© 2012 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.
Rev. 8/2012
Baileigh Industrial, Inc.
OPERATOR’S
MANUAL
SLIDING ROUTER TABLE
MODEL: RTS-3012
Manitowoc, WI 54221-0531
sales@baileighindustrial.com
P.O. Box 531
Phone: 920.684.4990
Fax: 920.684.3944
Table of Contents
THANK YOU & WARRANTY .......................................................................................... 1
INTRODUCTION ............................................................................................................ 3
GENERAL NOTES.......................................................................................................... 3
SAFETY INSTRUCTIONS .............................................................................................. 4
SAFETY PRECAUTIONS ............................................................................................... 6
TECHNICAL SPECIFICATIONS ..................................................................................... 9
TECHNICAL SUPPORT ................................................................................................. 9
UNPACKING AND CLEANING ..................................................................................... 10
Cleaning .................................................................................................................... 11
GETTING TO KNOW YOUR MACHINE ....................................................................... 12
INSTALLATION ............................................................................................................ 13
Securing the Base ..................................................................................................... 13
ELECTRICAL ................................................................................................................ 14
Extension Cord Safety ............................................................................................... 15
ASSEMBLY ................................................................................................................... 16
ATTACH THE TABLE ONTO THE STAND ................................................................... 16
INSTALLING DUST HOOD ........................................................................................... 16
INSTALL HOLD-DOWNS .............................................................................................. 17
INSTALLING THE FENCE ............................................................................................ 17
INSTALL THE ROUTER ONTO THE STAND ............................................................... 18
FENCE OPERATION .................................................................................................... 18
SLIDING TABLE ........................................................................................................... 19
TILTING THE PUSH PLATE TO 45° ............................................................................ 19
ROUTING OPERATIONS ............................................................................................. 20
REAR TABLE ROUTING .............................................................................................. 21
PARTS DIAGRAM ........................................................................................................ 22
Parts List ................................................................................................................... 23
1
1
THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it
productive and useful to you for a long time to come.
Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s
payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or
reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be
refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will
be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept
shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee
equal to 30% of the invoice price.
Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods
to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes
in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller
under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from
the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any
instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of
the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for
replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole
obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty
does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse,
abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized
alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in
accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.
2
2
Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to
causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or
terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials,
parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities,
governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller's reasonable
control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably
necessary to compensate for the delay.
Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all
arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in
accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits,
causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out
of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or
work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or
provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all
safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction
sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety
standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and
operation of the Goods.
Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any
other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any
provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith,
including Seller’s actual attorneys' fees and costs.
Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising
out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the u.s. Federal Court for the Eastern District of Wisconsin. Each party waives
any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any
proceeding is brought in accordance with this section. Each party consents to and waives any objection to the
exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent
permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted
after this time.
You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
Returned materials must be received at Baileigh in new condition and in original packaging.
Altered items are not eligible for return.
Buyer is responsible for all shipping charges.
A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product
availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but
not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at sales@baileighindustrial.com
3
3
INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine
guarantee near perfect functioning, free from problems, even under the most demanding
working conditions. However if a situation arises, refer to the manual first. If a solution cannot be
found, contact the distributor where you purchased our product. Make sure you have the serial
number and production year of the machine (stamped on the nameplate). For replacement parts
refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
Safety procedures
Correct installation guidelines
Description of the functional parts of the machine
Capacity charts
Set-up and start-up instructions
Machine operation
Scheduled maintenance
Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual
inspection, and if damage is noted, photograph it for insurance claims and contact your
carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the
unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any
injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper
maintenance instructions will help ensure this. Try and use original spare parts, whenever
possible, and most importantly; DO NOT overload the machine or make any unauthorized
modifications.
Note: This symbol refers to useful information throughout the manual.
4
4
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.
SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER, WARNING, or CAUTION is
used with the safety alert symbol. DANGER identifies a
hazard or unsafe practice that will result in severe Injury
or Death.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
5
5
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye
protection when working on or around
machinery.
CUTTER HAZARD
Keep hands and fingers away from the rotating cutter blades. These
rotating cutters can be extremely dangerous if you do not follow proper
safety procedures. NEVER place hands directly over or in front of the
cutter. Keep hand at least 6” (150mm) from the cutter while
operating.
ENTANGLEMENT HAZARD – ROTATING CUTTER
Contain long hair, DO NOT wear jewelry or loose fitting clothing.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of
hearing. Wear suitable hearing protective devices such as ear muffs or
earplugs to protect against objectionable or uncomfortable loud noises.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the
power to be off.
(FOLLOW PROPER LOCKOUT PROCEDURES)
6
6
WARNING:
SERIOUS PERSONAL INJURY
SAFETY PRECAUTIONS
Wood working can be dangerous if safe and proper operating procedures are not followed. As
with all machinery, there are certain hazards involved with the operation of the product. Using
the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result.
Safety equipment such as guards, push sticks, hold-downs, feather boards, goggles, dust
masks and hearing protection can reduce your potential for injury. But even the best guard won’t
make up for poor judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learn the machine’s application and limitations as well as the specific hazards.
2. Only trained and qualified personnel should operate this machine.
3. Using Quality Stock. Inspect the stock over carefully that you intend to route. NEVER route
a board that has loose knots, staples, or nails in it. Warped stock should be run through a
jointer before running it through the router table. DO NOT route a piece of stock if you have
any doubts about its structural integrity.
4. Preventing Piece Part Kickback. ALWAYS feed the piece part against the rotation of the
cutter. NEVER force the piece part into the cutter, let the cutter do the work. Excessive force
can result in dangerous kickback situations and poor cutting results.
5. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools
have been removed.
6. Keep work area clean. Cluttered areas invite injuries.
7. Secure Levers and Knobs. NEVER operate the sliding router table without tightening all
lock levers and knobs. Secure the fence and guide rails so the piece part does not slip out
of alignment and cause serious injury due to kickback.
8. Testing Cutter Rotation. With the machine disconnected from power, rotate the spindle to
test a new setup and to ensure proper cutter clearances.
9. Overloading machine. By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
7
7
SAFETY PRECAUTIONS (cont.)
10. Cutting Depth. NEVER attempt to remove too much material in one pass. Making several
light cuts produces a cleaner finish and helps to prevent kickback.
11. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in
moving machine parts. Protective clothing and steel toe shoes are recommended when
using machinery. Wear a restrictive hair covering to contain long hair.
12. Blind Cutting. By keeping the cutter on the underside of the piece part you can reduce the
risk of accidental contact with the cutter.
13. Use eye and ear protection. Always wear ISO approved impact safety goggles
14. DO NOT overreach. Maintain proper footing and balance at all times. DO NOT reach over or
across a running machine.
15. Cutter Height. Keep any unused part of the cutter below the surface of the table so the
cutter does not grab the piece part and inflict operator injury.
16. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or
machine when you are tired.
17. Observe work area conditions. DO NOT use machines or power tools in damp or wet
locations. DO NOT expose to rain. Keep work area well lighted. DO NOT use electrically
powered tools in the presence of flammable gases or liquids.
18. DO NOT bypass or defeat any safety interlock systems.
19. Know the location of the ON - OFF switch and the “E”- STOP button.
20. Keep visitors a safe distance from the work area.
21. Keep children away. Children must never be allowed in the work area. DO NOT let them
handle machines, tools, or extension cords.
22. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on
prescriptions. If there is any doubt, DO NOT operate the machine.
23. DO NOT touch live electrical components or parts.
24. Using Safety Guards. NEVER remove any guards or covers while machine is running. Use
an overhead guard whenever the fence is removed.
25. Cutter Hazard. NEVER place hands directly over or in front of the cutter. .ALWAYS keep
hands at least 6” (150mm) from the cutter while operating.
26. Maintain machine in top condition. Keep clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
8
8
SAFETY PRECAUTIONS (cont.)
27. Be Sure all equipment is properly installed and grounded according to national, state, and
local codes. If machine is equipped with a three-prong plug, it should be plugged into a
three-hole electrical receptacle. If an adapter is used to accommodate a two-prong
receptacle, the adapter plug must be attached to a known ground. Never remove the third
prong.
28. Inspect power and control cables periodically. Replace if damaged or bare wires are
exposed. Bare wiring can kill!
29. Reduce the risk of unintentional starting. Make sure switch is in “OFF” position before
plugging in power cord.
30. Make Sure the portable router has been installed securely before powering up.
31. Check that the router bit is locked securely to the router tool.
32. Never leave machine running unattended. TURN POWER OFF. Don’t leave machine
until it comes to a complete stop.
33. Make sure machine is disconnected from power supply while motor is being mounted,
connected or reconnected.
34. Using correct materials. Jointing materials other than natural wood fiber can result in
serious personal injury and machine damage. NEVER use this machine for anything except
jointing in wood.
35. Warning: The dust generated by certain woods and wood products can be injurious to your
health. Always operate machinery in well ventilated areas and provide for proper dust
removal. Use wood dust collection systems whenever possible.
9
9
Acceptable Portable Routers
3/4 hp – 5 hp (.56kw – 3.72kw)
Main Table Surface
30.70” x 9.84” (780 x 250mm)
Sliding Table Surface
30.86” x 12.20” (784 x 310mm)
Table Tilt
0° -45°
Table Insets – Outside
Ø3.93” (100mm)
Table Insets – Inside
Ø2.36” – 1.14”” (60 - 29mm)
Table Height
33.46” (850mm)
Fence Size
10.63” x 1.97” (270 x 50mm)
Dust Hood Outlet
2.5” (63.5mm)
Shipping Size (L / W / H)
34.64" x 25.59” x 8.261" (88 x 65 x 21mm)
Net Weight
124 lbs. (56kgs.)
TECHNICAL SPECIFICATIONS
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support
desk for purchased machines. Tech Support handles questions on machine setup, schematics,
warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at:
sales@baileighindustrial.com, Phone: 920.684.4990, or Fax: 920.684.3944.
Note:The manual cover photo illustrates the current production model. All other
illustrations are representative only and may not depict the actual color, labeling or accessories
and may be intended to illustrate technique only.
Note: The specifications and dimensions presented here are subject to change
without prior notice due to improvements of our products.
10
10
UNPACKING AND CLEANING
Remove table from the shipping carton. Check for damage and ensure all parts are intact. Any
damage should be reported immediately to your distributor and shipping agent. Before
assembling, read the manual thoroughly, familiarizing yourself with correct assembly and
maintenance procedures and proper safety precautions.
Loose Parts Contents:
1. Left Fence Assembly 1 Set
2. Damper
3. Router Clamping Plates 4 Pcs
4. Dust Hood 1 Set
5. Rubber Feet 4 Pcs
6. 29mm Table Insert
7. 60mm Table Insert
8. Fence Handle 2 Pcs
9. Right Fence Assembly 1 Set
10. Cross Feed Pusher 1 Set
11. Screw Package for Stand
M8 x 12 Screw 28 Pcs
M8 Washer 28 Pcs
M8 Nut 28 Pcs
11
11
WARNING: DO NOT USE gasoline or other petroleum products to clean
the machine. They have low flash points and can explode or cause fire.
CAUTION: When using cleaning solvents work in a well ventilated area.
Many cleaning solvents are toxic if inhaled.
GAS
Cleaning
Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed
unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent
cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. DO
NOT USE acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,
wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
12
12
GETTING TO KNOW YOUR MACHINE
13
13
WARNING: Before operating; make sure it is positioned firmly on a solid
level floor. If it tips over on you, it could cause severe injury or death.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
Overall weight of the machine.
Weight of material being processed.
Sizes of material to be processed through the machine.
Space needed for auxiliary stands, work tables, or other machinery.
Clearance from walls and other obstacles.
Maintain an adequate working area around the machine for safety.
Have the work area well illuminated with proper lighting.
Keep the floor free of oil and make sure it is not slippery.
Remove scrap and waste materials regularly, and make sure the work area is free from
obstructing objects.
If long lengths of material are to be fed into the machine, make sure that they are safely
supported and will not extend into any aisles.
Securing the Base
The machine should be sited on a level, concrete floor. The accuracy of any machine depends
on the precise placement of it to the mounting surface.
Place shims under the four feet mounted in the base as required for leveling.
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14
CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY
Check if the available power supply is the same as listed on the machine nameplate.
WARNING: Make sure the grounding wire (green) is properly connected
to avoid electric shock. DO NOT switch the position of the green grounding wire if
any electrical plug wires are switched during hookup.
WARNING:
ELECTRICIAN CHECK THE RECEPTACLE.
ELECTRICAL
A CERTIFIED ELECTRICIAN!
Connections
A separate electrical circuit should be used for your tools. If an extension cord is used, use
only 3-wire extension cords, which have grounding type plugs and receptacles, which accept
the tool’s plug. Before connecting the motor to the power line, make sure the switch is in the
“OFF” position and be sure that the electric current is of the same characteristics as
indicated on the tool.
All line connections should make good contact. Running on low voltage will damage the
motor.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by
a qualified electrician.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN
QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED
Improper connection of the equipment-grounding conductor can result in risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
15
15
LENGTH
AMP RATING
25ft
50ft
100ft
0-6
16
16
16
7-10
16
16
14
11-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No
WIRE GAUGE
Use only 3-wire extension cords that have grounding type plugs and receptacles that accept
the tool’s plug.
Repair or replace damaged or worn cord immediately.
Extension Cord Safety
Extension cord should be in good condition and meet the minimum wire gauge requirements
listed below:
An undersized cord decreases line voltage, causing loss of power and overheating. All cords
should use a ground wire and plug pin. Replace any damaged cords immediately.
16
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ASSEMBLY
1. Assemble the front upper brace and two upper
side braces.
2. Assemble the two reinforcing legs.
3. Assemble the lower plate to the four legs and
reinforcing legs.
4. Tighten the braces and lower plate by using M8
screws.
5. Assemble the four pads under the four legs.
ATTACH THE TABLE ONTO THE STAND
1. As the table is heavy, it is suggested that two
people lift the table during installation.
2. Affix the two pad onto the side of the stand. These
two pad are used to support the table.
3. Align the two holes at the bottom of the table (away
from the spindle hole) with the two holes drilled on
the top of the stand.
4. Tighten the table securely using two "M8" screws.
5. Attach the Damper to the table and stand.
INSTALLING DUST HOOD
1. The dust hood is mounted on the fence body.
2. Tighten the dust collection hood by using four M12
nuts.
3. Use a flexible hose to connect the dust hood to the
dust collector.
4. The outlet of the dust hood is 2.5"in diameter.
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17
INSTALL HOLD-DOWNS
1. Insert the post of the hold-downs into the holes on
the dust hood cover.
2. Use an open ended wrench to tighten.
INSTALLING THE FENCE
1. After the dust hood has been mounted on the
fence, then mount the fence onto the table.
2. Lock the fence assembly onto the table by
tightening the two lock handles.
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18
INSTALL THE ROUTER ONTO THE STAND
1. If possible have an assistant help during router
installation.
2. Tilt the table to 45° to install the portable router.
Lock the table in the tilted position by moving the
table tilt lock levers into the lock position.
3. Insert the 4 screws of the clamping plate sets into
the T-slots on the underside of the table.
4. Fit the router spindle through the hole on the table.
5. Adjust the flange thickness adjustment screw so
that the clamping plates fit on the flange of the
portable router.
6. Tighten the clamping plates to the portable router
by using an open ended wrench to turn the
hexagonal shaft.
FENCE OPERATION
1. The fence assembly is locked on the table by the
two lock handles.
2. To move the right fence half forward and backward
to adjust the depth of cut, turn the depth
adjustment knob.
3. Loosen the wing/screw before turning adjustment
knob. Tighten it securely after adjustment.
4. To adjust the opening between the right and left
fence halves, loosen the opening adjustment knob,
then move the fence halves to the proper position
according to router bit size.
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19
SLIDING TABLE
1. Use the toggle clamp to fix the workpiece to the
sliding table.
2. The push plate position can be set by loosening
the push plate lock knobs, adjusting the position,
then retightening the knobs.
3. The sliding table can be made stationary by setting
the lock tabs on the ends of the sliding table.
TILTING THE PUSH PLATE TO 45°
1. Loosen and take out the inside lock knob on the
push plate.
2. Tilt the push plate until the predrilled hole on the
push plate is aligned with the middle T-slot on the
sliding table.
3. Replace the inside lock knob to lock the push plate
at a 45° angle. The push plate is now angled for
bevelled routing.
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CAUTION: Always wear proper eye protection with side shields, safety
footwear, dust mask, and leather gloves to protect from splinters.
ROUTING OPERATIONS
1. Below are examples of correct routing using the router table.
2. Always feed the workpiece against the rotation of the router cutting bit.
3. Use the push plate whenever possible.
4. Examples of routing two different kinds of workpiece.
Note: The correct use of push plate, toggle clamp and hold-downs.
21
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REAR TABLE ROUTING
1. When working on small workpieces the sliding table may be unnecessary. The fence
assembly can be turned around and refixed to two holes closer to the sliding table.
2. Loosen and remove the two fence lock handles.
3. Turn the fence assembly around, and align the slots on the fence body with the holes closer
to the sliding table.
4. Insert and tighten the fence lock handles securely. The rear side of the router table can now
be used for small workpieces, eliminating the need to bend over the sliding table.
22
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PARTS DIAGRAM
23
23
Item
Description
Qty
111
Fence Half
2
112
Sliding Screw M6 X 20
6
113
Micrometric Adjustment Rod
2
114
Fence Body
2
115
Fence Body Guard
2
116
Micrometric Adjustment Rod
2
117
Hold-Down Holder
2
118
Hold-Down
2
119
L-Bar
2
120
Knob M8 x 16
2
121
Wing Screw M10 x 20
2
122
Hex Socket Head Screw M10 x 45
2
123
Fence Plate
1
124
Clamp Holder
1
125
Dust Hood
1
126
Short Fence
1
127
Nut M12
4
128
Clamp Plate
2
129
Knob Nut M6
6
130
Heavy Handle
2
131
Clamp Bracket
1
132
Bracket
1
133
Clamp Rod
1
134
Knob M6 x 20
1
135
Clamp Plate
1
136
Round Cross Head Screw M5 x 10
1
137
Hex Socket Head Screw M6 x 12
4
138
Hex Screw M10 x 16
2
139
Anti-Loose Nut M6
4
140
Hex Screw M6 x 12
6
141
Round Cross Head Screw M5 x 12
26
142
Hex Screw M8 x 25
4
143
Nut M5
8
Parts List
24
24
Item
Description
Qty
144
Hex Screw M6 x 20
2
145
Washers
1
146
Washer M6
50
147
Hex Screw M6 x 25
10
201
Sliding Table
1
202
Upper Plate
2
203
Fixed Table
1
204
Arched Handle
2
205
Hex Socket Head Screw M6 x 20
4
206
Hex Screw M8 x 20
4
207
Knob Screw M8 x 30
2
208
Frame
1
209
Slide Way
2
210
Middle Bracket
1
211
Slide Rail
2
212
Table Right Support
1
213
Fix Piece
2
214
Damper
2
215
Table Left Support
1
216
45 Positioning Piece (Optional)
2
217
Positioning Piece (Optional)
2
218
60mm Insert Plate
1
219
Guard
2
220
29mm Insert Plate
1
221
Motor Clamp Piece
4
222
Hex Clamp Shaft
4
223
Sliding Screw M6 x 50
4
224
Hex Screw M6 x 25
4
225
Hex Screw M8 x 30
4
226
Thick Washers
16
227
Hex Screw M6 x 12
2
228
Round Cross Head Screw M5 x 10
8
229
Hex Screw M6 x 12
16
230
Nut M6
32
301
Floor Stand
3
25
25
Item
Description
Qty
302
Front Stand (Fitted With Switch)
1
303
Upper Angle Plate
2
304
Middle Plate
1
305
Front Upper Angle Plate
1
306
Right Bracket
1
307
Washer M8
28
308
Nut M8
30
309
Hex Socket Head Screw M8 x 40
2
310
Washers
4
311
Nut M8
2
312
Pad 2 313
Anti-Loose Nut M8
6
314
Rubber Leg
4
315
Screw M8 x 12
28
316
Left Bracket
1
317
Switch (Optional)
1
318
Switch Box (Optional)
1
320
Power Wire (Optional)
1
321
Round Cross Head Screw M6 x 40
2
322
Nut M6
4
323
Damper Support
2
324
Round Cross Head Screw M5 x 40
2
26
26
NOTES
BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
WWW.BAILEIGHINDUSTRIAL.COM
BAILEIGH INDUSTRIAL, INC. 1455 S. CAMPUS AVENUE ONTARIO, CA 91761
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
BAILEIGH INDUSTRIAL LTD. UNIT 1 FULLWOOD CLOSE
ALDERMANS GREEN INDUSTRIAL ESTATE
COVENTRY, CV2 2SS UNITED KINGDOM
PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276
WWW.BIFABUK.CO.UK
BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64
70736 FELLBACH
DEUTCHSLAND
WWW.BAILEIGHINDUSTRIAL.DE
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