Bad Boy Outlaw Stand-On BBS 3600, Outlaw Stand-On BBS 5400, Outlaw Stand-On BBS 6100, Outlaw Stand-On BBS 4800, OUTLAW STAND-ON Owner's, Service & Parts Manual

ZERO-TURN MOWER
OWNER’S, SERVICE & PARTS MANUAL
For additional information, please see us at
www.badboymowers.com
Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501
©2 015 12 -11
TABLE OF CONTENTS
Basic Information ................................................................................................ Section 1 (page 4)
Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–8)
Operation ........................................................................................................... Section 3 (pages 9)
Maintenance ...................................................................................................... Section 4 (page 10)
Storage and Transportation ............................................................................... Section 5 (page
Troubleshooting and FAQ ....................................................................................Section 6 (page 13)
Controls ............................................................................................................. Section 7 (page 14)
Moving In-operable Mower ............................................................................... Section 8 (page 15)
trumentation ................................................................................................. Section 9 (page 15)
Ins
Mower Blade Maintenance ................................................................................Section 10 (page 16)
Greasing Bearings ........................................................................................... Section 11 (pages 16)
How to choose the right blade ..............................................................................................Page 17
Mowing Tips .........................................................................................................................Page 18
Service Section ..................................................................................................................Page 19
12)
Parts Section ......................................................................................................................Page 33
Limited Warranty ................................................................................................................Page 54
PAGE 2
This manual applies to the following equipment:
Bad Boy Stand-On Series
BBS 3600 36” 726cc Kawasaki FX691V BBS 4800 48˝ 726cc Kawasaki FX730V BBS 5400 54˝ 726cc Kawasaki FX730V BBS 6100 61˝ 726cc Kawasaki FX730V
COMMONLY USED ITEMS A N D PART NUMBERS
61"
Blade
54"
Blade
48"
Blade
36"
Blade
Deck
Belt
Pump Belt
Oil Filter
Air Filter
Motor Oil Hydraulic
Oil
Hi-Lift Fusion Gator Blade Wave Blade
Hi-Lift Fusion Gator Blade Wave Blade
Hi-Lift Fusion 038-4826-00 Hi-Lift Fusion 038-0001-00
61" 54" 48" 36"
Inner Air Filter
063-8020-00 063-8019-00
10W-30 Motor Oil -
20W-50 Motor Oil - Bad Boy Hydrostatic Oil Recommended
Gator Blade Wave Blade
038-5000-00 038-4825-00
Gator Blade Wave Blade
038-0003-00 038-5220-00
041-6400-00 063-8017-00
Outer Air Filter
Bad Boy Synthetic Blend Motor Oil Recommended
Approximately 2 quarts per side
038-6090-00038-6081-00038-6080-00
038-5220-00038-0003-00038-0001-00
041-5200-00041-5200-00041-0120-00041-4022-00
PAGE 3
SECTION 1: BASIC INFORMATION
Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family.
1.1 All Bad Boy engines use 10W-30 engine oil. For maximum protection, Bad Boy synthetic blend engine oil is recommended.
1.2 All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy Hydrostatic oil is recommended.
1.3 All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings.
1.4 Outlaw models have 12 psi in both front and rear tires.
1.5 Most Briggs, Kohler, Kawasaki, and Vanguard engines hold approximately two (2) quarts of motor oil.
Be careful not to over fill engine oil. Refer to the engine’s service manual.
Warranty Registration
The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc., at time of delivery. Warranty is non transferable. Warranty registration should be completed by the
selling dealership using the on-line registration site.
Model/Serial Number
Your Stand-On model serial numbers are found on the SIN plate inside podium and under the floor panel. Also, these numbers can assist you in the ordering of new parts when replacements become necessary.
Parts/Service
Only Bad Boy replacement parts are to be used on your mower. Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide the following information when ordering parts:
1. Correct part number
2. Correct serial number
All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. To locate the nearest dealer, go to our website and click on Locate a Dealer.
APORATIVE EMISSION CONTROL WARRANTY STATEMENT
EV
Federal Evaporative Emission Control Warranty: Your Warranty Rights and Obligations
The Environmental Protection Agency (EPA), and Bad Boy Inc. are pleased to explain the evaporative emission control system’s warranty on your 2016 equipment. New equipment that uses spark ignition engines for off-road use must be meet stringent anti-smog standards. The evaporative emission control system on your equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser with the requirements of 40 CFR 1060. The evaporative emission control system is free from defects in materials and workmanship that may keep it from meeting said requirements. Bad Boy Inc. must warrant the evaporative emission control system on your equipment for two years provided there has been no abuse, neglect or improper maintenance. If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors.
PAGE 4
SECTION 2: MOWER SAFETY GUIDELINES
Never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has
permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed
to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.
Seek additional training when possible to learn more about safety techniques and practices. This cutting machine is capable of
amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
GENERAL OPERATION
2.1 Read, understand, and follow all instructions on the machine and in the manual before starting.
2.2 Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
2.3 Always remain seated while operating the machine. If the machine is equipped with Roll Over Protection (ROPs), always buckle
your seat belt.
2.4 Only allow responsible adults who are familiar with the instructions to operate this machine.
2.5 Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.
2.6 Always maintain a safe distance from people and pets just prior to, and during, operation. Stop the machine if anyone enters the area.
2.7 Never carry passengers.
2.8 Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
2.9 Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction as material may
ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
2.10 Never operate the machine without the discharge chute, grass catcher, or other safety devices correctly in place and functioning
properly.
2.11 Slow down before turning.
2.12 Always disengage blades, place steering controls in neutral, engage parking brake, and remove ignition key when leaving
operators seat. Never leave a running machine unattended.
2.13 Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the
machine, inspecting the machine for damage, removing the grass catcher, or unclogging the discharge guard.
2.14 Always operate machine in daylight or with adequate working lights.
2.15 Do not operate the machine while under the influence of alcohol or drugs.
2.16 Watch for traffic when operating near or crossing roadways.
2.17 Always wear eye protection when operating or servicing the machine.
2.18 Always wear ear protection, such as earplugs, while mowing.
2.19 Use extra care when loading or unloading the machine into a trailer or truck.
2.20 Be alert of surroundings. Watch for rocks, stumps, mounds, depressions, and low hanging limbs or objects that could be
potentially hazardous while mowing.
2.21 Data indicates that operators 60 years of age and above are involved in a large percentage of riding mower related injuries.
These operators should periodically evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
PAGE 5
SLOPE OPERATION
Slopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all
slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it.
2.22 Mow up and down slopes, not across.
2.23 Watch for holes, ruts, bumps, rocks, or other hidden objects that tall grass can obscure. Uneven terrain could overturn the machine.
2.24 Choose a low ground spend when operating the machine on a slope.
2.25 Do not mow on wet grass, the tires may lose traction.
2.26 Do not attempt to coast down a slope in the neutral position.
2.27 Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly, straight
down the slope.
2.28 Keep all movement on slopes slow and gradual. Sudden changes in speed or direction could cause the machine to roll over.
2.29 Use extra care while operating machine with grass catchers or other attachments: they can affect the stability of the machine.
Do not use on steep slopes.
2.30 Do not try to stabilize the machine by putting your foot on the ground.
2.31 Do not mow near drop offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or
the edge caves in.
2.32 Be aware of what is located at the bottom of slopes. For example: rocks water, cliffs, and roadways.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the
mowing activity. NEVER assume that children will remain where you last saw them.
2.33 Keep children out of the mowing area and in the watchful care of a responsible adult other that the operator.
2.34 Maintain alertness and turn machine off if a child enters the area.
2.35 Before and while backing, look behind and down for small children.
2.36 Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere
with safe machine operation. Children who have been given rides in the past may suddenly appear in the
mowing area for another ride and be run over or backed over by the machine.
2.37 Never allow children to operate the machine.
2.38 Never leave key in the ignition, especially around children.
2.39 Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view
of a child.
TOWING
2.40 Tow only with a machine that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch
point.
2.41 Follow the manufacturer’s recommendation for weight limits for towed equipment and towing on slopes.
2.42 Never allow children or others in or on towed equipment.
2.43 On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
2.44 Travel slowly and allow extra distance to stop.
PAGE 6
SERVICE:
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors
are explosive.
2.45 Extinguish all cigarettes, cigars, pipes, and all other sources of ignition.
2.46 Use only an approved gasoline container.
2.47 Never remove gas cap or add fuel with the engine running.
2.48 Allow engine to cool before refueling.
2.49 Never fuel the machine indoors.
2.50 Do not store machine near open flame or source of ignition, such as a water heater or furnace.
2.51 Remove gas powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such
equipment with a portable container, rather than from a gasoline dispenser nozzle.
2.52 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the
ground away from your vehicle before filling.
2.53 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not
use a nozzle lock-open device.
2.54 If fuel is spilled on clothing, change clothing immediately.
2.55 Never overfill fuel tank. Replace gas cap and tighten securely. Tank is full when level reaches bottom of fill tube.
GENERAL SERVICE
2.56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.
2.57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never operate a poorly maintained machine.
2.58 Do not touch hot areas of the machine.
2.59 Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their
proper operation regularly.
2.60 Keep the entire machine free of grass, leaves, or other debris build up. Clean up oil or fuel spillage and remove any fuel soaked
debris. Failure to do so can affect the safety and functionality of the machine, as well as increase the danger of a fire due to
contact with the hot surfaces of the machine.
2.61 Allow machine to cool before storing.
2.62 If you strike something with the mower, turn the mower and blades off, engage the parking brake, and inspect the machine for
damage. Repair, if necessary, before resuming.
2.63 Never make any adjustments or repairs with the engine running.
2.64 Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts,
when necessary.
2.65 Mower blades are sharp. Wrap the blade or wear gloves before servicing them.
2.66 Check parking brake operation frequently. Adjust and service as required.
2.67 Maintain or replace safety and instruction labels, as necessary.
2.68 Do not attempt to mount a tire without the proper equipment and experience to perform the job.
PAGE 7
2.69 Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel
and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken
or deform the wheel.
2.70 Park machine on level ground. Never allow untrained personnel to service machine. Understand service procedure before
doing work.
SAFETY INTERLOCK SYSTEM
Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent serious injury or death to the
operator and other people or property damage. The system consists of an operator presence switch in the seat, the parking brake,
drive lever neutral position, the mower blade engagement switch, and the ignition switch.
These interlocks are vitally important and must be tested frequently. Following are instructions to test these very important safety
precautions. Note: the operator must be standing on the operator’s platform during these tests and the engine
should have been previously allowed to warm to operating temperature.
2.71 On a level surface disengage the parking brake and attempt to start the machine (the blade actuator should be in the OFF
position); the engine should not start.
2.72 Engage parking brake and put blade actuator in its ON position, then attempt to start the machine; the engine should not start.
2.73 Next, start the engine as stated in the ‘Mower Operation Section’, disengage parking brake, and allow the right lever arm to
return to its outward position; the engine should stop.
If any of these tests fail to produce the results indicated and the problem cannot be identified, contact your Bad Boy Mower
dealer or the support contacts in the rear of this manual.
PAGE 8
SECTION 3: MOWER OPERATION
Never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other than grass, with blades turning. This could cause damage to property or bystanders.
3.1 Ensure parking brake is engaged.
3.2 Put PTO switch in the OFF position.
3.3 If machine has not been started recently, engage the choke.
3.4 Make sure nothing is under or around machine.
3.5 Place key in ignition and turn.
3.6 Once machine is started, disengage the choke.
3.7 Increase RPM by sliding the throttle to fast position, toward the rabbit.
3.8 Owners must become familiar with the controls before operating a zero-turn radius vehicle.
3.9 Start slowly and build your skill level. Have ample practice before using the machine at full capabilities.
3.10 Be comfortable with machine before engaging blades. Know what each component controls before using machine.
3.11 Your mower will perform differently on an incline /decline. Be cautious, slow down, and do not make any sudden jerking movements with control arms. The machine could lose traction on a decline or tip backwards on an incline.
3.12 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease.
Avoid operating your mower on side hills of over 5 degrees,
inclines of over 10 degrees,
and declines of over 15 degrees.
PAGE 9
SECTION 4: MOWER MAINTENANCE
Interval
First Every 50 Every 100 Every
Daily 8 hours or hours or 250 Section
Maintenance
Check and add engine oil
Check all belts for proper alignment
Check tire pressure and wheel lug nuts
Section 3
(Pump) 6
Section 5
hours annually* annually* hours
Section 2
(Deck)
Check battery terminal connections
Section 4
Check condition of blades Section 6 Check for fule and oil leakage
Section 3 Initial oil change Section 3 Change engine oil and filter Tighten nuts and screws initial change of hydraulic oil and filter Grease mower Replace air element and pre-cleaner
Replace fuel filter Clean or replace spark plugs and set gap Change hudraulic oil and filter Clean combustion chamber
Check and adjust valve clearance
Dealer
Dealer
Clean and lap valve seating surface
Dealer
Section 3
Section 1
Section 5
Section 3
Section 3
Section 3
Section 1
*Maintenance by hour or annually, which ever comes first
Check air and fuel filter more often in dusty conditions
Dealer Get maintenance performed at a registered dealership
PAG
E 10
Maintenance Log
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Performed:
Performed
Performed:
Performed
Performed
Performed:
Performed
Performed:
Performed
Performed
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Date: Hours:
Performed:
Performed:
Performed
Performed
Performed
Performed
Performed:
Performed:
Performed:
Performed:
Date: Hours:
Performed:
PAGE 11
SECTION 5: MOWER STORAGE & TRANSPORTATION
5.1 Keep machine from collecting debris by storing in a covered area while not in use.
5.2 Fuel can harm your machine if left for more than 30 days without changing, especially if the fuel contains ethanol. Never use fuel with more than 10% ethanol by volume. E-15 is not permitted.
5.3 Disconnect the negative battery cable when machine will be stored for more than 30 days.
5.4 Always secure machine properly when transporting machine.
5.5 Do not load machine on trailer with blades engaged.
5.6 Do not use ramps to load the machine.
5.7 Make sure Parking Brake is in “up” position.
5.8 In wet conditions tires may spin while loading / unloading. If necessary, wait for dry conditions before loading / unloading.
5.9 Make sure mode of transportation is suitable to bear the weight of mower.
5.10 Deck height should be set at maximum before attempting to load.
5.11 Secure mower with at least two straps capable of securing weight of mower.
PAGE 12
SECTION 6: TROUBLESHOOTING
6.1 Q: How do I prevent an uneven cutting pattern and increase the quality of cut?
6.1 A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your machine is at full throttle, and vary your mowing pattern each time you cut your grass.
6.2 Q: What should I do if my mower won’t start?
6.2 A: Check battery charge and connection (grounds), check your fuel (make sure fuel is less than 30 days old and contains no water), make sure your spark plug is in good condition and spark plug wire is attached, and make sure air filter is clean (a dirty filter makes it more difficult for the engine to draw air). Check the integrity of the 25 amp main fuse; also check for any bare wires and/or bad connections.
6.3 Q: What should I do if the blades won’t engage?
6.3 A: Check the underside of the PTO engagement switch to ensure the plug is secure. Also check PTO fuse underneath operator console (15 Amps).
6.4 Q: What type of fuel is recommended for my mower?
6.4 A: We recommend that you use a name brand fuel to ensure quality. Use fuel with an octane rating near 87. Higher octane fuels offer no benefit. By law, E-15 fuel is not permitted. Usage of E-15 will result in premature engine failure.
6.5 Q: Do you offer touch-up paint for your mowers?
6.5 A: Touch-up paint is available. Contact your local dealer for more information.
PAGE 13
SECTION 7: CONTROLS
7.1 Ignition Switch—Bad Boy Mowers have a three position ignition switch: off, run, and start.
With key inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to he RUN position.
7.2 Throttle Control—A cable is connected to the engine throttle for controlling engine speed.
Move lever forward to increase engine rpm, move lever backward to decrease engine rpm.
7.3 Choke Control—A cable is linked to manually operate the engine choke. When the lever is
in the down position, the choke is in the off (run) position. When the lever is pulled up, the choke is in the on (start) position. Do not operate the machine in the on (start) position. The choke lever on the driver’s left side, next to the seat.
7.4 Control Levers—These levers control the mower’s speed, direction, and neutral lock. These
levers are used to steer, accelerate, decelerate and change direction. (Drive Arms)
7.5 Blade Engage Switch—This switch engages the blades. Pull the switch up to engage the
blades and push the switch down to disengage the blades.
7.6 Parking Brake—To engage the parking brake pull the handle up and rearwards. To
disengage, depress the thumb button and place the handle in its forward-most position.
7.7 Deck Lift Lever— The deck height is controlled by the lever and set with a removable pin
(as shown in the photograph). To raise the deck to its highest position, pull the lever to its rearward stop. The deck and lever will lock in this position. Choose the deck height by inserting the pin into the hole that corresponds to the desired cutting height. Standing on the operator’s platform, quickly pull back on the lever; this will disengage the locking mechanism and allow the lever to move forward until the chosen cut height is reached.
7.7
7.4
7.6
7.2
7.3
7.5
7.1
PAGE 14
SECTION 8: MOVING INOPERABLE MOWER
8.1 Do not tow machine. Use a winch to load on a trailer for transporting.
8.2 ATTENTION: RETURN BYPASS VALVES TO OPERATING POSITION BEFORE RUNNING MOWER FOLLOWING REPAIRS.
8.3 Stand-On Models are equipped with two neutral engage/disengage arms, located at the rear of the mowing deck protruding from the front of the transaxles. By pushing the arms in the mower can be put in a neutral position. Return the arms to the “forward position for normal operation.
8.4 Your Bad Boy Mower Weighs: OUTLAW STAND-ON: 897 lbs
*** Weights fluctuate with the addition of accessories.
8.5 As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury.
8.6 Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution when moving machine!
SECTION 9: INSTRUMENTATION
9 .1 Electronic Hour Meter—Registers Hour increments up to 9,999.9 total hours. This meter
records the cumulative time the engine is running.
9 .2 Engine Oil Light—Alerts the user of a low oil level situation when lit.
PAGE 15
SECTION 10: MOWER BLADE MAINTENANCE
10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours. A dull blade will also require more power from the engine.
10.2 NEVER attempt to straighten a bent blade by heating. NEVER attempt to weld a cracked blade. The blades can break and cause serious injury or death.
10.3 NEVER work with blades while engine is running or deck clutch is engaged.
10.4 ALWAYS place deck clutch in DISENGAGE position while performing maintenance.
10.5 Use blocks when you MUST work under mower.
10.6 ALWAYS wear thick gloves when handling blades.
10.7 ALWAYS check for blade damage if mower strikes rock, branch, or other objects that could potentially damage the blade.
(REMEMBER: NEVER CHECK BLADE WHILE ENGINE IS ON!
NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!)
SECTION 11: GREASING THE BEARINGS
11.1 Park the machine on a level surface and disengage the blade control switch.
11.2 Engage the parking brake, move the right control lever outward to its neutral position, stop the engine, remove the key and wait for all moving parts to stop before leaving the operating position.
11.3 Grease Type: NGLI grade #2 multi-purpose gun grease. Grease the front caster pivots.
11.4 Clean the grease fittings with a cloth. Scrape any paint off the front of the fitting(s).
11.5 Connect a grease gun to each fitting. Pump grease in fittings until grease begins to seep out of the bearings. Wipe up excess grease.
11.6 Refer to service manual section for grease fitting locations.
PAGE 16
HOW TO CHOOSE THE RIGHT BLADE
Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products:
1) The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system. Standard blades are also referred to as “2-in-1” (discharging & bagging ) or “high-lift” blades (because they are designed to create a higher-lifting airflow).
2) Mulching blades generally have a more curved style surface and frequently include extra cutting surfaces along the blade edges. These blades may also come in a “+” design (which is actually two individual blades arranged in a perpendicular fashion to enhance mulching). The “+” blades are usually found on older style mowers; newer ones utilize blades with more advanced mulching technology. Mulching blades may also be referred to as “3-in-1” (mulching, discharging & bagging) or “all-purpose” blades.
Bear in mind that the re-circulating airflow design of 3/1 blades makes them less efficient at discharging grass clippings than a standard 2/1 blade. As with most all-purpose tools, there is some give and take as opposed to using a tool designed for a more specific purpose.
If you’re experiencing less-than-desired cutting or discharging performance with a 3/1 blade, you may want to check into using a 2/1 blade. Conversely, if you’re using a 2/1 blade and want to mulch clippings, you should see about the availability of mulching blades or a mulching kit.*
The type of blade installed on a new mower is a decision the retailer makes for each model of mower, based on the expected needs of most customers. If you’re unsure of which blade is on a particular model, inspect the blade. Blades have part numbers stamped into them. Then compare these part numbers with the unit’s Operator’s Manual or Parts List.
It is true there are many other styles of blades available. But since we don’t manufacture or recommend using these other aftermarket styles, we will leave them out of this discussion. Should you want more information on special application or aftermarket blades, you should contact the companies that make these products. NOTE: Customers using non-OEM blades do so at their own risk. The use of unapproved (non­OEM) blades may void any or all of the mower and engine factory warranties.
* MULCHING KITS – These generally consist of mulching blades and a mulching plug (which closes off the discharge opening to keep the clippings contained under the deck for re-cutting) plus any necessary hardware for installation. Please check with your parts distributor regarding the contents of a particular mulching kit.
PAGE 17
MOWING TIPS:
• Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.
• Don’t cut your grass too short, particular for cool season grasses. Higher heights usually provide for a deeper root system, looks better, and is less likely to have weeds invading, particularly crabgrass.
• Don’t remove any more than one third of the grass leaf at any one cutting. If circumstances arise that a lawn gets too tall and you just have to lop off a bunch to get caught up, bite the bullet and break it down into several mowings to get caught up with 3 or so days between cuttings.
NEVER SCALP YOUR LAWN. Scalping severely damages the root system to such a degree that it may die.
• Avoid mowing when the grass is wet or when it’s dark
• Avoid throwing grass clippings into the street and driveway where they can be washed into the sewer system. After mowing, clean up driveway and walkways.
• When mowing remove only a third with each cutting (except for the first mowing of the season when it’s ok to remove more). You can safely leave clippings that will quickly decompose and add nutrients back into the soil. Contrary to popular opinion, grass clippings do not add to thatch buildup. Grass blades are made up of about 75% water.
• Mow your lawn in a different direction with each mowing, especially with lawns of shorter grass types. Altering the direction ensures a more even cut since grass blades will grow more erect and less likely to develop into a set pattern.
• Keep your mower’s blade sharp, which means having it sharpened several times during the mowing season. Keep several blades around so you’ll always have a sharp one on hand. Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly.
• Don’t forget to change your mower’s oil at least once during the mowing season. For brand new mowers, change the oil after about 5 hours of operation during the initial break-in period.
• At the end of the mowing season use a fuel stabilizer in the remaining gasoline
• In the spring, don’t use that old gas unless you properly used a fuel stabilizer, it can cause a number of problems. Better to use fresh gasoline to begin the new mowing season.
Leaf blade A demonstrates what a leaf blade should look like after mowing with a sharp blade.
Leaf blade B demonstrates a leaf blade that was injured by a dull mower blade.
Leaf blade C was cut by the mower but indicates that the mower blade is not sharp enough. The shredded white tissue protruding from the leaf blades C and D is the vascular tissue of the plant.
Leaf blade D has been mown for quite some time with a dull mower blade.
To bag or mulch?
Grass clippings do not contribute to thatch buildup or increase the chances of disease. If you mow your lawn at the right height,
without removing any more than 1/3 of it’s total height, clippings will quickly breakdown without a trace. These clippings contribute additional nitrogen and other nutrients to the soil and supply it with additional organic materials. Clippings from a 1000 sq. ft. lawn can add as much as 1 - 2 pounds of nitrogen back into the soil.
If you have a compost pile, then you may want to bag your clippings occasionally to add much needed green-matter to the
compost pile. Make sure it is mixed thoroughly with brown matter to avoid a strong ammonia odor. DO NOT COMPOST CLIPPINGS after applying any weed control or weed-feed type product. Before adding clippings to the compost pile wait at least 3 mowings after these products have been applied.
PAGE 18
SERVICE SECTION
SECTION 1: HYDROSTATIC SYSTEM
The hydraulic fluid reservoirs are located on the sides of the rear cover. Notice the “full cold” line at the bottom of the tank. Use only 20W-50 motor oil in this tank. (Bad Boy Hydrostatic oil is recommended)
Changing your hydraulic oil and filter
1) Remove the tops from the hydraulic fluid reservoirs and get an oil drain pan. Lift the mower from the rear will make access to the transaxles easier and allow you to purge
2) Remove the three ¼” filter guard screws and filter guard from the ZT-3100 Transaxle or ZT-3400. Clean any loose debris from around the perimeter of the filter.
3) Place the oil drain pan under the oil filter as the oil filter serves as the drain for the transaxle.
4) After the oil has drained, wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter.
5) Install the new filter by hand, turn ¾ to one full turn after the filter gasket contacts the filter base surface.
6) Re-install the filter guard with three ¼” screws. Torque screws to 65 in. lbs. (7.3 Nm) each.
7) Repeat steps 1-6 on the opposite side transaxle drive.
8) Drain old oil filters of all free flowing oil prior to disposal. Place used oil in appropriate containers and deliver to an approved recycling collection facility.
9) Remove the top port plug from the left side and right side transaxles prior to filling with oil. This will allow the transaxles to vent during oil fill and prevent any air lock within the transaxles.
10) Fill with 20W-50 motor oil (Bad Boy Hydrostatic oil is recommended) through the hydraulic fluid reservoirs until it just appears at the bottom of each transaxle’s top port (approximately 2 quarts per transaxle, 4 quarts total). Install the top port pug into each transaxle as the oil level reaches this port.
the air from the transaxles.
PAGE 19
11) Install and torque the top port plugs to 180 in. lbs. (20.3 Nm).
12) Continue to fill the transaxle through the hydraulic fluid reservoirs until the “Full Cold” line is reached on the hydraulic fluid reservoirs.
13) Re-install the caps on the hydraulic fluid reservoirs.
14) Now we need to purge the air from the transaxle. With your mowers tires off the ground disengage the brake and start the engine.
15) Pull the neutral bypass levers which are located on each side of the muffler. Then slowly move the drive arms in the forward and reverse direction 5 to 6 times.
16) Push the neutral bypass levers back into place. Move the drive arms forward and backward 5 to 6 times slowly. Check the oil level, and add oil as required after stopping the engine.
17) It may be necessary to repeat steps 15 and 16 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.
The neutral rods also allow you disengage the transaxles and move the mower without the engine running.
20
PAGE
SECTION 2: DRIVE BELT
Shown on the right is a typical pump belt tensioner for your model mower. This is how you can adjust the belt pump belt tension on your mower. There are tw o jam nuts on an all thread that need to be adjust ed in ordered to change the tension in the spring.
Use a ¾” wrench and a deep socket in order to loosen the two nuts. Tighten the outside nut if m ore belt tension is desired and loosen the outside nut if les s belt tension is desired.
The pump belt tension should be set between 60-65 lbs. This should be measured with a belt tension gauge. You r dealer or service center will have a belt tension gauge or you can buy one (Part Number 041-9999-00).
PAGE 21
SECTION 3: ENGINE
Kawasaki FX691V and FX730V
This machine has an oil drain hose installed on the engine to allow for easier oil changes. Bad Boy recommends that the oil and filter be changed at intervals of 50 usage hours occurs first. The oil capacity is 2 quarts. Boy 10W-30 synthetic blend engine oil is recommended for maximum
3.1 Changing your engine oil and oil filter
1) Remove oil dipstick and open oil drain a10 mm socket or a flat head
using screwdriver until oil begins flowing. Allow oil to completely drain. (Make sure to have an oil pan ready to capture old oil and properly dispose old oil.)
2) The oil filter is located on the right side
of the engine. Clean area around oil filter. Place a container under the oil filter to capture any oil and remove filter. Wipe off mounting surface andreinstall drain plug. Torque to 10 ft.*lb.
3) Place new filter in shallow pan with
open end up. Fill with new oil until oilreaches the bottom of the threads. Allow 2 minutes for oil to be absorbed by filter material.
4) Apply a thin film of clean oil to rubber
gasket on new filter
5) Refer to instructions on oil filter for proper
installation.
6) Fill crankcase with approximately 2 quarts
of new oil. Level should top of indicator on dipstick.
7) Reinstall oil fill/dipstick and tighten
securely.
8) Start engine; check for oil leaks. Stop
Engine; correct oil leaks. Recheck oil level
9) Dispose of used oil and filter in
accordance with local ordinances.
or yearly, whichever
Bad
protection.
PAGE 22
The fuel filter is located in the fuel line on the left side of the engine by the starter motor. yearly. Prior to the removal of the old filter, note direction of
fuel flow as indicated on the filter. Have
Replace the
the
filter
towels readily available in order to quickly remove any fuel leakage. Always use new hose clamps and ensure the security of the new filter by lightly pulling on each hose. Always perform maintenance outdoors or in a well ventilated area. Do not smoke or allow any open flames in the vicinity of any maintenance activities.
3.2 Changing your fuel filter
1) L ocate yo ur fuel filter and mark the di rection it is facing.
2) Cl a mp e ac h side of the fuel filter to minimize and gas spills.
3) Remove the clips from each side of the fuel filter and remove the fuel filter.
4) Place the new fuel fi lter in the same di rection as the old and plac e c li ps bac k i nt o pl ace and remov e cl a m ps .
PAGE 23
The air cleaner is the engine’s only defense against damaging foreign particles.
It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air. Doing so will greatly reduce the air cleaner’s
effectiveness. Replace yearly; more often in dust y environme nt s . Adhering to these practices will help prevent loss of power and premature engine failure.
3.3 Changing the air cleaner
1) Locate the air filter and unbuckle the air filter cover.
2) Remove the cover and take out the outer white element and the inner blue element.
3) Clean or replace elements.
4) Reattach the cover making sure the air
intake is facing down.
PAGE 24
3.4 Changing the spark plugs and checking the spark plug gap:
1) Remove the wire on the spark plug and use a 13/16” socket to remove the spark plug.
2) Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.
3) If the spark plug is worn, overheated, wet or carbon fouled replace the spark plug.
4) Install the plug into cylinder head and torque to 16 ft*lbs. Be careful not to overtighten the spark plug.
PAGE 25
SECTION 4: ELECTRICAL SYSTEM
This mower is equipped with two protective fuses: a 25 amp main fuse (pictured to the right) and a 15 amp clutch fuse (blade engagement). The main fuse is located on
the
right side of the unit; towards the rear of the engine. The clutch fuse is located just underneath the operator’s console. A blown fuse usually indicates a problem within the electrical system or an electrical component. Never replace a fuse with one of a higher amperage rating or ‘bypass’ a fuse in any way. Doing so creates a significant fire hazard and can cause severe damage to the mower’s electrical components. If either fuse is repeatedly blowing, contact your Bad Boy dealer.
Always check the condition of the wiring harness ground cable. Ensure that the ground is connected, clean, and tight.
Check the condition and connection of the relays located on the right wall of the gas tank compartment. Ensure that they are clean and connected. Make sure that wire terminal ends have not been pushed out of the relay block.
The red wire coming out of the engine is the charging wire from the alternator. Check for 13.6—14.2 volts DC at this wire with engine at full throttle.
The stand on is equipped with two Hall Effect sensors and two magnets. The Hall Effect sensor must be lined up with magnet in order to start. If the mower will not start check to make sure they are lined up. You will hear the audible clicking of a relay when you more the sensor away from the magnet. The magnet can be adjusted in order to line up with the Hall Effect sensor.
PAGE 26
PAGE 27
S
ECTION 5: FRA
The front fork nuts require a torque of 40ft-lbs.
ME
While ensure no damage is done to the bearing. This operation is only necessary if a repair requires it.
Torque rear wheel lugs to 65-75 ft. lbs. Re-torque at every oil
The front fork actuator should be greased at every oil change.
applying this torque, turn the fork itself to
change and check at every mowing.
s each have a grease zerk. The
bar has two grease zerks and
The pump belt tensioner is located under the engine and has every engine oil
The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine
a grease fitting at its pivot point. Grease at
change.
oil change.
28
PAGE
SECTION 6: CUTTING DECK
Deck belt removal
1) Remove ignition key.
2) Raise the deck to its highest position.
3) Remove the right
4) While lifting up on the belt (as shown in the photograph), rotate the pulley until the belt is the pulley. Exercise caution while performing this step as fingers can easily become caught between the belt and
Deck belt installation:
1) Follow steps 1 and 2 from the deck re moval
pulley.
pulley cover.
free of
section.
2) Take off both pulley covers and route the bel t by following the belt route sticker.
3) The easiest way to finish running the belt is routing the belt through the dec k pulleys and carefully slipping the belt onto the clutch in the rear of the engine.
4) Verify that the belt is routed properly as improper routing can damage the spindles as well as the engine .
PAGE 29
Leveling the Deck
1) Start on a flat level surface and
set the ai
pressure in all four tires to 12 psi.
2)
Raise the deck u p, and measure all f our corners of the deck to see if it is level from left to right and front to back. All decks s hould be level from left to right and h ave a 1/8˝ pitch down in the front.
3)
Adjusting the deck hangers in the rear of the deck will allow leveling from left to right.
4)
Use 2x4s to lift the rear of the deck to the point that the deck stop hits the frame rail. Once the deck stop hits the frame rail, loosen
r
the nuts on the bottom of the deck hanger using two ¾” wrenches.
5)
Raise the deck actuator arm on the podium and refasten the two nuts on each side once there is no slack in either deck hanger.
6)
Adjust the turn buckles in the front of the deck to adjust the pitch up and down.
7)
In order to use the turn buckles you must first use a crescent wrench and loosen the nuts on each side. Use a screwdriver in the middle hole on the turn buckle to spin the unit up and down to adjust the pitch and leveling.
8)
Verify that the deck is level and has the correct pitch with a level and tape measure. Note that the deck will lose pitch as it drops to its lowest position.
PAGE 30
The deck spring tension is critical. If the tension is too high, premature failure of the deck belt and blade spindles can can ‘jump off’ or slip
occur. If the tension is too low, the belt
on the pulleys. This results in
reduced cut quality and early belt failure.
Spring tension adjustments can be made by sliding the bolt shown above forward or backward in the slot of the deck. Belt tension should be 60-65 lbs. for the 36”, 48” and 54” decks and 65-70 lbs. for the 6 0” deck, with the deck at its lowest
setting.
Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can buy one (Part Number 041-9999-00).
Blade Sharpening:
The blade on the top (see photo) was utilized long after replacement was required. In addition to a decline in cut quality, failure to replace a worn or damaged blade
creates a major safety hazard. Bad Boy recommends that blade sharpening be performed by a professional.
PAG
31
E
Blade Removal:
To change blades, it may be easier to use a piece of wood to ke ep the blade from turning so that the bolt can be loosened. Use a 15/16” socket and impact Drill, or a wrench and an extension to gain more leverage. You might need to put a ¾” wrench on top of the pulley bolt to keep the blade from spinning.
Bolts used have right-hand
ed threads.
Re-torque the b l ad e b olt s to 90-110 lbs.
The blade spindles contain a sealed
ball bearing inside the top and bottom of the spindle. The bearings are replaceable for a more cost effective repair.
PAG
E 32
PARTS SECTION
Front Fork Assembly
5
10
6
2
1
12
11
6
4
ITEM
2 3
8
10
12
QTY
11 1 1 14 15
17 1
1 111 1
8
023-7913-00 012-7003-00 013-8050-00 018-7010-00
010-7001-0026 022-2006-00 025-5202-00 022-7009-0029 013-9004-00 019-3000-00
3
9
Parts List
PART NUMBER
9
7
DESCRIPTION Front Fork Seal 1/2-13 Nylon Flange Nut 1/2" x 9" GR 5 Hex Bolt Dust Cover014-7005-00 Bearing Tire and wheel assembly Front Wheel Spanner 1 3/8" Wheel Bearing 1" Fine Thread 1/2 Nylock Nut 1" Lock Washer Spring Cap Cover014-8047-00
PAGE 33
30
DETAIL B
31
35
34
33
36
59
36
31
38
20
23
58
19
21
37
40
8
42
39
9
6
10
7
4
5
41
26
32
27
28
29
57
18
22
58
4
15
16
14
53
54
55
49
52
51
25
24
3
17
18
B
24
3
50
56
15
5
2
11 43 44
45
12
13
1
46 47 48
10
17
16
PAGE 34
Parts List
DESCRIPTIONPART NUMBERQTYITEM
11
2
4
7
10
16
19 20 21 22
26 27
29 30
32 33
38 39
41 42
45
48
53 54
56
59
1
45
49 7 111 212
114 415 4 417
1 1 1 4
1 1
1 1
1 1
1 1
1
144
147 1
151
1
4 157
1
070-5220-00 070-9048-00 018-5043-0053 013-5041-0012 024-6034-00 017-9000-0026 017-9050-002 017-9025-0028
013-8050-00 087-5400-00
013-9002-00213 028-5000-00
019-5038-00 032-5052-00
026-5050-00 031-0090-00
018-0009-00 025-2004-00323
026-5030-00125 039-5949-00 018-6036-00 033-6001-00128 025-7036-00 018-5311-00 019-6017-00231 013-5301-00 034-2009-00 018-2004-00134 013-7018-00235 032-6033-00236 018-2020-00237 069-4010-00 031-7145-00 031-7155-00140 018-5045-008 031-7160-00 087-6100-00143 087-7200-00 018-2049-002 070-9054-00146 070-9061-00 070-9036-00 201-1120-00149 032-4050-00250 018-4703-00 013-9005-00152 052-1000-00 019-4008-002 018-8052-00255 018-6049-00 019-5007-00 019-2003-00558 024-3050-00
2015 Stand-On Frame 48" Front End (2015 Stand-On) 3/8" x 1 1/4" Carriage Bolt 3/8 Nylock Nut 1/4" Press in Grease Fitting Two Piece Pillow Block (Male) Two Piece Pillow Block (Female) Two Piece Pillow Block Strap 1/2" x 4" Bolt (Grade 8)018-5019-00 1/2-13 Nylon Flange Nut 200 lb Gas Spring- 48" Deck 10mm Damper Ball Stud-Steering 018-2050-00 5/16" Flange Nut Stand On Flat Linkage Bar 5/8'' x 5/8'' Shoulder Bolt018-3001-00 5/8'' Flat Washer Bronze Bushing - SF - 2024-8 1/2" Nylcock Nut (1/2 Jam )018-4010-00318 2015 Stand-On Adjustment Plate (Bolt On) 2015 Stand-On Deck Lever Lock Pin And Lanyard 040-4075-00 3/8 x 1 3/4 Carriage Bolt ACS Spacer 3/4x3/8x1/2 3/8" Nylock Flange Nut013-5202-00924 2016 Stand-On Platform Stand-On Pump Idler Bracket 1/2" x 2 3/4" Hex Bolt 4 3/4" Idler Pulley 1/2 x 1/2 Spacer 5/8" x 4" Hex Bolt .630 ID Plastic Washer 5/8" Nylock (1/2 Jam) 2009 Deck/Pump Idler Spring All Thread-Pump Idler Tensioner 1/2" Hex Nut Idler Retainer bushing 5/16-18 1/2 HWH Bolt-Steering rubber grip Stand-On Deck Lift Lever Stand-On Deck Lift Handle 3/8"-16 x 1 1/4" Carriage Bolt Deck Lift Lever Assembly uses parts: 37, 38, 39, & 40 250 lb Gas Spring- 54" Deck 300 lb Gas Spring- 61" Deck 13 mm Damper Ball Stud 54" Front End (2015 Stand-On) 61" Front End (2015 Stand-On) 36" Front End (2016 Stand-On) Stand-On Platform Support Rubber Isolator 5/16" x 1 1/4" Carriage Bolt 5/16-18 Nylock Jam Nut 1/2 Nut Latch-Stand On 1/4" Lock Washer 1/4" x 3/4" Hex Bolt 3/8" x 1" Hex Bolt 1/2" Lock Washer .390 x .750 x .062 Nylon Washer 1/4" Press in Grease Fitting
PAGE 35
39
35
34
40
35
36
6
25
6
7
38
DETAIL C
16
20
17
37
DETAIL D
12
13
14
21
13
27
41
32
28
33
27
42
DETAIL E
25
C
DETAIL A
5
1
43
15
29
45
26
25
DETAIL B
44
30
19
8
12
24
13
22
23
31
10
2
A
14
B
11
47
46
12
3
4
E
9
D
18
PAGE 36
ITEM
2 3 4 5 6
9
10
14
17
20 21
29 30
36
40
42 43
46 47
QTY
11 1 1
1 4 17
1 1 111
116
1 4
4 1
1 137
1 141 1 1 144 445 1
079-4110-00 079-4050-00 079-4105-00 074-0050-001 074-0060-00 018-8065-00 039-0070-00 067-8090-0028 066-8076-00 079-4100-00 067-0030-00 018-8064-002212 013-8073-001213 014-3010-008 013-0054-001215 052-3000-00 018-5200-002 072-0050-00218 066-5050-00219 071-5075-00 019-7040-00 051-8063-00222 072-8066-00223 072-8065-00224 013-8049-001225 019-6042-00226 018-2007-00827 019-8051-00828 018-4701-00 067-0020-00 018-0024-00231 019-8044-00832 013-9001-00233 018-8052-00234 103-5400-00235 103-5300-00 043-8929-00 018-8050-00238 013-8051-00239 064-0030-00 068-8049-00 064-5300-00 051-8072-00 051-8073-00 072-8070-00 051-8067-00 072-8069-002
PART NUMBER
Parts List
DESCRIPTION 2015 Podium Panel Left Door Panel Assembly 2015 Podium Panel Right Fender (Right Side) Fender (Left Side) 5/16" x 1" Carriage Bolt Back Cover Hinge Bracket 350ml Expansion Tank Fuel Cap 2015 Podium Front Panel Fuel Tank 1/4" x 5/8" BS C/S 18-8 SS 1/4" Nylock Nut 5/8 Round Insert 1/4-20 Cage Nut Steel Pump Cover Latch 10-24 X 5/8 BS Button Head Bolt Fuel Tank Clamp-Stand On Hydraulic Tank Cap Cushion-2015 Stand On Mower 1/4" Flat Washer 3/8" Clear Hose 1/2 Hose Clamp 3/8" Hose Clamp 5/16" Nylock Flange Nut Zinc .360 ID Plastic Washer 5/16" x 1" Bolt 5/16" Lock Washer 5/16" x 3" Hex Bolt Carbon Canister M6-1.0 X 16MM Hex Bolt 5/16" Flat Washer 1/4-20 Hex Flange Nuts Zinc w/Serrations 1/4-20 x 3/4 GR 5 Hex Bolts Zinc Black Boot For Ground Cable Red Boot Battery Hold Down 1/4-20 X 8 Carriage Bolt 1/4" Wing Nut Ground Cable Battery 24" Red Battery Cable 1/4" Vinyl Tubing 3/16 Vinyl Tubing 3/16 Vinyl Clamp 1/4 Fuel Line 1/4 Fuel Hose Clamp
PAGE 37
21
6
20
23
19
5
23
1
4
10
11
8
7
22
12
14
13
18
24
9
ITEM
2 3
5
7 8 9
10
12 13
17
20 21
24
QTY
11 1 1 14
1 1 1 111 1 1 114 115
1 1
1
PART NUMBER 079-4110-00 079-4105-00 079-4100-00 069-2012-00 018-5344-002 025-0011-0026 018-8058-002 055-8021-00 054-8017-00 083-4013-00
042-9000-00 077-8076-00 089-1000-00 086-0090-00 086-1201-00616 018-2012-002 013-8073-00218 013-8049-00219
044-2004-00 013-5019-00222 019-7040-00323 064-3000-00
Parts List
3
DESCRIPTION 2015 Podium Panel Left 2015 Podium Panel Right 2015 Podium Front Panel Brake Handle- Stand On 5/16" x 2 1/2" Bolt Brake/Latch Spacer-Stand On 10-24 x 1 BS C/S 18-8 SS Throttle-All Outlaws Choke Tachometer PTO Engager056-8058-00 Ignition Key Ignition Switch Oil Light Wiring Harness - 2015 Stand On Relay Terminal 1/4" x 1/2" BS C/S 18-8 SS 1/4" Nylock Nut 5/16-18 Nylon Flange Nut PIN .312 PIN040-7000-00 Bow Pin #10 Nylock Nut 1/4" Flat Washer Brake Cable
16
15
17
2
PAGE 38
18
2
13
12
30
Welded to Frame
25
24
10
10
27
18
1
15
3
1
26
14
A
14
17
29
26
16
15
23
23
23
22
20
19
23
20
19
21
27
28
68
4
10
9
12
7
5
25
11
12
10
5
24
PAGE 39
DETAIL A
Welded to Frame
ITEM
1 2 3
5
7 8 9
10
13 14
16 17
20
28 29 30
QTY
1 1 14
1 1 4 111
4
415 4
218
4
1 1 1
PART NUMBER 031-7120-002 031-7130-00 031-7140-00 039-0210-00 032-5002-002 013-5019-0026 018-5200-002 077-8073-00 013-8049-00 032-5055-00 018-5344-00 019-7040-00612 018-5005-00 013-8073-008 018-0018-00 013-9001-00 039-0203-002 069-4010-00 035-1000-00219 019-5037-00 099-2009-00221 099-6046-00222 013-6051-00823 025-0012-00224 086-0015-00225 077-1000-00226
013-0010-00227
079-4105-00 079-4100-00 079-4110-00
Parts List
DESCRIPTION Support Handle Stand Up (Front & Back) Left Steering Handle Assembly Right Steering Handle Assembly Safety Kill Switch Assembly Bracket Stand On Flange Bushing-Steering Arms #10 Nylock Nut 1024 X 5/8" Buttonhead Bolt Safety Switch 5/16-18 Nylon Flange Nut Bushing for 2012 Drive Arms 5/16" x 2 1/2" Bolt 1/4" Flat Washer 1/4-20 x 1 1/2" Bolt 1/4" Nylock Nut 1/4-20x 1-3/4" Hex Bolt 1/4-20 Hex Flange Nuts Zinc w/Serrations Neutral Safety Tab Black Steering Grip Push Rod Stand On 3/8" Lock Washer 3/8-24 Quick Release Ball Joint 3/8-24 Ball Joint 3/8" Fine Threaded Jam Nut Steering Arm Spacer- Stand On Safety Switch Harness Magnet-Steering Arm-Stand On
1/2-13 Mechanical Lock Nut Grade F
2015 Podium Panel Right 2015 Podium Front Panel 2015 Podium Panel Left
PAGE 40
Stand-On Transaxle Assembly
7
18
6
10
16
25
DETAIL A
11
19
20
A
16
8
23
DETAIL B
22
39 40
21
12
5
15
28
17
3 4
8
23
2627
14
29
13
PAGE 41
30 31
35
32 33 34
37 38
36
24
1
2
9
23
B
ITEM
2 3
10 11
15
17 18 19
23
27
30
33
35
QTY
11 1 1 14 15
47
1
114
1 1
1
1
1
10
PART NUMBER 050-6000-00 050-2081-00 050-6001-00 050-2080-00 028-4802-00 018-3000-0026 018-4701-00 019-8044-0068 025-5340-0029 064-3000-00 013-8073-003 063-1050-00212 013-3000-001013 041-6400-00 013-5041-002 018-4007-00316 018-5344-002 034-9000-00 039-0212-00 028-0060-00220 024-1200-00221 034-1050-00222 013-8049-008 018-0056-00224 040-2025-00225 022-5460-00226 022-3000-00 022-8020-00228 022-7061-00229 022-3026-00 022-8022-00231 022-5351-00232 022-3025-00 022-8021-00234 050-2012-00 092-8000-00236 050-2077-00237 050-2076-00238 050-2072-00239 050-2075-00240
Parts List
DESCRIPTION Left 3400 Transaxle Left 3100 Transaxle (36" Stand-On only) Right 3400 Transaxle RIght 3100 Transaxle (36" Stand-On only) Crossover Bar for ZT 2016 3/8'' x2'' Hex Bolt 5/16" x 3" Hex Bolt 5/16" Flat Washer 3 1/4" Spacer Brake Cable 1/4" Nylock Nut Transaxle Hydro Filter Acorn Lug Nut (8 for 36" Stand-On) Pump Belt 3/8 Nylock Nut 1/4-20 x 1 GR 5 hex bolt zinc 5/16" x 2 1/2" Bolt ZT spring Brake Bracket MZ Brake Release Bar 45 degree fitting Spring for Stand On Models 5/16" Nylon Flange Nut 5/16" x 6" Carriage Bolt Cotter Pin-Brake bar on Mz 23 x 10.50 -12 Tire and Wheel Assembly (54" and 61" Stand-On) 23 x 8.50 - 12 Tire and Wheel Assembly (48" Stand-On Only) 21 x 7 - 10 Tire and Wheel Assembly (36" Stand-On Only) 12 x 10.5 Wheel (54" and 61" Stand-On) 12 x7 Wheel (48" Stand-On Only) 10" Wheel (36" Stand-On Only) 23 x 10.50 -12 Tire (54" and 61" Stand-On Only) 23 x 8.50 - 12 Tire (48" Stand-On Only) 21x7-10 Tire (36" Stand-On only) Transaxle Wheel Studs (8 for 36 Stand-On) Transaxle Brake Lever Transaxle Hub Transaxle Hub (36" Stand-On only) Fan/Pully Kit Fan/Pully Kit (36" Stand-On only)
PAGE 42
27
17
Kawasaki FX-730V
24
2 1
FX-691V
ITEM
2 3
7 8 9
10
15 16
18
22 23 24 25
QTY
11 1 1 14
1 1 1 111
1 117 1
4 1 1 1 126
25
PART NUMBER
033-5035-0015 070-1000-0016 018-5300-001 019-8053-00 070-2000-00
051-8064-00112 015-2709-00213 019-8051-00614 018-1075-003 018-6049-00
103-5400-00119 064-0030-00120 018-5321-00121
063-8019-00 063-8020-00
015-8001-00227 018-5350-00128 013-8043-00229
23
14
12
9
Parts List
FX-691V015-0691-00 FX-730V015-0730-00 Kawasaki Oil Filter063-8017-00 1/4 x 2 Square key Stock 042-5020-00 4 3/4 Motor Pulley Clutch Assembly 7/16" x 2 1/2" Hex Bolt 7/16" Lock Washer Clutch Pigtail oil drain015-5404-00 O-Ring015-5403-00 1/2 Clear Braded Hose Priced/Foot Exhaust Gasket 5/16" Lock Washer 3/8 x 1 1/8 bolt 3/8" x 1" Hex Bolt Universal Inline Fuel Fi lt er063-6000-00 5/16 Set Screw030-0050-00 Black Boot For Ground Cable Ground Cable M8x1.20x20MM Hex head bolt M8-1.25 Zinc Nut 013-0075-00 Canister Air Filter- Outer Canister Air Filter- Inner Exhaust- 2015 Stand On 015-0066-00 Pump Belt 041-5048-00 Spark Plug - Kawasaki 5/16-18 x 5-1/2 GR 5 Hex Bolt 5/16" Nut
13
DESCRIPTION
14
21
20
19
3
22
16
11
10
29
28
14
18
6
8
7
15
5
4
26
PAGE 43
53
48
50
40
40
52 58
49
41
11
10
16
51
47
18
8
8
36" Deck Assembly
18
12
17
33
18
18
1
59
55
61
18
39
55
44
60
38
37
36
31
31
30
32
51
32
18
23
18
42
43
26
27
58
27
21
19
45
21
25
22
20
9
56
24
15
14
6
7
4
2
35
34
54
13
5
3
46
29
28
PAGE 44
ITEM
4
9
10
14 15
23 24 25
31 32
37
42
44
48 49
53 54
56 57
60
QTY
Parts List
PART NUMBER
11
1 1
1 1 1
4 4
4
341 1
147 1
1
4
455 1
060-1136-00 037-2000-0022 018-5040-0083 019-5037-008 013-6014-0085 033-4820-0026 025-0060-0027
039-6945-00 025-7036-00 033-7201-00111 033-7026-00212
018-6019-002 018-5019-00116 018-2018-00217 013-8050-001618 033-5000-00119 025-5203-00120 019-6017-00221 013-5301-00122
018-7016-00 034-2009-00 018-2004-00126 013-7018-00227 018-6020-00228 019-4807-00229
013-7021-00 039-2009-00233 018-0010-00434 022-1000-00435
018-6037-00 019-8054-00838 013-5300-00439 018-8062-00540
030-7042-00243 031-6020-002 024-6034-00145 038-0001-00246 206-6020-00 039-4891-00
019-6042-00250 013-9002-00651 210-6015-00152
018-8066-00 019-5007-002 032-5057-00 039-6945-05 210-6015-981 041-5200-00158 032-5056-00459
36 Stand On Deck Spindle Assembly 3/8" x 1 1/4" Hex Bolt 3/8" Lock Washer 3/8" Hex Nut Deck Pulley 36 Deck Spindle Spacer 1 3/4" Pulley Spacer025-5339-0038 Deck Idler 1/2 Solid Shaft Collar (W/1 Set Screw) Zinc 5-3/4 Idler Pulley-Don Dye 5 V Idler Pulley 1/2" Bore 3/16 x 1 Square Key042-0010-00213 1/2 Belleville Washer 019-6020-002 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 1/2" x 4" Bolt (Grade 8) 1/2 x 3 1/2 Flange Bolt Grade 8
1/2-13 Nylon Flange Nut 5 3/4" Deck Idler Pulley Spacer 3/4 OD x 1/2 ID x 3\4 Length .630 ID X 1.122 OD X .142 THK Flat Washer Nylon 5/8" Nylock (1/2 Jam) 5/8" x 4" Hex Bolt018-5311-00 1/2-13 x GR 5 Hex Bolt Zinc 2009 Deck/Pump Idler Spring All Thread-Pump Idler Tensioner 1/2" Hex Nut 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine) 5/8" Lock Washer
Turnbuckle (Top Link)048-6060-00230 5/8" x 2 1/2" Grade 5 Hex Bolt (Coarse)018-6059-00
5/8 Std NC Nylock Nut Stand-On Deck Stop Deck Wheel Bolt Anti-Scalp Rollers Longer deck hanger039-0235-00236 1/2-13X 2-1/4 GR Hex Bolts .505 Nylon Spacer 1/2" Flange Nut 5/16-18 X 3/4 Carriage Bolt 5/16" Nylock Flange Nut013-8049-00 36 Stand-On Deck Shield014-4836-00 5/16 x 3/4 washer head type F screw Deck Arm Assembly 1/4" Press in Grease Fitting 54" Deck Fusion Blade For Outlaw
Chute Hanger 48 MZ Discharge Chute Bracket (Upper) Discharge Chute Bracket (Lower)039-4890-00
.360 ID Plastic Washer 5/16" Flange Nut Rubber Discharge Chute
5/16" x 7/8" Carriage Bolt 1/2" Lock Washer Zinc Flange Bushing For Lower Deck Arm Idler Arm Assembly Chute Assembly 36 inch Deck Belt -B111 Flange Bushing For Upper Deck Arm 1/2" x 3" Hex Bolt018-0015-002 1/2" x 5 1/2" Bolt018-1090-00261
DESCRIPTION
PAGE 45
5
Stand-On 48" Deck
19
5
9
40
55
57
53
56
20
A
44
50
B
20
10
12
8
14
15
11
33
34
35
20
1
21
5
18
6
3
52
5
47
38
4
39
DETAIL A
7
49
45
41
46
43
42
47
48
54
22
37
DETAIL B
5
51
32
17
16
13
29
25
2
24
23
On Right Side Spindle Only
27
28
31
3626
30
PAGE 46
ITEM
2 3
6
8 9
12
17 18 19 20 21
34 35
42 43
45
54
57
QTY
4 4 44
145
1 17 1 1
111 1
114 115 116
1 1 4 4
4 4
1 1
451
455
060-1148-0011 018-6059-00 013-7021-00
013-8050-00
033-5000-00 018-5311-00 019-6017-00210 039-6945-00 013-5301-00 034-2009-00113 018-7016-00 025-5203-00
013-7018-002 033-6001-00
018-0010-00 022-1000-00
033-6003-00323 019-6020-00324 018-6019-00325 018-5040-001226 013-6014-001227 019-5037-001228 019-4807-00329 018-6020-00330 042-6030-00331 038-5350-00332 014-4000-00233 013-0004-00 019-6050-00
019-6029-00237 019-8054-00838 039-0235-00239 031-6020-00240 039-4870-00141 039-4871-00 210-6005-00 206-6017-00144 018-2007-002 019-6042-00246 013-8049-00747 018-5250-00348 013-5201-00349 018-4703-00550 013-5300-00 048-6057-00252 032-5057-00453 019-5007-003 032-5056-00 018-0015-00256 018-1090-002
PART NUMBER
Parts List
DESCRIPTION 48" 2015 Stand-On Deck (Welded Assembly) 5/8" x 2 1/2" Hex Bolt 5/8 Std NC Nylock Nut 1/2-13X 2-1/4 GR Hex Bolts 018-6037-00 1/2-13 Nylon Flange Nut .502 ID X .750 OD X 1.500 Long Spacer025-5338-00 1/2 x 3 1/2 Flange Bolt Grade 8018-2018-00 5 3/4" Deck Idler Pulley 5/8" x 4" Hex Bolt .630 ID Plastic Washer Deck Idler 2009 AOS 5/8" Nylock (1/2 Jam) 2009 Deck/Pump Idler Spring 1/2-13 x GR 5 Hex Bolt Zinc Spacer 3/4 OD x 1/2 ID x 3\4 Length All Thread-Pump Idler Tensioner018-2004-00 1/2" Hex Nut 4-3/4 Idler Pulley B111 Belt 48" Stand-On041-5200-00 Deck Wheel Bolt Anti-Scalp Rollers 5/16 Set Screw030-0050-00322 5" Spindle Deck Pulley 1/2 Belleville Washer 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 3/8" x 1 1/4" Hex Bolt 3/8-16 Hex Nuts Zinc 3/8" Lock Washer 5/8" Lock Washer 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine) 1/4" x 1" Key Fusion Blade Pulley Cover Acorn nut-pulley Cover .360 ID Plastic Washer-Black OUTLAW SPINDLE ASSEMBLY037-4000-50336 1 1/8" Flat Spacer .505 Nylon Spacer Longer deck hanger Deck Arm Assembly Discharge Upper Chute Bracket Discharge Lower Chute Bracket Rubber Discharge Chute Discharge Chute Hanger (Deck Mounted) 5/16" x 1" Bolt .360 ID Plastic Washer 5/16" Nylon Flange Nut 3/8" x 3/4" Hex Bolt 3/8" Flange Nut 5/16" x 1 1/4" Carriage Bolt 1/2" Flange Nut Turnbuckle Flange Bushing For Lower Deck Arm 1/2" Lock Washer Flange Bushing For Upper Deck Arm 1/2" x 3" Hex Bolt 1/2" x 5 1/2" Bolt
PAGE 47
32
6
10
61
18
Stand-On 54" Deck
14
13
17
48
49
58
58
7
33
5
60
60
6
34
11
15
12
B
50
6
21
8
46
A
22
31
24
28
29
26
23
30
23
1
9
56
3
2
27
30
DETAIL A
54
4
25
38
35
52
40
6
55
51
39
45
47
33
59
37
36
41
42
34
On Right Side Spindle Only
44
57
6
19
16
DETAIL B
53
43
20
PAGE 48
Parts List
DESCRIPTIONPART NUMBERQTYITEM
060-1154-0011 2 3
5
7 8 9
10
18 19
21
24 25 26
31 32
49 50 51
54
57
61
4 4 44
1 1 1 111
117 1 1
1
1 1 1
5 1
645 146 147
4 4
455
018-6037-00
031-6020-002
013-8050-00226
018-1090-002
018-2018-00
033-5000-00
018-5311-00
019-6017-00212
039-6945-00113
039-6945-98114
013-5301-00115
034-2009-00116
025-5203-00
018-2004-00
013-7018-00220
033-7201-00
018-5250-00322
013-5201-00323
206-6017-00
039-4864-00
210-6005-00
039-4863-00127
019-6042-00228
018-2007-00229
013-8049-00730
018-0010-00633
022-1000-00634
030-0050-00335
033-6003-00336
019-6020-00337
018-6019-00338
018-5040-001239
013-6014-001240
019-5037-001241
019-4807-00342
018-6020-00343
042-6030-00344
060-5520-00
014-5000-00248
013-0004-00
019-6050-00
019-6029-00252
019-8054-00853
039-0235-002
013-5300-00
048-6057-00256
038-0001-003
032-5057-00458
019-5007-00359
032-5056-00460
54" 2015 Stand-On Deck (Welded Assembly) 5/8" x 2 1/2" Hex Bolt018-6059-00 5/8 Std NC Nylock Nut013-7021-00 1/2-13X 2-1/4 GR Hex Bolts Deck Arm Assembly 1/2-13 Nylon Flange Nut 1/2" x 5 1/2" Bolt .502 ID X .750 OD X 1.500 Long Spacer025-5338-00 1/2 x 3 1/2 Flange Bolt Grade 8 5 3/4" Deck Idler Pulley 5/8" x 4" Hex Bolt .630 ID Plastic Washer Deck Idler Deck Idler Arm Assembly 5/8" Nylock (1/2 Jam) 2009 Deck/Pump Idler Spr i ng 1/2-13 x GR 5 Hex Bolt Zinc018-7016-00 Spacer 3/4 OD x 1/2 ID x 3\4 Length All Thread-Pump Idler Tensioner 1/2" Hex Nut 5-3/4 Idler Pulley-Don Dye 3/8" x 3/4" Hex Bolt 3/8" Flange Nut Discharge Chute Hanger (deck mounted) 60" Discharge Chute Upper Hanger Rubber Discharge Chute 60" Discharge Lower Bracket .360 ID Plastic Washer 5/16" x 1" Bolt 5/16" Nylock Flange Nut Zinc 5/16" x 1 1/4" Carriage Bolt018-4703-00 42" Deck Belt - B120041-0120-00 Deck Wheel Bolt Anti-Scalp Rollers 5/16 Set Screw 5" Spindle Deck Pulley 1/2 Belleville Washer 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 3/8" x 1 1/4" Hex Bolt 3/8-16 Hex Nuts Zinc 3/8" Lock Washer 5/8" Lock Washer 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine) 1/4" x 1" Key 1/2" x 1 1/4 Carriage Bolt018-3003-00 54 Deck Adustable Front (Left) 54 Deck Adustable Front (Right)060-5530-00 Pulley Cover Acorn nut-pulley Cover .360 ID Plastic Washer-Black OUTLAW SPINDLE ASSEMBLY037-4000-503 1 1/8" Flat Spacer .505 Nylon Spacer Longer deck hanger 1/2" Flange Nut Turnbuckle 54" Deck Fusion Blade For Outlaw Flange Bushing For Lower Deck Arm 1/2" Lock Washer Flange Bushing For Upper Deck Arm 1/2" x 3" Hex Bolt018-0015-002
PAGE 49
32
Stand-On 61" Deck
14
6
13
18
17
47
48
57
5
57
61
59
7
33
6
59
34
6
11
12
15
10
49
6
21
8
44
45
34
B
A
26
22
27
30
29
28
25
31
26
44
9
55
6
3
2
6
33
6
25
DETAIL A
53
4
52
24
37
33
23
6
54
36
35
51
50
38
42
58
56
39
41
6
On Right Side Spindle Only
40
43
60
46
DETAIL B
19
16
20
PAGE 50
ITEM
5
7 8 9
10
18 19
21 22 23 24 25 26 27
33
41
44
48 49
51
55
QTY
44
1 1 1 111
117 1 1
1 1 1 1 7 5 1
6
4 4
454
457
261
060-1161-0011 018-6059-0042 013-7021-0043
031-6020-002 013-8050-00246 018-1090-002
018-2018-00 033-5000-00 018-5311-00 019-6017-00212 039-6945-00113 039-6945-98114 013-5301-00115 034-2009-00116
013-7018-00220 033-7201-00 039-4864-00 039-4863-00 210-6005-00 013-8049-00 018-4703-00 206-6017-00 018-2007-00228 019-6042-00229 018-5250-00330 013-5201-00331 041-4022-00132
030-0050-00335 019-6020-00336 018-6019-00337 018-5040-001238 013-6014-001239 019-5037-001240 019-4807-003 018-6020-00342 042-6030-00343 018-3003-008 060-6210-00145 060-6220-00146 014-5000-00247
019-6050-00
019-6029-002 019-8054-00852 039-0235-00253 013-5300-00 048-6057-002 033-6004-00356 032-5057-00 019-5007-00358 032-5056-00459 038-6080-00360
PART NUMBER
Parts List
DESCRIPTION 61" 2015 Stand-On Deck (Welded Assembly) 5/8" x 2 1/2" Hex Bolt 5/8 Std NC Nylock Nut 1/2-13X 2-1/4 GR Hex Bolts 018-6037-00 Deck Arm Assembly 1/2-13 Nylon Flange Nut 1/2" x 5 1/2" Bolt .502 ID X .750 OD X 1.500 Long Spacer025-5338-00 1/2 x 3 1/2 Flange Bolt Grade 8 5 3/4" Deck Idler Pulley 5/8" x 4" Hex Bolt .630 ID Plastic Washer Deck Idler Arm Deck Idler Arm Assembly (Includes 6,10,13,17,18) 5/8" Nylock (1/2 Jam) 2009 Deck/Pump Idler Spring 1/2-13 x GR 5 Hex Bolt Zinc018-7016-00 Spacer 3/4 OD x 1/2 ID x 3\4 Length025-5203-00 All Thread-Pump Idler Tensioner018-2004-00 1/2" Hex Nut 5-3/4 Idler Pulley-Don Dye 60" Discharge Chute Upper Hanger 60" Discharge Lower Bracket Rubber Discharge Chute 5/16" Nylock Flange Nut Zinc 5/16" x 1 1/4" Carriage Bolt Discharge Chute Hanger (deck mounted) 5/16" x 1" Bolt .360 ID Plastic Washer 3/8" x 3/4" Hex Bolt 3/8" Flange Nut 54" MZ Magnum Belt - B138 Deck Wheel Bolt018-0010-00 Anti-Scalp Rollers022-1000-00634 5/16 Set Screw 1/2 Belleville Washer 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 3/8" x 1 1/4" Hex Bolt 3/8-16 Hex Nuts Zinc 3/8" Lock Washer 5/8" Lock Washer 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine) 1/4" x 1" Key 1/2" x 1 1/4 Carriage Bolt 61 Deck Adustable Front (Left) 61 Deck Adustable Front (Right) Pulley Cover Acorn nut-pulley Cover 013-0004-00 .360 ID Plastic Washer-Blac k OUTLAW SPINDLE ASSEMBLY037-4000-50350 1 1/8" Flat Spacer .505 Nylon Spacer Longer deck hanger 1/2" Flange Nut Turnbuckle 6 1/4" Drive Pulley Flange Bushing For Lower Deck Arm 1/2" Lock Washer Flange Bushing For Upper Deck Arm 61 inch Fusion Blade 1/2" x 3" Hex Bolt018-0015-00
PAGE 51
037-2000-00
Spindle Assembly
36" Deck Only
Parts List
ITEM
4
2 3 4
PART NUMBER
QTY
11
037-6027-00
1
037-6028-00
1
037-6025-00 037-6024-002
DESCRIPTION Spindle Housing Spindle Spacer-Component Spindle Shaft Spindle Bearing
2
1
4
3
ITEM
2 3 4
6
QTY
11 1 1
15 4
037-4000-50
Double Bearing Spindle
PART NUMBER 037-4001-00 037-4002-00 037-9050-00 037-8002-002 037-6026-00
Parts List
DESCRIPTION 4000 Series Spindle Housing 4000 Series Spindle Spacer Locking Collar w/ 1/4"-20 Set Screw Spindle Dust Cap ZT-AOS Spindle Shaft Bearing - 6206037-6023-00
3
4
6
6
2
1
6
6
4
5
PAGE 52
PAGE 53
2016 LIMITED WARRANTY
FOR
BAD BOY COMMERCIAL MOWER
(STAND ON, DIESEL, OUTLAW, OUTLAW EXTREME, and OUTLAWXP)
1. WHAT THIS WARRANTY COVERS, AND FOR HOW LONG:
Bad Boy, Inc. will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in material and/or workmanship within two (2) years* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this
warranty is limited to ninety (90) days.
The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine.
Belts are warranted for a period of ninety (90) days against materials or workmanship defects. Seats are warranted for a period of (6) months against material or workmanship defects. At Bad Boy, Inc.’s request, customer will make the defective part available for inspection by Bad Boy, Inc. and/or return the defective part to Bad Boy, Inc.,
transportation charges prepaid.
2. WHAT THIS WARRANTY DOES NOT COVER:
A. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or
abuse of the product, alterations, or failure to follow the instruction contained in the Owner’s Manual for operation and maintenance.
B. The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place where the
inspection and/or warranty work is performed.
Bad Boy Inc. will not be responsible for the pickup and delivery of a machine for warranty purposes.
C. Engines are warranted separately by their respective manufacturer. The available warranties covering this item are furnished with each mower. Bad
Boy, Inc. does not assume any warranty obligation, liability or modification for this item, which is covered exclusively by the stated warranty of the respective manufacturers.
D. Tires, blades, deck anti-scalping wheels, and dust covers are considered to be consumable wear items and are therefore not warranted. E. Batteries are warranted for six months (free replacement) from the retail purchase date against materials or workmanship defects. The battery
warranty must be obtained through the battery manufacturer.
F. Normal maintenance services such as oil change, cleaning, lubrication, adjustment.
G. Replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses or other items subject to normal service
replacement.
original purchaser against defects in materials and
3. HOW TO OBTAIN SERVICE UNDER THIS WARRANTY:
A. Warranty service can be arranged by contacting the dealer where you purchased the mower. Proof of the date of purchase may be required to
verify warranty coverage.
B. Warrant y claims will not be reviewed or paid unless the warranty registration is received by Bad Boy, Inc.
within 30 days of the retail purchase date.
C. Warranty claims requiring parts returned will be set tled upon return of parts to Bad Boy for inspection. D. All warranty issues must be handled through an authorized service center or dealership.
4. WARRANTY LIMITATION: A. TH ERE IS NO OTH ER EXPR ESS WARR ANTY. AN Y WARRA NTY TH AT MAY BE IMPLI ED FROM THI S PURCHA SE INCLUDI NG MERCHA NTABIL ITY
AND FITNESS FOR A PARTICUL AR PURPOSE IS HEREBY LIMIT ED TO THE DUR ATION OF THIS WARRANTY AND TO THE EXTENT PERMIT TED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE E XCLUDED. Some states do not allow limitations on how long an implied warranty lasts,
so the above limitations may not apply to you.
B. BAD BOY, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIA L, OR SPECIAL DAMAGES AND/OR EXPENSES IN CONNECTION
WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation(s) or exclusion(s) may not apply to you.
C. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to amend, modify, or
extend this warranty in any way. Accordingly, additional statements such as dealer advertising or presentations, whether oral or written, do not constitute warranties by Bad boy, Inc., and should not be relied on.
D. This warrant y extends only to tur f equipment operated under normal conditions and properly serviced and maintained. The warranty expressly
does not cover (i) any defects, damage or deterioration due to normal use, wear and tear, or exposure; (ii) normal maintenance services such as oil change, cleaning, lubrication, adjustment; (iii) replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses or other items subject to normal service replacement; (iv) damage or defects arising out of or relating to misuse, neglect, alteration, negligence or accident; (v) repair or replacement arising from operation of or use of the turf equipment which is not in accordance with operating instructions as specified in the operator’s manual or other operational instructions provided by Bad Boy Inc.; (vi) repair or replacement arising as a result of any operation from tur f equipment that has been altered or modified so as to, indetermination of Bad Boy, Inc., adversely affect the operation, performance or durabilit y of the equipment or that has altered, modified or affected the tur f equipment so as to change the intended use of the product; (vii) repair or replacement necessitated by use of par ts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the turf equipment or other than as recommended in the operator’s manual or other operational instructions provided by Bad Boy, Inc.; (viii) repairs or replacements resulting from parts or accessories which have adversely affected the operation, performance or durability of the turf equipment; or (ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Bad Boy, Inc., service dealer or the installation of parts other than genuine Bad Boy, Inc., recommended parts.
As a condition to this warranty, customer shall have read the operator’s manual and ensured the mower has been registered within 30 days of purchase.
E. This warranty gives you specific legal rights, and you may also have other rights, which var y from state to state.
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Bad Boy, Inc. 102 Industrial Drive Batesville, AR 72501 www.badboymowers.com
Technical Support:
............................................................techsupport@badboymowers.com
Warranty: .....................................................................................warranty@badboymowers.com
Parts: ............................................................................................ partsdept@badboymowers.com
WARRANTY REGISTRATION
Ensure selling dealership has registered mower within
30 days of purchase to validate warranty.
Please record your serial number, date of purchase and dealership information for your records.
Serial # ______________________________________________________
Date of Purchase _______________________________________________
Dealer Information ______________________________________________
PAGE 55
For additional information, please see us at
www.badboymowers.com
Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501
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