Baileigh TN-800 Operator's Manual

OPERATOR’S MANUAL
TUBE AND PIPE NOTCHER
MODEL: TN-800
© 2015 Baileigh Industrial, Inc.
or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other
occurrence.
Rev. 03/2015
BAILEIGH INDUSTRIAL Pty. Ltd.
P.O Box 1573, 126 Melrose Drive
Tullamarine,
VIC 3043 Australia
sales@baileighindustril.com.au
Table of Contents
STANDARD TERMS AND CONDITIONS OF SALE ....................................................... 1
INTRODUCTION ............................................................................................................. 5
GENERAL NOTES .......................................................................................................... 5
SAFETY INSTRUCTIONS .............................................................................................. 6
SAFETY PRECAUTIONS ............................................................................................... 9
TECHNICAL SPECIFICATIONS ................................................................................... 11
TECHNICAL SUPPORT ............................................................................................... 11
UNPACKING AND CHECKING CONTENTS ................................................................ 12
Cleaning .................................................................................................................... 12
TRANSPORTING AND LIFTING .................................................................................. 13
INSTALLATION ............................................................................................................. 13
ASSEMBLY AND SET UP ............................................................................................ 14
GETTING TO KNOW YOUR MACHINE ....................................................................... 15
ELECTRICAL ................................................................ ................................ ................ 17
Plug Connection ........................................................................................................ 18
OPERATION ................................................................................................ ................. 19
Cutter Selection ......................................................................................................... 19
Material Insertion ....................................................................................................... 20
Setting Offset ............................................................................................................. 21
Notching .................................................................................................................... 22
Angle Notching .......................................................................................................... 22
Repeat Notching ........................................................................................................ 23
Material Removal ....................................................................................................... 23
Off-Center Notching ................................................................................................... 23
MATERIAL SELECTION ............................................................................................... 24
STANDARD PIPE SIZES AND SCHEDULES TABLE .................................................. 24
TROUBLESHOOTING .................................................................................................. 25
ELECTRICAL SCHEMATIC .......................................................................................... 26
LUBRICATION AND MAINTENANCE .......................................................................... 27
Oil Disposal ............................................................................................................... 27
Storing Machine for Extended Period of Time ........................................................... 27
PARTS DIAGRAM ........................................................................................................ 28
Base Assembly .......................................................................................................... 28
Spindle Assembly ...................................................................................................... 29
Forward Riser Assembly ........................................................................................... 30
Motor and Gearbox Assembly ................................................................ ................... 31
Rear Riser Assembly ................................................................................................. 32
Crank Shaft Assembly ............................................................................................... 33
Vise Assembly ........................................................................................................... 34
Slide Base Assembly ................................................................................................. 35
Parts List ................................................................................................................... 36
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STANDARD TERMS AND CONDITIONS OF SALE
1 INTERPRETATION
1.1 In these Conditions the following words have the following meanings: Word Meaning
“Buyer” the person(s), firm or company from whom an order to supply Goods is received by the Company; “Buyer Materials” any documents or other materials and any data or other information provided by the Buyer relating to the
Goods;
“Company” Baileigh Industrial Limited, a company incorporated in England and Wales (Company Number
05672861) whose registered office is at Unit D Swift Point, Swift Valley Industrial Estate, Rugby, West Midland, CV21 2QH
“Company Materials” any documents or other materials, and any data or other information provided by the Company relating
to the Goods;
“Conditions” the standard terms and conditions of sale as set out in this document; “Contract” any contract between the Company and the Buyer for the sale and purchase of the Goods; “Delivery Point” the place where delivery of the Goods is to take place under Condition 4.1; “Goods” any goods agreed in the Contract to be supplied to the Buyer by the Company (including any part or
parts of them).
1.2 In these Conditions references to any statute or statutory provision shall, unless the context otherwise requires, be construed as a reference to that statute or statutory provision as from time to time amended, consolidated, modified, extended, re-enacted or replaced.
1.3 In these Conditions references to the masculine include the feminine and the neuter and to the singular include the plural and vice versa as the context admits or requires.
1.4 In these Conditions headings will not affect the construction of these Conditions.
2 APPLICATION OF TERMS
2.1 Subject to any variation under Condition 2.3 the Contract will be on these Conditions to the exclusion of all other terms and conditions (including any terms or conditions which the Buyer purports to apply under any purchase order, confirmation of order, specification or other document).
2.2 No terms or conditions endorsed upon, delivered with or contained in the Buyer’s purchase order, confirmation of order, specification or other document will form part of the Contract simply as a result of such document being referred to in the Contract.
2.3 These Conditions apply to all the Company’s sales of Goods and any variation to these Conditions and any representations about the Goods shall have no effect unless expressly agreed in writing and signed the designated agent/employee of the Company.
2.4 The Buyer must ensure that the terms of its order and any applicable specification are complete and accurate.
2.5 Any quotation given by the Company is an offer which is valid for a period of 30 days only, provided that the Company has not previously withdrawn it. The offer is accepted by the Buyer and a contract is formed when the Company receives a purchase order for the Goods, provided that such purchase order does not purport to contract on terms other than these Conditions.
2.6 If the Buyer requires an order confirmation providing the date of shipment this should be clearly stated in the Buyer’s purchase order.
3 DESCRIPTION
3.1 The description of the Goods shall be as set out in the Company’s quotation.
3.2 All drawings, descriptive matter, specifications and advertising issued by the Company on any packaging of the Goods or elsewhere and any descriptions or illustrations contained in the Company's catalogues or brochures are issued or published for the sole purpose of giving an approximate idea of the Goods described in them. They will not form part of this Contract and no warranty is given that the Goods will comply with or perform in accordance with any such description.
4 DELIVERY
4.1 Any dates specified by the Company for delivery of the Goods are intended to be an estimate and time for delivery shall not be made of the essence by notice. If no dates are so specified, delivery will be within a reasonable time.
4.2 Subject to the other provisions of these Conditions the Company will not be liable for any loss (including loss of profit), costs, damages, charges or expenses caused directly or indirectly by any delay in the delivery of the Goods (even if caused by the Company’s negligence), nor will any delay entitle the Buyer to terminate or rescind the Contract unless such delay exceeds 180 days.
4.3 If for any reason the Buyer will not accept delivery of any of the Goods when they are ready for delivery, or the Company is unable to deliver the Goods on time because the Buyer has not provided appropriate instructions, documents, licenses or authorizations:
4.3.1 risk in the Goods will pass to the Buyer (including for loss or damage caused by the Company’s negligence);
4.3.2 the Goods will be deemed to have been delivered; and
4.3.3 the Company may store the Goods until delivery whereupon the Buyer will be liable for all related costs and expenses (including without limitation storage and insurance).
4.4 The Buyer will provide at its expense at the Delivery Point adequate and appropriate equipment and manual labour for loading the Goods.
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5 NON-DELIVERY
5.1 The quantity of any consignment of Goods as recorded by the Company upon dispatch from the Company’s place of business shall be conclusive evidence of the quantity received by the Buyer on delivery unless the Buyer can provide conclusive evidence proving the contrary.
5.2 The Company shall not be liable for any non-delivery of Goods (even if caused by the Company’s negligence) unless written notice is given to the Company within [7] days of the date when the Goods would in the ordinary course of events have been received.
5.3 Any liability of the Company for non-delivery of the Goods shall be limited to replacing the Goods within a reasonable time or issuing a credit note at the pro rata Contract rate against any invoice raised for such Goods.
6 RISK/TITLE
6.1 The Goods are at the risk of the Buyer from the time of delivery.
6.2 Ownership of the Goods shall not pass to the Buyer until the Company has received in full (in cash or cleared funds) all sums due to it in respect of:
6.2.1 the Goods; and
6.2.2 all other sums which are or which become due to the Company from the Buyer on any account.
6.3 Until ownership of the Goods has passed to the Buyer, the Buyer must:
6.3.1 hold the Goods on a fiduciary basis as the Company’s bailee;
6.3.2 store the Goods (at no cost to the Company) separately from all other goods of the Buyer or any third party in such a way that they remain readily identifiable as the Company’s property;
6.3.3 not destroy, deface or obscure any identifying mark or packaging on or relating to the Goods;
6.3.4 maintain the Goods in satisfactory condition insured on the Company’s behalf for their full price against all risks to the reasonable satisfaction of the Company. On request the Buyer shall produce the policy of insurance to the Company; and
6.3.5 hold the proceeds of the insurance referred to in Condition 6.3.4 on trust for the Company and not mix them with any other money, nor pay the proceeds into an overdrawn bank account.
6.4 The Buyer may resell the Goods before ownership has passed to it solely on the following conditions:
6.4.1 any sale shall be effected in the ordinary course of the Buyer’s business at full market value; and
6.4.2 any such sale shall be a sale of the Company’s property on the Buyer’s own behalf and the Buyer shall deal as principal when making such a sale.
6.5 The Buyer’s right to possession of the Goods shall terminate immediately if:
6.5.1 the Buyer has a bankruptcy order made against him or makes an arrangement or composition with his creditors, or otherwise takes the benefit of any Act for the time being in force for the relief of insolvent debtors, or (being a body corporate) convenes a meeting of creditors (whether formal or informal), or enters into liquidation (whether voluntary or compulsory) except a solvent voluntary liquidation for the purpose only of reconstruction or amalgamation, or has a receiver and/or manager, administrator or administrative receiver appointed of its undertaking or any part thereof, or a resolution is passed or a petition presented to any court for the winding up of the Buyer or for the granting of an administration order in respect of the Buyer, or any proceedings are commenced relating to the insolvency or possible insolvency of the Buyer; or
6.5.2 the Buyer suffers or allows any execution, whether legal or equitable, to be levied on his/its property or obtained against him/it, or fails to observe/perform any of his/its obligations under the Contract or any other contract between the Company and the Buyer, or is unable to pay its debts within the meaning of section 123 of the Insolvency Act 1986 or the Buyer ceases to trade; or
6.5.3 the Buyer encumbers or in any way charges any of the Goods.
6.6 The Company shall be entitled to recover payment for the Goods notwithstanding that ownership of any of the Goods has not passed from the Company.
6.7 The Buyer grants the Company, its agents and employees an irrevocable license at any time to enter any premises where the Goods are or may be stored in order to inspect them, or, where the Buyer’s right to possession has terminated, to recover them.
7 PRICE
7.1 The price for the Goods shall be the price set out in the Company’s estimate/quotation. All estimates/quotes are good for 30 days from the date on the top of the estimate/quote.
7.2 The price for the Goods shall be exclusive of any value added tax and all costs or charges in relation to loading, unloading, carriage and insurance all of which amounts the Buyer will pay in addition when it is due to pay for the Goods.
8 PAYMENT
8.1 Payment of the price for the Goods is due and payable before shipment of the goods occurs unless otherwise negotiated by the Company and the customer.
8.2 Time for payment shall be of the essence.
8.3 No payment shall be deemed to have been received until the Company has received cleared funds.
8.4 All payments payable to the Company under the Contract shall become due immediately upon termination of this Contract despite any other provision.
8.5 The Buyer shall make all payments due under the Contract without any deduction whether by way of set-off, counterclaim, discount, abatement or otherwise unless the Buyer has a valid court order requiring an amount equal to such deduction to be paid by the Company to the Buyer.
8.6 If the Buyer fails to pay the Company any sum due pursuant to the Contract the Buyer will be liable to pay interest to the Company on such sum from the due date for payment at the annual rate of 10% above the base lending rate from time to time of LIBOR, accruing on a daily basis until payment is made, whether before or after any judgment.
8.7 The Company reserves the right to claim interest and fixed sum compensation under the Late Payment of Commercial Debts (Interest) Act 1998.
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9 WARRANTY
9.1 The Company warrants that (subject to the other provisions of these Conditions) upon delivery, and for a period of 12 months from the date of delivery, the Goods will be of satisfactory quality within the meaning of the Sale of Goods Act 1994. Warranty provisions
are strictly at the determination of the Company on a case by case basis. The Company’s determinations regarding a warranty
claim are final.
9.2 The Company shall not be liable for a breach of the warranty in Condition 9.1 unless:
9.2.1 the Buyer gives written notice of the defect to the Company, and (if the defect is as a result of damage in transit) to the carrier, within a reasonable amount of time when the Buyer discovers or ought to have discovered the defect; and
9.2.2 the Company is given a reasonable opportunity after receiving the notice to examine such Goods and the Buyer (if asked to do so by the Company) returns such Goods to the Company's place of business at the Buyer's expense for the examination to take place there.
9.3 The Company shall not be liable for a breach of the warranty in Condition 9.1 if:
9.3.1 the Buyer makes any further use of such Goods after giving such notice; or
9.3.2 the defect arises because the Buyer failed to follow the Company’s oral or written instructions as to the storage, installation, commissioning, use or maintenance of the Goods; or
9.3.3 the defect arises as a result of ordinary wear and tear; or
9.3.4 the Buyer alters or repairs such Goods without the written consent of the Company.
9.4 The following are expressly excluded from the warranty in Condition 9.1:
9.4.1 die sets, tooling and saw blades; and
9.4.2 machine maintenance, adjustment and set ups.
9.5 Subject to Conditions 9.2 and 9.3, if any of the Goods do not conform with the warranty in Condition 9.1 the Company shall at its option repair or replace such Goods (or the defective part) or refund the price of such Goods at the pro rata Contract rate provided that, if the Company so requests, the Buyer shall, at the Buyer's expense, return the Goods or the part of such Goods which is defective to the Company.
9.6 If the Company complies with Condition 9.4 it shall have no further liability for a breach of the warranty in Condition 9.1 in respect of such Goods.
9.7 Any Goods which have been replaced will belong to the Company and any repaired or replacement Goods will be guaranteed on these terms for the unexpired portion of the 12 month period.
9.8 All work carried out under the warranty contained in Condition 9.1 must be approved by the Company.
9.9 All electrical components and gearboxes carry a one-year replacement warranty from the manufacturer. This warranty does not include labour or shipping costs.
10 RETURNS
10.1 The Buyer shall not be entitled to cancel any order or Contract or return any goods without the prior written approval of the Company.
10.2 Special orders cannot be cancelled under any circumstances.
10.3 If the Company agrees to accept the return of any Goods it shall be on terms that
a) They are returned at the Buyer’s expense to the Company within 30 days of delivery b) They are received by the Company in “as new” condition without any damage or use c) Any refund will be subject to a 15% “restocking charge” and such other terms as the Company may impose.
11 LIMITATION OF LIABILITY
11.1 Subject to Condition 9, the following provisions of this Condition 10 set out the entire financial liability of the Company (including any liability for the acts or omissions of its employees, agents and sub-contractors) to the Buyer in respect of:
11.1.1 any breach of these Conditions; and
11.1.2 any representation, statement or tortious act or omission including negligence arising under or in connection with the Contract.
11.2 All warranties, conditions and other terms implied by statute or common law (save for the conditions implied by section 12 of the Sale of Goods Act 1979) are, to the fullest extent permitted by law, excluded from the Contract.
11.3 Nothing in these Conditions excludes or limits the liability of the Company for death or personal injury caused by the Company’s negligence or for fraudulent misrepresentation.
(THE BUYER’S ATTENTION IS DRAWN TO THE PROVISIONS OF CONDITION 11.4 BELOW)
11.4 Subject to Conditions 11.2 and 11.3:
11.4.1 the Company’s total liability in contract, tort (including negligence or breach of statutory duty), misrepresentation or otherwise, arising in connection with the performance or contemplated performance of this Contract shall be limited to the invoiced amount per each and every individual transaction; and
11.4.2 the Company shall not be liable to the Buyer for any indirect or consequential loss or damage (whether for loss of profit, loss of business, depletion of goodwill or otherwise), costs, expenses or other claims for consequential compensation whatsoever (howsoever caused) which arise out of or in connection with the Contract.
12 INTELLECTUAL PROPERTY
12.1 The property and any copyright or other intellectual property rights in:
12.1.1 any Buyer Materials shall belong to the Buyer;
12.1.2 any Company Materials shall, unless otherwise agreed in writing between the Buyer and the Company, belong to the Company, subject only to a license in favor of the Buyer to use the Company Materials for the purposes of receiving the Goods.
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13 ASSIGNMENT
13.1 The Buyer shall not be entitled to assign the Contract or any part of it without the prior written consent of the Company.
13.2 The Company may assign the Contract or any part of it to any person, firm or company.
14 FORCE MAJEURE
The Company reserves the right to defer the date of delivery or to cancel the Contract or reduce the volume of the Goods ordered by the Buyer (without liability to the Buyer) if it is prevented from or delayed in the carrying on of its business due to circumstances beyond the reasonable control of the Company including, without limitation, acts of God, governmental actions, war or national emergency, riot, civil commotion, fire, explosion, flood, epidemic, lock-outs, strikes or other labour disputes (whether or not relating to either party's workforce), or restraints or delays affecting carriers or inability or delay in obtaining supplies of adequate or suitable materials Provided that, if the event in question continues for a continuous period in excess of [180] days, the Buyer shall be entitled to give [not less than [3] days] notice in writing to the Company to terminate the Contract.
15 GENERAL
15.1 Each right or remedy of the Company under the Contract is without prejudice to any other right or remedy of the Company whether under the Contract or not.
15.2 If any provision of the Contract is found by any court, tribunal or administrative body of competent jurisdiction to be wholly or partly illegal, invalid, void, voidable, unenforceable or unreasonable it shall to the extent of such illegality, invalidity, voidness, voidability, unenforceability or unreasonableness be deemed severable and the remaining provisions of the Contract and the remainder of such provision shall continue in full force and effect.
15.3 Failure or delay by the Company in enforcing or partially enforcing any provision of the Contract will not be construed as a waiver of any of its rights under the Contract.
15.4 Any waiver by the Company of any breach of, or any default under, any provision of the Contract by the Buyer will not be deemed a waiver of any subsequent breach or default and will in no way affect the other terms of the Contract.
15.5 The parties to this Contract do not intend that any term of this Contract will be enforceable by virtue of the Contracts (Rights of Third Parties) Act 1999 by any person that is not a party to it.
15.6 The formation, existence, construction, performance, validity and all aspects of the Contract shall be governed by English law and the parties submit to the exclusive jurisdiction of the English courts.
16 COMMUNICATIONS
16.1 All communications between the parties about this Contract must be in writing and delivered by hand or sent by pre-paid first class post or sent by facsimile transmission:
16.1.1 (in case of communications to the Company) to its registered office or such changed address as shall be notified to the Buyer by the Company; or
16.1.2 (in the case of the communications to the Buyer) to the registered office of the addressee (if it is a company) or (in any other case) to any address of the Buyer set out in any document which forms part of this Contract or such other address as shall be notified to the Company by the Buyer.
16.2 Communications shall be deemed to have been received:
16.2.1 if sent by pre-paid first class post, 2 days (excluding Saturdays, Sundays and bank and public holidays within the UK) after posting (exclusive of the day of posting);
16.2.2 if delivered by hand, on the day of delivery;
16.2.3 if sent by facsimile transmission on a working day prior to 4.00 p.m., at the time of transmission and otherwise on the next working day. Communications addressed to the Company shall be marked for the attention of the designated purchasing agent for the buyer.
17 EXPORT
17.1 In these Conditions “Incoterms” means the international rules for the interpretation of trade terms of the International Chamber of Commerce as in force at the date when the Contract is made. Unless the context otherwise requires, any term or expression which is defined in or given a particular meaning by the provisions of Incoterms shall have the same meaning in these Conditions, but if there is any conflict between the provisions of Incoterms and these Conditions, the latter shall prevail.
17.2 Where the Goods are supplied for export from the United Kingdom, the provisions of this Condition 17 shall (subject to any special terms agreed in writing between the Buyer and the Company) apply notwithstanding any other provision of these Conditions.
17.3 The Buyer shall be responsible for complying with any legislation or regulations governing the importation of the Goods into the country of destination and for the payment of any duties on them.
17.4 Unless otherwise agreed in writing between the Buyer and the Company, the Goods shall be delivered fob the air or sea port of shipment and the Company shall be under no obligation to give notice under section 32(3) of the Sale of Goods Act 1979.
17.5 The Buyer shall be responsible for arranging for testing and inspection of the Goods at the Company’s premises before shipment. The Company shall have no liability for any claim in respect of any defect in the Goods which would be apparent on inspection and which is made after shipment, or in respect of any damage during transit.
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INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate). For replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
Safety procedures Correct installation guidelines Description of the functional parts of the machine Capacity charts Set-up and start-up instructions Machine operation Scheduled maintenance Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper maintenance instructions will help ensure this. Try and use original spare parts, whenever possible, and most importantly; DO NOT overload the machine or make any unauthorized modifications.
Note: This symbol refers to useful information throughout the manual.
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LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION is used with the safety alert symbol. DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death.
Safety signs with signal word DANGER or WARNING are typically near specific hazards.
General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment.
SAFETY INSTRUCTIONS
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SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF PINCH POINTS
Keep hands and fingers away from the slide plate and pivot points when operating on and around this machine. Keep chuck guard in place at all times while the machine is running.
ROTATING TOOL HAZARD
Keep hands and body clear while operating. Rotating chuck can cut, dismember, snag, and entrap. Flying chips, splinters, and other particles can cause serious injury or death.
BEWARE OF PIERCING POINTS
NEVER place Keep hands, fingers, or any part of your body away
from rotating tooling bit.
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CUTTING HAZARD
Keep hands and fingers away from the rotating cutters. These rotating cutters can be extremely dangerous if you do not follow proper safety procedures. NEVER place hands directly over or in front of the
cutter. Keep the tooling guard in place and closed at all times while operating this machine.
ENTANGLEMENT HAZARD – ROTATING SPINDLE
Contain long hair, DO NOT wear jewelry or loose fitting clothing.
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SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. REMEMBER: Your personal safety is your responsibility.
1. Only trained and qualified personnel can operate this machine.
2. Make sure guards are in place and in proper working order before operating
machinery.
3. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed.
4. Keep work area clean. Cluttered areas invite injuries.
5. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities.
6. Dressing material edges. Always chamfer and deburr all sharp edges.
7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity.
8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair.
10. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full- face shield if you are producing metal filings.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY
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11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.
12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired.
13. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.
14. Observe work area conditions. DO NOT use machines or power tools in damp or wet locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically powered tools in the presence of flammable gases or liquids.
15. Blade adjustments and maintenance. Always keep blades sharp and properly adjusted for optimum performance.
16. Keep children away. Children must never be allowed in the work area. DO NOT let them handle machines, tools, or extension cords.
17. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children.
18. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine.
19. DO NOT touch live electrical components or parts.
20. Turn off power before checking, cleaning, or replacing any parts.
21. Be sure all equipment is properly installed and grounded according to national, state, and local codes.
22. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill!
23. DO NOT bypass or defeat any safety interlock systems.
24. Keep visitors a safe distance from the work area.
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TECHNICAL SPECIFICATIONS
Mill Speed
177rpm
Maximum Notching Capacity
3" Diameter using a 1" end mill (76mm / 25mm)
Minimum Notching Capacity
.5" Diameter using a .5" end mill and .5" reducer bushing (12mm / 12mm / 12mm)
Angle Adjustment
0 – 60°
End Mill Size
1" Standard / 1/2" Optional (25mm / 12mm optional)
Power
240V, 50hz
Motor
1hp (.75kw)
Shipping Weight
540lbs. (245kg)
Shipping Dimensions
66" x 44" x 60" (1676 x 1118 x 1524mm)
TECHNICAL SUPPORT
Our technical support department can be reached at sales@baileighindustrial.com.au listing support and the model number in the subject line. Tech Support handles questions on machine setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades). List the model number, serial number and contact name and phone number as well as a brief description of the nature of the contact in the body of the message.
For specific application needs or future machine purchases contact the Sales Department at: sales@baileighindustrial.com.au.
Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
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UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material.
Cleaning
Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
WARNING: SUFFOCATION HAZARD! Immediately discard any plastic
bags and packing materials to eliminate choking and suffocation hazards to children and animals. If any parts are missing, do not plug in the power cable, or turn the power switch on until the missing parts are obtained and installed correctly.
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS
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13
TRANSPORTING AND LIFTING
IMPORTANT: Lifting and carrying operations should be carried out by skilled workers,
such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced.
Follow these guidelines when lifting with truck or trolley:
The lift truck must be able to lift at least 1.5 – 2 times
the machines gross weight.
Make sure the machine is balanced. While
transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.
Use a fork lift with sufficient lifting capacity and forks
that are long enough to reach the complete width of the machine.
Remove the securing bolts that attach the machine to
the pallet.
Approaching the machine from the side, lift the machine on the frame taking care that there
are no cables or pipes in the area of the forks.
Move the machine to the required position and lower gently to the floor. Level the machine so that all the supporting feet are taking the weight of the machine and no
rocking is taking place.
INSTALLATION IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. Clearance from walls and other obstacles. Maintain an adequate working area around the machine for safety. Have the work area well illuminated with proper lighting. Keep the floor free of oil and make sure it is not slippery.
14
14
Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
If long lengths of material are to be fed into the machine, make sure that they will not extend
into any aisles.
LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it
should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface.
FLOOR: This tool distributes a large amount of weight over a small area. Make certain that
the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.
WORKING CLEARANCES: Take into consideration the size of the material to be
processed. Make sure that you allow enough space for you to operate the machine freely.
POWER SUPPLY PLACEMENT: The power supply should be located close enough to the
machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets.
ASSEMBLY AND SET UP
1. Remove the machine from the skid it was shipped on and install the casters.
2. Check the oil level and top off if necessary.
3. Read through the remainder of the manual and become familiar with the tool installation and
settings as well as normal operation.
4. Position the machine as desired following the installation guidelines.
5. Follow the electrical guidelines to connect the machine to a power supply.
WARNING: For your own safety, DO NOT connect the machine to the
power source until the machine is completely assembled and you read and understand the entire instruction manual.
15
15
GETTING TO KNOW YOUR MACHINE
You have made a practical choice in purchasing a Model TN-800 Eccentric Cut Notching
Machine. It has been carefully built of high quality materials and designed to give many years of efficient service. The simplicity of design and minimum effort required to operate the machine contributes towards meeting schedules and producing greater profits.
The TN-800 is an electric powered end-mill notching machine specially designed to notch a
variety of materials using only one end mill. The Patented Eccentric Cut feature, allows the user to feed an end mill cutter through an adjustable eccentric path. Creating a perfect weld joint when mating two or more pieces of tubing together.
The TN-800 Notching Machine you have purchased is built of solid steel and high quality
components, ensuring maximum rigidity and long life.
A
B
C
D E F G H
I
J
K
L
M
N
16
16
Item
Description
Function
A
Swivel Casters
Steer and control the machine when moving.
B
Large Feed Wheel
Rotates the spindle head on the oscillation plate to create the eccentric pattern used for milling.
C
Y Feed Hand Wheel
Used to move the vise bed along the length of the end mill.
D
Vise Pivot Clamp Handle
Release the handle to rotate the vise to the desired angel. Lock the handle to lock the vise at the desired angle.
E
X Feed Hand Wheel (far side not shown)
Used to move the vise bed into and away from the end mill.
F
Vise
Used to hold and secure the material to be notched. May be rotated to feed the material into the end mill at an angle from 0° - 45°
G
Lexan Guard
Safety cover to covers the mill and milling area during machining to prevent inadvertent contact.
H
End Mill
Machining tool to create the cut.
I
Spindle
Turns the end mill.
J
On/Off Switch
Starts and stops the notcher motor and herby the notcher.
K
Gear Box
Transfers power from the motor to the spindle.
L
Motor
Powers the notcher for milling.
M
Chip Box
Collets the chips from the cutting process.
N
Wheels
Used to roll the machine to various locations.
17
17
ELECTRICAL
Motor Specifications
Your tool is wired for 240 volt, 50Hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source.
Considerations
Observe local electrical codes when connecting the machine. The circuit should be protected with a time delay fuse or circuit breaker with a amperage
rating slightly higher than the full load current of machine.
A separate electrical circuit should be used for your tools. Before connecting the motor to the
power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the tool.
All line connections should make good contact. Running on low voltage will damage the
motor.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY
A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
WARNING: In all cases, make certain the receptacle in question is
properly grounded. If you are not sure, have a qualified electrician check the receptacle.
18
18
Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace damaged or worn cord immediately.
Extension Cord Safety
Extension cord should be in good condition and meet the minimum wire gauge requirements listed below:
LENGTH
AMP RATING
25ft
50ft
100ft
1-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No WIRE GAUGE
An undersized cord decreases line voltage, causing loss of power and overheating. All cords should use a ground wire and plug pin. Replace any damaged cords immediately.
Plug Connection
Have an electrician install the correct power supply for the application. Once hooked up, turn on the power supply and start the machine.
19
19
OPERATION
Cutter Selection
1. Before any notching can take place, the
proper cutter must be chosen. If the material to be notched is 1" (25.4mm) diameter up to 3" (76.2mm) diameter, the supplied 1" (25.4mm) cutter will work properly.
2. If the material is smaller than 1" (25.4mm),
then an optional reducer bushing and 1/2" (12.7mm) diameter cutter must be installed. (This will notch from 1/2" (12.7mm) up to 1" (25.4mm) diameter material.
3. To install the cutter, first unplug the power
cord and open the Lexan guard.
4. Loosen the set screws (A) located on the
spindle and insert the desired cutter, align the flats on the cutter with the holes on the spindle.
5. Tighten the set screws (A).
CAUTION: Always wear proper eye protection with side shields, safety
footwear, and leather gloves to protect from burrs and sharp edges.
WARNING: BEFORE THE MAIN LEXAN GUARD IS OPENED, THE
POWER CORD MUST BE UNPLUGGED FROM ITS SOURCE.
A
20
20
Material Insertion
1. Once the proper cutter is installed, the
material to be notched can be inserted into the vise.
2. Open the vise and insert the material so that
the end toward the cutter extends past the vise jaw approximately 2" (50.8mm). Material should be kept as close as possible to the vise jaws to get accurate notches.
3. Tighten the vise.
4. If an angle notch is required, loosen the
cam handle (A) and rotate vise to the desired angle, not to exceed 45 deg. DO NOT rotate the vise so that the lead screw (B) in in front of the end mill.
5. Using the "X" and "Y" hand wheels, position
the material up to the cutter leaving about 1/2" (12.7mm) of clearance between the cutter and material.
6. The "X" and "Y" Table gibs are set tight from the factory. This is because they are only used
in positioning. The gibs may be loosened; however, this may induce chatter or vibration when notching material.
7. Position the material as far back (toward the chuck) on the cutter as possible. Visually check
for possible interferences and correct by extending out more material and/or repositioning.
B
A
X
Y
21
21
Setting Offset
1. Once the cutter and material are installed,
the cutter offset can be set.
2. If using the 1’ (25.4mm) cutter on 1”
(25.4mm) material or the 1/2" (12.7mm)
cutter on 1/2” (12.7mm) material, set the
machine to the “12 o’clock” position (fine
tune as needed) and move on to setting any desired angle and notching the material.
Important: Machine must be in
the home or "12 o'clock" position.
3. Do this by rotating the large feed hand
wheel (A) in the counter clockwise direction until the red pointer lines (B) up with the red indicator at the 12 o'clock position.
4. At this point all offset adjustments and table
positioning will be made, this is also the start and end point of every notch.
5. On the face of the "V" groove guide plate, there will be (3) 3/4" main bolts (C) which need to
be loosened before the offset screw can be activated.
6. Once the (3) bolts are loose, use the 5/8”
wrench included to adjust the offset screw (D) until the desired notch diameter is displayed on the scale (E).
Note: The scale readings are
based on using 1" diameter cutter.
7. After the offset is reached, tighten the (3)
main bolts. VERY IMPORTANT!
8. Be sure nothing is in contact with the cutter
and reconnect the power cord.
C
B
A
D
E
22
22
Notching
1. Activate the start switch making sure the cutter is rotating the correct way. With the cutter
rotating, the notch can be created.
2. Using the large feed hand wheel, slowly rotate in the counter clockwise direction. As the
cutter makes contact with the material, continue to rotate feeding slow enough not to damage the cutter. The cutter control shaft is equipped with a 1-way clutch which prevents the cutter from being turned in the counterclockwise direction.
3. Once the cutter passes completely through the material, continue to rotate the hand wheel
until the red pointer lines up with the red indicator pin at the 12 o’clock position.
4. If the material needs to be notched deeper, advance the "X" hand wheel, moving the
material closer toward the cutter, repeat these steps until the desired notch depth is achieved.
5. Alternate depth notch, if you know how deep you need to notch, mark that depth on the
material. Rotate the red indicator to the 6' o'clock position, then feed with the "X" handwheel until the cutter reaches the mark, Then make one complete revolution to complete the notch.
Angle Notching
To notch at an angle, the vise needs to be rotated left or right. For small angles, rotating to the right is ok, but for large angle, rotating the vise to the left is preferred.
IMPORTANT: Never rotate the vise to
the right so that the lead screw is in front of the end mill. The vise could be inadvertently moved into the end mill damaging the vise, end mill and possibly the spindle.
1. Precut the material to the desired angle
prior to notching. This will create an edge that is parallel to the end mill.
2. Loosen the vise pivot lock handle and rotate
the vise to the desired angle and lock the pivot handle.
3. Load the material into the vise similar to a square end cut and proceed with the milling.
A
23
23
Repeat Notching
1. For repeat notching perform the above steps
and document the number on the counter. This number can also be used to make precise notches to the depth desired.
The calibration of the counter is:
Counter display
Actual distance in inches
0000.0
0.000
0001.0
0.100
0002.0
0.200
Material Removal
1. After the desired notch depth is reached, activate the stop switch.
2. Make sure the spindle has stopped completely before removing completed part and installing
new material.
Off-Center Notching
For off-center notching use the vise jaw adjustment screw to adjust the height of the vise jaw to the offset needed.
24
24
MATERIAL SELECTION
When selecting materials keep these instructions in mind:
Material must be clean and dry. (without oil) Material should have a smooth surface so it processes easily. Dimensional properties of material must be consistent and not exceed the machine capacity
values.
Chemical structure of material must be consistent. Buy certificated steel from the same vendor when possible.
STANDARD PIPE SIZES AND SCHEDULES TABLE
PIPE
SIZES
O.D.
Pipe Schedules and Wall Thickness
5
10
40
80
160
XX STRONG
1/8
0.405
0.400
0.050
0.068
0.095
1/4
0.540
0.500
0.070
0.088
0.119
3/8
0.675
0.500
0.070
0.091
0.126
1/2
0.840
0.700
0.080
0.109
0.147
0.188
0.294
3/4
1.050
0.700
0.080
0.113
0.154
0.219
0.308
1
1.315
0.700
0.110
0.133
0.179
0.250
0.358
1-1/4
1.660
0.700
0.110
0.140
0.191
0.250
0.382
1-1/2
1.900
0.700
0.110
0.145
0.200
0.281
0.400
2
2.375
0.700
0.110
0.154
0.218
0.344
0.436
2-1/2
2.875
0.800
0.120
0.203
0.276
0.375
0.552
All sizes are in inches
CAUTION: It must be determined by the customer that materials being
processed through the machine are NOT potentially hazardous to operator or personnel working nearby.
25
25
TROUBLESHOOTING
Problem
Solution
Chattering
Material too far out past vise
Material not clamped tight in vise
Vise lock lever is too loose
Cutter is dull or loose
"X","Y" table gibs set too loose
"V" rollers set too loose
Motor stops while notching Feeding to fast
Cutter is dull
Not a good power source, circuit should be dedicated to this machine only
Main handwheel is tight or sticks in spots
Chips are stuck in the "v" rollers
"V" rollers are set too tight, The "V" roller can be adjusted
WARNING: Make sure the electrical disconnect is OFF before working on
the machine.
26
26
ELECTRICAL SCHEMATIC
27
27
LUBRICATION AND MAINTENANCE
Check daily for any unsafe conditions and fix immediately. Check that all nuts and bolts are properly tightened. On a weekly basis clean the machine and the area around it. Lubricate threaded components and sliding devices. Apply rust inhibitive lubricant to all non-painted surfaces. The gearbox oil should be changed every three years, with 80 W90 gear lube. (1.5 – 2 years
if used more than 12hrs/day).
Periodically lubricate the "V" rollers and rear cam rollers with light machine oil. Be sure to keep the slide ways clean and the gib screws properly adjusted. Be sure always to use sharp cutters, dull or worn tools will decrease the performance of the
machine and may be unsafe.
Periodically check the power cord for cuts or bare wire and replace if damaged.
Oil Disposal
Used oil products must be disposed of in a proper manner following your local regulations.
Storing Machine for Extended Period of Time
If the Vertical Milling Machine is to be inactive for a long period of time, prepare the machine as follows:
Disconnect the electrical supply from the power panel. Empty and clean the coolant reservoir. Clean and grease the machine. Cover the machine.
Note: Proper maintenance can increase the life expectancy of your machine.
WARNING: Make sure the electrical disconnect is OFF before working on
the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery.
28
28
PARTS DIAGRAM
Base Assembly
29
29
Spindle Assembly
30
30
Forward Riser Assembly
31
31
Motor and Gearbox Assembly
32
32
Rear Riser Assembly
33
33
Crank Shaft Assembly
34
34
Vise Assembly
35
35
Slide Base Assembly
36
36
Parts List
Item
Part Number
Description
Qty.
2
ME-M800-6A067
M800 Main Frame (Metric)
1 3 M10 X 1.5 X 35
Hex Flange
4 4 M10
Flatwasher
4 5 Imperial
M10 X 1.5 Hex Flange Nut
4
6
ME-M800-7A041
Adjustable Bushing
2 7 ME-M800-7A040
Non Adjusting Bushing
2 8 PP-0091
V Roller
4 9 ME-M800-6A095
Straddle Bracket
1
10
PP-0086
Cam Follower
2
11
PP-0087
Adjustable Cam Follower
1
12
M800-7A029
Cam Follower Spacer
1
13
Imperial
1/2" Lockwasher
4
14
Imperial
1/2-13 Hex Nut
3
15
ME-M800-6A005
Support Disc
1
16
ME-M800-7A005
Tapping Plate
1
17
ME-M800-6A006
Tie Block
1
18
M10 X 1.5 X 20
SHCS
2
19
ME-M800-7A007
Sprocket Spacer
3
20
M800-6A011
60T Sprocket
1
21
M10 X 1.5 X 40
Hex Flange
3
22
PP-0096
Bearing, Fafnir, ER20
1
23
M5 X 0.8 X 10
BHCS
2
24
ME-M800-7A014
Spacer Shaft
1
25
M12 X 1.75 X 30
Hex Flange
2
26
ME-M800-7A002
Spindle Hub
1
27
PP-0119
Spindle Bearing
2
28
ME-M800-7A012
Spindle
1
29
PP-0114
Lock Nut
2
30
PP-0115
Lock Ring
1
31
M10 X 1.5 X 50
Hex Flange
2
32
M10 X 1.5 X 45
Hex Flange
2
33
Imperial
1/2" Flat Washer
3
34
Imperial
1/2-13 X 9 Hex Bolt
3
37
37
Item
Part Number
Description
Qty.
35
PP-0053
0.75 ID X 0.875 OD X 0.75 Wide
2
36
ME-M800-7A020
Bearing Block
1
37
M6 X 1.0 X 30
SHCS
8
38
PP-0094
Outer Race
1
39
PP-0095
IR-1216 (0.75 ID X 1.0 OD X 1.03 LG)
1
40
M800-7A009
Handle Shaft
1
41
Imperial
.1875 X 1 Keystock
2
42
PP-0150
30 Tooth Sprocket
1
43
PP-0322
0.75 ID X 1.25 OD X .125 THK
3
44
PP-0090
3/4" Split Collar
3
45
PP-1031
10" Handwheel
1
46
M800-7A004
Adjustment Shaft
1
47
PP-0101
0.75 ID X 1.25 OD X .0625 THK
1
48
M10 X 1.5 X 30
SHCS
2
49
ME-M800-6A015
Pointer
1
50
M800-5A002
Indicator Plate
1
51
M5 X 0.8 X 20
SHCS
2
52
M6 X 1.0 X 25
SHCS
3
53
PP-0042
39" #40 Chain
1
54
Imperial
M20 X 2.5 X 20 Set Screw
2
55
Imperial
M12 X 1.75 X 20 Set Screw
2
56
Imperial
1/4 X 2 Keystock
1
57
ME-M800-6A004
Front Vee Disc
1
58
ME-M800-6A012
Pointer
1
59
M800-7A015
Indicator Pin
1
60
M5 X 0.8 X 12
SHCS
6
61
PP-0710-B
1/2Hp (.75kw) 1Phase Motor
1
62
PP-0710-A
Gearbox
1
63
0.313-18 X 0.75 HHCS
5/16-18 X 3/4 Hex Bolt
4
64
M800-7A008
Rod End Spacer
1
65
PP-0268
1/2" Female Rod End
1
66
PP-0107
1/2" Male Rod End
1
67
Imperial
1/2-20 Hex Jam Nut
1
68
Imperial
1/2-13 Hex Nut
1
69
ME-M800-6A033
Leadscrew Block
2
38
38
Item
Part Number
Description
Qty.
70
M8 X 1.25 X 40
SHCS
2
71
ME-M800-6A025
Base Plate
1
72
ME-M800-6A072
End Block
1
73
PP-0168
.625 ID X 1.0 OD X .0625 LG
2
74
M8 X 1.25 X 20
SHCS
8
75
PP-0167
0.625 ID X 0.75 OD X 0.625 LG
2
76
M800-7A019
Long Lead Screw
1
77
PP-0169
5/8-18 UNF Clamp Collar
2
78
ME-M800-6A074
Counter Support
1
79
Imperial
M5 X 0.8 X 10 Hex FHCS
2
80
ME-M800-6A073
Slide Base (Top)
1
81
M8 X 1.25 X 25
SHCS
12
82
ME-M800-6A075
End Block (W/O Tap)
1
83
M800-7A018
Short Lead Screw
1
84
ME-M800-6A070
4.75" Gib (Thick)
1
85
ME-M800-6A071
4.75" Gib (Thin)
1
86
M8 X 1.25 X 30
SHCS
6
87
ME-M800-6A069
Gib (Thin)
1
88
ME-M800-6A068
Gib (Thick)
1
89
M800-6A037
Vise Casting
1
90
ME-M800-6A059
Fixed Vise Clamp
1
91
M12 X 1.75 X 25
SHCS
4
92
PP-0350
Counter
1
93
600091
Screw Thumb S/S 10-24 X 1.0" LG
1
94
PP-1032
5.0 Handwheel
2
95
ME-M800-6A039
Vise Slide Block
1
96
PP-0051
0.5 ID X 0.625 OD X 0.75 LG
1
97
PP-0055
0.5 ID X 1.0 OD X .0625 THK
2
98
M800-5A008
Vise Screw
1
99
M800-7A024
Weld On Washer
1
100
PP-0037
1/2" Clamp Collar
1
101
M800-6A040
Gib Key
2
102
ME-M800-6A041
Vise Block
1
103
ME-M800-6A047
Screw Block
1
104
Imperial
M6 X 1 Hex Nut
1
39
39
Item
Part Number
Description
Qty.
105
M800-7A022
Vise Spacer
1
106
M12 X 1.75 X 35
Hex Flange
1
107
M8 X 1.25 X 16
SHCS
6
108
ME-M800-7A010
Guard Spacer
3
109
M800-6A089
Tapered Chip Tray
1
110
M800-7A031
Guard Shaft
1
111
M800-6A096
Lexan Guard
1
112
ME-M800-6A098
Guard Pivot
2
113
M6 X 1.0 X 14
SHCS
1
114
M800-6A091
Chip Bin
1
115
ME-M800-6A085
CE Switch Mount
1
116
PP-1296
CE On/Off Switch
1
117
M800-6A046
Sprocket Guard
1
118
M5 X 0.8 X 10
PPMS
5
119
Imperial
1/2-13 X 2.75 Hex Bolt
1
120
M800-6A060
Moveable Vise Clamp
1
121
M800-7A025
Shoulder Washer
2
122
PP-0958
5/8" Clamp Collar
1
123
PP-0215
1" X 4" End Mill
1
124
M150-5A014
Upright, Base
1
126
PP-0035
1" Set Screw Collar
4
128
PP-0064
8" Rubber Wheel
2
129
PP-0043
1.0 ID X 1.1875 OD X 0.75 LG Bushing
4
130
PP-0048
4.0 Inch Caster
2
131
.375-16 X 1 Carriage Bolt
3/8-16 X 1 Carriage Bolt
8
132
Imperial
3/8" Flat Washer
8
133
Imperial
3/8" Lock Washer
8
134
Imperial
3/8-16 Hex Nut
8
40
40
NOTES
41
41
NOTES
42
42
BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
WWW.BAILEIGHINDUSTRIAL.COM
BAILEIGH INDUSTRIAL, INC. 1455 S. CAMPUS AVENUE ONTARIO, CA 91761
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
BAILEIGH INDUSTRIAL LTD. UNIT D SWIFT POINT
SWIFT VALLEY INDUSTRIAL ESTATE, RUGBY
WEST MIDLANDS, CV21 1QH UNITED KINGDOM
PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276
WWW.BAILEIGHINDUSTRIAL.CO.UK
BAILEIGH INDUSTRIAL PTY. LTD.
P.O BOX 1573, 126 MELROSE DRIVE TULLAMARINE,
VIC 3043 AUSTRALIA
WWW.BAILEIGHINDUSTRIAL.COM.AU
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