Bad Boy Diesel 7200, Diesel 6100 Owner's, Service & Parts Manual

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DIESEL 1500cc MODEL

ZERO-TURN MOWER

OWNER’S, SERVICE & PARTS MANUAL

For additional information, please see us at

www.badboymowers.com

Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501

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TABLE OF CONTENTS

Basic Information ................................................................................................ Section 1 (page 4)

Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–8)

Operation ........................................................................................................... Section 3 (pages 9)

Maintenance ...................................................................................................... Section 4 (page 10)

Storage and Transportation ............................................................................... Section 5 (page

Troubleshooting and FAQ ....................................................................................Section 6 (page 13)

Controls ............................................................................................................. Section 7 (page

Moving In-operable Mower ............................................................................. Section 8 (page 15)

trumentation ................................................................................................. Section 9 (page 15)

Ins

Mower Blade Maintenance .................................................................................Section 10 (page 16)

Greasing Bearings ............................................................................................ Section 11 (page 16)

How to choose the right blade ..............................................................................................Page 17

Mowing Tips .........................................................................................................................Page 18

12)

14)

Service Section ..................................................................................................................Page 19

Parts Section ......................................................................................................................Page 33

Limited Warranty ................................................................................................................Page 58

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This manual applies to the following equipment:

Bad Boy Diesel Series

Diesel 7200 72˝ 1500cc 4-Cylinder Diesel Diesel 6100 61˝ 1500cc 4-Cylinder Diesel

COMMONLY USED ITEMS A N D PART NUMBERS

72" Hi-Lift Fusion Wave Blade

Blade 038-7230-00 038-7215-00

61" Hi-Lift Fusion Wave Blade

Blade 038-6080-00 038-6091-00

Deck

Belt

Pump

Belt

CATERPILLAR

Oil Filter

Air

Filter Fuel Filter Motor Oil

Hydraulic Filters

Hydraulic Oil

20W-50 Motor Oil (2 quarts per side)

72"

041-2525-00

72"

041-8411-00

Outer Inner

063-2050-00 063-2060-00

15W-40 (Reference Owner's Manual)

Gator Blade

038-5400-00

Gator Blade

038-6081-00

063-2010-00

063-2011-00

063-8014-00

Bad Boy Hydrostatic Oil Recommended

61"

041-0236-00

61"

041-5048-00

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SECTION 1: BASIC INFORMATION

Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family.

1.1 Diesel engines use 15W40 engine oil. Conventional or Synthetic may be used.

Refer to the engine’s service manual.

1.2 All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy Hydrostatic oil is recommended.

1.3 All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings.

1.4 Outlaw models have 12 psi in both front and rear tires.

1.5 Most Briggs, Kohler, Kawasaki, and Vanguard engines hold approximately two (2) quarts of motor oil.

Be careful not to over fill engine oil. Refer to the engine’s service manual.

Warranty Registration

The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc., at time of delivery. Warranty is non transferable. Warranty registration should be completed by the

selling dealership using the on-line registration site.

Model/Serial Number

Your Outlaw model serial numbers are found on the SIN plate underneath seat. Also, these numbers can assist you in the ordering of new parts when replacements become necessary.

Parts/Service

Only Bad Boy replacement parts are to be used on your mower. Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide the following information when ordering parts:

1. Correct part number

2. Correct serial number

All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. To locate the nearest dealer, go to our website and click on Locate a Dealer.

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SECTION 2: MOWER SAFETY GUIDELINES

Never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has

permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed

to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.

Seek additional training when possible to learn more about safety techniques and practices. This cutting machine is capable of

amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

GENERAL OPERATION

2.1 Read, understand, and follow all instructions on the machine and in the manual before starting.

2.2 Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

2.3 Always remain seated while operating the machine. If the machine is equipped with Roll Over Protection (ROPs), always buckle

your seat belt.

2.4 Only allow responsible adults who are familiar with the instructions to operate this machine.

2.5 Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.

2.6 Always maintain a safe distance from people and pets just prior to, and during, operation. Stop the machine if anyone enters the area.

2.7 Never carry passengers.

2.8 Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

2.9 Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction as material may

ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

2.10 Never operate the machine without the discharge chute, grass catcher, or other safety devices correctly in place and functioning

properly.

2.11 Slow down before turning.

2.12 Always disengage blades, place steering controls in neutral, engage parking brake, and remove ignition key when leaving

operators seat. Never leave a running machine unattended.

2.13 Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the

machine, inspecting the machine for damage, removing the grass catcher, or unclogging the discharge guard.

2.14 Always operate machine in daylight or with adequate working lights.

2.15 Do not operate the machine while under the influence of alcohol or drugs.

2.16 Watch for traffic when operating near or crossing roadways.

2.17 Always wear eye protection when operating or servicing the machine.

2.18 Always wear ear protection, such as earplugs, while mowing.

2.19 Use extra care when loading or unloading the machine into a trailer or truck.

2.20 Be alert of surroundings. Watch for rocks, stumps, mounds, depressions, and low hanging limbs or objects that could be

potentially hazardous while mowing.

2.21 Data indicates that operators 60 years of age and above are involved in a large percentage of riding mower related injuries.

These operators should periodically evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

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SLOPE OPERATION

Slopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all

slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it.

2.22 Mow up and down slopes, not across.

2.23 Watch for holes, ruts, bumps, rocks, or other hidden objects that tall grass can obscure. Uneven terrain could overturn the machine.

2.24 Choose a low ground spend when operating the machine on a slope.

2.25 Do not mow on wet grass, the tires may lose traction.

2.26 Do not attempt to coast down a slope in the neutral position.

2.27 Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly, straight

down the slope.

2.28 Keep all movement on slopes slow and gradual. Sudden changes in speed or direction could cause the machine to roll over.

2.29 Use extra care while operating machine with grass catchers or other attachments: they can affect the stability of the machine.

Do not use on steep slopes.

2.30 Do not try to stabilize the machine by putting your foot on the ground.

2.31 Do not mow near drop offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or

the edge caves in.

2.32 Be aware of what is located at the bottom of slopes. For example: rocks water, cliffs, and roadways.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the

mowing activity. NEVER assume that children will remain where you last saw them.

2.33 Keep children out of the mowing area and in the watchful care of a responsible adult other that the operator.

2.34 Maintain alertness and turn machine off if a child enters the area.

2.35 Before and while backing, look behind and down for small children.

2.36 Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere

with safe machine operation. Children who have been given rides in the past may suddenly appear in the

mowing area for another ride and be run over or backed over by the machine.

2.37 Never allow children to operate the machine.

2.38 Never leave key in the ignition, especially around children.

2.39 Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view

of a child.

TOWING

2.40 Tow only with a machine that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch

point.

2.41 Follow the manufacturer’s recommendation for weight limits for towed equipment and towing on slopes.

2.42 Never allow children or others in or on towed equipment.

2.43 On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

2.44 Travel slowly and allow extra distance to stop.

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SERVICE:

SAFE HANDLING OF DIESEL

To avoid personal injury or property damage, use extreme care in handling diesel.

2.45 Extinguish all cigarettes, cigars, pipes, and all other sources of ignition.

2.46 Use only an approved diesel container.

2.47 Never remove fuel cap or add fuel with the engine running.

2.48 Allow engine to cool before refueling.

2.49 Never fuel the machine indoors.

2.50 Do not store machine near open flame or source of ignition, such as a water heater or furnace.

2.51 Remove diesel powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such

equipment with a portable container, rather than from a fuel dispenser nozzle.

2.52 Never fill diesel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the

ground away from your vehicle before filling.

2.53 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not

use a nozzle lock-open device.

2.54 If fuel is spilled on clothing, change clothing immediately.

2.55 Never overfill fuel tank. Replace fuel cap and tighten securely. Fuel tank is full when level reaches bottom of fill tube.

GENERAL SERVICE

2.56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.

2.57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never operate a poorly maintained machine.

2.58 Do not touch hot areas of the machine.

2.59 Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their

proper operation regularly.

2.60 Keep the entire machine free of grass, leaves, or other debris build up. Clean up oil or fuel spillage and remove any fuel soaked

debris. Failure to do so can affect the safety and functionality of the machine, as well as increase the danger of a fire due to

contact with the hot surfaces of the machine.

2.61 Allow machine to cool before storing.

2.62 If you strike something with the mower, turn the mower and blades off, engage the parking brake, and inspect the machine for

damage. Repair, if necessary, before resuming.

2.63 Never make any adjustments or repairs with the engine running.

2.64 Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts,

when necessary.

2.65 Mower blades are sharp. Wrap the blade or wear gloves before servicing them.

2.66 Check parking brake operation frequently. Adjust and service as required.

2.67 Maintain or replace safety and instruction labels, as necessary.

2.68 Do not attempt to mount a tire without the proper equipment and experience to perform the job.

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2.69 Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel

and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken

or deform the wheel.

2.70 Park machine on level ground. Never allow untrained personnel to service machine. Understand service procedure before

doing work.

SAFETY INTERLOCK SYSTEM

Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent serious injury or death to the

operator and other people or property damage. The system consists of an operator presence switch in the seat, the parking brake,

drive lever neutral position, the mower blade engagement switch, and the ignition switch.

These interlocks are vitally important and must be tested frequently. Following are instructions to test these very important safety

precautions. Note: the operator must be seated properly on the machine during these tests and the engine should

have been previously allowed to warm to operating temperature.

2.71 With the parking brake engaged, bring lever arms to their inward position, then attempt to start the machine (the blade actuator

should be in off position); the engine should not start.

2.72 On a level surface, disengage the parking brake and place lever arms to their outward position, then attempt to start the

machine (the blade actuator should be in off position); the engine should not start.

2.73 Engage parking brake and leave lever arms in outward position, put blade actuator in the on position, then attempt to start the

machine; the engine should not start.

2.74 Next, start the engine as stated in the “Mower Operation Section”, disengage parking brake, and Very Slowly begin to rise from

the seat; the engine should stop.

If any of these tests fail to produce the results indicated and the problem cannot be identified, contact your Bad Boy Mower

dealer or the support contacts in the rear of this manual.

ROLL OVER PROTECTION STRUCTURES (ROPS)

If your machine is equipped with ROPS, it is of utmost importance they are used properly. ROPS, when used correctly, dramatically

decrease the fatality rate in instances when the machine overturns.

2.75 Periodically ensure the bolts that attach the ROPS to the machine are securely fastened.

2.76 Always operated the machine with the ROPS secured in the upright position.

2.77 If the surrounding environment (e.g. low lying limbs, signage, etc.) makes it impossible to mow with the ROPS upright, lower

the ROPS at the hinge point, mow the area, then immediately secure the ROPS upright.

2.78 Upright ROPS are taller than then operators head. Be aware of this and your surrounding environment, as referenced above.

The mower and operator may clear low lying items, but the ROPS may not.

2.79 Always wear the provided seat belt when ROPS are utilized. Failure to use the seat belt severely handicaps the safety benefits

of the ROPS.

2.80 In the event of a roll-over, replace the ROPS before resuming use of the machine.

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SECTION 3: MOWER OPERATION

Never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other than grass, with blades turning. This could cause damage to property or bystanders.

3.1 Place parking brake in up position

3.2 Drive arms must be in the “open” position. While sitting on the machine, each arm is positioned away from the operator, to the right and left. Drive arms will lock into place and must be in this position to start machine.

3.3 Put PTO switch in the OFF position.

3.4 If your machine has been equipped with a ROPS (Roll Over Protection System) then you must fasten seatbelt.

3.5 If machine has not been started recently, engage the choke.

3.6 Make sure nothing is under or around machine.

3.7 Place key in ignition and turn.

3.8 Once machine is started, disengage the choke.

3.9 Increase RPM by sliding the throttle to fast position, toward the rabbit.

3.10 Owners must become familiar with the controls before operating a zero-turn radius vehicle.

3.11 Start slowly and build your skill level. Have ample practice before using the machine at full capabilities.

3.12 Be comfortable with machine before engaging blades. Know what each component controls before using machine.

3.13 Your mower will perform differently on an incline /decline. Be cautious, slow down, and do not make any sudden jerking movements with control arms. The machine could lose traction on a decline or tip backwards on an incline.

3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease.

Avoid operating your mower on side hills of over 5 degrees,

inclines of over 10 degrees,

and declines of over 15 degrees.

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SECTION 4: MOWER MAINTENANCE

Interval

Every 50 First Every 100 Every Every

Daily hours or 75 hours or 250 500 Section

Maintenance annually* hours annually* hours hours

Check and add engine oil ● Section 3

Check all belts for proper alignment

Check tire pressure and wheel lug nut Check battery terminal connections Check condition of blades ● Section 6 Check for fuel and oil leakage ● Section 3 Check cooling system coolant ● Section 3 Engine air cleaner inspection ● Section 3

●

Section2

(Pump) 6

(Deck)

Section 5

Section 4

Fuel system primary filter/water sepatator inspection

Fuel tank water and sediment drain Tighten nuts and screws ● Section 5 Initial change of hydraulic oil and filter Grease mower ● Section 5

Cooling system coolant sample

Dealer

Engine oil sample** Replace air element and precleaner ◊ Change hydraulic oil and filter Engine oil and filter change

Replace fuel filter ◊

Cooling system supplemental coolant additive - test/add

Radiator - clean

Dealer

*Maintenance by hour or annually, whichever comes first

**Maintenance by hour or every six months, whichever comes first

◊ Check air and fuel filter more often in dusty conditions

Dealer Get maintenance performed at a registered dealership

●

● Section 1

●

● Section 3

●

● Section 3

Section 3

Section 1 Section 3

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Maintenance Log

Date: Hours:

Performed:

Performed

Performed:

Performed

Performed:

Performed

Performed:

Performed

Date: Hours:

Performed:

Performed

Performed:

Date: Hours:

Performed:

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SECTION 5: MOWER STORAGE & TRANSPORTATION

5.1 Keep machine from collecting debris by storing in a covered area while not in use.

5.2 Fuel can harm your machine if left for more than 30 days without changing.

5.3 Disconnect the negative battery cable when machine will be stored for more than 30 days.

5.4 Always secure machine properly when transporting machine.

5.5 Do not load machine on trailer with blades engaged.

5.6 Do not use ramps to load the machine.

5.7 Make sure Parking Brake is in “up” position.

5.8 In wet conditions tires may spin while loading / unloading. If necessary, wait for dry conditions before loading / unloading.

5.9 Make sure mode of transportation is suitable to bear the weight of mower.

5.10 Deck height should be set at maximum before attempting to load.

5.11 Secure mower with at least two straps capable of securing weight of mower.

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SECTION 6: TROUBLESHOOTING

6.1 Q: How do I prevent an uneven cutting pattern and increase the quality of cut?

6.1 A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your machine is at full throttle, and vary your mowing pattern each time you cut your grass.

6.2 Q: What should I do if my mower won’t start?

6.2 A: Check battery charge and connection (grounds), check your fuel (make sure fuel is less than 30 days old and contains no water), and make sure air filter is clean (a dirty filter makes it more difficult for the engine to draw air). Check the integrity of the 25 amp main fuse; also check for any bare wires and/or bad connections.

6.3 Q: What should I do if the blades won’t engage?

6.3 A: Make sure the safety switch is plugged in on the bottom of seat. Check the underside of the PTO engager to ensure the plug is secure at switch.

6.4 Q: What type of fuel is recommended for my mower?

6.4 A: We recommend that you use a name brand fuel to ensure quality. Use only Ultra Low Sulfur Diesel Fuel.

6.5 Q: Do you offer touch-up paint for your mowers?

6.5 A: Touch-up paint is available. Contact your local dealer for more information.

6.6 Q: How durable is the electric deck lift?

6.6 A: The actuator which controls the deck height is designed for moving loads of up to 1000 pounds and has a static holding capability which exceeds 3,000 pounds. Our ¼˝ deck weighs

approximately 250 pounds which is only 25% of working capability. If deck lift will not operate, check fuse located underneath operator console (15amp).

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SECTION 7: CONTROLS

7.1 Ignition Switch—Bad Boy mowers have a three position ignition switch: off, run, and start.

With key inserted, rotate it clockwise to START position and release key when engine starts. Switch will automatically return to he RUN position.

7.2 Throttle Control—A cable is connected to the engine throttle for controlling engine speed.

Move lever forward to increase engine rpm, move lever backward to decrease engine rpm.

7.3 Pre-Heat Button—Before starting engine push to pre-heat for easier starting.

7.4 Control Levers—These levers control the mower’s speed, direction, and neutral lock. These

levers are used to steer, accelerate, decelerate and change direction. (Drive Arms)

7.5 Blade Engage Switch—This switch engages the blades. Pull the switch up to engage the

blades and push the switch down to disengage the blades.

7.6 Deck Lift Control—The deck lift switch is used to raise and lower the deck. Pull the switch

backwards to raise the deck and push the switch forward to lower the deck.

7.1

7.5

7.4

7.2

7.6

7.3

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SECTION 8: MOVING INOPERABLE MOWER

8.1 Do not tow machine. Use a winch to load on a trailer for transporting.

8.2 ATTENTION: RETURN BYPASS VALVES TO OPERATING POSITION BEFORE RUNNING MOWER FOLLOWING REPAIRS.

8.3 If it is necessary to move mower when the engine is inoperable, the hydraulic drive pumps are equipped with bypass valves. Before moving the mower, turn the bypass valves counterclockwise one-half to one revolution. The valve stems on each pump are located near the top and are identified as a hex stud.

8.4 Your Bad Boy Mower Weighs: DIESEL SERIES: 1607—1935 lbs

*** Weights fluctuate with the addition of accessories.

8.5 As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury.

8.6 Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution when moving machine!

SECTION 9: INSTRUMENTATION

9 .1 Electronic Hour Meter—Registers Hour increments up to 9,999.9 total hours. This meter

records the cumulative time the engine is running.

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SECTION 10: MOWER BLADE MAINTENANCE

10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours. A dull blade will also require more power from the engine.

10.2 NEVER attempt to straighten a bent blade by heating. NEVER attempt to weld a cracked blade. The blades can break and cause serious injury or death.

10.3 NEVER work with blades while engine is running or deck clutch is engaged.

10.4 ALWAYS place deck clutch in DISENGAGE position while performing maintenance.

10.5 Use blocks when you MUST work under mower.

10.6 ALWAYS wear thick gloves when handling blades.

10.7 ALWAYS check for blade damage if mower strikes rock, branch, or other objects that could potentially damage the blade.

(REMEMBER: NEVER CHECK BLADE WHILE ENGINE IS ON!

NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!)

SECTION 11: GREASING THE BEARINGS

11.1 Park the machine on a level surface and disengage the blade control switch.

11.2 Move the motion control levers outward to the neutral position, engage parking brake, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

11.3 Grease Type: NGLI grade #2 multi-purpose gun grease. Grease the front caster pivots.

11.4 Clean the grease fittings with a cloth. Scrape any paint off the front of the fitting(s).

11.5 Connect a grease gun to each fitting. Pump grease in fittings until grease begins to seep out of the bearings. Wipe up excess grease.

11.6 Refer to service manual section for grease fitting locations.

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HOW TO CHOOSE THE RIGHT BLADE

Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products:

1) The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system. Standard blades are also referred to as “2-in-1” (discharging & bagging ) or “high-lift” blades (because they are designed to create a higher-lifting airflow).

2) Mulching blades generally have a more curved style surface and frequently include extra cutting surfaces along the blade edges. These blades may also come in a “+” design (which is actually two individual blades arranged in a perpendicular fashion to enhance mulching). The “+” blades are usually found on older style mowers; newer ones utilize blades with more advanced mulching technology. Mulching blades may also be referred to as “3-in-1” (mulching, discharging & bagging) or “all-purpose” blades.

Bear in mind that the re-circulating airflow design of 3/1 blades makes them less efficient at discharging grass clippings than a standard 2/1 blade. As with most all-purpose tools, there is some give and take as opposed to using a tool designed for a more specific purpose.

If you’re experiencing less-than-desired cutting or discharging performance with a 3/1 blade, you may want to check into using a 2/1 blade. Conversely, if you’re using a 2/1 blade and want to mulch clippings, you should see about the availability of mulching blades or a mulching kit.*

The type of blade installed on a new mower is a decision the retailer makes for each model of mower, based on the expected needs of most customers. If you’re unsure of which blade is on a particular model, inspect the blade. Blades have part numbers stamped into them. Then compare these part numbers with the unit’s Operator’s Manual or Parts List.

It is true there are many other styles of blades available. But since we don’t manufacture or recommend using these other aftermarket styles, we will leave them out of this discussion. Should you want more information on special application or aftermarket blades, you should contact the companies that make these products. NOTE: Customers using non-OEM blades do so at their own risk. The use of unapproved (nonOEM) blades may void any or all of the mower and engine factory warranties.

* MULCHING KITS – These generally consist of mulching blades and a mulching plug (which closes off the discharge opening to keep the clippings contained under the deck for re-cutting) plus any necessary hardware for installation. Please check with your parts distributor regarding the contents of a particular mulching kit.

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MOWING TIPS:

• Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.

• Don’t cut your grass too short, particular for cool season grasses. Higher heights usually provide for a deeper root system, looks better, and is less likely to have weeds invading, particularly crabgrass.

• Don’t remove any more than one third of the grass leaf at any one cutting. If circumstances arise that a lawn gets too tall and you just have to lop off a bunch to get caught up, bite the bullet and break it down into several mowings to get caught up with 3 or so days between cuttings.

• NEVER SCALP YOUR LAWN. Scalping severely damages the root system to such a degree that it may die.

• Avoid mowing when the grass is wet or when it’s dark

• Avoid throwing grass clippings into the street and driveway where they can be washed into the sewer system. After mowing, clean up driveway and walkways.

• When mowing remove only a third with each cutting (except for the first mowing of the season when it’s ok to remove more). You can safely leave clippings that will quickly decompose and add nutrients back into the soil. Contrary to popular opinion, grass clippings do not add to thatch buildup. Grass blades are made up of about 75% water.

• Mow your lawn in a different direction with each mowing, especially with lawns of shorter grass types. Altering the direction ensures a more even cut since grass blades will grow more erect and less likely to develop into a set pattern.

• Keep your mower’s blade sharp, which means having it sharpened several times during the mowing season. Keep several blades around so you’ll always have a sharp one on hand. Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly.

• Don’t forget to change your mower’s oil at least once during the mowing season. For brand new mowers, change the oil after about 5 hours of operation during the initial break-in period.

• At the end of the mowing season use a fuel stabilizer in the remaining diesel.

• In the spring, don’t use that old gas unless you properly used a fuel stabilizer, it can cause a number of problems. Better to use fresh gasoline to begin the new mowing season.

• Leaf blade A demonstrates what a leaf blade should look like after mowing with a sharp blade.

• Leaf blade B demonstrates a leaf blade that was injured by a dull mower blade.

• Leaf blade C was cut by the mower but indicates that the mower blade is not sharp enough. The shredded white tissue protruding from the leaf blades C and D is the vascular tissue of the plant.

• Leaf blade D has been mown for quite some time with a dull mower blade.

To bag or mulch?

Grass clippings do not contribute to thatch buildup or increase the chances of disease. If you mow your lawn at the right height,

without removing any more than 1/3 of it’s total height, clippings will quickly breakdown without a trace. These clippings contribute additional nitrogen and other nutrients to the soil and supply it with additional organic materials. Clippings from a 1000 sq. ft. lawn can add as much as 1 - 2 pounds of nitrogen back into the soil.

If you have a compost pile, then you may want to bag your clippings occasionally to add much needed green-matter to the

compost pile. Make sure it is mixed thoroughly with brown matter to avoid a strong ammonia odor. DO NOT COMPOST CLIPPINGS after applying any weed control or weed-feed type product. Before adding clippings to the compost pile wait at least 3 mowings after these products have been applied.

PAGE 18

Page 19

SERVICE SECTION

SECTION 1: HYDROSTATIC SYSTEM

The hydraulic reservoir tank on the Diesel 1500cc model is located under the seat. There is a dipst ick that indicates the current hydraulic oil level. Use only 20W-50 motor oil in this tank. used. Bad Boy Hydrostatic Oil is re comm end. Bad Boy recommends that the hydraulic oil a nd f ilte rs be chan ged within the first 50 hours of use; th en a t int erva ls of 250 usage hours. Use only Bad Boy repla ceme nt fi lter s. Us e of any other filters may result in dam age to th e hy drau lic system and void the warranty. Eac h sid e re quir es approximately two quarts of oil to refi ll t he system.

THE FOLLOWING MAINTENACE IS TO BE PERFORMED ON A LEVEL SURFACE.

Changi ng y o ur hy dr a ul i c oi l a n d filters

lace an oil drain pan un

and

plate that goes into the hydraulic reservoir tank into the oil pan. Remove the caps hydraulic reservoir tank.

Start the engine in order to cycle out the old hydraulic oil.

When you see air bubbles in the hydraulic lines immediately shut off Keep in mind that only 75-80% of the hydraulic oil can be changed at a time.

Place rags under the hydraulic filters. Turn the hydraulic filters counter clockwise to remove.

ill the new hydraulic oil filters with 20W-50

F motor oil. Only use Bad Boy replacem

filters.

)

Place the hydraulic

the hydraulic reservoir tank. Fill the hydraulic reservoir tank until the oil level reaches the bubble on the dipstick. Be careful not to overfill the hydraulic reservoir tank.

Conventional or synthetic oil may be

der the engine

ace the hydraulic return lines

from the

the mower.

eturn lines back onto

ent

7 )

Proceed to the purge procedure.

PAGE 19

Page 20

Purging Procedure Due to the effects air has on the efficiency in hydrostatic drive applications, it is critical that the air is pu

rged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.

1) Lift the rear tires of the mower off of the ground

and chock your front tires so they do no move.

2) With the bypass valve open and the engine

running, slowly

move the directional drive arms in the forward and reverse directions (5 to 6 times), as air is purged from the unit, the oil level will drop.

3) With the bypass valve closed and the engine running, slowly move the directional drive arms in the forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4) It may be necessary to repeat steps 2 and 3 until all the air is completely purged from the system. When the transaxle moves forward and reverse at normal speed purging is complete.

PAGE

Page 21

SECTION 2: DRIVE BELT

Shown on the right is the tensioner for your pump belt. Adjusting this will either increase or decrease tension on the belt. Use a ¾” wrench to loosen the jam nuts and either tighten for more belt tension or loosen for less belt tension.

The belt tension should be set to 70-75 lbs.

Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can buy one (Part Number 041-9999-00).

SECTION 3: ENGINE

On the right is Engine. To access the engine remove the knob on top of the engine cover plate. on the bottom of the engine. Bad Boy recommends that the oil and filter be changed at intervals of 250 usage hours or yearly, whichever occurs first. The oil capacity is approximately 5.91 quarts. Cat Diesel Engine Oil 15W-40 is recommended for maximum protection.

an overview of the CAT 1500cc Diesel

The oil drain plug is located

PAGE

Page 22

3.1 Changing your engine oil and oil filter

1) After the engine has been run at the normal operating temperature, stop the engine.

2) Remove the oil drain plug located underneath the engine. Allow the oil to drain into a drain pan. After the oil has drained, the oil drain plug should be cleaned and installed.

3) Remove the oil filter with a chain wrench.

4) Check the oil filter for any metal debris that may

indicate engine wear.

5) Clean the sealing surface of the cylinder block.

6) Apply clean engine oil to the new oil filter seals.

7) Install the oil filter. Tighten the oil filter until the

oil filter seal contacts the cylinder block. Do not overtighten the oil filter.

8) Remove the oil filler cap. Fill the crankcase with approximately 5.91 quarts of oil. When refilling be careful not to overfill the crankcase.

9) Start the engine and run the engine at “LOW IDLE” for two minutes. Perform this procedure in order to ensure that the lubrication system has oil and that the oil filters are filled. Inspect the oil

filter for leaks.

10) Stop the engine and allow the oil to drain back to the sump for a minimum of ten minutes.

11) Remove the oil level gauge in order to check the oil level. Maintain the oil level between the “ADD” and “FULL” marks on the oil level gauge.

PAGE 22

Page 23

When servicing the fuel system on the CAT Diesel, it is necessary to purge the air from the system by loosening the 9/16˝ bolt on top of the fuel filter and pumping the fuel bulb (located underneath the radiator) until air bubbles are no longer visible.

3.2 Changing your fuel filter

1) 1Your CAT 1500cc Diesel has two fuel system filters. The first is a filter/water separator.

2) Open the drain on the bottom of the filter/water separator. Catch the draining fluid in a suitable container. Dispose of the drained fluid correctly.

3) Close drain.

4) The s

5) Close t

econd fuel filter is a canister located above

fuel/water separator.

the

fuel supply valve.

6) Clean the outside of the fuel filter assembly.

7) Remove the setscrew.

8) Remove the canister. Ensure that any fluid is

drained into a suitable container.

9) Assemble the following items: seals (8), seal (7), canister (3), and bowl (10). Place washer (5) and seal

(6) on setscrew (2).

10) Fasten the assembly to the fuel filter base with

setscrew (2).

11) The fuel system will need to be primed after the new filter is installed. Refer to the Priming section. Make this! What priming do ours have?

PAGE 23

Page 24

Remove and inspect air cleaner weekly.

(More often in dusty conditions). Do not blow filter out with air pressure, this will cause the filter to be filled with tiny holes that

will allow dirt to enter. Instead, tap filter

on side to

least once a year, more

remove any debris. Replace at

often in dusty

conditions.

3.3 Changing the air cleaner

1) The air filter is located on the back of the mower. Unlatch the four latches that hold the cap onto the filter housing.

2) Remove the outer air element and inspect it. If it is dirty it might be necessary to use low air pressure to c

lean it out (30psi or less). Higher air pressure can damage the pleats.

3) Clean or replace both the inner and outer air elements.

4) Reattach the cap onto the filter housing.

Keep radiator screen clean and free of debris on

liquid cooled models. Check screen hourly during dry conditions. Slide radiator screen up to remove.

PAGE 2 4

Page 25

SECTION 4: ELECTRICAL SYSTEM

The fuses on the 1500cc Diesel are located behind the left swing away tank. The top 40 amp fuse is the main fuse and the two 15 amp fuses are for the linear actuator and for the clutch.

Always check the condition of the wiring harness ground clean, and tight. On most models, the ground wire is connected to the

Check the condition and connection of the relays. Two relays are located behind the left swing away tank and the other 5 are located behind the right swing away tank. Ensure that they are clean and connected. ends have not been pushed out of the relay block.

On most models, the red wire coming out of the engine is the charging wire from the alternator. Check

cable. Ensure that the ground is connected,

negative side of the battery.

Make sure that wire terminal

for 13.6—14.2 volts DC at this wire with engine at full throttle.

The linear actuator is the mechanism that raises and lowers the deck. If it ever starts to make

when raising and lowering the deck you

noise might find it necessary to tighten the nuts and bolts on the front and rear of the actuator. Be careful not to overtighten these as you can damage the actuator. Also if your actuator ever stops working make sure to check the main fuse or the linear actuator fuse

PAGE 25

Page 26

PAGE 26

Page 27

SECTION 5: FRAME

The front fork nuts require a torque of 40ft-lbs. First remove the While itself to ensure no damage is done to the bearing. This operation is only necessary if a

applying this torque, turn the fork

repair requires it.

Torque rear wheel lugs to 65-75 ft. lbs. Retorque at every oil mowing.

change and check at every

dust cap.

There are two grease zerks located on each of the two turnbuckles (4 Total) Grease at every oil change.

PAGE 27

Page 28

The pump belt tensioner is located under the engine and has a grease fitting at its pivot point. Grease at every engine oil change.

The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine

oil change.

The control arm blocks have grease fittings located on the top of each block. Grease one time a year.

If the T-Handl e sto ps work ing op en the swing away tank and check t o see if the collar is st ill in the bracket. If not plac e the collar back i nto t he T-Handle.

PAGE

Page 29

SECTION 6: CUTTING DECK

Deck belt removal

1) Remove ignition key.

Raise the deck to its highest position.

Remove the right

4) While lifting up on the belt (as shown in the

pulley cover.

photograph), rotate the pulley until the belt is of the pulley. Exercise caution while performing this step

as fingers can easily become caught between

the belt and

Deck belt installation:

1) Follow steps 1 and 2 from the deck removal section.

2) Take off both pulley covers and route the belt by following the belt route sticker. The easiest way to finish running the

pulley.

free

belt is routing the belt through the deck pulleys and carefully slipping the belt onto the clutch in the rear o f the

engine.

3) Verify that the belt is routed properly as improper routing can damage the spindles as well as the engine.

PAGE 29

Page 30

Leveling the Deck

1) Start on a flat level surface and

set the air

pressure in all four tires to 12 psi.

Get two 2x4s and make sure that the wider sides are similar length. Take off the foot pedal and raise the floor

3) plate. Lower the deck onto the 2x4s and pin the

4) deck into its top available height. Remove the dampener that attaches to the actuator bar using two ½” wrenches. Now ensure that the deck is level left to right

5) and has a pitch down of ¼” from the back to the front. This can be done by adjusting the tabs on the deck.

Loosen the bolts on the back of the deck using two ¾” wrenches until the deck hanger is resting against the bolt.

Adjust the front deck hanger until there is ¼” gap between the deck hanger and the bolt that it rests on.

Reattach the dampener to the actuator bar. Place the floorplate down and place the foot pedal

9) back on and you should be ready to mow.

PAGE 30

Page 31

The deck spring tension is critical. If the tension is too high, premature failure of the deck belt and blade spindles can ‘jump off’ or slip

occur. If the tension is too low, the belt can

on the pulleys. This results in reduced

cut quality and early belt failure.

Spring tension adjustments can be made by sliding the bolt shown above forward or backward in the slot of the deck. Belt tension should be 50- 55 lbs. with the deck at its lowest

setting.

Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can buy one (Part Number 041-9999-00).

Blade Sharpening:

The blade on the top (see photo) was utilized long after replacement was required. In addition to a decline in cut quality, failure to replace a worn or damaged blade

creates a major safety hazard. Bad Boy recommends that blade sharpening be performed by a professional.

PAGE 31

Page 32

Blade Removal:

To change blades, it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened. Use a 15/16” socket and impact Drill, or a wrench and an extension to gain more leverage. You might need to put a ¾” wrench on top of the pulley bolt to keep the blade from spinning.

right-handed threads.

Bolts used have

Re-torque the b l ad e b olt s to 90-110 lbs.

The blade spindles contain a sealed

ball bearing inside the top and bottom of the spindle. The bearings are replaceable for a more cost effective repair.

E 32

PAG

Page 33

PARTS SECTION

ITEM

QTY

25 26

Diesel CAT Susp

PART NUMBER

023-0020-0011

023-0013-0013

013-5300-002 018-2030-0026

019-5702-00

013-6016-00 019-3000-00210

018-3001-00212

010-7001-002 012-7003-00115

025-5203-00217 025-5202-001 018-3002-00119

018-2080-00223

022-7010-00224 1 1

023-7915-98

019-5007-00427

ension Fork Assembly

Suspension Fork Assembly

DESCRIPTION Suspension Fork Top/Side Combo Suspension Fork - Bottom Left023-0012-00 Suspension Fork - Bottom Right Front Suspension Fork Spindle037-0010-00 1/2" Flange Nut 1/2" x 1" Hex Bolt 1/2" Washer (Grade 8) Vibration Mount- Red Dot032-9002-0028 1" Fine Thread Nut 1" Lock Washer 5/8'' Flat Washer019-5038-002 5/8'' x 5/8'' Shoulder Bolt Bronze Bushing - SF - 2024-8032-5052-00213 Bearing Seal 1/2-13 Nylon Flange Nut013-8050-00 Spacer 3/4 OD x 1/2 ID x 3\4 Length Front Wheel Spanner 1/2'' x 10'' Bolt 1" Fine Thread 1/2 Nylock Nut013-9004-00 Dust Cover014-7005-00121 13 x 6.50 - No-Flat Large Bore Orange front Assembly 022-3070-00 1/2" x 1-1/4" Gr5 Hex Bolt (Coarse) 1-3/4" Bearing-Large Bore Front Rim 13 x 6.50 - Reliance No-Flat022-1050-00 Suspension Fork Assembly 1/2" Lock Washer

PAGE 33

Page 34

1500cc Diesel Drive Arms

Welded to Frame

PAGE 34

Page 35

ITEM

18 19

21 22

QTY

417 4 2

1 1

1 129

PART NUMBER

032-5055-0042

024-6034-0024

013-8043-0026

013-6051-0068

069-4010-00210 045-5000-00211

031-9010-00213 031-9016-00114

031-9025-00116 013-9002-00

013-0010-00

031-9020-00124

099-2009-00226 099-6046-00227 027-8819-00

018-4011-00230

019-6017-00233

Parts List

DESCRIPTION Drive Lever Spring034-8025-00 Bushing for 2012 Drive Arms .515 ID Nylon Shoulder Washer019-8027-0083 1/4" Press in Grease Fitting 1/2-13 Nylon Flange Nut013-8050-002 5/16" Nut 5/16" x 3/4" Hex Bolt018-8063-00 3/8" Fine Threaded Jam Nut 3/8" Lock Washer019-5037-0029 Black Steering Grip Black Knob for Adjustable Steering Arm Lower Adjuster - Steering Arm- Right 031-9015-00 Upper Tube-Adjustable Steering Upper Adjust Steering Arm- Right 5/16-18 1/2 HWH Bolt-Steering 018-2020-008 Steering Arm Elbow - Right 5/16" Flange Nut 10mm Damper Ball Stud-Steering 018-2050-00

1/2-13 Mechanical Lock Nut Grade F

Steering Damper087-8080-00220 Upper adjuster-Steering Arm- Left 031-9017-00 Lower Adjuster - Steering Arm- Left 031-9014-00 3/8" x 1 1/4" Carriage Bolt018-5043-00223 Steering Arm Elbow - Left 1500cc Diesel Push Rod035-6050-00225 Quick Release Ball Joint 3/8-24 Ball Joint Drive Arm Lever Housing (Left) Drive Arm Lever Housing Right 027-8820-00 3/8-24 Nylon Insert jam locknut Drive Arm Block Insert-short032-1010-00231 Drive Arm Block Insert-long032-1020-00232 .630 ID Plastic Washer .505x1x .125 Oil Impregnated washer019-7000-00

PAGE 35

Page 36

Diesel Tanks

13 12

PAGE 36

Page 37

ITEM

3 4

12 13 14 15 16

19 20 21 22

28 29 30 31 32 33 34

36 37 38

QTY

12 1

15 1 17 1

1 411 4 4

1 117

1 1 4 1

1 1 4 4 1 1 1

1 1 1

PART NUMBER 067-3000-0011 083-4014-00 079-3402-00 018-1040-002 077-8076-00 042-9000-00 031-2010-00 031-2011-00 018-2015-0089 080-7000-00 018-8065-00 013-9002-00 019-6042-00 013-5202-002 018-5043-002 073-2000-00 073-8068-00 072-8069-001018 051-8068-00 051-8075-00 051-8067-00 086-0035-00 066-8090-00223 067-3001-00124 018-2007-001025 019-8051-001026 019-8044-001027 039-2016-00 064-0002-00 018-8058-00 013-5019-00 089-1000-00

078-8077-00 079-3405-00135 086-7001-00 086-7000-00 067-4025-00 086-7002-00239

Diesel Tanks Assembly

DESCRIPTION Left Fuel Tank with Fender Hour Meter Control Panel (Left) Light Plug Ignition Switch Ignition Key Left Tank Support Right Tank Support 10-32 x 1 Button Head Bolt Diesel Seat Frame 5/16" x 1" Carriage Bolt 5/16" Flange Nut .360 ID Plastic Washer 3/8" Nylock Flange Nut 3/8" x 1 1/4" Carriage Bolt Brass fuel line T fuel line T 1/4 Fuel Hose Clamp 3/16 Fuel Line 5/16" fuel line hose 1/4" Fuel Line Hose Wiring Harness -35 & 28 Diesel Diesel Fuel Cap - 3.5" Neck Right Fuel Tank with Fender 5/16" x 1" Bolt 5/16" Lock Washer 5/16" Flat Washer 2016 T Handle Release 2015 Seat Latch Cable 10-24 x 1 BS C/S 18-8 SS 10-24 Nylon Insert Locknut Zinc Orange Nylon Oil Light PTO Engager056-8058-00 Deck Lift Joystick Diesel Control Panel Right 2012 2" Water Temperature Gauge 2" Oil Pressure Gauge Fuel Gauge and Grommet Pigtail-2" Faria Gauge -2012 & up (Used For the water and Oil Gauges)

PAGE 37

Page 38

Diesel Frame

PAGE 38

Page 39

ITEM

2 3

5 6 7 8 9

20 21

23 24 25 26 27 28

35 36 37 38 39 40

42 43

PART NUMBER

QTY

070-5550-00

028-7920-00

031-7000-00

013-9002-00

019-6042-00

028-5203-00

018-2007-00

039-2008-00

035-7033-00

018-6036-00

111

025-7036-00 019-8054-00212

013-8050-00

114

018-4010-00

115

018-5049-00 019-5702-00216

117

077-5300-00 018-8056-00218

019-7040-00

030-7039-00 029-7037-00222

028-1000-00

018-2005-00

013-5041-00

088-2000-00

089-0003-00

058-2000-00 030-3050-001029 029-4010-00830

030-7040-00 019-2050-00232 017-7008-00233 024-6034-00234

018-5006-00

013-7018-00

081-2007-00 040-6090-009

018-8064-00

064-2006-00

141

019-4008-00

013-8039-00

079-6000-00

144

070-5520-00

Diesel Frame, Actuator, Floor Board, and Height Indicator

DESCRIPTION Diesel 4cyl 72" Frame Actuator Bar Height Indicator Lever 5/16" Flange Nut .360 ID Plastic Washer Height Indicator Bar 5/16" x 1" Bolt Deck Stop Bracket 2008 Actuator 1/2" x 2 1/2" Hex Bolt 1/2 x 1/2 Spacer .505 Nylon Spacer 1/2-13 Nylon Flange Nut-Orange 1/2" Nylock Nut (1/2 Jam) 1/2" x 2" Hex Bolt 1/2" Washer (Grade 8) Deck Stop Switch 1024 x 1" Allenhead Bolt 10-24 Wing Nut013-2000-00219 1/4" Flat Washer 1/4" x 1 1/2" Self Tapping Screw 14" Rubber Bumper Diesel Weight Bar Bracket 3/8" x 4 1/2" Bolt 3/8 Nylock Nut 58lb Diesel Weight 2014 & Newer Diesel 2x3 Folding ROPS 2006 Floor Panel Stop #10 x 1/2" Self Tapping Screw Button Bumper 1/4 x 1 Hex Head tek screw Brass Washer for Weld-On Hinge pillow block 2bolt sealmaster 1/4" Press in Grease Fitting 1/2" x 1 1/2" Hex Bolt 1/2" Hex Nut AOS Floor Mat 5/8" Christmas Tree Fastener 1/4" x 5/8" Buttonhead Bolt Floor board Cable W/ Swivel Ends 1/4" Lock Washer 1/4" Hex Nut Floor Panel Diesel 4cyl 61" Frame Suspension

PAGE 39

Page 40

1500cc Diesel Seat Frame

DETAIL A

DETAIL B

PAGE 40

DETAIL C

Page 41

ITEM

18 19

22 23

26 27

42 43

46 47

53 54 55

65 66

69 70

QTY

1 511 4

115 4

1 1

1 4

245 1

149 1 151

161 1

1 1

PART NUMBER

062-8013-0022 063-8014-0023

018-8051-002 077-8073-0036

013-8051-0028 080-7000-0019

018-8052-00 019-4008-00 013-9002-00213

064-8055-00 018-8056-00 067-2010-00117

064-8056-00 051-8063-00220 051-8064-00421

055-8018-75 077-6000-00124 014-6000-00125 021-8059-00 015-0015-00 013-5019-00728 018-5200-00329

072-8066-00831 072-8065-00432 019-5029-00433

018-5040-00235 043-8929-00136 064-4001-00137

019-6042-00239 013-8049-00640 018-8065-00241

013-9002-00 026-2006-00144

034-1075-00 019-6042-002 031-0200-00148

013-2050-00 018-4702-00 014-2009-00152

013-6014-00256

018-2018-00259 013-5300-00260

018-4007-00363 013-8073-00164

071-4051-00 071-4052-00167 071-4054-00168

103-5400-00

Diesel Seat Frame

DESCRIPTION Hand Brake Assembly069-8054-00 Filter Head Hydraulic filter Filter Head Fitting024-5050-00 1/4-20 X 9 Carriage Bolt Switch 5/16" x 1 3/4" Hex Bolt018-8059-002 1/4" Wing Nut 2007 Diesel Seat Frame Battery - Diesel Models - I51068-8050-00 1/4" x 3/4" Hex Bolt 1/4" Lock Washer 5/16" Flange Nut w/Serrations Switch Block Plas tic025-6041-002 Short Brake Cable 1024 x 1" Allenhead Bolt Aluminum Hydraulic Tank Hydraulic Tank Cap066-8050-00 Long Brake Cable 3/8" x 32" Clear Hose 1/2" x 9 1/4" Braided Hose Throttle - Diesel 055-8018-00 Diesel Throttle Cable Only Momentary Start Switch Start Switch Boot - Diesel Heat Warning Piez o Buzzer Auto Shut Down for Cat Diesels #10 Nylock Nut 1024 X 5/8" Buttonhead Bolt 1/4" Hex Nut013-8039-00 1/2 Hose Clamp 3/8 hose clamp 3/8" Flat Washer 3/8" Flange Nut013-5201-00234 3/8" x 1 1/4" Hex Bolt Battery Hold Down Black Battery Cable - Diesel Red Battery Cable - Diesel 064-4000-00 .360 ID Plastic Washer 5/16-18 Nylon Flange Nut 5/16" x 1" Carriage Bolt Grammer Suspension Seat w/ Seat Belt 071-4055-00 5/16" Flange Nut Seat Plate 5/16-18 Nylon Flange Nut 013-8049-00 Torsion Spring for Seat latch .360 ID Plastic Washer Seat Latch Lever 5/16-18 X 2 Hex C/S (GR.5) ZC018-0012-00 1/4-20 Nylon Insert flange Nut 1/4-20 x 1-1/4 GR 5 Hex Bolt Cooler Cover 5/16 x 3/4 washer head type F screw 030-7042-00 Seat Spring Cap Cover 014-8047-002 Seat Spring034-8045-002 3/8" Hex Nut 3/8" Lock Washer019-5037-002 3/8" x 1 1/2" Hex Bolt018-6012-00258 1/2 x 3 1/2 Flange Bolt Grade 8 1/2" Flange Nut Seat Switch Adapter 036-5300-00 Seat Cable064-8081-00 1/4-20 x 1 GR 5 hex bolt zinc 1/4 Nylock Nut 1/4-20 Nylon Insert flange Nut 013-2050-002 Left Armrest Kit for Grammer Seat Right Armrest K it for Grammer Seat Rails for Grammer Seat (Pair) Red Boot 103-5300-00 Black Boot For Ground Cable

PAGE 41

Page 42

DETAIL B

Diesel Pump Plate Assembly

DETAIL C

43 62

56 61

1617

72" Deck only

DETAIL A

59 63

PAGE 42

Page 43

ITEM

8 9

34 35 36

49 50

62 63

QTY

1 17 1 1

115

1 120

4 4 4

1 1

154

1 159 1 161 1 1

PART NUMBER 026-8030-0011 018-5043-0062 024-3050-0013 033-6001-00 039-5950-0015 013-8050-00

025-7036-00 033-4050-00 025-7020-00110

070-5040-00112

018-7016-00114 032-4051-00 019-5007-00116 013-7018-003 013-5301-00118 019-8053-00

019-6017-00321

018-1050-00123

018-2004-00125

013-5201-00227 051-8076-00

013-8073-00230 018-5005-00231 013-6014-00 019-5037-00433 018-6012-00

024-2080-00

024-5206-00238

013-9002-00240 018-8065-002 018-7055-00142 018-5311-00 063-2011-00144 018-5040-002 013-6014-00246 019-5037-002

015-0007-00

013-8043-00151

051-8075-00453 070-2000-00 013-5202-00655 039-5946-98 050-5308-00157 050-5407-00

039-5945-00

018-6016-00 041-5048-00 018-0024-00264

019-4008-00266

Diesel Pump Plate Assembly

DESCRIPTION Pump Plate Diesel 3/8" x 1 1/4" Carriage Bolt 1/4" Drive in Grease Fitting 4 3/4" Idler Pulley Pump Idler Bracket only for 61" Deck 1/2-13 Nylon Flange Nut-Orange 1/2" x 3" Hex Bolt018-7016-00 1/2 x 1/2 Spacer 5" Idler Pulley only for 72" Deck Diesel 5/8" x 1/" Collar Spacer only for 72" Deck Diesel 5" Pump Pulley033-5011-002 Clutch Assembly for Diesel Armor Plated Mount-Rear Mount 032-4000-00 1/2" x 3" Hex Bolt Snubbing Washer 1/2" Lock Washer 1/2" Hex Nut 5/8" Nylock (1/2 Jam) 7/16" Lock Washer 7/16" x 2 3/4" Fine Thread Bolt018-5401-00 .630 ID x 1.122 OD x .142 THK Plastic Washer Deck Idler Spring 034-2009-00 1/2 x 2" Carriage Bolt 1/2-13 Nylon Flange Nut-Orange013-8050-00224 1/2-13 x 2-1/2 All Thd Stud Diesel PTO Engager Holder057-5910-10 3/8" Flange Nut 3/8 hose 4" long Pump Arm031-5923-00229 1/4" Nylock Nut 1/4" x 1 1/2" Bolt 3/8" Hex Nut 3/8" Lock Washer 3/8" x 1 1/2" Hex Bolt 3/8" Flat Washer019-5029-00 90 Degree Adaptor 6801-L-8-8 Fitting 90 Degree Fitting 1/2" x 3/4" 4601-8-8024-5002-00237 90 Degree Fitting 3/8" X 9/16"- 4601-6-6 5mm x 1.25" Key042-5012-00239 5/16" Flange Nut 5/16" x 1" Carriage Bolt 3/8-16 x 5 Hex Bolt - Grade 5 5/8" x 4" Hex Bolt 61" Deck only Fuel Filter 3/8" x 1 1/4" Hex Bolt 3/8" Hex Nut 3/8" Lock Washer 3/8" Flat Washer019-5029-00248 Caterpillar Fuel Bowl Kit 5/16" x 2 1/2" Bolt018-5344-00 5/16" Nut 5/16" Lock Washer019-8051-00 5/16" fuel line hose Clutch Pigtail 3/8" Nylock Flange Nut Pump Idler Assembly Components 3,4,5,6,7,8, only for 61" Deck Left Pump 16cc - AOS Diesel 35Hp Diesel Right Pump 16cc - AOS Diesel 35Hp Diesel Pump Belt for 72" Deck041-8411-00 Diesel Pump Idler only on 72" Deck Diesel Pump Idler Assembly Components 3,4,5,6,7,8,9,10 only for 72" Deck 039-5945-98 5/8 x 5 1/2 Bolt only for 72" Deck Pump Belt for 61" Deck M6-1.0 X 16MM Hex Bolt 1/4" Flat Washer019-7040-00265 1/4" Lock Washer

PAGE 43

Page 44

1500cc Diesel Back Pump Cover

PAGE 44

Page 45

1500cc Diesel Suspension

29 27

23 55

43 56

DETAIL A

PAGE 45

Page 46

ITEM

9 10 11

16 17

36 37 38

42 43 44 45

51 52 53 54

QTY

25 56 77

5 7

114 115 4 4

1 4 1

141 1 4

249

1 1

455 4 457

014-5920-0011 039-0070-0012 014-5921-0013 059-8010-0014

018-8062-0028 013-9002-00 013-8073-00 014-3010-003 018-2007-00212 013-8047-00213 045-6043-00 018-4703-00 030-7039-00 019-7040-00 029-7038-00218 018-2051-00219 013-5301-00220

019-5007-00822 018-2030-00823 013-7021-00224 070-8000-00225 032-8999-00 072-1000-00827 018-8065-00828 013-8049-00829 020-7022-00230 042-7041-00231 013-7050-00232 013-5300-00833

024-2050-00 092-7000-00 092-5201-00239 018-6049-00240 015-4601-00 092-7001-00 051-2080-00 018-6059-002 013-7021-002 033-7025-00246 025-7020-00247 052-3000-00148

022-7034-00 070-8001-002 018-2080-00 051-6085-00 032-6033-00 013-5019-00258

Diesel Suspension & Back Pump Cover Assemblies

PART NUMBER

Diesel Back Pump Cover 2008 Bottom Back Cover Hinge Bracket Diesel Back Pump Cover 2008 Top Diesel Hood 4 Cyl 5/16" x 1" Carriage Bolt018-8065-00 .360 ID Plastic Washer019-6042-00 1/4" x 5/8" BS C/S 18-8 SS018-8064-00 5/16-18x3/4 carriage bolt 5/16" Flange Nut 1/4 Nylock Nut 5/8 Round Insert 5/16" x 1" Bolt 5/16-18 Nylock Insert Locknut 5/16" Knob 5/16" x 1 1/4" Carriage Bolt 1/4" x 1 1/2" Self Tapping Screw 1/4" Flat Washer 8" Rubber Bumper 5/8''x10'' Hex Bolt (Grade8) 5/8" Nylock (1/2 Jam) 1/2" Washer (Grade 8)019-5702-00821 1/2" Lock Washer 1/2" x 1" Hex Bolt 5/8 Std NC Nylock Nut 60 Suspension kit Wheel Motor Vibration Mount-Blue Dot Isolator Band Clamp 5/16" x 1" Carriage Bolt 5/16" Nylon Flange Nut 1/8x2-1/4 cotter pin Zinc Woodruff Key 1" Castle Nut for Wheel Motor 1/2" Flange Nut 1/2" x 2 1/2" Hex Bolt018-6036-008 5/16-18 Nylock Insert Locknut 013-8047-00235 18cc Parker Wheel Motor- Right015-4600-00 45 Degree Wheel Motor Fitting -6802-10-10 XP/AOS Right Brake Caliper Brake Disk 3/8" x 1" Hex Bolt 18cc Parker Wheel Motor- Left XP/AOS Left Brake Caliper 26" Hose Assembly with Adaptors 5/8" x 2 1/2" Grade 5 Hex Bolt (Coarse) 5/8 Std NC Nylock Nut 5 V Idler Pulley - BCVI- 81 5/8" x 1/" Collar W/One Set Scr ew Steel Pump Cover Latch 10-24 X 5/8 BS Button Head Bolt018-5200-00 1/2-20 x 1-1/2 Lug Bolts Zinc018-7033-001050 26 x 12.00 - 12 Tire and Orange Wheel Assembly 022-7031-002 26 x 12.00 - 12 Tire 022-7032-00 12 x 10.5 Wheel AOS Rear 72 Suspension Kit Wheel Motor 1/2-13 1-1/4 Hex bolt Only On 60" Suspension Kit Wheel Motor 26" Hose Only Brass Bushing 10-24 Nylock Locknut

DESCRIPTION

PAGE 46

Page 47

Radiator Assembly

Diesel Hydraulic Cooler

PAGE 47

Page 48

ITEM

2 3

8 9

14 15 16

18 19 20 21 22 23

PART NUMBER

QTY

061-5000-00

094-5088-00

072-8090-00

051-3000-00

051-3001-00

072-2003-00

013-8049-00

018-2007-00

039-1015-00

015-0104-00

411

019-5050-00 019-5037-00212 019-5029-00213 013-6014-002 084-4015-002

015-0111-00

117

051-8069-00

066-8075-00

019-7040-00

019-4008-00

013-8039-00

018-8052-00

030-7040-00

Radiator Assembly

DESCRIPTION Radiator- Diesel Radiator Screen-Diesel Diesel Clamp 1 3/4" Vinyl Top Radiator Hose for Diesel Bottom Radiator Hose for Diesel 1 1/8" Hose Clamp 5/16" Nylon Flange Nut 5/16" x 1" Hex Bolt Diesel Radiator Hose Clamp Bracket Radiator cap 3/8 x 2-1/4 OD Fibre Washer 3/8" Lock Washer 3/8" Flat Washer 3/8" Hex Nut Rubber Trim overflow Reservoir- 28/35Hp Diesel 5/16 Clear Hose Reservoir Tank Cap-Overflow 1/4" Flat Washer 1/4" Lock Washer 1/4" Hex Nut 1/4" x 3/4" Hex Bolt 1/4 x 1 Hex Head tek screw

Diesel Hydraulic Cooler Only on 35Hhp Diesel

ITEM

QTY

PART NUMBER 057-5950-00 061-8012-0022

018-8052-00

019-4008-00

013-8039-00 018-5344-0028 013-8043-0029

411

051-8063-00

PAGE 48

072-8065-00

DESCRIPTION Cooler Holder Hydraulic Cooler 1/4" x 3/4" Hex Bolt 1/4" Lock Washer 1/4" Hex Nut 5/16" x 2 1/2" Bolt 5/16" Nut .378 x .625x 1.750 Spacer Zinc 025-8000-00210 3/8 clear hose price per foot 3/8 hose clamp

Page 49

Diesel Air filter Assembly

Diesel Air Filter Assembly

ITEM

2 3

6 7

QTY

11 1 1 14 15 1 2

111

PART NUMBER 088-1018-00 088-1017-00 088-1019-00 063-2050-00 063-2060-00 088-1020-00 013-8043-00 019-8051-0028 018-5344-00

051-3002-00 072-2002-00212 088-1010-50

DESCRIPTION Canister for All Diesel Models Enginaire Air canister cap Mounting Bracket For Diesel Air Filter Diesel Air Filter- Outer Diesel Air Filter- Inner Debris Plug-Enginaire Filter 5/16" Nut 5/16" Lock Washer 5/16" x 2 1/2" Bolt .378 x .625x 1.750 Spacer Zinc 025-8000-00210 Air Intake Hose-Diesel Air Filter Canister 2-1/2" Hose Clamp Enginaire Canister VLR-Complete Assembly

PAGE 49

Page 50

1500cc CAT Diesel Engine

49 49

PAGE 50

Page 51

10 11

16 17

23 24 25 26 27 28

38 39 40

35HP Diesel Engine

DESCRIPTIONPART NUMBERQTYITEM

015-5600-00

1 114

818

4 121

4 1 1 4 1 1

4 4 4 441

144 145

1 151 4

039-1010-00 017-3000-0013 019-4008-006 201-8005-00 018-2001-0066 018-5320-002 019-8051-0088 019-8044-0049 201-8008-00 018-2000-006 086-7004-00112 072-8090-00 039-1015-00 015-0010-00115 043-1000-00 030-8000-003 019-5007-00 018-6022-00819 018-2007-00 203-8000-00 013-2050-00322 013-8049-00 051-3001-00 051-3000-00 072-2003-00 201-8009-00 201-8001-00 032-4050-00229

019-5010-00 019-5007-00232

018-6049-00334 019-5029-00335 019-5037-00336 013-6014-00337 018-5025-00 019-8051-00 019-8044-00 013-8043-00 018-0016-00642 086-0005-00143 015-6050-00 063-2010-00 201-8009-00146 013-9003-002 072-8090-00248 018-6012-00249 013-5201-00 086-7003-00 019-7040-00 029-4010-00253 030-3050-002

1500cc CAT Diesel Engine Diesel Throttle Bracket (4 Tier) Stub Shaft 1/4" Lock Washer Air Cleaner Support Diesel M8 x 1.25 x 25mm Hex Head Bolt M8 x 1.25 x 30mm Hex Head Bolt 5/16" Lock Washer 5/16" Flat Washer Diesel Motor Side Support Right 6mm x 20mm Bolt Pressure Sender-2012 Gauge and Up Diesel Clamp 1 3/4" Vinyl Diesel Radiator Hose Clamp Bracket 28/35hp Caterpillar Muffler Diesel Muffler Guard (1500cc) 1/4" x 3/4" Set Screw 1/2" Lock Washer 12mm Bolt- Diesel 5/16" x 1" Bolt Muffler Brace Diesel 1/4-20 Nylon Insert flange Nut 5/16" Flange Nut Bottom Radiator Hose for Diesel Top Radiator Hose for Diesel 1 1/8" Hose Clamp Diesel Side Motor Mount (Left) Hood Holder Diesel Rubber Isolator 1/2" x 3" Hex Bolt018-7016-00230 1/2" Brass Washer 1/2" Lock Washer 1/2" Hex Nut013-7018-00233 3/8" x 1" Hex Bolt 3/8" Flat Washer 3/8" Lock Washer 3/8" Hex Nut 5/16" x 1 1/4" Hex Bolt 5/16" Lock Washer 5/16" Flat Washer 5/16" Nut 5/16-18 x 1 Button Head Bolt Starter to Chassis Cable - Diesel 1500cc Engine Fan - Diesel CAT Oil Filter Diesel Side Motor Mount Left 3/8 Nylock Jam Nut 1/2 Nut Diesel Clamp 1 3/4" Vinyl 3/8" x 1 1/2" Hex Bolt 3/8" Flange Nut Temperature Sender-2012 Gauge 1/4 USS Flat Washer Zinc Button Bumper #10 x 1/2" Self Tapping Screw

PAGE 51

Page 52

Diesel 61" Deck

DETAIL B

DETAIL A

DETAIL D

26 7

PAGE 52

DETAIL C

Page 53

Diesel 61" Deck

033-6004-0033

034-2020-00

039-4863-00

6 7

26 27 28

30 31

039-6945-00 018-2018-002

013-8050-00249

210-6005-00110 060-6220-00111 060-6210-00112 206-6017-00113 018-5040-001214 013-6014-001215 019-5037-001216 019-6020-00317 018-5250-00318 013-5201-00319

220

1 5 1

013-5301-00 018-3003-00829

018-1050-00

019-0007-00 018-1090-00232 025-5339-00133 047-4000-00234 022-1000-00635 041-0236-00136 014-6010-00237 037-4000-50338 038-6080-00339 030-0050-00340 042-6030-00341 019-6042-00242 039-4864-00143

144

018-6059-00446

447

032-5056-004 032-5057-00449

013-8049-00751 019-5007-00352

018-0010-00654

455

013-0004-00

031-6020-00257 018-0015-00258

61" AOS Deck 060-6130-00 5 3/4" Deck Idler Pulley033-5000-0022 6 1/4" Drive Pulley 2015 Deck Idler Spring Outlaws 60" Discharge Lower Bracket Deck Idler 1/2 x 3 1/2 Flange Bolt Grade 8 .502 ID X .750 OD X 1.500 Long Spacer025-5338-0028 1/2-13 Nylon Insert Flange Nut

Rubber Discharge Chute 61 Outlaw Adjustable Deck Front (Left) 61 Outlaw Adjustable Deck Front (Right) Discharge Chute Hanger (deck mounted) 3/8" x 1 1/4" Hex Bolt 3/8-16 Hex Nuts Zinc 3/8 Lockwasher Zinc 1/2 Belleville Washer 3/8" x 3/4" Hex Bolt 3/8" Flange Nut 5/16" x 1" Bolt018-2007-00 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt018-6019-00321 5/8" x 4" Hex Bolt018-5311-00 .630 ID Plastic Washer019-6017-00223 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine)018-6020-00324 5/8" Lock Washer019-4807-00325 1/2" x 4" Bolt (Grade 8)018-5019-00 5/16" x 1 1/4" Carriage Bolt018-4703-00 5/8-11 Nylon Insert Jam Half Nut 1/2" x 1 1/4 Carriage Bolt 1/2 x 2" Carriage Bolt .517 Square Hole Round Washer 1/2" x 5 1/2" Bolt 1 3/4" Pulley Spacer 4 - Link Adjustable Deck Hange Anti-Scalp Rollers B236 Belt - Diesel EZ Ride Pulley Cover Double Bearing Spindle 61 inch Fusion Blade 5/16 Set Screw 1/4" x 1" Key .360 ID Plastic Washer 60" Discharge Chute Upper Hanger Deck Idler Assembly-parts of Assembly 4,9,12,63,67039-6945-98 Turnbuckle (Top Link)048-6056-002

5/8" x 2 1/2" Grade 5 Hex Bolt (Coarse) 5/8 Std NC Nylock Nut013-7021-00 Flange Bushing For Upper Deck Arm Flange Bushing For Lower Deck Arm Spacer 3/4 OD x 1/2 ID x 3\4 Length025-5203-00 5/16" Nylon Flange Nut 1/2" Lock Washer 1/2-13 x GR 5 Hex Bolt Zinc018-7016-00 Deck Wheel Bolt Acorn nut-pulley Cover .360 ID Plastic Washer-Black019-6050-00 Deck Arm Assembly 1/2" x 3" Hex Bolt 5-3/4 Idler Pulley-Capitol Stampings033-7201-25259

DESCRIPTIONPART NUMBERQTYITEM

PAGE 53

Page 54

Diesel 72" Deck

DETAIL B

DETAIL C

DETAIL A

DETAIL D

PAGE 54

Page 55

ITEM

4 5

17 18 19

21 22

28 29 30 31

33 34 35 36 37

46 47 48

50 51

54 55

QTY

115

5 7

1 1

1 1 1

1 1 1 1 1

144 145 1

PART NUMBER

037-4000-5032 019-4807-0033 018-6020-003 018-6019-003 019-6020-0036 038-7230-003 033-7203-0038 030-0050-0039 019-5007-00310 042-6030-00311 206-6017-00112 039-4864-00113 210-6005-00114

019-6042-00216 018-2007-002 018-4703-00 013-8049-00 047-5000-00220 060-7211-00 060-7210-00 018-3003-00823 013-8050-002424 022-1000-00625

018-2018-00227 033-5000-002

039-6945-00 019-6017-00232 018-5311-00 013-5301-00 034-2020-00 018-1050-00 019-0007-00 018-1090-00238 018-0015-00239 014-7204-00240 041-2525-00141 032-5056-00442 032-5057-00443

018-7016-00 033-7201-252 019-6050-00 058-6000-001249 013-0004-00 013-6014-0012 019-5037-001252 018-6012-001253 031-6020-002 048-6056-002 018-6059-00456 013-7021-00457

Diesel 72" Deck

DESCRIPTION 72" ( Deck Only)060-7201-00 Double Bearing Spindle 5/8" Lock Washer 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine) 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 1/2 Belleville Washer 72" High Lift Fusion Blade 7" Deck Pulley 5/16 Set Screw 1/2" Lock Washer 1/4" x 1" Key Discharge Chute Hanger (deck mounted) 60" Upper Discharge Chute Bracket Rubber Discharge Chute 60" Lower Discharge Bracket 039-4863-00 .360 ID Plastic Washer 5/16" x 1" Bolt 5/16" x 1 1/4" Carriage Bolt 5/16" Nylon Flange Nut 5- Link Adjustable Deck Hange 72" Deck Adustable Front (Right) 72" Deck Adjustable Front (Left) 1/2" x 1 1/4 Carriage Bolt 1/2-13 Nylon Insert Flange Nut Anti-Scalp Rollers .502 ID X .750 OD X 1.500 Long Spacer025-5338-00226 1/2 x 3 1/2 Flange Bolt Grade 8 5 3/4" Deck I dler Pulley 1/2" x 4" Bolt (Grade 8)018-5019-00 1 3/4" Pulley Spacer025-5339-00 Deck Idler .630 ID Plastic Washer 5/8" x 4" Hex Bolt 5/8-11 Nylon Insert Jam Half Nut 2015 Deck Idler Spring Outlaws 1/2 x 2" Carriage Bolt .517 Square Hole Round Washer 1/2" x 5 1/2" Bolt 1/2-13X 2-1/4 GR Hex Bolts 72 Spindle Cover B252-50 Fits 2007 72" Diesel Flange Bushing For Upper Deck Arm Flange Bushing For Lower Deck Arm Deck Idler Complete Assembly- Componets 29,34,37,57,58039-6945-98 Spacer 3/4 OD x 1/2 ID x 3\4 Length025-5203-00 1/2-13 x GR 5 Hex Bolt Zinc 5-3/4 Idler Pulley-Capitol Stam pings .360 ID Plastic Washer-Black Black, Round Stick-On Rubber Bumpon Acorn nut-pulley Cover 3/8" Hex Nut 3/8" Lock Washer 3/8" x 1 1/2" Hex Bolt Deck Arm Assembly Turnbuckle (Top Link) 5/8" x 2 1/2" Grade 5 Hex Bolt (Coarse) 5/8 Std NC Nylock Nut

PAGE 55

Page 56

037-4000-50

Double Bearing Spindle

ITEM

2 3 4

QTY

11 1 1

15 4

PART NUMBER

037-4001-00 037-4002-00 037-9050-00 037-8002-002 037-6026-00

Parts List

DESCRIPTION 4000 Series Spindle Housing 4000 Series Spindle Spacer Locking Collar w/ 1/4"-20 Set Screw Spindle Dust Cap ZT-AOS Spindle Shaft Bearing - 6206037-6023-00

PAGE 56

Page 57

091-1104-00

Throttle

091-2061-00

Diesel Control Panel

Decal Left

091-2063-00

Preheat Decal

091-1101-00

Brake Decal

091-2062-00

Diesel Instrument Panel

Decal Right

091-1102-00

Speed Control

Left

091-1103-00

Speed Control

Right

091-5406-00

1500cc Decal

091-0902-00

Logo Decal - Floorboard

091-5402-00

Cat Powered Decal

091-0919-00

ArmorTek Decal

091-0917-00

61” Decal

091-3300-00

Caution Decal – Front Grill

091-2050-00

Low Sulfur Decal

091-0918-00

72” Decal

091-3060-00

Swing-Away Patent Decal

091-3309-00

Deck Belt Route Decal

091-3017-00

Pump Belt Route Decal

091-8000-00

EZ Ride Patent Decal

091-3015-00

Hydraulic Tank

091-2001-00

Bad Boy Oval Logo Decal

091-3012-00

Danger Decal – Spindle/Discharge

PAGE 57

Page 58

2016 LIMITED WARRANTY

FOR

BAD BOY COMMERCIAL MOWER

(STAND ON, DIESEL, OUTLAW, OUTLAW EXTREME, and OUTLAWXP)

1. WHAT THIS WARRANTY COVERS, AND FOR HOW LONG:

Bad Boy, Inc. workmanship within two (2) years* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this

warranty is limited to ninety (90) days.

The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the original purchaser against defects in materials and workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine.

Belts are warranted for a period of ninety (90) days against materials or workmanship defects. Seats are warranted for a period of (6) months against material or workmanship defects. At Bad Boy, Inc.’s request, customer will make the defective part available for inspection by Bad Boy, Inc. and/or return the defective part to Bad Boy, Inc.,

transportation charges prepaid.

2. WHAT THIS WARRANTY DOES NOT COVER:

A. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or

B. The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place where the

C. Engines are warranted separately by their respective manufacturer. The available warranties covering this item are furnished with each mower. Bad

D. Tires, blades, deck anti-scalping wheels, and dust covers are considered to be consumable wear items and are therefore not warranted.

E. Batteries are warranted for six months (free replacement) from the retail purchase date against materials or workmanship defects. The battery

F. Normal maintenance services such as oil change, cleaning, lubrication, adjustment.

G. Replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses, or other items subject to normal service

will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in material and/or

abuse of the product, alterations, or failure to follow the instruction contained in the Owner’s Manual for operation and maintenance.

inspection and/or warranty work is performed.

Bad Boy Inc. will not be responsible for the pickup and delivery of a machine for warranty purposes.

Boy, Inc. does not assume any warranty obligation, liability or modification for this item, which is covered exclusively by the stated warranty of the respective manufacturers.

warranty must be obtained through the battery manufacturer.

replacement.

3. HOW TO OBTAIN SERVICE UNDER THIS WARRANTY:

A. Warranty service can be arranged by contacting the dealer where you purchased the mower. Proof of the date of purchase may be required to

verify warranty coverage.

B. Warrant y claims will not be reviewed or paid unless the warranty registration is received by Bad Boy, Inc.

within 30 days of the retail purchase date.

C. Warranty claims requiring parts returned will be set tled upon return of parts to Bad Boy for inspection. D. All warranty issues must be handled through an authorized service center or dealership.

4. WARRANTY LIMITATION: A. TH ERE IS NO OTH ER EXPR ESS WARR ANTY. AN Y WARRA NTY TH AT MAY BE IMPLI ED FROM THI S PURCHA SE INCLUDI NG MERCHA NTABIL ITY

AND FITNESS FOR A PARTICUL AR PURPOSE IS HEREBY LIMIT ED TO THE DUR ATION OF THIS WARRANTY AND TO THE EXTENT PERMIT TED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE E XCLUDED. Some states do not allow limitations on how long an implied warranty lasts,

so the above limitations may not apply to you.

B. BAD BOY, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIA L, OR SPECIAL DAMAGES AND/OR EXPENSES IN CONNECTION

WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the exclusion or limitation of incidental or consequential damages,

so the above limitation(s) or exclusion(s) may not apply to you.

C. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to amend, modify, or

extend this warranty in any way. Accordingly, additional statements such as dealer advertising or presentations, whether oral or written, do not constitute warranties by Bad boy, Inc., and should not be relied on.

D. This warrant y extends only to tur f equipment operated under normal conditions and properly serviced and maintained. The warranty expressly

does not cover (i) any defects, damage or deterioration due to normal use, wear and tear, or exposure; (ii) normal maintenance services such as oil change, cleaning, lubrication, adjustment; (iii) replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses or other items subject to normal service replacement; (iv) damage or defects arising out of or relating to misuse, neglect, alteration, negligence or accident; (v) repair or replacement arising from operation of or use of the turf equipment which is not in accordance with operating instructions as specified in the operator’s manual or other operational instructions provided by Bad Boy Inc.; (vi) repair or replacement arising as a result of any operation from tur f equipment that has been altered or modified so as to, indetermination of Bad Boy, Inc., adversely affect the operation, performance or durabilit y of the equipment or that has altered, modified or affected the tur f equipment so as to change the intended use of the product; (vii) repair or replacement necessitated by use of par ts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the turf equipment or other than as recommended in the operator’s manual or other operational instructions provided by Bad Boy, Inc.; (viii) repairs or replacements resulting from parts or accessories which have adversely affected the operation, performance or durability of the turf equipment; or (ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Bad Boy, Inc., service dealer or the installation of parts other than genuine Bad Boy, Inc., recommended parts.

As a condition to this warranty, customer shall have read the operator’s manual and ensured the mower has been registered within 30 days of purchase.

E. This warranty gives you specific legal rights, and you may also have other rights, which var y from state to state.

PAGE 58

Page 59

Bad Boy, Inc. 102 Industrial Drive Batesville, AR 72501 www.badboymowers.com

Technical Support:

............................................................techsupport@badboymowers.com

Warranty: .....................................................................................warranty@badboymowers.com

Parts: ............................................................................................ partsdept@badboymowers.com

WARRANTY REGISTRATION

Ensure selling dealership has registered mower within

30 days of purchase to validate warranty.

Please record your serial number, date of purchase and dealership information for your records.

Serial # ______________________________________________________

Date of Purchase _______________________________________________

Dealer Information ______________________________________________

PAGE 59

Page 60

For additional information, please see us at

www.badboymowers.com

Batesville, Arkansas 72501

Bad Boy, Inc.

102 Industrial Drive

Bad Boy Diesel 7200, Diesel 6100 Owner's, Service & Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual