Badger Meter B3000, B300-103, B300-106, B300-104 User Manual

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Digital Flow Monitors

Service Kits for B3000 Basic and Advanced Explosion-Proof Monitors

DSY-UM-02582-EN-04 (June 2018)

User Manual

Service Kits for B3000 Basic and Advanced Explosion-Proof Monitors

CONTENTS

Scope of This Manual � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

Unpacking and Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

Electrical Symbols � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

Service Kit Parts Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

Replacing the CPU Board � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

Replacing the Display Board � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

Testing the Display Buttons � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

Page ii June 2018DSY-UM-02582-EN-04

Scope of This Manual

SCOPE OF THIS MANUAL

This manual provides instructions for installing these service kit parts for the B3000 explosion-proof flow monitor:

• B300-103 Explosion-Proof CPU for Basic B3000 flow monitors

• B300-104 Explosion-Proof CPU for Advanced B3000 flow monitors

• B300-106 Explosion-Proof Display PCB

MPORTANTI

• Any board must be replaced with an equivalent certified replacement part. You must contact Badger Meter for an appropriate replacement part.

• Repairs are only allowed to be carried out by the manufacturer or an authorized Badger Meter agent.

• Must be aware of proper ESD procedures and protocols. Any work must be done in an ESD approved environment.

• For any questions on installation, service replacements and other repairs contact Badger Meter.

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATICSENSITIVE DEVICES.

UNPACKING AND INSPECTION

Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment�

OTE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of

delivery and file a claim with the carrier� A claim for equipment damage in transit is the sole responsibility of the purchaser�

SAFETY

EXPLOSION HAZARD  SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

AVERTISSMENT

RISQUE D’EXPLOSION  LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CEMATÉRIEL INACCCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2.

DO NOT CONNECT OR DISCONNECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NONHAZARDOUS.

AVERTISSMENT

RISQUE D’EXPLOSION. NE PAS DÉBRANCHER TANT QUE LE CIRCUIT EST SOUSTENSION, À MOINS QU’LL NE S’AGISSE D’UN EMPLACEMENT NON DANGEREUX.

Page 3 June 2018 DSY-UM-02582-EN-04

Service Kit Parts Installation

Electrical Symbols

Function

Direct

Current

Alternating

Current

Earth

(Ground)

Protective

Ground

Chassis Ground

Symbol

SERVICE KIT PARTS INSTALLATION

DANGER

REMOVE DEENERGIZE ANY EXTERNAL POWER FROM THE UNIT BEFORE REMOVING THE SCREW COVER FROM THE ENCLOSURE. FAILURE TO DO SO CAN BE DANGEROUS.

Replacing the CPU Board

Service Kit Number B300-103 for the Explosion-Proof basic monitor contains:

• One programmed, explosion-proof CPU PCB, PN B300014-T

• Four screws, Phillips tri-shank, #4-20 × 1/4, zinc/steel, PN B300113

Service Kit Number B300-104 for the Explosion-Proof advanced monitor contains:

• One programmed, explosion-proof CPU PCB, PN B300017-T

• Four screws, Phillips tri-shank, #4-20 × 1/4, zinc/steel, PN B300113

This procedure applies to both Basic and Advanced Explosion-Proof B3000 models�

1� Grasp the enclosure cover and turn it counter-clockwise until it separates from the

enclosure body� Set the cover aside�

2� Loosen the two thumb screws and slightly turn the circuit board assembly far enough

to access the battery connector�

Thumb Screws

Enter

3.6 VOLTS

COM

TADRAN LITHIUM INORGANIC BATTORY

S3UpS2

Down

Page 4 June 2018DSY-UM-02582-EN-04

Total Flow Reset Key

Service Kit Parts Installation

3� Press the tab on the battery connector plug to release it from the P2 battery

connector socket�

4� Record the locations of all wiring connected to the CPU board�

5� Remove all wiring from the CPU board�

6� Remove the 4 screws holding the CPU board�

7� Pull the CPU board straight up to unhook the J1 terminal block from the pins of the

display board P1 connector�

8� Align the new CPU board J1 terminal block with the pins of the display board P1

connector� Gently press the boards together making sure not to bend the pins� Align the screw holes in the housing with the screw holes of new CPU board�

9� Secure the new CPU board with 4 screws�

10� Attach the battery connector plug to the P2 battery connector socket on the new

CPU board�

11� Connect the wiring to the new CPU board�

12� Screw on the enclosure cover�

Page 5 June 2018 DSY-UM-02582-EN-04

Service Kit Parts Installation

Replacing the Display Board

Service Kit Number B300-106 for the Explosion-Proof display contains:

• One explosion-proof display PCB, PN B300024

• Five screws, Phillips tri-shank, #4-20 × 1/4, zinc/steel, PN B300113

1� Grasp the enclosure cover and turn it counter-clockwise until it separates from the

enclosure body� Set the cover aside�

2� Remove the TOTAL FLOW RESET key from the display housing by pulling it straight out�

Set it aside�

Thumb Screws

TADRAN LITHIUM INORGANIC BATTORY

S3UpS2

Enter

3.6 VOLTS

COM

Down

Total Flow Reset Key

3� Loosen the two thumb screws and slightly turn the circuit board assembly far enough

to access the battery connector�

4� Press the tab on the battery connector plug to release it from the P2 battery

connector socket�

5� Remove the 4 screws holding the CPU board�

Page 6 June 2018DSY-UM-02582-EN-04

Service Kit Parts Installation

6� Pull the CPU board straight up to unhook the J1 terminal block from the pins of the

display board P1 connector� Set it aside�

7� Remove the 5 screws holding the display board�

8� Lift out the display board and discard it�

9� Place the new display board in the holder and attach it with 5 screws�

10� Align the CPU board J1 terminal block with the pins of the new display board P1

connector� Gently press the boards together making sure not to bend the pins� Align the screw holes in the housing with the screw holes of CPU board�

11� Secure the CPU board with 4 screws�

12� Attach the battery connector plug to the P2 battery connector socket on the CPU board�

13� Re-install the TOTAL FLOW RESET you removed in Step 2� Insert it through the display

housing and into the reset key connector of display board� Orient the at side of the key toward the display to align it with the square side of the reset key cutout in the cover plate� Do not push the reset button in too far� The button works best when it touches the enclosure cover glass, so leaving it up slightly allows it to contact the glass and be seated as the cover is screwed on�

14� Screw on the enclosure cover�

TADRAN LITHIUM INORGANIC BATTORY

S3UpS2

Enter

3.6 VOLTS

COM

Down Down

J1 J1

Reset Key Connector

Page 7 June 2018 DSY-UM-02582-EN-04

Service Kits for B3000 Basic and Advanced Explosion-Proof Monitors

Testing the Display Buttons

Top Buttons

MENU Button

COM

Bottom Buttons

1� Press both of the bottom buttons at the same time� If these two buttons are working

properly, the screen displays setup information�

2� Press both of the top buttons at the same time� If these two buttons are working

properly, the screen displays a total reset�

3� Press the MENU button on the top left twice to reset the PCB to display

battery full charge:

◊ The first time you press MENU, the display shows “FLUID”� ◊ The second time you press MENU, the display shows “SAVING”, then goes blank

for a couple of seconds�

4� Screw the enclosure cover onto the enclosure bottom until it seats tightly� Do not

tighten the enclosure set screw�

5� Wait at least 90 seconds after installing the enclosure cover, then place your finger on

enclosure glass over the TOTAL FLOW RESET button� The battery charge indicator outline flashes off and on when button is activated, even if the parameter is disabled�

Control. Manage. Optimize.

BLANCETT is a registered trademark of Badger Meter, In� Other trademarks appearing in this document are the property of their respective entities� Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists� © 2018 Badger Meter, Inc� All rights reserved�

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Badger Meter B3000, B300-103, B300-106, B300-104 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual