Bad Boy Mowers 02.9812.0001C User Manual

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USER MANUAL

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software version 1.

AutoPar™, Bad Boy™, Mbox Extreme™, PRG Series 400™, Virtuoso®, Virtuoso® DX, Virtuoso® DX2, and Visionary™ 3D

are trademarks of Production Resource Group, LLC, registered in the U.S. and other countries.

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies.

This manual is for informational use only and is subject to change without notice. Please check www.prg.com for latest version.

PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual.

Bad Boy™ Spot Luminaire User Manual

Version as of: December 15, 2009 | PRG part number: 02.9812.0001C

Production Resource Group

Dallas Office

8617 Ambassador Row, Suite 120

Dallas, Texas 75247

www.prg.com

©2009 Production Resource Group, LLC. All Rights Reserved.

Bad Boy™ Spot Luminaire User Manual

Compliance Notice

FOREWORD

FCC

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This
device may not cause harmful interference, and 2) This device must accept any interference received, including
interference that may cause undesired operation.

Conforms to:

UL STD 1573

Certified to:

CAN/CSA STD E598-1
CAN/CSA STD E598-2-17

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and any
accompanying documentation before installing and operating the products described herein. Heed all cautions
and warnings during installation and use of this product. Safety symbols used throughout this manual are as
follows:

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK, FIRE,
EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE FOUND BELOW.

WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. PRG luminaires have been designed for use only with specific lamps. Note lamp type before replacing.
Installing another type of lamp may be hazardous.

2. PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed. See
instructions detailed in this manual.

3. Replace fuses with same type and rating only.

4. Minimum distance from head to any flammable object is 2m.

WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. PRG luminaires are designed for dry locations only. Exposure to rain or moisture may damage luminaire.

2. Disconnect power before servicing any PRG equipment.

3. Servicing to be performed by qualified personnel only.

02.9812.0001C i

BAD BOY™ SPOT LUMINAIRE USER MANUAL

WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE
ULTRAVIOLET RADIATION

1. PRG luminaires may use an HID type lamp which produces UV radiation. DO NOT look directly at lamp.

2. It is hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged.
Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their
effectiveness is impaired.

WARNING: INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment (gloves,
eye protection, etc.) when handling and adjusting hot equipment and components. Service and maintenance
should be performed only by qualified personnel as determined by the high pressure lighting fixture
manufacturer.

2. Arc lamps generate intense heat. Disconnect power and allow lamp to cool for 5 minutes before relamping.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation. Additionally,
arc lamps operate under high pressure at very high temperatures. Should the lamp break, there can exist a
danger of personal injury and/or fire from broken lamp particles being discharged.

4. The lamp shall be changed if it has become damaged or thermally deformed.

5. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free cloth before
installing or powering up the luminaire.

6. Serious injury may result from the generation of ozone by this lamp system. A proper means of venting must
be provided.

ii 02.9812.0001C

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce
guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les
précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER CONTRE LES
DÉCHARGES ÉLECTRIQUES, LES INCENDIES, L’EXPOSITION EXCESSIVE AUX RAYONS UV ET
TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

AVERTISSEMENT: RISQUE D’ EXPLOSION.

1. Le service et le maintenance ne devront être assurés que par des personnes qualifiées comme precisé par le
frabricant des lampes à haute pression.

2. Des vêtement de protection et les procédures précisées dans le manuel du frabricant doit être fournies.

FOREWORD

AVERTISSEMENT: RÉGLAGE DES LAMPES

1. Chaleur intense. Débrancher le matériel et laisser refroidir pendant 5 minutes avant de rallumer.

2. Risque l’incendie. N’utilise que des Philips MSR Gold™ FastFit Lamp.

AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Risque d’explosion en cas de radiation ultraviolet imprantes.

2. Ne pas intervener en l’absence de confinement de la lampe en place ou quand la lentille est abîmée.

AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Chaleur intense. Eviter tout contact avec des personnes ou des tissues. Attention, de graves blessures
peuvent résulter de production d’ozone par cette lampe. Un système de ventilation adapté doit être fournies

2. La température de surface = 300.c
La temperature de l’ambiance = 50.c

3. Ne convient pas pour un usage résidential.

4. Utilisable seulement dans les locaux secs.

02.9812.0001C iii

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Revision History

This manual has been revised as follows:

Version Release Date Notes

BASIC February 27, 2009 Software version 1.0. Initial release.

A May 21, 2009 Software version 1.1. Updated menu system, spin

B July 9, 2009 Added additional hanging instructions, photometrics,

C December 15, 2009 Software version 1.5. Updated menu system and

mode values, and troubleshooting chart. Added
Bypass Calibration, Gobo Set Zero Position, and
Software Update procedures.

and power consumption chart. Updated various
menu and operational details.

maintenance cleaning procedures. Added Group
Test instructions, Comm Loss setting, new control
channel options, and optional follow spot operation.

iv 02.9812.0001C

Table of Contents

Introduction

About This Manual .......................................................................................................................... 1

Additional Documentation............................................................................................................... 1

Customer Service ............................................................................................................................. 2

Gobo Art Submission Guidelines .................................................................................................... 3

Chapter 1. Description

Features

Overview.......................................................................................................................................... 6

Features...................................................................................................................................... 6

Components

Included Items.................................................................................................................................. 7

Replacement Items and Accessories................................................................................................ 7

Major Components and Controls ..................................................................................................... 8

TABLE OF CONTENTS

Chapter 2. Installation

Power and Data Cabling Requirements

Power ............................................................................................................................................. 10

Data ................................................................................................................................................ 10

DMX512 Cables...................................................................................................................... 10

DMX512 Male Termination Connector.................................................................................. 12

Ethernet Cables........................................................................................................................ 12

Installation Procedures

Unpacking and Attaching Hanging Brackets................................................................................. 13

Standard Hang................................................................................................................................ 14

Vertical "Yoke Out" Hang.............................................................................................................. 16

Standing Position ........................................................................................................................... 18

Connecting Power and Data........................................................................................................... 19

Power Up and Basic Setup Procedures

Powering Up the Luminaire........................................................................................................... 21

Comm LED Operation ............................................................................................................ 22

Bypassing Calibration.................................................................................................................... 22

Setting a Starting Address.............................................................................................................. 23

DMX Comm............................................................................................................................ 23

Ethernet (Art-Net) Comm........................................................................................................ 24

Starting the Lamp........................................................................................................................... 25

Configuring Comm Loss Setting ................................................................................................... 26

Configuring Universe, Comm, and Other Options ........................................................................ 26

02.9812.0001C v

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Accessory Options

Follow Spot Operation................................................................................................................... 27

Enabling Pan/Tilt Free Mode .................................................................................................. 28

Chapter 3. Operation

Menu System

Using the Menu Touchscreen......................................................................................................... 30

On-Board Battery .................................................................................................................... 31

Menu System Overview................................................................................................................. 32

Menu Details.................................................................................................................................. 33

Home Screen ........................................................................................................................... 33

Lamp Screen............................................................................................................................ 34

Configuration Screen............................................................................................................... 34

Pan/Tilt Screen ........................................................................................................................ 35

Information Screen .................................................................................................................. 35

Communication Screen ........................................................................................................... 36

Status Screen ........................................................................................................................... 36

Test Screen .............................................................................................................................. 37

DMX512 Operation

Channel Mapping........................................................................................................................... 38

Wheel Control................................................................................................................................ 39

Control Channels............................................................................................................................ 41

Timing Channels............................................................................................................................ 42

Channel Functions................................................................................................................... 42

Timing Channel Mapping........................................................................................................ 42

Zoom Tables................................................................................................................................... 46

Gobo Set Zero Position.................................................................................................................. 46

Chapter 4. Troubleshooting and Maintenance

Troubleshooting

Troubleshooting Guide................................................................................................................... 48

Errors.............................................................................................................................................. 49

Tes tin g

Test Screen ..................................................................................................................................... 52

Mechanical Test ............................................................................................................................. 53

Group Test...................................................................................................................................... 54

Software Update

Software Update Using LumLoader Application .......................................................................... 55

Software Crossload ........................................................................................................................ 57

Equipment Handling

Proper Lamp Servicing and Operation........................................................................................... 58

vi 02.9812.0001C

TABLE OF CONTENTS

Routine Maintenance

Removing the Head Covers ........................................................................................................... 59

Removing the Aft Cover................................................................................................................ 61

Removing the Enclosure Covers.................................................................................................... 62

Cleaning the Head Electrostatic Filters.......................................................................................... 63

Cleaning the Enclosure Intake Filters ............................................................................................ 64

Cleaning the Luminaire Exterior.................................................................................................... 65

Cleaning the Lenses ....................................................................................................................... 66

Cleaning Gobo, Color and Dimmer Wheels.................................................................................. 69

Replacing the Lamp ....................................................................................................................... 70

Adjusting the Lamp........................................................................................................................ 72

Replacing a Gobo........................................................................................................................... 73

Replacing a Designer Color Filter ................................................................................................. 76

Appendix A. Technical Specifications

Bad Boy Spot Luminaire................................................................................................................ 80

Bad Boy Road Case ....................................................................................................................... 82

AC Line Current / Power vs. Voltage ............................................................................................ 83

Photometric Data............................................................................................................................ 83

Narrow Zoom .......................................................................................................................... 84

Medium Zoom......................................................................................................................... 85

Wide Zoom.............................................................................................................................. 86

Logarithmic Beam Illuminance Comparison .......................................................................... 87

Appendix B. Glossary

Glossary of Terms ................................................................................................................... 90

02.9812.0001C vii

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Notes

viii 02.9812.0001C

Introduction

About This Manual

This manual provides necessary information regarding product safety, installation, and operation for
the following equipment:

• Bad Boy™ Spot Luminaire (20.9812.0001)
Familiarizing yourself with this information will help you get the most out of your lighting system.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

Additional Documentation

INTRODUCTION

For in-depth field service information, refer to the following PRG manual:

• Bad Boy™ Spot Luminaire Field Service Manual (02.9812.0005)

For more information regarding DMX512 systems, refer to the DMX512/1990 & AMX 192 Standards
publication available from United States Institute for Theatre Technology, Inc. (USITT).

USITT
6443 Ridings Road
Syracuse, NY 13206-1111 USA
1-800-93USITT
www.usitt.org

For more information regarding Art-Net protocol, refer to the specification for Art-Net II Ethernet
Communication Standard available from Artistic Licence Ltd.

Artistic Licence (UK) Ltd (Registered Office)
24 Forward Drive, Christchurch Avenue,
Harrow, Middlesex, HA3 8NT, United Kingdom
[phone] (phone)
[phone] (fax)
www.artisticlicence.com

For additional documentation, please visit our support tech center at: www.prg.com/support

02.9812.0001C 1

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Customer Service

Our comprehensive technical services department ensures you get the full benefit of being a PRG
customer. Whether your needs are simple or complex, our full-time staff of experienced professionals
are on-hand to provide support. For assistance, contact your nearest PRG office:

PRG Dallas (International Service)

8617 Ambassador Row, Suite 120
Dallas, Texas 75247
Ph: 214.630.1963
Fx: 214.630.5867
Service Fx: 214.638.2125
Service Email: [e-mail]

PRG Chicago

90 Rawls Rd.
Des Plaines, Illinois 60018
Ph: 847.227.5171
Fx: 847.557.9033

PRG Los Angeles

9111 Sunland Blvd.
Sun Valley, California 91352
Ph: 818.252.2600
Fx: 818.252.2620

PRG New Jersey

7777 West Side Avenue
North Bergen, New Jersey 07047
Ph: 201.758.4000
Fx: 201.758.4312

PRG Atlanta

1053 Willingham Dr.
Atlanta, Georgia 30344
Ph: 404.214.4800
Fx: 404.214.4801

PRG Las Vegas

6050 South Valley View Blvd.
Las Vegas, Nevada 89118
Ph: 702.942.4774
Fx: 702.942.4775

PRG Nashville

8351 Eastgate Blvd.
Mount Juliet, Tennessee 37122
Ph: 615.834.3190
Fx: 615.834.3192

PRG Orlando

1902 Cypress Lake Dr.
Orlando, Florida 32837
Phone: [phone]
Fax: [phone]

PRG Canada

2480 Tedlo Street
Mississauga, Ontario L5A 3V3 Canada
Ph: 905.270.9050
Fx: 905.270.2590

PRG Europe

The Cofton Centre
Grovely Lane
Longbridge, Birmingham
B31 4PT, England
Ph: +44 (0) 845.470.6400
Fx: +44 (0) 845.470.6401

PRG Asia

Asagami Fukagawa Logistics Center B-4F
2-2-1 Shiohama, Koto-ku, Tokyo, Japan 135-0043
Ph: 81.3.5683.0011
Fx: 81.3.5683.0330

Essential Lighting

Unit E
Imber Court Trading Estate
Orchard Lane
East Molesey, Surrey
KT8 0BY, England
Ph: +44 (0) 208.335.6000
Fx: +44 (0) 208.398.7205

For additional resources and documentation, please visit our website at: www.prg.com

2 02.9812.0001C

INTRODUCTION

Gobo Art Submission Guidelines

1. Each black and white image should be submitted with artwork oriented as intended for viewing
when projected from the luminaire onto a flat surface such as a white wall.

2. Highest resolution and cleanest available image or sketch should be submitted - preferably in
vector format (Adobe Illustrator, AutoCad .dxf or .dwg, etc.) or, alternately, a raster image (.tiff,
.jpeg, .bmp or .gif) may be used.

3. Areas of the image that are to be left open or clear should be shown in the artwork as white, while
areas of the image that are to be occluded or opaque should be shown in the artwork as black.

4. Orient image so that the intended top of the image is pointing straight up.

5. Colored images should be submitted in CMYK color space to accommodate the color separation
process.

6. Artwork files should be emailed to: [e-mail]

02.9812.0001C 3

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Notes

4 02.9812.0001C

1.

Description

This chapter contains an overview of luminaire features and components.

• Features

• Components

02.9812.0001C 5

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Features

Overview

The Bad Boy™ Spot Luminaire from PRG Lighting combines the
qualities of a traditional automated light with a large venue fixture.
Bad Boy is the ideal choice whenever a big-beam look is required, for
example, when playing in front of high-brightness LED screens.

Features

• Philips MSR Gold™ FastFit lamp that can be set to levels 900W,
1200W, or 1400W.

• Built-in LCD touchscreen display which provides access to
control, configuration, status, and testing functions.

• Zoom lens system consisting of four groups of lenses - each
independently controlled for accuracy while maintaining focus
during zoom changes.

• Zoom range of 8:1 from a narrow spot of 7° to a wide flood of 56°.

• Edge control for gobo focus and gobo morphing.

• Mechanical iris which provides continuous beam size control for both rapid changes and smooth
timed beam angle changes.

• 8-inch diameter front lens which produces a large, full beam that easily can be varied by the
luminaire’s zoom lens and beam size iris.

• Full-field dimming from 0 to 100% with accurate slow-speed control as well as fast bumps.

• Quantum Color® system featuring four (4) color wheels with seven discrete colors on each wheel:
one (1) designer wheel with user-changeable color filters and three (3) fixed color wheels
organized into Cyan, Magenta, and Yellow (CYM).

• Instantaneous color bumps and flashes as well as smooth control for timed color changes.

• Two (2) indexable, rotating gobo wheels with seven (7) gobos per wheel. Gobos are individually
calibrated so the unit will automatically index the orientation of each gobo regardless of
placement.

• Variable frost for smooth diffusion.

• Servo-powered, lightning fast strobe mechanism.

• Precision glass reflector with dichroic cold mirror coating.

• On-board battery to address and configure fixture without main power.

• Three-phase, high-speed servo motors for pan and tilt to provide repeatable, precise responses.

• Pan and tilt locking mechanisms which automatically unlock when power is applied to the fixture.

• Pan range of 540° and a tilt range of 270°.

• Can be mounted and operated in any orientation.

• Compatible with all PRG consoles and a wide variety of DMX512 and Art-Net consoles. An
internal Ethernet switch allows for daisy-chaining fixtures.

6 02.9812.0001C

Components

Included Items

The following illustration shows all items included with the luminaire:

(2) Hanging Bracket Assemblies

-- with Mega-Claw Truss Hook
(21.9812.0863)

DESCRIPTION : COMPONENTS

AC Line Cord

Power Cable

(25.9812.0902.5)

1

Bad Boy Luminaire

(20.9812.0001)

(2) Safety Cables
(22.9620.0194)

Figure 1-1: Bad Boy Luminaire Included Items

Replacement Items and Accessories

The following items can be ordered from PRG. (Please order by PRG part number.)

PRG P/N Accessory

21.9812.0863 Bad Boy Hanging Bracket Assembly

22.9620.0194 Safety Cable Assembly

23.9623.0177 DMX Termination Connector

25.9812.0902.5 AC Line Cord 2.5' 14/3 L6-20 Cable Assembly

28.9812.0688 Bad Boy Follow Spot Handles and Mounts Kit

71.2566.1200.0 Philips MSR Gold™ FastFit Lamp

02.9812.0001C 7

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Major Components and Controls

The following illustration shows the external luminaire components and controls.

COMM

THRU

Hanging Bracket Assembly (2) ­Allows luminaire to be mounted on truss pipe.

ACTIVE ONLY
WHEN FIXTURE
ISPOWERED

ACIN

200 -240 VAC

DMX

ETHERNET

50/ 60 H z

15AMax

IN

Upper Enclosure ­Houses power supply, ballast, and
provides Data In and Thru, and AC
power connections. Also houses the
Menu Touchscreen (see detail below).

Yoke Assembly ­Houses Master Control Board (MCB) .

FRONT VIEW

Upper Enclosure Detail

Menu Touchscreen -

Used to configure
luminaire address
and other options.
Also, provides status
information and
testing.

Comm LED

Battery Wake Switch *

* Not available on all units

COMM

Front Lens ­8-inch diameter front lens.

DMX512 Thru

LAMP

1400w

CONFIG

addr

univ A

125

hrs

temp 34C

043

INFO

01:34

TEST

COMM

DMX

STATUS

OK

DMX512 Input

THRU

IN

Head Assembly ­Houses Color, Gobo, Zoom, Iris,
Frost, and Strobe mechanisms.

Ethernet Thru

ACTIVE ON LY

WHEN FIXTURE

DMX

IS POW ERED

ETHERNET

AC IN

200 -240 VAC

50 / 60 Hz
15A Max

Ethernet Input

Neutrik® AC
Power Connector

Figure 1-2: Bad Boy Luminaire External Components and Controls

8 02.9812.0001C

2.

Installation

This chapter contains instructions for installing the luminaire. It includes instructions for
connecting power and data, along with instructions for powering up the luminaire for the first time
and addressing it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Power Up and Basic Setup Procedures

• Accessory Options

02.9812.0001C 9

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Power and Data Cabling Requirements

Power

The Bad Boy™ Spot Luminaire requires standard AC power distribution from 200-240 VAC, 50/60
Hz, 15A maximum. The upper enclosure provides a Neutrik® connector for power input. Use the
provided AC Line Cord Cable Assembly (25.9812.0902.5) to connect power.

ACTIVE ON LY

WHEN FIXTURE

IS POW ERED

ETHERNET

AC IN

200 -240 VAC

50 / 60 Hz
15A Max

Neutrik® AC
Power Connector

COMM

LAMP

1400w

CONFIG

addr

univ A

125

hrs

temp 34C

043

INFO

01:34

TEST

COMM

STATUS

THRU

DMX

OK

DMX

IN

Figure 2-1: Power Input Connector

Refer to "AC Line Current / Power vs. Voltage" on page 83 for details on power consumption at
various voltages.

Data

DMX512 Cables

The Bad Boy Luminaire is equipped with two, 5-pin XLR connectors for DMX IN and DMX THRU
(out) applications. DMX IN requires a 5-pin, female XLR connector and DMX THRU requires a 5­pin, male XLR connector. When purchasing or constructing data cables, it is important that not only
the correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your
cabling should meet the following USITT DMX specification requirements:

• Suitable for use with EIA485 (RS485) operation at 250k baud.

• Characteristic impedance 85-150 ohms, nominally 120 ohms.

• Low capacitance.

• Two twisted pairs.

• Foil and braid shielded.

• 24 AWG minimum gauge for runs up to 1000 feet (300m).

• 22 AWG minimum gauge for runs up to 1640 feet (500m).

Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.

10 02.9812.0001C

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

The XLR 5-pin connectors should be wired as follows:

Pin/Wire Code to XLR Connectors

2

DMX Thru

Cable Pinout

1

2

Male Conn

4

3

5

Pin 1

Foil &

Braided

Shield

Pin 2

1st

conduc-

tor of 1st

twisted

pair

Data (-)

Pin 3

2nd

conduc-

tor of 1st

twisted

pair

Data (+)

Pin 4

1st

conduc-

tor of 2nd

twisted

pair

Data (-)

Pin 5

2nd

conduc-

tor of 2nd

twisted

pair

Data (+)

DMX In

Cable Pinout

5

4

Female Conn

2

3

1

Note: Refer to the USITT Recommended Practice for DMX512 guide for additional information
regarding DMX512 systems. See "Additional Documentation" on page 1.

Recommended Cable Types/Manufacturers

These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.

Table 2-1: Recommended Cable Types

Type Pairs

1215A 2 150 PVC 26 IBM Type 6 Office cable 75

1269A 2 100 PTFE 22 (Solid) High Temp, Plenum cable 200

8102 2 100 PVC 24 UL2919 80

8132 2 120 PVC 28 UL2919 80

8162 2 100 PVC 24 UL2493 60

82729 2 100 PTFE 24 High Temp, Plenum cable 200

88102 2 100 PTFE 24 High Temp, Plenum cable 200

89696 2 100 PTFE 22 High Temp, Plenum cable 200

89729 2 100 PTFE 24 High Temp, Plenum cable 200

89855 2 100 PTFE 22 High Temp, Plenum cable 200

9729 2 100 PVC 24 UL2493 60

9804 2 100 PVC 28 UL2960 60

9829 2 100 PVC 24 UL2919 80

9842 2 120 PVC 24 UL2919 80

PC224P 2 110 Polyurethane 22 Heavy Duty and Portable 105

PC224T 2 110 PVC 22 UL2464 105

PC226T 3 110 PVC 22 UL2464

ZΩ

∗

Jacket AWG Use Temp (F)

Belden Cables

Proplex Cables

* Characteristic Impedance

02.9812.0001C 11

BAD BOY™ SPOT LUMINAIRE USER MANUAL

DMX512 Male Termination Connector

A male XLR DMX512 termination connector is required at the last
luminaire (or "far end of the line") to prevent signal reflections. Signal
reflections may cancel out the signal at certain line lengths, resulting in
errors. The terminator is also necessary for software downloads and
running tests on multiple luminaires.
you will need the following components:

• 5-pin, male XLR connector.

• 120 ohm resistor.

Note: A male termination connector is also available as an accessory from PRG. See "Replacement

Items and Accessories" on page 7.

Ethernet Cables

The Bad Boy Luminaire is equipped with two RJ-45 type connectors for Ethernet input/output.
Ethernet cabling should follow these guidelines:

To construct your own connector,

1

2

Solder resistor

across pins 2 & 3

5

4

3

• Ethernet cable assemblies must match the CAT5e specification.

• Regular or crossover cables are acceptable.

• Both EtherCon® and RJ-45 connectors are acceptable.

12 02.9812.0001C

Installation Procedures

Unpacking and Attaching Hanging Brackets

The Bad Boy™ Spot Luminaire can be hung horizontally or vertically from any structure designed to
accommodate the load of this moving luminaire. Two provided Hanging Bracket Assemblies
(21.9812.0863) are used to attach the luminaire to a truss pipe. The Hanging Brackets consist of a pre­assembled bracket with a Mega-Claw Truss Hook.

To unpack and attach brackets:

Step 1. Unlatch and remove case lid (Figure 2-2).
Step 2. Remove Power Cord, Safety Cables, and Hanging Brackets from case.
Step 3. Tilt luminaire enclosure upright as shown.
Step 4. Install Hanging Brackets as follows:

a. Choose orientation. Brackets may be attached in one of four positions. Refer to Figure

2-3 for a diagram of the orientation options.

INSTALLATION : INSTALLATION PROCEDURES

2

b. Orient Hanging Bracket in desired direction over two attachment buttons on bottom of

upper enclosure (Figure 2-2).

c. Place Hanging Bracket down over buttons and slide until bracket locks into place (you

will hear a "click" when bracket is locked).

Case

Power Cord

Safety Cable (2)

Hanging Bracket (2)

Figure 2-2: Opening Case and Attaching Hanging Brackets

02.9812.0001C 13

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Figure 2-3: Hanging Bracket Orientations

Standard Hang

WARNING: The luminaire is heavy. Use caution when lifting.

3-Point Hang *2-Point Hang

* Requires three brackets.

WARNING: Two safety cables and at least two truss hooks should be used in all hang configurations.

To install in standard 2-point hang:

Truss Pipe

Step 1. Unpack case and attach Hanging

Brackets. Refer to "Unpacking and

Attaching Hanging Brackets" on

page 13.

Step 2. Roll case to mounting location as

required (Figure 2-4).

Step 3. Using two people, carefully lift

luminaire into mounting position.

Step 4. Secure in place by tightening Truss

Hook wing bolts (Figure 2-5).
Ensure that luminaire is fully
supported.

Step 5. Feed safety cables through

mounting bracket slots and secure
around pipe as shown in Figure 2-5.

Figure 2-4: Removing Luminaire From Case

14 02.9812.0001C

INSTALLATION : INSTALLATION PROCEDURES

Step 6. Connect power and data cables according to "Connecting Power and Data" on page 19.

Two (2) Safety Cables MUST be used
for all hanging installations and may
be required by local codes.

Safety cables and input
pigtail cable must be dressed
to avoid interference with

30"

(762 mm)

luminaire motion.

Square tube or round
pipe. Minimum
outside dimension for
pipe or tube is 1 inch
(2.54 cm). Maximum
outside dimension is
2 inches (5.08 cm)

2

POSITIONING:

Can be mounted in any orientation.

SPACING:

Hangs on 30 inch (762 mm) centers.

WEIGHT:

167 lbs (75.8 kg) - includes clamps and rails

Figure 2-5: Standard Hanging Configuration and Dimensions

39.125"

(994 mm)

13.5"

(343 mm)

15.6"

(396mm)

02.9812.0001C 15

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Vertical "Yoke Out" Hang

The Bad Boy™ Spot Luminaire can be hung in a vertical position, if required. In this configuration,
the luminaire should be positioned so that the interface panel (display) is facing downward for ease of
programming.

WARNING: The luminaire is heavy. Use caution when lifting.

WARNING: The vertical configuration requires 3 people to hang and secure the luminaire.

WARNING: Two safety cables and at least two truss hooks should be used in all hang configurations.

To install in vertical hang:

Step 1. Orient Hanging Brackets as shown in

Figure 2-6.

Step 2. Place Hanging Bracket down over

buttons and slide until bracket locks
into place (you will hear a "click"
when bracket is locked).

CAUTION: Hanging Brackets must be
installed in the orientation shown in Figure 2-6
so that the interface panel (display) will face
downward.

Step 3. Roll case to mounting location as

required (Figure 2-7).

Step 4. Using two people, carefully lift

luminaire into mounting position so
that display is facing downward.

Step 5. Using a third person, secure in place

by tightening Truss Hook wing bolts.

Ensure that luminaire is fully supported.
Step 6. Feed safety cables through mounting bracket slots and secure around pipe.
Step 7. Connect power and data cables according to "Connecting Power and Data" on page 19.

Figure 2-6: Attaching Hanging Brackets

16 02.9812.0001C

Ver tic al
Truss

Remove Luminaire From Case

1

INSTALLATION : INSTALLATION PROCEDURES

2

Attach to Vertical Truss

2

b) Using a third person,
secure in place by
tightening Truss Hook
wing bolts.

UP

Figure 2-7: Vertical "Yoke Out" Hanging Configuration

Verti ca l
Truss

Wing Bolt

a) Using two people, carefully lift
luminaire into mounting position so that

display is facing downward.

Display

02.9812.0001C 17

BAD BOY™ SPOT LUMINAIRE USER MANUAL

Standing Position

The Bad Boy™ Spot Luminaire can also be used in a standing position. Be sure that the floor or stage
will accommodate the load of this moving luminaire.

To install in a standing position:

Step 1. Unlatch and remove case lid (Figure 2-8).
Step 2. Remove Power Cord and Safety Cables from case.
Step 3. Tilt case upright as shown. Use grips on bottom of case to assist in tilting upward.
Step 4. Carefully remove luminaire from case and place in standing position.
Step 5. Connect power and data cables according to "Connecting Power and Data" on page 19.

Case

1

Case
Grips

Power Cord and
Safety Cables

2

3 4

Figure 2-8: Standing Position

18 02.9812.0001C

INSTALLATION : INSTALLATION PROCEDURES

Connecting Power and Data

The Bad Boy™ Spot Luminaire may be controlled by DMX512 or Ethernet. The control inputs are
located at the upper enclosure connector panel.

2

Ethernet Input/Output

AC IN

200 -240 VAC

50 / 60 Hz
15A Max

Ethernet Input/Output

Neutrik® AC
Power Connector

COMM

DMX512 Thru

LAMP

hrs

125

temp 34C

1400w

CONFIG

addr

043

univ A

DMX512 Input

ACTIVE ON LY

INFO

01:34

TEST

COMM

STATUS

THRU

DMX

OK

DMX

IN

WHEN FIXTURE

IS POW ERED

ETHERNET

Figure 2-9: Data Connections

Observe the following guidelines when setting up the system:

• The DMX512 Thru port remains active even if the luminaire is not

• A maximum of 32

luminaires may be connected in any one DMX512 or Ethernet data link.

powered up.

However, note that the maximum limit applies to the luminaire "daisy-chain" only. Your system or
console may require fewer luminaires on a single data link path. Consult your console
documentation for more information.

• The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are assigned.

Ethernet can be connected in any configuration.

• Standard "star" topology should be used with Ethernet configurations. DO NOT create a "ring"

with Ethernet.

CAUTION: The Ethernet ports are connected to an internal switch. If power is disconnected to the
luminaire, the switch will go off, therefore cutting communication to downstream luminaires.

Power is provided by the AC Line Cord Cable Assembly (25.9812.0902.5) connected to the Neutrik®
power input connector. There is no power on/off switch.

Note: Refer to "Comm LED Operation" on page 22 for more details about the Comm LED.

02.9812.0001C 19

BAD BOY™ SPOT LUMINAIRE USER MANUAL

To connect power and data:

Step 1. Connect data cable (DMX512 or Ethernet) from console to appropriate input connector at

first luminaire in chain (Figure 2-10).
Step 2. If required, connect additional data cables from appropriate thru connectors to input

connectors of remaining luminaires in chain.
Step 3. For DMX512 systems: At last luminaire in chain, install male termination connector at

DMX512 THRU connector. (Luminaires and other devices on the same DMX512 chain may

not function properly without termination.) Refer to "DMX512 Male Termination

Connector" on page 12.

Step 4. At each luminaire, connect AC Line Cord Cable Assembly from power input source.
Step 5. Dress and secure all cables so that they will not interfere with luminaire head or yoke

movement.

DMX512 Daisy-Chain

DMX512 Thru DMX512 Thru

Termination

Connector

ACIN

ETHERNET

200 - 2 40 VAC

50 / 60 Hz

15AMa x

Power In

COMM

THRU

DMX

IN

COMM

THRU

DMX

IN

DMX512 In

ACIN

ETHERNET

200-240 VAC

50/ 60 Hz

15AMax

COMM

THRU

DMX

IN

Power In Power In

ETHERNET

Ethernet Daisy-Chain *

Ethernet Ethernet

ACIN

ETHERNET

200 - 2 40 VAC

50 / 60 Hz

15AMa x

COMM

THRU

DMX

IN

COMM

THRU

DMX

IN

Power In

ETHERNET

ACIN

200-240 VAC

50/ 60 Hz

15AMax

COMM

THRU

DMX

ETHERNET

IN

Power In Power In

Ethernet

* The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are. Ethernet can be

connected in any configuration.

Figure 2-10: Connecting Power and Data Cables

ACIN

200-2 40VAC

50 / 60 Hz
15AMax

ACIN

200-2 40VAC

50 / 60 Hz
15AMax

Note: If control data is active on both XLR and Ethernet connections, the fixture will follow the
DMX512 commands coming from the XLR.

20 02.9812.0001C