERMANS GREEN INDUSTRIAL ESTATE
COVENTRY, CV2 2SS UNITED KINGDOM
PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276
WWW.BIFABUK.CO.UK
BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64
70736 FELLBACH
DEUTCHSLAND
WWW.BAILEIGHINDUSTRIAL.DE
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