Badger Meter 340 BN-MB User Manual

Data Industrial® 340 BN/MB BTU Energy Transmitter
Hydronic Energy Transmitter with RS-485 BACnet® and Modbus® and Scaled Pulse Output
Output
Pulse Out -
AC L /DC
AC C /DC
Power Out Signal + Signal
-
Shield
Input LED
1
Temp 2
2
3
3
Temp 1
2
1
Power In
+
-
Btu ENERGY METER
Sensor Input
Model: 340 BN/MB S/N 340-
Comm LED
Pulse Out +
Output LED
005100
D.I.C.
Comm
Port
+
Factory Port
NT PDPU
REF
_
Installation & Operation Manual941700-0042-EN (July 2012) Rev. 2
Data Industrial® 340 BN/MB BTU Energy Transmitter
Page ii July 2012
Installation & Operation Manual
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Surface Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Temperature Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Direct Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Thermowell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hot Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Sensor Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Series 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SDI Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Other Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Temperature Element Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Resistance Temperature Detectors (RTDs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pulse Output Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting the RS-485 Buss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Communications Cable Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting Via DIC COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flow Sensor Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Temperature Sensor Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Energy Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Filter Coecients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RS-485 Network Congurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
RS-485 Network Conguration – Pulse Out Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
RS-485 Network Conguration – Modbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
RS-485 Network Conguration – BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
RS-485 Network Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Factory Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Page iii July 2012
Data Industrial® 340 BN/MB BTU Energy Transmitter
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
FLOW SENSOR INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Pulse type sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Sine wave sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TEMPERATURE SENSOR INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
PULSE OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
OPERATING TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SENSOR CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
UNITS OF MEASURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Energy measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Page iv July 2012
Installation & Operation Manual

INTRODUCTION

The Data Industrial 340 BN/MB Btu Energy Transmitter from Badger Meter is an economical, compact device for hydronic sub-metering applications. It uses an RS-485 connection for Modbus® and BACnet communication protocols and a solid state switch for pulse output representing either flow or energy.
The 340 BN/MB Btu Energy Transmitter calculates thermal energy by integrating the liquid flow in a closed pipe system and the differential temperature between the supply and return. The 340 BN/MB Btu Energy Transmitter requires one flow sensor and two temperature sensors.
The temperature sensors can be two-wire 10k Ω Type II Thermistors or 100 or 1000 Ω RTDs that follow the IEC 751 curve.
The flow input may be provided by many of the Data Industrial line of flow sensors and other manufacturers' devices that generate pulse or sine waves.
The onboard microprocessor and digital circuitry make precise measurements and produce accurate drift-free output. The 340 BN/MB Btu Energy Transmitter is programmed using the Badger Meter Windows® software and a Data Industrial Series A301 programming cable. Calibration information for the flow sensor, units of measurement, communication protocol settings and output scaling may be downloaded prior to installation or in the field.
The RS-485 Modbus settings include Baud Rate, Address and RTU/ASCII.
The RS-485 BACnet is an MS/TP slave device and includes Address, Baud Rate, Device Name, Device Instance Number and Max Master Valve.
While the unit is connected to a PC or laptop computer, real-time flow rate, flow total, both temperature readings, energy rate and energy total are available.
The 340 BN/MB Btu Energy Transmitter features three LEDs to indicate flow sensor activity, RS-485 activity and pulse output.
The 340 BN/MB Btu Energy Transmitter has an isolated solid state switch closure that is user programmed for units of energy or flow. The output pulse width is adjustable from 10 ms to 5 sec.
The 340 BN/MB Btu Energy Transmitter operates on AC or DC power supplies ranging from 12 to 24 volts.
The compact cast epoxy body measures 3.65 x 2.95 inches (93 x 75 mm) and can be easily mounted on panels, DIN rails or enclosures.

INSTALLATION

Mechanical Installation

The 340 BN/MB Btu Energy Transmitter may be surface mounted onto a panel, attached to DIN rails using adapter clips or wall mounted using two optional enclosures.

Location

Although the 340 BN/MB Btu Energy Transmitter is encapsulated, all wiring connections are made to exposed terminals. The unit should be protected from weather and moisture in accordance with electrical codes and standard trade practices.
In any mounting arrangement, the primary concerns are ease of wiring and attachment of the programming cable.
The unit generates very little heat so no consideration needs to be given to cooling or ventilation.
Page 5 July 2012
Data Industrial® 340 BN/MB BTU Energy Transmitter

Surface Mount Installation

The 340 BN/MB Btu Energy Transmitter may be mounted to the surface of any panel using double-sided adhesive tape or by attaching fasteners through the holes in the mounting flanges of the unit.
1.60”
(40.6mm)
3.65”
(92.7mm)
Output
2.95”
(74.9mm)
AC L /DC
AC C /DC
Power Out Signal + Signal Shield
1
Temp 2
2
3
3
Temp 1
2
1
+
-
Sensor Input
-
Input LED
Pulse Out -
Data Industrial
Model: 340 BN/MB S/N 340-
005100
Pulse Out +
Output LED
D.I.C.
Comm
Port
+
Power In
Btu ENERGY METER
Comm LED
Factory Port
NT PDPU
REF
_
.88”
(22mm)
.60”
(15mm)
.20”
(5mm)
Figure 1: 340 BN/MB Dimensions

Wall Mounting

Optional metal and plastic enclosures are available to mount the 340 BN/MB Btu Energy Transmitter to a wall when no other enclosure is used. The enclosure is first attached to the wall using fasteners through its mounting holes.
After wiring, the transmitter may be attached to the enclosure with the terminal headers facing in using the slots in the mounting flanges. As an alternate mounting arrangement, the 340 BN/MB Btu Energy Transmitter may be fastened to the box cover using double-sided adhesive tape.
5.125"
Top
4.50"
4.50"
Top
4.60"
3.25" 4.60"
Side
Side
2.00"
Bottom
2.25"
Figure 2: 340 BN/MB Metal (left) and Plastic (right) Box Dimensions
Page 6 July 2012
Installation & Operation Manual

DIN Rail Mounting

Optional clips snap onto the mounting flanges allowing the 340 BN/MB Btu Energy Transmitter to be attached to DIN 15, 32, 35 mm DIN rail systems.
Figure 3: DIN Rail Mounting

Temperature Sensor Installation

Badger Meter offers several styles of 10k Ω Thermistors and 100 Ω Platinum RTDs in both direct immersion and Thermowells. The style selected depends on system requirements and pipe size.

Direct Insert

Generally, direct insert sensors are used for smaller pipe sizes.
Figure 4: Direct Insert

Thermowell

Thermowells are recommended for larger pipes that are more difficult to drain for service.
Figure 5: Thermowell
Page 7 July 2012
Data Industrial® 340 BN/MB BTU Energy Transmitter

Hot Tap

For pipes that cannot be drained even for initial installation, we offer a Hot Tap version.
Model THT – available in the 10k Ω Thermistor version only.
Figure 6: Hot Tap

Electrical Installation

All connections to the 340 BN/MB Btu Energy Transmitter are made to screw terminals on removable headers.
Wire
3/32" Flathead
Screwdriver
Series 300
Connector
Figure 7: Side View - Typical Series 300 Removable Connector Wiring
Page 8 July 2012
Installation & Operation Manual

Power Supply Wiring

The 340 BN/MB Btu Energy Transmitter requires 12-24 Volts AC or DC to operate. The power connections are made to the ORANGE header. The connections are labeled beside the header. Observe the polarity shown on the label.
If a Badger Meter plug-in type power supply (Series A-1026 or A-503) is used, connect the black/white striped wire to the terminal marked positive (+) and the black wire to the terminal marked negative (–).
DC -
or
AC Common
AC or DC
Power Supply
DC +
or
AC Load
AC L /DC
AC C /DC
Input LED
Power Out Signal + Signal
-
Shield
1
Temp 2
2
3
3
Temp 1
2
1
+
-
Sensor Input
Power In
Output LED
Model: 340 S/N 340-
Data Industrial
Comm LED
Earth Ground
Output
XXXXXX
Pulse Out -
Pulse Out +
Comm
Port
D.I.C.
REF
_
+
Figure 8: Sample Power Supply Wiring
NOT:N Included with every 340 BN/MB Btu Energy Transmitter is a 340IK kit containing a screw, lock washer and nut to
connect the transmitter to earth ground. Connect the earth ground lug of the 340 BN/MB Btu Energy Transmitter to a solid earth ground with as short a wire as possible. This will help prevent electrical interference from affecting the transmitter’s normal operation.
Page 9 July 2012
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