Badger Meter 1100 User Manual
Turbine Flow Meter
1100 Series Turbine Meter
TUR-UM-00014-EN-03 (July 2014)
User Manual
Turbine Flow Meters, 1100 Series
CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pressure Drop Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operational Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Turbine Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Part Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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Introduction
Turbine Rotor
Signal
INTRODUCTION
Designed to withstand the demands of the most rigorous flow measurement applications the Model 1100 turbine flow meter
is reliable, rugged and cost effective. Originally developed for the secondary oil recovery market, the Model 1100 is an ideal
meter for liquid flow measurement on or off the oil field.
The meter features a rugged 316 stainless steel housing and rotor support assemblies, CD4MCU stainless steel rotor, and
abrasive-resistant tungsten carbide rotor, shaft, and journal bearings. The Model 1100 maintains measurement accuracy
and mechanical integrity in the corrosive and abrasive fluids commonly found in oil field water flood project and many
industrial applications.
OPERATING PRINCIPLE
Fluid entering the meter passes through the inlet flow straightener which reduces its turbulent flow pattern and improves
the fluid’s velocity profile. Fluid then passes through the turbine, causing it to rotate at a speed proportional to the fluid
velocity. As each turbine blade passes through the magnetic field, the blade generates an AC voltage pulse in the pickup coil
at the base of the magnetic pickup (see Figure 1). These pulses produce an output frequency proportional to the volumetric
flow through the meter. The output frequency represents flow rate and/or totalization of fluid passing through the turbine
flow meter.
Magnetic Pickup
or
Other Frequency
Output Device
Figure 1: Schematic illustration of electric signal generated by rotor movement
*Rotor and
Rotor Shaft
*Upstream
Rotor Support
*Retaining Ring
*Thrust Ball
NOTE: *Indicates parts supplied in repair kits.
Figure 2: Typical cross-section of B110-375…B111-121 turbine flow meter
Output
Magnetic Pick-up
Conduit Adaptor
Meter Body
Retaining Ring
Groove
Retaining Pins
*Downstream
Rotor Support
*Bearing
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Turbine Flow Meter, 1100 Series
SPECIFICATIONS
Materials of Construction
Body 316 Stainless Steel
Rotor CD4MCU Stainless Steel
Rotor Support 316 Stainless Steel
Rotor Shaft and
Bearing
Operating Parameters
Temperature
Pressure
Accuracy
Repeatability ±0.1%.
Calibration Water (NIST traceable calibration).
Approvals
End Connections NPT, BSP, Victaulic, Flange, and Hose Barbed.
*Contact the factory for ordering options.
OTE:N Consult factory for pressure ratings for flanged meters.
Tungsten Carbide
–150…350° F (–101…177° C).
The meter should not be subjected to temperatures above 350° F (177° C), or below –150° F (–101° C) or the
freezing point of the metered liquid.
Maximum pressure ratings as follows:
5000 psi for all NPT meters up to 2 in.
3000 psi for 3 in. and 4 in. Grayloc meters.
800 psi for 3…10 in. grooved end meters.
±1% of reading for 7/8 in. and larger meters.
±1% of reading over the upper 70% of the measuring range for 3/8 in., 1/2 in., and 3/4 in. meters.
“Single Seal”: ANSI/ISA 12.27.01-2003; MWP 5,000 PSI (34.5 MPa), 350° F.
I.S. Entity Parameters with Badger Meter B111109 standard magnetic pickup installed:
Vmax = 10V, Imax = 7mA, Ci = 0µF, Li = 0.9H
INSTALLATION
PRESSURE IN EXCESS OF ALLOWABLE RATING MAY CAUSE THE HOUSING TO BURST AND CAUSE SERIOUS
PERSONAL INJURY.
AVERTISSEMENT
LA PRESSION AU-DESSUS DE L’ESTIMATION PERMISE PEUT FAIRE ÉCLATER ET CAUSER LE LOGEMENT LE DOMMAGE
CORPOREL SÉRIEUX.
1. Check the internals of the ow meter for any foreign material. Make sure the turbine rotor spins freely prior to installation.
Also, check uid lines and remove any debris found.
2. Install the ow meter with the ow arrow, etched on the exterior of the meter body, pointing in the direction of uid ow.
Though the meter is designed to function in any position, where possible, install it horizontally with the conduit adapter
facing upward.
3. Thread a magnetic pickup (Badger Meter model B111109 or equivalent) into the conduit adapter completely nger tight
without forcing. Secure with a lock nut if supplied.
4. Install conduit or other ttings suitable for the installation area onto the conduit adapter hub on the ow meter.
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