Badger Meter 3000 Operating Manual
Industrial Flow Monitor
Series 3000
DSY-UM-01667-EN-05 (April 2017)
User Manual
Industrial Flow Monitor, Series 3000
CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Unpacking & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Programming the Series 3000 Flow monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Panel Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wall Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flow Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Solid-State Switch and Form C Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Output Option Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Selection Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Option List Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Data Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Programming Flowchart—Software Version 1.2.29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flow Inputs Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flow Inputs Flowchart (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Relays & Pulse Outputs Flowchart (Manual, Set-Point Rate and Pulse/Volume). . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Analog Output Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
RS485 Communication Port Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RS485 COM Port Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
BACnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
USB Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
USB Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Input Channel Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Ordering Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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Introduction
INTRODUCTION
The Badger Meter® Data Industrial® Series 3000 flow monitor is an economical, full featured, digital flow monitor.
The two-line × 16-character alphanumeric display can be configured by the user to display flow rate and flow total. The panel
meter has a NEMA 4X rated front panel and conforms to DIN Standard dimensions, 96 mm × 96 mm, for meter sizes and panel
cutouts. An optional NEMA 4 wall mount is also available.
The Series 3000 flow monitor accepts pulse, sine wave or linear analog input signals. Like all Data Industrial flow monitors, the
Series 3000 flow monitor may be field calibrated by the user. For Data Industrial sensors “K” and “offset” numbers are entered,
while other pulse or frequency output sensors may use a K-factor only. Analog inputs are fully programmable for slope
and intercept.
SAFETY INFORMATION
The installation of the flow monitor must comply with all applicable federal, state, and local rules, regulations, and codes.
Failure to read and follow these instructions can lead to misapplication or misuse of the flow monitor, resulting in personal
injury and damage to equipment.
UNPACKING & INSPECTION
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such
as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
OTE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the
carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
PROGRAMMING THE SERIES 3000 FLOW MONITOR
Programming is menu driven. All data is entered using the LCD/keypad interface. A password gate is included to prevent
unauthorized access to programming parameters. Programming flexibility is extended to units of measure. In addition to
several factory units of measure, the Series 3000 flow monitor software permits the custom units for rate and total to be
created by the installer.
The Series 3000 flow monitor provides one Form C solid-state relay, and one solid-state switch output. Both are fully
programmable as either pulse/volume, or setpoint control. For pulse output, the installer can program both the resolution
and the pulse width. Setpoint control is extremely versatile with fully independent set and release points, each with its own
time delay.
Options
• Analog output
• Analog input
• Single flow channel input
• One control relay output
• One programmable pulse output
• Low voltage AC/DC supply
• USB
• RS485 w\BACnet™ or Modbus® protocols
• Wall mounting
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Installation
INSTALLATION
Mechanical
The Series 3000 flow monitor can be either panel mounted or wall mounted.
Location
In any mounting arrangement the primary concern is easy viewing and convenient operation of the keypad. The unit
generates very little heat, so no consideration need be given to cooling or ventilation. However, prolonged direct sunlight can
damage the front panel so some level of shading is recommended, especially if installed in a tropical climate.
Panel Mount Installation
The Series 3000 panel mount flow monitor is designed for through-panel mounting, which allows access to the back of the
unit. The flow monitor is secured to the panel by two draw brackets shown in Figure 1. See Figure 2 for flow monitor and panel
cutout dimensions.
3.78 in.
(96 mm)
3.49 in.
(88.7 mm)
TOP
Figure 1: Panel mounting
3.23 in.
(82 mm)
3.78 in.
(96 mm)
2.21 in.
(56 mm)
Figure 2: Physical dimensions and panel cutout
SIDE
3.57…3.60 in.
(90.6…91.4 mm)
PANEL
CUTOUT
3.49 in.
(88.7 mm)
3.57…3.60 in.
(90.6…91.4 mm)
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Installation
Wall Mount Installation
The Series 3000 wall mount flow monitor is designed to mount onto a wall with four bolts or screws. The mounting hole
pattern and box dimensions for the Series 3000 NEMA4 wall mount are shown in Figure 3.
4.33 in.
(110 mm)
1/8 in.
3.54 in.
(3.2 mm)
(90 mm)
WALL
MOUNTING TEMPLATE
4.80 in.
(122 mm)
Figure 3: Wall mount and dimensions
4.72 in.
(120 mm)
3.62 in.
(92 mm)
SIDE
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Installation
Electrical Installation
Power Supply Wiring
The Series 3000 flow monitor requires 12…24V DC/AC to operate. See "Specifications" on page 24 for DC current draw and
AC Volt-Amp requirements.
Always use a fused circuit. Connect the positive of the power supply to the flow monitor terminal marked
(ACL/DC+), and connect the negative of the power supply to the flow monitor terminal marked (ACC/DC-).
If a Badger Meter Data Industrial plugin power supply (Model A-1028) is being used, connect the black-white wire to the
terminal marked (ACL/DC+) and the black wire to the terminal marked (ACC/DC-).
Ground wire should be heavy gauge and as short as possible.
(+) (-)
12 . . . 24V DC
Power
Supply
Figure 4: Power supply wiring
or
(Line) (Com)
12 . . . 24V AC
Power
Supply
Earth
or
Panel
Ground
POWER
Earth
LV AC/DC (-)
LV AC/DC (+)
3
2
1
Flow Sensor Wiring
The Series 3000 flow sensor inputs are extremely versatile, designed to accept either two-wire or three-wire pulse inputs
(Data Industrial 200 Series, 4000 Series) or Analog inputs. Although different rear panel terminals are used, all parameters are
set with the LCD/keypad interface. There are no internal or external jumpers, switches or potentiometers to move or adjust.
The following pulse input types are accommodated:
• Pulse DI: Used for all Badger Meter Data Industrial Flow Sensors. Provides an internal pullup resistor and uses and Offset
values for calibration.
• Pulse K-Factor: Accepts non zero-crossing inputs but provides no internal pullup, classical K ( pulses/gallon) values for
calibration.
• Pullup K-Factor: Provides an internal pullup resistor and uses classical K (pulses/gallon) values for calibration.
OTE:N All the above pulse input types wire the same as shown in Figure 5 on page 7. See "Programming Flowchart—
Software Version 1.2.29" on page 13 for required input configuration.
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Installation
1 ANALOG IN+
2 ANALOG IN3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 5: Data industrial flow sensor wiring examples (two- and three-wire pulse types)
Analog Input
As an alternative to the pulse inputs, the Series 3000 flow monitor can accept an Analog input. The input is non-isolated, but
can accept 0…1V DC, 0…5V DC, 0…10V DC, 0…20 mA and 4…20 mA with both factory-defined and custom units
of measure.
Low impedance 100 Ohm input for current inputs optimizes performance and flexibility or loop power supplies. Both the
low-end and high-end scaling are independent and field configured by the installer.
OTE:N See "Programming Flowchart—Software Version 1.2.29" on page 13 for required input configuration.
1 ANALOG IN+
2 ANALOG IN3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 6: 4…20 mA analog loop powered wiring
1 ANALOG IN+
2 ANALOG IN3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 7: Voltage or current sourcing analog inputs
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Installation
Solid-State Switch and Form C Output Wiring
The Series 3000 flow monitor has one Normally Open (N.O.) solid-state switch, and one solid-state form “C” relay. See
"Specifications" on page 24 for maximum voltage and current ratings for each type output.
These outputs are completely independent, electrically isolated, and can be programmed as either Pulse or Set Point outputs.
When the “Totalizer” function is selected, the unit of measure and resolution are independent from the displayed units and
can be programmed where one pulse occurs once every 0000000.1 to 999999999. of units selected, with any pulse width
from 0001 to 9999 mS.
When the “Alarm” is selected as the unit of measure and the resolution is independent from the displayed units, it allows the
unit to be programmed as either a high or low rate Set Point. Since the Set Point, Release Point and their associated time
delays are fully independent, this output can be either a classical high rate or low rate alarm, depending on the settings
selected. When design planning, keep in mind that although both of these outputs can be programmed as alarm points only,
the relay provides both N.O. and N.C. contacts. The switch is a simple N.O. contact.
Examples:
High Flow Set Point
The Set Point must be a value greater than the Release Point.
The relay output will have continuity between its N.C. terminal and “COM” until the flow has exceeded the Set Point (“SETPT”)
for a continuous period of time exceeding the Set Point Delay (“SDLY”), at which time the N.C. connection will open and
the N.O. contact will have continuity to the “COM” terminal. When the flow has dropped below the Release Point (“RELP")
for a continuous period of time exceeding the Release Point Delay (“RDLY”), the relay states will return to their original
states. If the latch has been set to “ON”, the relay will not release until manually reset once the Set Point and Set Delay have
been satised.
Low Flow Set Point
The Set Point must be a value less than the Release Point.
The relay output will have continuity between its N.C. terminal and “COM” until the flow has dropped below the Set Point
(“SETPT”) for a continuous period of time exceeding the Set Point Delay(“SDLY”), at which time the N.C. connection will
open and the N.O. contact will have continuity to the “COM” terminal. When the flow has again risen above the Release Point
(“RELP”) for a continuous period of time exceeding the Release Point Delay (“RDLY”), the relay states will return to their
original states. If the latch has been set to “ON”, the relay will not release until manually reset once the Set Point and Set Delay
have been satised.
Figure 8: Relay and switch wiring examples
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1 RELAY 1 NO
2 RELAY 1 NC
3 RELAY 1 COM
4 PULSE 1 OUT
5 PULSE 2 OUT
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