Baileigh BCF-3019 User Manual

OPERATOR’S MANUAL

COLD FRONT ATOMIZED COOLING FAN

MODEL: BCF-3019

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 07/2020

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

sales@baileigh.com

Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 6

Dear Valued Customer: ................................................................................................... 6

TECHNICAL SUPPORT ................................................................................................. 8

TECHNICAL SPECIFICATIONS ..................................................................................... 9

UNPACKING AND CHECKING CONTENTS ................................................................ 10

TRANSPORTING AND LIFTING .................................................................................. 11

INSTALLATION ............................................................................................................. 12

GETTING TO KNOW YOUR MACHINE ....................................................................... 12

About This Machine ................................................................................................... 12

Component Identification ........................................................................................... 13

ASSEMBLY AND SET UP ............................................................................................ 16

ELECTRICAL ................................................................................................................ 17

Grounding Instructions .............................................................................................. 17

OPERATION ................................................................................................................. 19

GFCI Test .................................................................................................................. 20

LUBRICATION AND MAINTENANCE .......................................................................... 21

General Cleaning ....................................................................................................... 21

Cleaning filters ........................................................................................................... 22

Air Pressure Valve ..................................................................................................... 22

Tips And Recommendations...................................................................................... 22

TROUBLESHOOTING .................................................................................................. 23

PARTS DIAGRAM ........................................................................................................ 27

Parts List ................................................................................................................... 37

THANK YOU & WARRANTY

Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come.

Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s

payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or

reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without an RGA will be refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods. Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee equal to 30% of the invoice price.

Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing, in which event Seller may impose additional charges to implement such changes.

Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for replacement or return after a period of 10 days from date of receipt. The foregoing warranty is Seller’s sole obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse, abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in accordance with the instruction manual or technical guidelines provided by Seller.

EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.

Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS.

Force Majeure. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to

causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy

actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities, governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller’s reasonable control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay.

Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits, causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out of Buyer’s failure to properly install the Goods.

Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or provision of Goods. Buyer is solely responsible for furnishing and requiring its employees and customers to use all safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction sheets furnished by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods.

Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity.

Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith, including Seller’s actual attorney fees and costs.

Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives

any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any

proceeding is brought in accordance with this section. Each party consents to and waives any objection to the exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent permitted by applicable law the right to a trial by jury.

Summary of Return Policy.

• 10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted after this time.

• You must obtain a Baileigh issued RGA number PRIOR to returning any materials.

• Returned materials must be received at Baileigh in new condition and in original packaging.

• Altered items are not eligible for return.

• Buyer is responsible for all shipping charges.

• A 30% re-stocking fee applies to all returns.

Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

For Customer Service & Technical Support:

Please contact one of our knowledgeable Sales and Service team members at: (920) 684-4990 or e-mail us at sales@baileigh.com

INTRODUCTION

The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate). For replacement parts refer to the assembly numbers on the parts list drawings.

Our technical staff will do their best to help you get your machine back in working order.

In this manual you will find: (when applicable)

• Safety procedures

• Correct installation guidelines

• Description of the functional parts of the machine

• Capacity charts

• Setup and start-up instructions

• Machine operation

• Scheduled maintenance

• Parts lists

GENERAL NOTES

After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial Holdings LLC and inform them of the unexpected occurrence. Temporarily suspend installation.

Take necessary precautions while loading / unloading or moving the machine to avoid any injuries.

Your machine is designed and manufactured to work smoothly and efficiently. Following proper maintenance instructions will help ensure this. Try and use original spare parts, whenever possible, and most importantly; DO NOT overload the machine or make any modifications.

Note: This symbol refers to useful information throughout the manual.

SAFETY INSTRUCTIONS

LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol.

NOTICE, which is not related to personal injury, is used without a symbol. DANGER: Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. WARNING: Indicates a hazardous situation which, if not

avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury. NOTICE: Indicates a situation which, if not avoided, could

result in property damage.

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment.

DANGER

WARNING

CAUTION

NOTICE

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

PROTECT EYES

Wear safety glasses or suitable eye protection when working on or around machinery.

PROTECT AGAINST NOISE

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

FUMES AND GASES

The plasma cutting process produces fumes and gases that can be hazardous to your health. If the area is not properly ventilated to remove them, use an air supplied respirator.

DUST HAZARD

Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long-term respiratory damage. Be aware of the dust hazards associated with all types of materials.

ENTANGLEMENT HAZARD – ROTATING BLADES

Contain long hair, DO NOT wear jewelry or loose-fitting clothing.

CALIFORNIA PROPOSITION 65

WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov

SAFETY PRECAUTIONS

Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing protection can reduce your potential for injury. But even the best guard will not make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. REMEMBER: Your personal safety is your responsibility.

Dear Valued Customer:

• All Baileigh machines should be used only for their intended use.

• Baileigh does not recommend or endorse making any modifications or alterations to a

Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.

• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.

PLEASE ENJOY YOUR BAILEIGH MACHINE! ....PLEASE ENJOY IT SAFELY!

1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE

MACHINE. Learn the machine’s application and limitations as well as the specific hazards.

2. Only trained and qualified personnel can operate this machine.

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN

SERIOUS PERSONAL INJURY

3. Make sure guards are in place and in proper working order before operating

machinery.

4. Keep work area clean. Cluttered areas invite injuries.

5. Do not use this cooling fan for other than its intended use.

6. Keep ground or floor around the machine uncluttered and free of scrap material, oil and

grease. Wear non-slip footwear.

7. Disconnect from power source before performing any maintenance or cleaning.

8. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

9. Have machine serviced only by qualified personnel, using authorized replacement parts.

10. Keep children away. Children must never be allowed in the area where Cooling Fan is

being operated. DO NOT let them handle machines, tools, or extension cords.

11. Keep visitors a safe distance from the work area.

12. Do not pull this unit by the power cord, use cord as a handle, close a door on cord, or pull

cord around sharp edges or corners. Keep cord away from heated surfaces.

13. Do not mount this fan to, or suspend it from, a wall or ceiling.

14. Do not stack fan units.

15. Do not allow any object to enter the screen guard and fan area during operation, as it may

cause damage to machine and potential injury to bystanders.

16. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving

parts.

17. Do not obstruct the misting nozzles.

18. Unplug machine from outlet when not in use and before servicing.

19. Do not use this Cooling Fan in flammable or explosive environments, or around hazardous

materials.

20. Do not store the Cooling Fan outdoors. Do not allow the cooling fan to freeze.

21. Do not use this unit with a damaged cord or plug. If the unit is not working as it should, has

been dropped, damaged, left outdoors, or dropped into water, return it to a service center.

22. Do not stand on the machine. Serious injury could occur if the machine tips over.

23. Use wheel blocks in addition to applying the brake pedal when operating the unit on inclines

or uneven terrain.

24. Use eye protection. Always wear ISO approved protective eye wear when operating

machinery. Wear a full-face shield if you are producing metal filings. Eye wear shall be impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specification. Use of eye wear which does not comply with ANSI Z87.1 specification could result in severe injury from breakage of eye protection.

25. Check for damaged parts. Before using any tool or machine, carefully check any part that

appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.

26. Observe work area conditions. DO NOT use machines or power tools in damp or wet

locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically powered tools in the presence of flammable gases or liquids.

27. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust.

Always lock up tools and keep them out of reach of children.

28. DO NOT operate machine if under the influence of alcohol or drugs. Read warning

labels on prescriptions. If there is any doubt, DO NOT operate the machine.

29. Turn off power before checking, cleaning, or replacing any parts.

30. Be sure all equipment is properly installed and grounded according to national, state, and

local codes.

31. Inspect power and control cables periodically. Replace if damaged or bare wires are

exposed. Bare wiring can kill! DO NOT touch live electrical components or parts.

TECHNICAL SUPPORT

Our technical support department can be reached at 920.684.4990 and asking for the support desk for purchased machines. Tech Support handles questions on machine setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades).

For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944.

Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

Note: The specifications and dimensions presented here are subject to change

without prior notice due to improvements of our products.

TECHNICAL SPECIFICATIONS

Power Supply

1200W, 120VAC, 60Hz, 10A

Overall Dimensions LxWxH

45” x 26.5” x 59.25” (1143 x 673 x 1505mm)

Fan Diameter

30” (762mm)

Fan Speed

3@ 400/800/1100rpm

Fan Motor

0.5hp, 115VAC, 60Hz, 1ph, 6P, 1100/3 rpm, 6.4A Thermally Protected, (CSA, UR)

Air Velocity

22.3 mph (35.9 km/h)

Air Delivery

8462 CFM (14377 m3/h)

Noise

77.5db at 5ft (77.5db at 1.5m)

Water Tank Capacity

19 gal. (71.9 L), 10 hrs. operation before refill

Water Pump

25W, 120VAC, 60Hz, Automatic Cutoff via Water Tank Float Switch, (VDE, ETL, CQC)

Air Compressor

330W, 115VAC, 60Hz, 3A, (UR-C/US)

Cooling System

6 Atomizing Nozzles

Cooling Coverage

3000sq/ft (278m2)

Power Cable

SJOOW 3/C, 12AWG, 300V, 10’ Length

Auxiliary Dual Receptacle

120VAC, 2.4A Maximum Output, GFCI Protection

Main Enclosure

14ga. Steel, Powder-Coat Finish

Chassis

12ga. Steel, Powder-Coat Finish

Wheels

Aluminum Rims, Rubber Tires Ø12” x W3” (305 x 76mm)

Net Weight

400lbs. (182kg)

Shipping Weight

480lbs. (218kg)

Shipping Dimensions LxWxH

54” x 36” x 60” (1372 x 915 x 1524mm)

UNPACKING AND CHECKING CONTENTS

Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material.

Cleaning

Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed unpainted metal surfaces. Fully and completely remove this protective coating using a degreaser or solvent cleaner. Moving items will need to be moved along their travel path to allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted surfaces.

Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning,

wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.

Important: This waxy coating is NOT a lubricant and will cause the machine to

stick and lose performance as the coating continues to dry.

WARNING: SUFFOCATION HAZARD! Immediately discard any plastic

bags and packing materials to eliminate choking and suffocation hazards to children and animals. If any parts are missing, DO NOT place the machine into service until the missing parts are obtained and installed correctly.

WARNING: DO NOT USE gasoline or other petroleum products to clean

the machine. They have low flash points and can explode or cause fire.

CAUTION: When using cleaning solvents work in a well-ventilated area.

Many cleaning solvents are toxic if inhaled.

GAS

TRANSPORTING AND LIFTING

Follow these guidelines when lifting with truck or trolley:

• The lift truck must be able to lift at least 1.5 – 2 times

the machines gross weight.

• Make sure the machine is balanced. While

transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.

• Use a forklift with sufficient lifting capacity and forks

that are long enough to reach the complete width of the machine.

• Remove the securing bolts that attach the machine to

the pallet.

• Approaching the machine from the side, lift the machine on the frame taking care that there

are no cables or pipes in the area of the forks.

• Move the machine to the required position and lower gently to the floor.

• Level the machine so that all the supporting feet are taking the weight of the machine and no

rocking is taking place.

Follow these guidelines when lifting crane or hoist:

• Always lift and carry the machine with the lifting lug provided at the top of the machine.

• Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the

machine.

• Take proper precautions for handling and lifting.

• Check if the load is properly balanced by lifting it an inch or two.

• Lift the machine, avoiding sudden accelerations or quick changes of direction.

• Locate the machine where it is to be installed, then lower slowly until it touches the floor.

NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced.

INSTALLATION IMPORTANT:

Consider the following when looking for a suitable location to place the machine:

• Overall weight of the machine.

• Clearance from walls and other obstacles.

• Maintain an adequate working area around the machine for safety.

• Have the work area well illuminated with proper lighting.

• Keep the floor free of oil and make sure it is not slippery.

• Remove scrap and waste materials regularly, and make sure the work area is free from

obstructing objects. Especially loose items that will be blown by the fan force.

• LEVELING: The machine should be sited on a level surface capable of supporting the

weight of the fan with a full tank of water. The surface should provide support for all four wheels to prevent wobbling, vibration, and unintended movement.

• WORKING CLEARANCES: Take into consideration the size of the material to be

processed. Make sure that you allow enough space for you to operate the machine freely.

• POWER SUPPLY PLACEMENT: The power supply should be located close enough to the

machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets.

GETTING TO KNOW YOUR MACHINE

About This Machine

The BCF-3019 is designed for areas more than 3,000 square feet. Its hydro-pneumatic system atomizes water into very fine particles which evaporate instantly in the high-velocity airstream, reducing the temperature of the expelled air to create an immediate cooling effect. The absence of conventional pads, and its micro-atomization of the water means lower risk of clogging and less need for maintenance. The low-pressure pump contributes to energy efficiency. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions set forth in this document. It is intended and designed to use potable water only!

+ 30 hidden pages

Baileigh BCF-3019 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual