Bad Boy COMPACT OUTLAW Owner's, Service & Parts Manual

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COMPACT OUTLAW MODEL

ZERO-TURN MOWER

OWNER’S, SERVICE & PARTS MANUAL

For additional information, please see us at

www.badboymowers.com

Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501

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TABLE OF CONTENTS

Basic Information ................................................................................................ Section 1 (page 4)

Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–8)

Operation ........................................................................................................... Section 3 (pages 9)

Maintenance ...................................................................................................... Section 4 (page 10)

Storage and Transportation ............................................................................... Section 5 (page

Troubleshooting and FAQ ....................................................................................Section 6 (page 13)

Controls ............................................................................................................. Section 7 (page 14)

Moving In-operable Mower ............................................................................... Section 8 (page 15)

Instrumentation ................................................................................................. Section 9 (page 15

Mower Blade Maintenance ................................................................................Section 10 (page 16)

Greasing Bearings ........................................................................................... Section 11 (pages 16)

How to choose the right blade ..............................................................................................Page 17

Mowing Tips .........................................................................................................................Page 18

12)

)

Service Section ..................................................................................................................Page 19

Parts Section .......................................................................................................................Page 37

Limited Warranty ................................................................................................................Page 58

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This manual applies to the following equipment:

Bad Boy Compact Outlaw Series

Compact Outlaw 4200 42” 726cc Kawasaki FX691V

Compact Outlaw 4800 48” 726cc Kawasaki FX691V

Compact Outlaw 4200 42” 810cc Vanguard

Compact Outlaw 4800 48” 810cc Vanguard

COMMONLY USED ITEMS A N D PART NUMBERS

48" Blade

42" Blade

Hydraulic Filter

Deck Belt

Pump Belt

Fuel Filter

Spark Plug

Air Filter

Oil Filter

Motor Oil

Hydro Oil

Hi-Lift Fusion

038-5350-00

Hi-Lift Fusion

038-4226-00

48"

041-1470-00

Vanguard 810cc

015-8000-00

Outer Element

063-8019-00

Vanguard 810cc

063-8018-00

10W-30 Motor Oil -

20W-50 Motor Oil -

Gator Blade

038-5000-00

Gator Blade

038-4227-00

063-1050-00

041-6400-00

063-6000-00

Kawasaki FX 691v

Bad Boy Synthetic Blend Motor Oil Recommended

Bad Boy Hydrostatic Oil Reccommended;

Approximately 2 quarts per side

Wave Blade

038-4825-00

Wave Blade

038-4228-00

42"

041-4022-00

015-8001-00

Inner Element

063-8020-00

063-8017-00

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SECTION 1: BASIC INFORMATION

Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family.

1.1 All Bad Boy engines use 10W-30 engine oil. For maximum protection, Bad Boy synthetic blend engine oil is recommended.

1.2 All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy Hydrostatic oil is recommended.

1.3 All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings.

1.4 ZT models have 12 psi in both front and rear tires.

1.5 Most Briggs, Kohler, Kawasaki, and Vanguard engines hold approximately two (2) quarts of motor oil.

Be careful not to over fill engine oil. Refer to the engine’s service manual.

Warranty Registration

The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc., at time of delivery. Warranty is non transferable. Warranty registration should be completed by the

selling dealership using the on-line registration site.

Model/Serial Number

Your ZT model serial numbers are found on the SIN plate underneath seat. Also, these numbers can assist you in the ordering of new parts when replacements become necessary.

Parts/Service

Only Bad Boy replacement parts are to be used on your mower. Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide the following information when ordering parts:

1. Correct part number

2. Correct serial number

All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. To locate the nearest dealer, go to our website and click on Locate a Dealer.

APORATIVE EMISSION CONTROL WARRANTY STATEMENT

Federal Evaporative Emission Control Warranty: Your Warranty Rights and Obligations

The Environmental Protection Agency (EPA), and Bad Boy Inc. are pleased to explain the evaporative emission control system’s warranty on your 2016 equipment. New equipment that uses spark ignition engines for off-road use must be meet stringent anti-smog standards. The evaporative emission control system on your equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser with the requirements of 40 CFR 1060. The evaporative emission control system is free from defects in materials and workmanship that may keep it from meeting said requirements. Bad Boy Inc. must warrant the evaporative emission control system on your equipment for two years provided there has been no abuse, neglect or improper maintenance. If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors.

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SECTION 2: MOWER SAFETY GUIDELINES

Never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has

permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed

to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.

Seek additional training when possible to learn more about safety techniques and practices. This cutting machine is capable of

amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

GENERAL OPERATION

2.1 Read, understand, and follow all instructions on the machine and in the manual before starting.

2.2 Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

2.3 Always remain seated while operating the machine. If the machine is equipped with Roll Over Protection (ROPs), always buckle

your seat belt.

2.4 Only allow responsible adults who are familiar with the instructions to operate this machine.

2.5 Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.

2.6 Always maintain a safe distance from people and pets just prior to, and during, operation. Stop the machine if anyone enters the area.

2.7 Never carry passengers.

2.8 Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

2.9 Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction as material may

ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

2.10 Never operate the machine without the discharge chute, grass catcher, or other safety devices correctly in place and functioning

properly.

2.11 Slow down before turning.

2.12 Always disengage blades, place steering controls in neutral, engage parking brake, and remove ignition key when leaving

operators seat. Never leave a running machine unattended.

2.13 Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the

machine, inspecting the machine for damage, removing the grass catcher, or unclogging the discharge guard.

2.14 Always operate machine in daylight or with adequate working lights.

2.15 Do not operate the machine while under the influence of alcohol or drugs.

2.16 Watch for traffic when operating near or crossing roadways.

2.17 Always wear eye protection when operating or servicing the machine.

2.18 Always wear ear protection, such as earplugs, while mowing.

2.19 Use extra care when loading or unloading the machine into a trailer or truck.

2.20 Be alert of surroundings. Watch for rocks, stumps, mounds, depressions, and low hanging limbs or objects that could be

potentially hazardous while mowing.

2.21 Data indicates that operators 60 years of age and above are involved in a large percentage of riding mower related injuries.

These operators should periodically evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

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SLOPE OPERATION

Slopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all

slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it.

2.22 Mow up and down slopes, not across.

2.23 Watch for holes, ruts, bumps, rocks, or other hidden objects that tall grass can obscure. Uneven terrain could overturn the machine.

2.24 Choose a low ground spend when operating the machine on a slope.

2.25 Do not mow on wet grass, the tires may lose traction.

2.26 Do not attempt to coast down a slope in the neutral position.

2.27 Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly, straight

down the slope.

2.28 Keep all movement on slopes slow and gradual. Sudden changes in speed or direction could cause the machine to roll over.

2.29 Use extra care while operating machine with grass catchers or other attachments: they can affect the stability of the machine.

Do not use on steep slopes.

2.30 Do not try to stabilize the machine by putting your foot on the ground.

2.31 Do not mow near drop offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or

the edge caves in.

2.32 Be aware of what is located at the bottom of slopes. For example: rocks water, cliffs, and roadways.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the

mowing activity. NEVER assume that children will remain where you last saw them.

2.33 Keep children out of the mowing area and in the watchful care of a responsible adult other that the operator.

2.34 Maintain alertness and turn machine off if a child enters the area.

2.35 Before and while backing, look behind and down for small children.

2.36 Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere

with safe machine operation. Children who have been given rides in the past may suddenly appear in the

mowing area for another ride and be run over or backed over by the machine.

2.37 Never allow children to operate the machine.

2.38 Never leave key in the ignition, especially around children.

2.39 Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view

of a child.

TOWING

2.40 Tow only with a machine that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch

point.

2.41 Follow the manufacturer’s recommendation for weight limits for towed equipment and towing on slopes.

2.42 Never allow children or others in or on towed equipment.

2.43 On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

2.44 Travel slowly and allow extra distance to stop.

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SERVICE:

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors

are explosive.

2.45 Extinguish all cigarettes, cigars, pipes, and all other sources of ignition.

2.46 Use only an approved gasoline container.

2.47 Never remove gas cap or add fuel with the engine running.

2.48 Allow engine to cool before refueling.

2.49 Never fuel the machine indoors.

2.50 Do not store machine near open flame or source of ignition, such as a water heater or furnace.

2.51 Remove gas powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such

equipment with a portable container, rather than from a gasoline dispenser nozzle.

2.52 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the

ground away from your vehicle before filling.

2.53 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not

use a nozzle lock-open device.

2.54 If fuel is spilled on clothing, change clothing immediately.

2.55 Never overfill fuel tank. Replace gas cap and tighten securely. Tank is full when level reaches bottom of fill tube.

GENERAL SERVICE

2.56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect.

2.57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never operate a poorly maintained machine.

2.58 Do not touch hot areas of the machine.

2.59 Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their

proper operation regularly.

2.60 Keep the entire machine free of grass, leaves, or other debris build up. Clean up oil or fuel spillage and remove any fuel soaked

debris. Failure to do so can affect the safety and functionality of the machine, as well as increase the danger of a fire due to

contact with the hot surfaces of the machine.

2.61 Allow machine to cool before storing.

2.62 If you strike something with the mower, turn the mower and blades off, engage the parking brake, and inspect the machine for

damage. Repair, if necessary, before resuming.

2.63 Never make any adjustments or repairs with the engine running.

2.64 Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts,

when necessary.

2.65 Mower blades are sharp. Wrap the blade or wear gloves before servicing them.

2.66 Check parking brake operation frequently. Adjust and service as required.

2.67 Maintain or replace safety and instruction labels, as necessary.

2.68 Do not attempt to mount a tire without the proper equipment and experience to perform the job.

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2.69 Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel

and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken

or deform the wheel.

2.70 Park machine on level ground. Never allow untrained personnel to service machine. Understand service procedure before

doing work.

SAFETY INTERLOCK SYSTEM

Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent serious injury or death to the

operator and other people or property damage. The system consists of an operator presence switch in the seat, the parking brake,

drive lever neutral position, the mower blade engagement switch, and the ignition switch.

These interlocks are vitally important and must be tested frequently. Following are instructions to test these very important safety

precautions. Note: the operator must be seated properly on the machine during these tests and the engine should

have been previously allowed to warm to operating temperature.

2.71 With the parking brake engaged, bring lever arms to their inward position, then attempt to start the machine (the blade actuator

should be in off position); the engine should not start.

2.72 On a level surface, disengage the parking brake and place lever arms to their outward position, then attempt to start the

machine (the blade actuator should be in off position); the engine should not start.

2.73 Engage parking brake and leave lever arms in outward position, put blade actuator in the on position, then attempt to start the

machine; the engine should not start.

2.74 Next, start the engine as stated in the “Mower Operation Section”, disengage parking brake, and Very Slowly begin to rise from

the seat; the engine should stop.

If any of these tests fail to produce the results indicated and the problem cannot be identified, contact your Bad Boy Mower

dealer or the support contacts in the rear of this manual.

ROLL OVER PROTECTION STRUCTURES (ROPS)

Your machine has been equipped with ROPS; it is of utmost importance that they are used properly. ROPS, when used correctly,

dramatically decrease the fatality rate in instances when the machine overturns.

2.75 Periodically ensure the bolts that attach the ROPS to the machine are securely fastened.

2.76 Always operate the machine with the ROPS secured in the upright position.

2.77 If the surrounding environment (e.g. low lying limbs, signage, etc.) makes it impossible to mow with the ROPS upright, lower

the ROPS at the hinge point, mow the area, then immediately secure the ROPS upright.

2.78 Upright ROPS are taller than then operators head. Be aware of this and your surrounding environment, as referenced above.

The mower and operator may clear low lying items, but the ROPS may not.

2.79 Always wear the provided seat belt when ROPS are utilized. Failure to use the seat belt severely handicaps the safety benefits

of the ROPS.

2.80 In the event of a roll-over, replace the ROPS before resuming use of the machine.

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SECTION 3: MOWER OPERATION

Never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other than grass, with blades turning. This could cause damage to property or bystanders.

3.1 Place parking brake in up position

3.2 Drive arms must be in the “open” position. While sitting on the machine, each arm is positioned away from the operator, to the right and left. Drive arms will lock into place and must be in this position to start machine.

3.3 Put PTO switch in the OFF position.

3.4 Your machine has been equipped with a ROPS (Roll Over Protection Structure); you must fasten seatbelt.

3.5 If machine has not been started recently, engage the choke.

3.6 Make sure nothing is under or around machine.

3.7 Place key in ignition and turn.

3.8 Once machine is started, disengage the choke.

3.9 Increase RPM by sliding the throttle to fast position, toward the rabbit.

3.10 Owners must become familiar with the controls before operating a zero-turn radius vehicle.

3.11 Start slowly and build your skill level. Have ample practice before using the machine at full capabilities.

3.12 Be comfortable with machine before engaging blades. Know what each component controls before using machine.

3.13 Your mower will perform differently on an incline /decline. Be cautious, slow down, and do not make any sudden jerking movements with control arms. The machine could lose traction on a decline or tip backwards on an incline.

3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease.

Avoid operating your mower on side hills of over 5 degrees,

inclines of over 10 degrees,

and declines of over 15 degrees.

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SECTION 4: MOWER MAINTENANCE

Interval

First Every 50 Every 100 Every

Daily 8 hours or hours or 250 Section

Maintenance

Check and add engine oil

Check all belts for proper alignment

Check tire pressure and wheel lug nuts

● Section 3

● (Pump) 6

● Section 5

hours annually* annually* hours

Section 2

(Deck)

Check battery terminal connections

● Section 4

Check condition of blades ● Section 6 Check for fule and oil leakage

● Section 3 Initial oil change ● Section 3 Change engine oil and filter Tighten nuts and screws initial change of hydraulic oil and filter Grease mower Replace air element and pre-cleaner

◊

Replace fuel filter ◊ Clean or replace spark plugs and set gap Change hudraulic oil and filter Clean combustion chamber

Check and adjust valve clearance

Dealer

Clean and lap valve seating surface

Dealer

● Section 3

●

Section 1

● Section 5

● Section 3

● Section 1

●

*Maintenance by hour or annually, which ever comes first

◊

Check air and fuel filter more often in dusty conditions

Dealer Get maintenance performed at a registered dealership

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Maintenance Log

Date: Hours:

Performed:

Performed

Performed:

Performed

Performed:

Performed

Performed:

Performed

Date: Hours:

Performed:

Performed

Performed:

Date: Hours:

Performed:

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SECTION 5: MOWER STORAGE & TRANSPORTATION

5.1 Keep machine from collecting debris by storing in a covered area while not in use.

5.2 Fuel can harm your machine if left for more than 30 days without changing, especially if the fuel contains ethanol. Never use fuel with more than 10% ethanol by volume. E-15 is not permitted.

5.3 Disconnect the negative battery cable when machine will be stored for more than 30 days.

5.4 Always secure machine properly when transporting machine.

5.5 Do not load machine on trailer with blades engaged.

5.6 Do not use ramps to load the machine.

5.7 Make sure Parking Brake is in “up” position.

5.8 In wet conditions tires may spin while loading / unloading. If necessary, wait for dry conditions before loading / unloading.

5.9 Make sure mode of transportation is suitable to bear the weight of mower.

5.10 Deck height should be set at maximum before attempting to load.

5.11 Secure mower with at least two straps capable of securing weight of mower.

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SECTION 6: TROUBLESHOOTING

6.1 Q: How do I prevent an uneven cutting pattern and increase the quality of cut?

6.1 A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your machine is at full throttle, and vary your mowing pattern each time you cut your grass.

6.2 Q: What should I do if my mower won’t start?

6.2 A: Check battery charge and connection (grounds), check your fuel (make sure fuel is less than 30 days old and contains no water), make sure your spark plug is in good condition and spark plug wire is attached, and make sure air filter is clean (a dirty filter makes it more difficult for the engine to draw air). Check the integrity of the 25 amp main fuse; also check for any bare wires and/or bad connections.

6.3 Q: What should I do if the blades won’t engage?

6.3 A: Make sure the safety switch is plugged in on the bottom of seat. Check the underside of the PTO engager to ensure the plug is secure at switch. Also check PTO fuse underneath

operator console (10amps)

6.4 Q: What type of fuel is recommended for my mower?

6.4 A: We recommend that you use a name brand fuel to ensure quality. Use fuel with an octane rating near 87. Higher octane fuels offer no benefit. By law, E-15 fuel is not permitted. Usage of E-15 will result in premature engine failure.

6.5 Q: Do you offer touch-up paint for your mowers?

6.5 A: Touch-up paint is available. Contact your local dealer for more information.

6.6 Q: How durable is the electric deck lift?

6.6 A: The actuator which controls the deck height is designed for moving loads of up to 1000 pounds and has a static holding capability which exceeds 3,000 pounds. Our ¼˝ deck weighs

approximately 250 pounds which is only 25% of working capability. If deck lift will not operate, check fuse located underneath operator console (15amp).

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SECTION 7: CONTROLS

7.1 Ignition Switch—Bad Boy mowers have a three position ignition switch: off, run, and start.

With key inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to he RUN position.

7.2 Throttle Control—A cable is connected to the engine throttle for controlling engine speed.

Move lever forward to increase engine rpm, move lever backward to decrease engine rpm.

7.3 Choke Control—(Not pictured) When the lever is in the down position, the choke is in the

off (run) position. When the lever is pulled up, the choke is in the on (start) position. Do not operate the machine in the on (start) position.

7.4 Control Levers—These levers control the mower’s speed, direction, and neutral lock. These

levers are used to steer, accelerate, decelerate and change direction. (Drive Arms)

7.5 Blade Engage Switch—This switch engages the blades. Pull the switch up to engage the

blades and push the switch down to disengage the blades.

7.5

7.1

7.4

7.2

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SECTION 8: MOVING INOPERABLE MOWER

8.1 Do not tow machine. Use a winch to load on a trailer for transporting.

8.2 ATTENTION: RETURN BYPASS VALVES TO OPERATING POSITION BEFORE RUNNING MOWER FOLLOWING REPAIRS.

8.3 CZT Models are equipped with two neutral engage/disengage arms, located at the rear of the mower protruding from the frame and under the muffler. By pulling the arms out, the mower can be put in a neutral position. Return the arms to the “forward position” for normal operation.

8.4 Your Bad Boy Mower Weighs: SERIES: 862—925 lbs

*** Weights fluctuate with the addition of accessories.

8.5 As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury.

8.6 Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution when moving machine!

SECTION 9: INSTRUMENTATION

9 .1 Electronic Hour Meter—Registers Hour increments up to 9,999.9 total hours. This meter

records the cumulative time the engine is running.

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SECTION 10: MOWER BLADE MAINTENANCE

10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours. A dull blade will also require more power from the engine.

10.2 NEVER attempt to straighten a bent blade by heating. NEVER attempt to weld a cracked blade. The blades can break and cause serious injury or death.

10.3 NEVER work with blades while engine is running or deck clutch is engaged.

10.4 ALWAYS place deck clutch in DISENGAGE position while performing maintenance.

10.5 Use blocks when you MUST work under mower.

10.6 ALWAYS wear thick gloves when handling blades.

10.7 ALWAYS check for blade damage if mower strikes rock, branch, or other objects that could potentially damage the blade.

(REMEMBER: NEVER CHECK BLADE WHILE ENGINE IS ON!

NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!)

SECTION 11: GREASING THE BEARINGS

11.1 Park the machine on a level surface and disengage the blade control switch.

11.2 Move the motion control levers outward to the neutral position, engage parking brake, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

11.3 Grease Type: NGLI grade #2 multi-purpose gun grease. Grease the front caster pivots.

11.4 Clean the grease fittings with a cloth. Scrape any paint off the front of the fitting(s).

11.5 Connect a grease gun to each fitting. Pump grease in fittings until grease begins to seep out of the bearings. Wipe up excess grease.

11.6 Refer to service manual section for grease fitting locations.

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HOW TO CHOOSE THE RIGHT BLADE

Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products:

1) The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system. Standard blades are also referred to as “2-in-1” (discharging & bagging ) or “high-lift” blades (because they are designed to create a higher-lifting airflow).

2) Mulching blades generally have a more curved style surface and frequently include extra cutting surfaces along the blade edges. These blades may also come in a “+” design (which is actually two individual blades arranged in a perpendicular fashion to enhance mulching). The “+” blades are usually found on older style mowers; newer ones utilize blades with more advanced mulching technology. Mulching blades may also be referred to as “3-in-1” (mulching, discharging & bagging) or “all-purpose” blades.

Bear in mind that the re-circulating airflow design of 3/1 blades makes them less efficient at discharging grass clippings than a standard 2/1 blade. As with most all-purpose tools, there is some give and take as opposed to using a tool designed for a more specific purpose.

If you’re experiencing less-than-desired cutting or discharging performance with a 3/1 blade, you may want to check into using a 2/1 blade. Conversely, if you’re using a 2/1 blade and want to mulch clippings, you should see about the availability of mulching blades or a mulching kit.*

The type of blade installed on a new mower is a decision the retailer makes for each model of mower, based on the expected needs of most customers. If you’re unsure of which blade is on a particular model, inspect the blade. Blades have part numbers stamped into them. Then compare these part numbers with the unit’s Operator’s Manual or Parts List.

It is true there are many other styles of blades available. But since we don’t manufacture or recommend using these other aftermarket styles, we will leave them out of this discussion. Should you want more information on special application or aftermarket blades, you should contact the companies that make these products. NOTE: Customers using non-OEM blades do so at their own risk. The use of unapproved (nonOEM) blades may void any or all of the mower and engine factory warranties.

* MULCHING KITS – These generally consist of mulching blades and a mulching plug (which closes off the discharge opening to keep the clippings contained under the deck for re-cutting) plus any necessary hardware for installation. Please check with your parts distributor regarding the contents of a particular mulching kit.

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MOWING TIPS:

• Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.

• Don’t cut your grass too short, particular for cool season grasses. Higher heights usually provide for a deeper root system, looks better, and is less likely to have weeds invading, particularly crabgrass.

• Don’t remove any more than one third of the grass leaf at any one cutting. If circumstances arise that a lawn gets too tall and you just have to lop off a bunch to get caught up, bite the bullet and break it down into several mowings to get caught up with 3 or so days between cuttings.

• NEVER SCALP YOUR LAWN. Scalping severely damages the root system to such a degree that it may die.

• Avoid mowing when the grass is wet or when it’s dark

• Avoid throwing grass clippings into the street and driveway where they can be washed into the sewer system. After mowing, clean up driveway and walkways.

• When mowing remove only a third with each cutting (except for the first mowing of the season when it’s ok to remove more). You can safely leave clippings that will quickly decompose and add nutrients back into the soil. Contrary to popular opinion, grass clippings do not add to thatch buildup. Grass blades are made up of about 75% water.

• Mow your lawn in a different direction with each mowing, especially with lawns of shorter grass types. Altering the direction ensures a more even cut since grass blades will grow more erect and less likely to develop into a set pattern.

• Keep your mower’s blade sharp, which means having it sharpened several times during the mowing season. Keep several blades around so you’ll always have a sharp one on hand. Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly.

• Don’t forget to change your mower’s oil at least once during the mowing season. For brand new mowers, change the oil after about 5 hours of operation during the initial break-in period.

• At the end of the mowing season use a fuel stabilizer in the remaining gasoline

• In the spring, don’t use that old gas unless you properly used a fuel stabilizer, it can cause a number of problems. Better to use fresh gasoline to begin the new mowing season.

• Leaf blade A demonstrates what a leaf blade should look like after mowing with a sharp blade.

• Leaf blade B demonstrates a leaf blade that was injured by a dull mower blade.

• Leaf blade C was cut by the mower but indicates that the mower blade is not sharp enough. The shredded white tissue protruding from the leaf blades C and D is the vascular tissue of the plant.

• Leaf blade D has been mown for quite some time with a dull mower blade.

To bag or mulch?

Grass clippings do not contribute to thatch buildup or increase the chances of disease. If you mow your lawn at the right height,

without removing any more than 1/3 of it’s total height, clippings will quickly breakdown without a trace. These clippings contribute additional nitrogen and other nutrients to the soil and supply it with additional organic materials. Clippings from a 1000 sq. ft. lawn can add as much as 1 - 2 pounds of nitrogen back into the soil.

If you have a compost pile, then you may want to bag your clippings occasionally to add much needed green-matter to the

compost pile. Make sure it is mixed thoroughly with brown matter to avoid a strong ammonia odor. DO NOT COMPOST CLIPPINGS after applying any weed control or weed-feed type product. Before adding clippings to the compost pile wait at least 3 mowings after these products have been applied.

PAGE 18

Page 19

SERVICE SECTION

SECTION 1: HYDROSTATIC SYSTEM

The hydraulic fluid reservoirs are located on the

sides of the rear cover. Notice the “full cold” line at

the bottom of the tank. Use only 20W-50 motor oil in

this tank.

(Bad Boy Hydrostatic oil is recommended)

Changing your hydraulic oil and filter

1) Remove the tops from the hydraulic

2) Remove the three ¼” filter guard

3) Place the oil drain pan under the oil

4) After the oil has drained, wipe the filter

5) Install the new filter by hand, turn ¾ to

6) Re-install the filter guard with three ¼”

7) Repeat steps 1-6 on the opposite side

fluid reservoirs and get an oil drain pan. Lift the mower from the rear will make access to the transaxles easier and allow you to purg the transaxles.

screws and filter guard from the ZT3400 Transaxle. Clean any loose debris from around the perimeter of the filter.

filter as the oil filter serves as the drain as well. Remove the oil filter from the transaxle.

base surface off and apply a film of new oil to the gasket of the new replacement filter.

one full turn after the filter gasket contacts the filter base surface.

screws. Torque screws to 65 in. lbs. (7.3 Nm) each.

transaxle drive.

e the air from

PAGE 19

Page 20

8) Drain old oil filters of all free flowing oil prior to disposal. Place used oil in appropriate containers and deliver

to an approved

recycling collection facility.

9) Remove the top port plug from the left side and right side transaxles prior to filling with oil. This will allow the transaxles to vent during oil fill and prevent any air lock within the transaxles.

10) Fill with 20W-50 motor oil

(Bad Boy Hydrostatic oil is recommended) through the hydraulic fluid reservoirs

until it just appears at the bottom of each transaxle’s top port (approximately 2 quarts per transaxle, 4 quarts total). Install the top port pug into each transaxle as the oil level reaches this port.

11)

Install and torque the top port plugs to 180 in. lbs. (20.3 Nm).

12)

Continue to fill the transaxle through the reservoirs

until the “Full Cold” line is reached on the

hydraulic fluid

hydraulic fluid reservoirs.

13)

Re-install the caps on the

14)

Now we need to purge the air from the transaxle. With

hydraulic fluid reservoirs.

your mowers tires off the ground disengage the brake and start the engine.

15)

Pull the neutral bypass levers which are located on each side of the muffler. Then slowly move the drive arms in the forward and reverse direction 5 to 6 times.

16)

Push the neutral bypass levers back into place. Move the drive arms forward and backward 5 to 6 times slowly. Check the oil level, and add oil as required after stopping the engine.

17)

It may be necessary to repeat steps 15 and 16 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.

Under the rear of the mower, you will find the two levers shown in the image. These bypass levers serve as a

neutral for moving the mower while the engine is not running. Pull the levers out and lock them into place to activate the bypass.

PAGE

Page 21

Once the sys

rear tires are off the ground. Start engine, release parking

When adjusting the tracking on the mower, the

brake, and stay clear of moving rear tires. Next, pull the

length of the pushrods can be changed by

neutral bypass levers (located at the rear of the frame, on

screwing the swivel joint in or out on the ends

either side of the muffler), then move the drive arms

of the rods. Shortening the overall length of the rod slows the pump down. Lengthening

forward and backward 4 to 6 times slowly. This relieves

the rod will increase the speed of the pump.

any air that may be trapped in the system. It may be

necessary to add more oil to the hydro overflow tank after

10-15 minutes of subsequent usage. These bypass levers

also serve as a neutral for moving the mower without the

engine running.

tem is filled with oil, lift rear of mower until

SECTION 2: DRIVE BELT

Shown on the right is the tensioner for your

pump belt. Adjusting this will either increase or

decrease tension on the belt. Use a ¾” wrench

to loosen the jam nuts and either tighten for

more belt tension or loosen for less belt tension.

The belt tension should be set between 60-65

lbs.

Use a belt tension gauge to ensure the proper

tension. Your dealer or service center will have

a belt tension gauge or you can buy one (Part

Number 041-9999-00).

PAGE 21

Page 22

SECTION 3: ENGINE

810cc Vanguard

This machine has an oil drain hose installed on the

engine to allow for easier oil changes. Bad Boy

recommends that the oil and filter be changed at

intervals of 50 usage hours

occurs first. The oil capacity is 2 quarts.

10W-30 synthetic

maximum

3.1 Changing your engine oil and oil filter

1) Remove oil dipstick and open oil drain. Allow

2) The oil

protection.

completely drain. (Make sure to have an

oil to

oil pan ready to capture old oil and properly

dispose old oil.)

filter is located on the right side of the

engine. Clean area around oil filter. Place a

or yearly, whichever

Bad Boy

blend engine oil is recommended for

container under the oil filter to capture any oil

and remove filter. Wipe off mounting surface

and reinstall drain plug. Torque to 10 ft*lb.

3) Place new filter in shallow pan with open end up. Fill

with new oil until oil reaches the bottom of the

threads. Allow 2 minutes for oil to be absorbed by

filter material.

4) Apply a thin film of clean oil to rubber gasket on new

filter

5) Refer to instructions on oil filter for proper installation.

6) Fill crankcase

Level should top of indicator on dipstick.

7) Reinstall oil fill/dipstick and tighten

securely.

8) Start engine;

oil leaks. Recheck oil level

9) Dispose of used oil and filter in accordance with local

with approximately 2 quarts of new oil.

check for oil leaks. Stop Engine; correct

ordinances.

PAGE 19

Page 23

The fuel filter is located in the fuel line about 12˝ from

the carburetor on the side of the engine. Replace the

filter yearly. Prior to the removal of the old filter, note

the direction of fuel flow as indicated on the filter. Have

towels readily available in order to quickly remove any

fuel leakage. Always use new hose clamps and ensure

the security of the new filter by lightly pulling on each

hose. Always perform maintenance outdoors or in a well

ventilated area. Do not smoke or allow any open flames in

the vicinity of any maintenance activities.

3.2 Changing your fuel filter

1) Locate your fuel filter and mark the direction it is facing.

2) Clamp each side of the fuel filter to minimize and gas

spills.

3) Remove the clips from each side of the fuel filter and

remove the fuel filter.

4) Place the new fuel filter in the same direction as the old

and place clips back into place and remove clamps.

PAGE 23

Page 24

The air cleaner is the engine’s only defense against

damaging foreign particles.

It is very important that the air

cleaner element is inspected prior to each use. Remove

the element and tap its sides in order to remove debris. Do

not blow the filter out using compressed air. Doing so will

greatly reduce the air cleaner’s

effectiveness. Replace

yearly; more often in dusty environments. Adhering to these

practices will help prevent loss of power and premature

engine failure.

3.3 Changing the air cleaner

1) Unlock the air cleaner cover and remove to

access the air

cleaner.

810 Vanguard Air Cleaner Component List A Latches B Cap C Outer Air Filter D Inner Air Filter E Air Intake

2) Remove the outer and inner air filters.

3) Replace inner and outer filter then place

the inner filter into the air intake followed

by fitting the outer filter over the inner filter.

4) Place cap back on and close the latches.

PAGE 24

Page 25

3.4 Changing the spark plugs and checking the spark plug gap:

1) Remove the wire on the spark plug and use a 5/8” socket to remove the spark plug.

2) Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.

3) If the spark plug is worn, overheated, wet or carbon fouled replace the spark plug.

4) Install t

he plug into cylinder head and torque to 20

ft.*lbs. Be careful not to overtighten the spark plug.

PAGE 25

Page 26

Kawasaki FX691V

This machine has an oil drain hose installed on the

engine to allow for easier oil changes. Bad Boy

recommends that the oil and filter be changed at

intervals of 50 usage hours

occurs first. The oil capacity is 2 quarts.

10W-30 synthetic blend engine oil is recommended for

maximum

3.1 Changing your engine oil and oil filter

1) Remove oil dipstick and open oil drain

2) The oil filter is located on the right side

3) Place new filter in shallow pan with open end up. Fill with new oil until oil reaches the bottom of the threads. Allow 2 minutes for oil to be absorbed by filter material.

4) Apply a thi on new filter

5) Refer to instructions on oil filter for proper installation.

6) Fill crankcase with approximately 2 quarts of new oil. Level should top of indicator on dipstick.

7) Reinstall oil fill/dipstick and tighten securely.

8) Start engine; check for oil leaks. Stop Engine; correct oil leaks. Recheck oil level

9) Dispose of used oil and filter in accordance with local ordinances.

protection.

using a 10 screwdriver until oil begins flowing. Allow oil to completely drain. (Make sure to have an oil pan ready to capture old oil and properly dispose old oil.)

of the engine. Clean area around oil filter. Place a container under the oil filter to capture any oil and remove filter. Wipe off mounting surface and reinstall drain plug. Torque to 10 ft.*lb.

mm socket or a flat head

n film of clean oil to rubber gasket

or yearly, whichever

Bad Boy

PAGE 26

Page 27

The fuel filter is located in the fuel line on the left side of the engi yearly. Prior to the removal of the old filter, note

ne by the starter motor.

Replace the

the

filter

direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage. Always use new hose clamps and ensure the security of the new filter by lightly pulling on each hose. Always perform maintenance outdoors or in a well ventilated area. Do not smoke or allow any open flames in the vicinity of any maintenance activities.

3.2 Changing your fuel filter

1) Locate your fuel filter and mark the direction it is facing.

2) Clamp each side of the fuel filter to minimize and gas

spills.

3) Remove the clips from each side of the fuel filter and remove the fuel filter.

4) Place the new fuel filter in the same direction as the old and place clips back into place and remove clamps.

The air cleaner is the engine’s only defense against damaging foreign particles.

It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air. Doing so will greatly reduce the air cleaner’s

effectiveness. Replace yearly; more often in dusty environments. Adhering to these practices will help prevent loss of power and premature engine failure.

3.3 Changing the air cleaner

1) Locate the air filter and unbuckle the air filter

cover.

2) Remove the cover

and take out the outer white

element and the inner blue element.

3) Clean or replace elements.

4) Reattach the cover making sure the air intake

is facing down.

PAGE 27

Page 28

3.4 Changing the spark plugs and checking the spark plug gap:

1) Remove the wire on the spark plug and use a 13/16” socket to remove the spark plug.

2) Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.

3) If the spark plug is worn, overheated, wet or carbon fouled replace the spark plug.

4) Install the plug into cylinder head and torque to 16 ft.*lbs. Be careful not to overtighten the spark plug.

AGE 28

Page 29

SECTION 4: ELECTRICAL SYSTEM

This mower is equipped with three protective fuses: a 25

amp main fuse (pictured to the right) and a 10 amp

clutch

fuse (blade engagement). The main fuse is located

the left side of the unit; by the starter solenoid.

The

clutch fuse is located beside the control panel. You

might need to remove the four screws that hold the control panel

to the tank using a 3mm or a 1/8” hex wrench.

A blown fuse usually indicates a problem within

electrical system or an electrical component. Ensure

the battery terminals are tightly fastened. Never

replace a fuse with one of a higher amperage rating or

‘bypass’ a fuse in any way. Doing so creates a significant

fire hazard and can cause severe damage to the mower’s

electrical components. If a fuse is repeatedly blowing,

contact your Bad Boy dealer.

On most models, the red wire coming out of the engine is

the charging wire from the alternator. Check for 13.6 -

14.2 volts dc at this wire with engine at full throttle.

If you are having issues starting your mower

ensure the signal wire is connected to your starter

the

solenoid.

Check the condition and connection of the relays located

under the control panel. Ensure that they are clean and

connected. Make sure that wire terminal ends have not

been pushed out of the relay block.

PAGE 29

Page 30

PAGE 30

Page 31

SECTION 5: FRAME

The front fork nuts require a torque of 40ft-lbs. While

applying this torque, turn the fork itself to ensure no damage

is done to the bearing. This operation is only necessary if a

repair requires it.

Torque rear wheel lugs to 65-75 ft. lbs. Re-torque at every oil

change and check at every mowing.

There are two grease zerks located on each of the

two turnbuckles (4 Total)

PAGE 31

. Grease at every oil change.

Page 32

The pump belt tensioner is located under the engine and has

a grease fitting at its pivot point. Grease at every

engine oil

change.

The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine

oil change.

The control arm blocks have grease fittings located on the top of each block. Grease one time a year.

E 32

PAG

Page 33

SECTION 6: CUTTING DECK

Deck belt removal

1) Remove ignition key.

2) Raise the deck to its highest position.

3) Remove the right

4) While lifting up on the belt (as shown in the photograph), rotate the pulley until the belt is the pulley. Exercise caution while performing this step

as fingers can easily become caught between

the belt and

Deck belt installation:

1) Follow steps 1 and 2 from the deck removal section.

2) Take off both the belt by following the belt route sticker.

pulley.

pulley cover.

free of

pulley covers and route

3) The easiest way to finish running the belt is

routing the belt through the

deck pulleys and carefully slipping the belt

he clutch in the rear of the engine.

onto t

4) Verify that the belt is routed properly as improper routing can damage the spindles as well as the engine.

PAGE 33

Page 34

Leveling the Deck

1) Start on a flat lev pressure in

Get 2 2x4s and make sure that the wider sides

el surface and

all four tires to 12 psi.

set the air

are similar length.

Take off the foot pedal and raise the floor plate.

Lower the deck onto the 2x4s and pin the deck into its top available height. Remove the dampener that attaches to the actuator bar using two ½” wrenches.

Now ensure that the deck is level left to right and has a pitch down of ¼” from the back to the front. This can be done by adjusting the tabs on the deck.

Loosen the bolts on the back of the deck using two ¾” wrenches until the deck hanger is resting against the bolt.

Adjust the front deck hanger until there is ¼” gap between the deck hanger and the bolt that it rests on.

Reattach the dampener to the actuator bar.

Place the floorplate down and place the foot pedal back on and you should be ready to mow.

PAGE

Page 35

The deck spring tension is critical. If the tension is too high, premature failure of the deck belt and blade spindles can

occur. If the tension is too low, the belt can

‘jump off’ or slip on the pulleys. This results in

reduced cut q

uality and early belt failure.

Spring tension adjustments can be made by sliding

the bolt shown above forward or backward in the

slot of the deck. Belt tension should be 70-75 lbs.

for a 54” deck and 75-80 lbs. for a 61” and 72” deck,

with the deck at its lowest setting.

Use a belt tension gauge to ensure the proper

tension. Your dealer or service center will have a

belt tension gauge or you can buy one (Part

Number 041-9999-00).

Blade Sharpening:

The blade on the top (see photo) was utilized long after replacement was required. In addition to a decline in cut quality, failure to replace a worn or damaged blade

creates a major safety hazard. Bad Boy recommends that blade sharpening be performed by a professional.

PAG

E 35

Page 36

Blade Removal:

To change blades, it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened. Use a 15/16” socket and impact Drill, or a wrench and an extension to gain more leverage. You might need to put a ¾” wrench on top of the pulley bolt to keep the blade from spinning.

right-handed threads.

Bolts used have

Re-torque the bl ad e bo lt s to 90-110 lbs.

The blade spindles contain a sealed

ball bearing inside the top and bottom of the spindle. The bearings are replaceable for a more cost effective repair.

PAGE 36

Page 37

PARTS SECTION

Front Fork Assembly

ITEM

8 9

QTY

11 1

14 15 1 17 1 1

Parts List

PART NUMBER 023-7913-00 025-5202-00 022-7009-0023 018-7010-00 013-8050-00

013-9004-00 014-2050-00 022-3085-00

DESCRIPTION Front Fork Front Wheel Spanner 1 3/8" Wheel Bearing 1/2" x 9" GR 5 Hex Bolt 1/2-13 Nylon Flange Nut Caster Bearing Spacer 025-0004-00 1" Fine Thread 1/2 Nylock Nut Rubber Bearing Cap Tire and black wheel as se m bly Caster Bearing 2009 & Up010-2000-00210

PAGE 37

Page 38

Adjustable Drive Arm Assemblies

Welded to Frame

PAGE 38

Page 39

ITEM

2 3

13 14 15

26 27 28 29 30 31

QTY

11 1 1

1 1 4 1 1 1

Adjustable Drive Arm Assemblies

PART NUMBER

027-8901-00

035-5450-00 031-9015-0014 031-9016-00 031-9010-0016 027-8900-00 031-9020-0018

019-8027-00410 018-4010-002 039-1125-00112 077-8073-00 018-1080-002

013-6051-00316 019-5037-00217 099-2009-00 035-5451-00119 048-3000-00 018-5040-00121 018-8063-00 013-8043-00123

013-9002-00225 031-9014-00 045-5000-00

031-9017-00

031-9010-00 069-4010-00132

013-0010-00

013-5041-00134 018-2050-00235 032-5000-00236 032-1020-00 032-1010-00138 019-8051-00

2013 Drive Lever Housing (Right) Steering Arm Elbow - Right 031-9025-00 Push Rod - Right Lower Adjuster - Steering Arm- Right Upper Adjust Steering Arm- Right Upper Tube-Adjustable Steering 2013 Drive Lever Housing (Left) Steering Arm Elbow - Left Drive Lever Spring034-8025-0029 .515 ID Nylon Shoulder Washer 1/2" Nylock Nut (1/2 Jam) MZ Switch Bracket Safety Switch 12-24x 1/2 HWH Bolt .505 Nylon Spacer019-8054-002 3/8" Fine Threaded Jam Nut 3/8" Lock Washer 3/8-24 Quick Release Ball Joint Push Rod - Left Spherical Rod End - Outlaw 3/8" x 1 1/4" Hex Bolt 5/16" x 3/4" Hex Bolt 5/16" Nut Steering Damper087-3000-00 5/16" Flange Nut Lower Adjuster - Steering Arm- Left Black Knob for Adjustable Steering Arm 5/16-18 1/2 HWH Bolt-Steering 018-2020-00 Upper Adjuster-Steering Arm- Left 3/8" x 1 1/4" Carriage Bolt018-5043-00 Upper Tube-Adjustable Steering Black Steering Grip

1/2-13 Mechanical Lock Nut Grade F

3/8 Nylock Nut 10mm Damper Ball Stud-Steering 1/2" Oil Impregnated Bushing Drive Arm Block Insert-long Drive Arm Block Insert-short 5/16" Lock Washer

DESCRIPTION

PAGE 39

Page 40

43 42

DETAIL A

PAGE 40

30 29

DETAIL B

Page 41

ITEM

2 3

5 6 7 8 9

12 13

35 36 37 38 39 40

42 43

QTY

11 1 1 44

4 4 4 411 1 1 114 415 4 417 4

1 1 1 1 1 1 141 4 4

PART NUMBER 070-5500-00 067-5000-50 067-5001-50 025-2000-00 066-8083-002 019-7040-00 019-8051-008 018-2006-00 019-6042-00 018-2007-00 018-2010-00 067-4050-00 067-0020-00 026-0080-00 018-8065-00 013-8049-00 013-8073-00 019-8040-00 067-8090-00219 066-5050-00220 051-8073-00 072-8073-00222 018-0024-00223 051-8072-00324 072-8072-00625 073-8068-00226 072-8069-00627 051-8067-00328 051-8063-00229 072-8065-00 067-6052-00231 055-8020-00 018-5200-00233 013-5019-00234 056-8058-00 077-8076-00 042-9000-00 083-4013-00 079-3450-00 018-1040-00

013-0005-00 018-6054-00

Parts List

DESCRIPTION 2016 Compact Outlaw Frame Right Fuel Tank/Outlaw/2012/EPA Left Fuel Tank/Outlaw/2012/EPA .380x.735x.470 Nylon Spacer Fuel Cap 1/4" Flat Washer 5/16" Lock Washer 5/16 x 1 1/4 Hex Bolt .360 ID Plastic Washer 5/16" x 1" Bolt 10-32 x 3/8" Button Socket Head Bolt Fuel Gauge Tanks W/downtube Carbon Canister 2014 ZT Rear Plate 5/16" x 1" Carriage Bolt 5/16" Nylock Flange Nut 1/4" Nylock Nut 1/4" x 3/4" Carriage Bolt 350ml Expansion Tank Hydraulic Tank Cap 3/16 Vinyl Tubing 3/16" Vinyl Hose Clamp M6-1.0 X 16MM Hex Bolt 1/4" Vinyl Tubing 1/4" Hose Clamp fuel line T 1/4 Fuel Hose Clamp 1/4" Fuel Line Hose 3/8" Clear Hose 3/8" Hose Clamp Rollover Valve Throttle Lever Assembly 10-24 X 5/8 BS Button Head Bolt 10-24 Nylon Insert Locknut PTO Switch Ignition Switch Ignition Key Tachometer Control Panel Plug 2016 2X2 ROPS089-0005-00 1/2" Center Lock Nut 1/2-13 x 3 1/2 GR 5 Hex Bolt

PAGE 41

Page 42

DETAIL A

DETAIL B

PAGE 42

Page 43

Parts List

070-5500-0011 018-5040-0022

117

21 22

26 27 28

31 32

42 43

59 60

4 1

1 1 1

1 1

1 139

1 1 144

1 147

151

1 154

1 1

014-8047-002 019-5029-0035 019-5037-0026 013-6014-002 030-3050-0068

079-3120-00110 019-8040-002

013-8049-00814 018-8066-00415 014-3500-00116

018-2012-00220 013-9001-00

068-8049-00 043-8929-00123 018-8050-00224 013-8039-00125 054-8017-00 069-1000-00

013-0012-00129 032-5053-00130 025-0001-00 077-8073-00

013-9002-00235 064-3000-00236 013-9005-00237

018-8063-00140 018-8052-00241 064-5300-00 064-8061_00 028-0085-00

034-1025-00245 071-5055-00

071-5056-00 071-5057-001 071-2020-50149 040-6090-001250 081-1000-00 030-7041-00252 071-8061-00

103-5300-00156 064-2006-00157 018-8064-00158 019-4008-00 030-7040-00

029-7038-00163 019-8044-00264 030-7039-00265

2016 Compact Outlaw Frame 3/8" x 1 1/4" Hex Bolt

Seat Sprin g034-8045-0023 Seat Sprin g Cap Cover 3/8" Flat Washer 3/8" Lock Washer 3/8-16 Hex Nuts Zinc #10 x 1/2" Self Taping Screw

Button Bumper 029-4010-0069 Compact Outlaw Floorboard

1/4" x 3/4" Carriage Bolt *Varies*019-6042-00612 1/4 Nylock Nut 013-8073-00213 5/16-18 Nylon Flange Nut 5/16" x 7/8" Carriage Bolt Compact Outlaw Cooler Cover

Seat Plate 2016026-1016-00 Relay086-1201-00 Wire Harness086-3050-00119 1/4" x 1/2" BS C/S 18-8 SS 1/4-20 Hex Flange Nuts Zinc w/Serrations

Battery Battery Hold Down 1/4-20 X 8 Carriage Bolt 1/4-20 Hex Nut Choke Brake Handle Cam Ove r Rubber Brake Grip-cZT/ZT 2013069-7000-00

3/8-16 Centerlock Half Nut Bronze Bushing SF-1220-8 2015 Brake Lever Spacer Safety Switch 12-24x 1/2 HWH Bolt018-1080-00233 5/16" x 1" Carriage Bolt018-8065-00234 5/16" Flange Nut w/Serrations Brake Cable 5/16-18 Nylock Jam Nut 1/2 Nut

Brake Cable Adapter Bracket039-0150-00 3/8 x 1 1/2 Carriage Bolt018-4706-00 5/16" x 3/4" Hex Bolt 1/4" x 3/4" Hex Bolt 24" Red Battery Cable Ground Cable Seat Latch Rod Assembly 2016 Models

Seat Latch Spring Compact Outlaw Seat

Left Arm Rest Right Arm Rest Seat Rails 5/8" Christmas Tree Fastener Compact Outlaw Floor Mat 1/4-20x1/2 HWH Bolt Slot Seat Safet y Switch Seat Switch Adapter 036-5300-00 Black Boot For Ground Cable103-5400-002 Red Boot Floor board Cable W/ Swivel Ends 1/4" x 5/8" BS C/S 18-8 SS 1/4" Lock Washer 1/4 x 1 Hex Head Tek screw 5/16 x 3/4 washer head type F screw 030-7042-00361 1/4" Wing Nu t013-8051-00262 8" Rubber Bumper 5/16" Flat Washer 1/4" x 1 1/2" Self Tapping Screw

DESCRIPTIONPART NUMBERQTYITEM

PAGE 43

Page 44

DETAIL B

PAGE 44

DETAIL A

Page 45

ITEM

2 3 4 5 6

8 9

14 15 16

18 19 20 21

23 24 25 26 27 28

30 31

36 37

QTY

11 1 1

4 47 4 1

411

1 417

5 1 1

1 1 1 1 1 1

1 1

PART NUMBER 070-5500-00 028-0005-00 028-0006-00 018-5019-008 013-8050-009 017-9000-00 017-9025-00 017-9050-00 028-7000-00 018-4706-00210 013-5202-00 019-5029-00212 031-0060-00213

044-2008-002 026-2100-00 018-0009-00 025-5203-003 019-2003-00 031-0100-00 039-5944-00 019-6017-00222 024-6034-00 018-5311-00 013-5301-00 018-6036-00 025-7036-00 018-2004-00 013-7018-00229 034-2009-00 033-6001-00 018-5043-00232 013-6014-00233 019-5037-00234 013-5041-00235 039-5944-01 040-4000-00

Parts List

DESCRIPTION 2016 Compact Outlaw Frame Actuator Bar Front- 2016 Compact Outlaw Actuator Bar Rear- 2016 Compact Outlaw 1/2" x 4" Bolt (Grade 8) 1/2-13 Nylon Flange Nut Two Piece Pillow Block (Male) Two Piece Pillow Block Strap Two Piece Pillow Block (Female) Actuator Bar Linkage Assembly 3/8 x 1-1/2 Carriage Bolt 3/8" Nylock Flange Nut 3/8" Flat Washer ZT Neutral level rod 2011 Bow Pin044-2004-002 Neutral Rod Clip Outlaw Height Indicator Plate (Outer) 3/8 x 1 3/4 Carriage Bolt 3/4 OD x 1/2 ID x 3\4 Length .390 x .750 x .062 Nylon Washer Outlaw Deck Lever Lock Pump Idler Bracket .630 ID Plastic Washer 1/4" Press in Grease Fitting 5/8" x 4" Hex Bolt 5/8" Nylock (1/2 Jam) 1/2" x 2 3/4" Hex Bolt 1/2 x 1/2 Spacer All Thread-Pump Idler Tensioner 1/2" Hex Nut 2009 Deck/Pump Idler Spring 4 3/4" Idler Pulley 3/8" x 1 1/4" Carriage Bolt 3/8" Hex Nut 3/8" Lock Washer 3/8 Nylock Nut Pump Idler Assembly (Parts 5,21,24,27,28,and 32) Deck height lever pin

PAGE 45

Page 46

Transaxle Assembly

DETAIL A

PAGE 46

Page 47

ITEM

4 5 6 7

14 15

17 18

QTY

11 1

Parts List

PART NUMBER 050-6000-00 050-6001-00 050-2072-0023 034-9080-002 063-1050-002 028-4802-00 025-5340-002 019-8044-0088 013-8049-0089 018-5355-00210 024-1200-002 064-3000-00212 034-1025-00213 018-5344-002 013-2050-002 018-8052-00216 018-2071-002 013-5041-002 013-9003-00219 041-6400-00 050-2076-00221 050-2012-001022 022-3011-00223 022-3025-00224 022-3010-00225 013-3000-001026 092-8000-00227 018-4701-00

DESCRIPTION Left 3400 IZT Right 3400 IZT Fan/Pully kit Transaxle Spring Hydraulic Filter Crossover Bar for ZT 2016 Transaxle Spacer 5/16" Flat Washer 5/16" Nylock Flange Nut 5/16" x 6" Bolt 45 degree fitting Brake Cable Brake Spring 5/16" x 2 1/2" Bolt 1/4-20 Nylon Insert flange Nut 1/4" x 3/4" Hex Bolt 3/8 x 2 1/2 Hex Tap Bolt 3/8 Nylock Nut 3/8 Nylock Jam Nut 1/2 Nut Pump Belt Transaxle Hub Transaxle Wheel Studs 12" x 7"Black Wheel 23 x 8.50 -12 Tire Wheel and Tire Assembly (23 and 24) Acorn Lug Nut Transaxle Brake Lever 5/16" x 3" Hex Bolt

PAGE 47

Page 48

Kawasaki FX-691V

ITEM

10 11

19 20

22 23

26 27 28

QTY

11 1

14 15

17 1

4 114

1 117

4 1

1 1

1 1 1

PART NUMBER

042-5020-00 033-5035-0013 070-1000-00 018-5300-00 019-8053-0016 070-2000-00 015-5404-00

051-8064-00 015-2709-002 019-8051-00612 018-1075-00 063-6000-00 030-0050-00115 103-5400-00 064-8061_00 018-5321-00118

063-8019-00 063-8020-00121 015-0012-00 086-9002-00 015-8001-00124 013-8043-00225 018-5350-00 041-6400-00 063-8017-00

Parts List

DESCRIPTION FX-691V015-0691-00 1/4 x 2 Square key Stock 4 3/4 Motor Pulley Clutch Assembly 7/16" x 2 1/2" Hex Bolt 7/16" Lock Washer Clutch Pigtail oil drain O-Ring015-5403-0019 1/2 Clear Braded Hose Priced/Foot Exhaust Gasket 5/16" Lock Washer 3/8 x 1 1/8 bolt Universal Inline Fuel Filter 5/16 Set Screw Black Boot For Ground Cable Ground Cable M8x1.20x20MM Hex head bolt M8-1.25 Zinc Nut 013-0075-00 Canister Air Filter- Outer Canister Air Filter- Inner Exhaust Kawasaki FS/FR Harness Adaptor Spark Plug - Kawasaki 5/16" Nut 5/16-18 x 5-1/2 GR 5 Hex Bolt Pump Belt Oil Filter

PAGE 48

Page 49

810cc Vanguard

ITEM

QTY

015-0810-00 030-6029-0012

111

1 114 115 1 117 4

1 1

1 1 123 1

033-5035-00 018-1075-0034 064-8061_00 018-8059-0016 013-8043-003 019-8051-0028 015-0027-00 015-2709-00210

063-8020-00112

070-1000-00

019-8053-00

018-0017-00

018-5350-00

041-6400-00

063-6000-00

18 19

20 21

Parts List

PART NUMBER

DESCRIPTION 810 Vanguard 3/8" Set Screw 4 3/4 Motor Pulley 3/8 x 1 1/8 bolt Ground Cable 5/16" x 1 3/4" Hex Bolt 5/16" Nut 5/16" Lock Washer Briggs Exhaust Exhaust Gasket Canister Air Filter- Outer 063-8019-00 Canister Air Filter- Inner Spark Plug015-8000-00 Clutch Assembly Clutch Pigtail070-2000-00 7/16" Lock Washer 7/16" x 2 1/2" Hex Bolt018-5300-00 Torx Bolt-Exhaust

Black Boot For Ground Cable103-5400-00 5/16-18 x 5-1/2 GR 5 Hex Bolt 1/4 x 2 Square key Stock 042-5020-00 Pump Belt Briggs Oil Filter063-8018-00 Universal Fuel Filter

PAGE 49

Page 50

42" Deck Assembly

DETAIL B

25 52

DETAIL A

PAGE 50

Page 51

Parts List

DESCRIPTIONPART NUMBERQTYITEM

11 12

38 39

53 54 55

111

1 321

4 4

4 144

145

447

060-5442-00

019-0007-00 013-8050-00204 037-6015-503

018-5040-00126 019-5037-0012 013-6014-00128 039-4870-00 039-4871-00110

210-6005-00 013-8049-00712 018-4703-00 206-6017-00114

019-6042-00216

013-5201-00318

033-7201-00

033-6003-00323 025-5339-00 039-6945-00125 018-7016-00 024-6034-00527 025-5203-00 018-6019-00329

019-6020-00330 018-5311-00131 019-6017-00232

013-5301-00133 018-5019-00234 038-4226-00335

034-2020-00137

022-1000-00

019-8054-0016

039-2125-00 014-4805-00 014-4810-00

019-6050-00446 013-0004-00 042-6030-00348 030-0050-00349 019-5007-00350 048-7000-002 039-6945-01152 033-7201-25 041-4022-001

42" Compact Outlaw Deck-Welded Shell 1/2 x 2" Carriage Bolt018-1050-00

.517 Square Hole Round Washer 1/2-13 Nylon Flange Nut Spindle Assembly

3/8" x 1 1/4" Hex Bolt 3/8" Lock Washer 3/8" Hex Nut Discharge Upper Chute Bracket Discharge Lower Chute Bracket

Rubber Discharge Chute 5/16" Nylon Flange Nut 5/16" x 1 1/4" Carriage Bolt Discharge Chute Hanger (Deck Mounted)

5/16" x 1" Bolt018-2007-002 .360 ID Plastic Washer 3/8" x 3/4" Hex Bolt018-5250-003 3/8" Flange Nut 4 3/4" Idler Pulley033-6001-00219 5-3/4 Idler Pulley-Don Dye 1/2 x 3 1/2 Flange Bolt Grade 8018-2018-00

.502 ID X .750 OD X 1.500 Long Spacer025-5338-00222 5" Spindle Deck Pulley

1 3/4" Pulley Spacer Deck Idler 1/2-13 x GR 5 Hex Bolt Zinc 1/4" Press in Grease Fitting Spacer 3/4 OD x 1/2 ID x 3\4 Length

1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 1/2 Belleville Washer

5/8" x 4" Hex Bolt .630 ID X 1.122 OD X .142 THK Flat Washer Nylon

5/8" Nylock (1/2 Jam) 1/2" x 4" Bolt (Grade 8) 42" High Lift Blade 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine)018-6020-00336

2015 Deck Idler Spring Outlaws Deck Wheel Bolt018-0010-00 Anti-Scalp Rollers

1/2-13X 2-1/4 GR Hex Bolts 018-6037-00840 .505 Nylon Spacer

1/2" Flange Nut013-5300-00842 Deck_Hanging_Tab longer Pulley Cover Compact Outlaw-Left

Pulley Cover Compact Outlaw-Right .360 ID Plastic Washer-Black

Acorn nut-pulley Cover 1/4" x 1" Key 5/16 Set Screw 1/2" Lock Washer Zinc Turnbuckle Deck Idler Assembly (Parts 4,25,26,27,28,53) 5-3/4 Idler Pulley B 138 Deck Belt 5/8" Lock Washer019-4807-003

PAGE 51

Page 52

48" Deck Assembly

DETAIL B

PAGE 52

26 50

DETAIL A

Page 53

Parts List

DESCRIPTIONPART NUMBERQTYITEM

4 5

12 13 14 15

28 29

48 49 50

53 54

1 110 711 5 1

1 127 5 1

132

441

445

147 4 4 1

455

060-5448-00 018-1050-00 019-0007-0013 013-8050-0020 018-5040-0012 019-5037-00126 013-6014-0012 039-4870-0018 039-4871-00

013-8049-00 018-4703-00

018-2007-002 019-6042-002 018-5250-00316 013-5201-003 033-6001-00218 033-7201-25119 018-2018-00320

025-5339-00 033-6003-00323 042-6030-00324 030-0050-00325 039-6945-00

024-6034-00 025-5203-00 018-6019-00330 019-6020-00331

019-6017-00233 013-5301-00 018-5019-00235 048-7000-00236 019-5007-00337 018-6020-00338 034-2020-00 018-0010-00440 022-1000-00 018-6037-00842 019-8054-001643 013-5300-008 039-2125-00 014-4805-00146 014-4810-00 019-6050-00 013-0004-00 039-6945-01 037-6015-50351 038-5350-00352 033-7201-00 041-1470-001 019-4807-00

48" Compact Outlaw Deck-Welded Shell 1/2 x 2" Carriage Bolt .517 Square Hole Round Washer 1/2-13 Nylon Flange Nut 3/8" x 1 1/4" Hex Bolt 3/8" Lock Washer 3/8" Hex Nut Discharge Upper Chute Bracket Discharge Lower Chute Bracket Rubber Discharge Chute210-6005-00 5/16" Nylon Flange Nut 5/16" x 1 1/4" Carriage Bolt Discharge Chute Hanger (Deck Mounted)206-6017-00 5/16" x 1" Bolt .360 ID Plastic Washer 3/8" x 3/4" Hex Bolt 3/8" Flange Nut 4 3/4" Idler Pulley 5-3/4 Idler Pulley 1/2 x 3 1/2 Flange Bolt Grade 8 .502 ID X .750 OD X 1.500 Long Spacer025-5338-00221 1 3/4" Pulley Spacer 5" Spindle Deck Pulley 1/4" x 1" Key 5/16 Set Screw Deck Idler 1/2-13 x GR 5 Hex Bolt Zinc018-7016-00 1/4" Press in Grease Fitting Spacer 3/4 OD x 1/2 ID x 3\4 Length 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt 1/2 Belleville Washer 5/8" x 4" Hex Bolt018-5311-00 .630 ID X 1.122 OD X .142 THK Flat Washer Nylon 5/8" Nylock (1/2 Jam) 1/2" x 4" Bolt (Grade 8) Turnbuckle 1/2" Lock Washer Zinc 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine) 2015 Deck Idler Spring Outlaws Deck Wheel Bolt Anti-Scalp Rollers 1/2-13X 2-1/4 GR Hex Bolts .505 Nylon Spacer 1/2" Flange Nut Deck_Hanging_Tab longer Pulley Cover Compact Outlaw-Left Pulley Cover Compact Outlaw-Right .360 ID Plastic Washer-Black Acorn nut-pulley Cover Idler Arm Assembly (Parts 4,26,27,28,29,53) Spindle Assembly Fusion Blade 5-3/4 Idler Pulley 48 Deck Belt 5/8" Lock Washer

PAGE 53

Page 54

037-6015-50

Spindle Assembly

Parts List

ITEM

2 3

QTY

11 1 1 14 1

PART NUMBER 037-6017-50 037-9050-00 037-8002-00 037-6026-00 037-8050-00

DESCRIPTION Spindle Housing Locking Collar w/ 1/4"-20 Set Screw Spindle Dust Cap Spindle Shaft Spindle Spacer Bearing - 6206037-6023-0026

PAGE 54

Page 55

091-1048-00

42” Deck Decal

091-0901-00

Instrument

Panel Decal

091-0903-00

48” Deck Decal

091-3012-00

Danger Decal – Spindle/Discharge

091-1102-00 Left Steering

Control Decal

091-1103-00

Right Steering

Control Decal

091-1111-00

726cc Decal

091-3017-00

Pump Belt Route Decal

091-1110-00

810cc Decal

091-3309-00

Deck Belt Route Decal

091-0201-00

Logo Decal Front

091-1020-00

Hydraulic Tank

091-0919-00

ArmorTek Decal

091-1105-00

Outlaw Deck Height Decal

091-3150-00

Outlaw Warning Decal

PAGE 55

Page 56

NOTES: __________________________________________________________________

_________________________________________________________________________

PAGE 56

Page 57

NOTES: __________________________________________________________________

_________________________________________________________________________

PAGE 57

Page 58

2016 LIMITED WARRANTY

FOR

BAD BOY COMMERCIAL MOWER

(STAND ON, DIESEL, OUTLAW, OUTLAW EXTREME, and OUTLAWXP)

1. WHAT THIS WARRANTY COVERS, AND FOR HOW LONG:

Bad Boy, Inc. will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in material and/or workmanship within two (2) years* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this

warranty is limited to ninety (90) days.

The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine.

Belts are warranted for a period of ninety (90) days against materials or workmanship defects. Seats are warranted for a period of (6) months against material or workmanship defects. At Bad Boy, Inc.’s request, customer will make the defective part available for inspection by Bad Boy, Inc. and/or return the defective part to Bad Boy, Inc.,

transportation charges prepaid.

2. WHAT THIS WARRANTY DOES NOT COVER:

A. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or

abuse of the product, alterations, or failure to follow the instruction contained in the Owner’s Manual for operation and maintenance.

B. The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place where the

inspection and/or warranty work is performed.

Bad Boy Inc. will not be responsible for the pickup and delivery of a machine for warranty purposes.

C. Engines are warranted separately by their respective manufacturer. The available warranties covering this item are furnished with each mower. Bad

Boy, Inc. does not assume any warranty obligation, liability or modification for this item, which is covered exclusively by the stated warranty of the respective manufacturers.

D. Tires, blades, deck anti-scalping wheels, and dust covers are considered to be consumable wear items and are therefore not warranted.

E. Batteries are warranted for six months (free replacement) from the retail purchase date against materials or workmanship defects. The battery

warranty must be obtained through the battery manufacturer.

F. Normal maintenance services such as oil change, cleaning, lubrication, adjustment.

G. Replacement of services, items, such as oil, lubricants, spark plugs, rubber hoses or other items subject to normal service

replacement.

3. HOW TO OBTAIN SERVICE UNDER THIS WARRANTY:

A. Warranty service can be arranged by contacting the dealer where you purchased the mower. Proof of the date of purchase may be required to

verify warranty coverage.

B. Warranty claims will not be reviewed or paid unless the warranty registration is received by Bad Boy, Inc.

within 30 days of the retail purchase date.

original purchaser against defects in materials and

C. Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection. D. All warranty issues must be handled through an authorized service center or dealership.

4. WARRANTY LIMITATION: A. TH ERE IS NO OTH ER EXPR ESS WARR ANTY. AN Y WARRA NTY TH AT MAY BE IMPLI ED FROM THI S PURCHA SE INCLUDI NG MERCHA NTABIL ITY

AND FITNESS FOR A PARTICUL AR PURPOSE IS HEREBY LIMIT ED TO THE DUR ATION OF THIS WARRANTY AND TO THE EXTENT PERMIT TED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE E XCLUDED. Some states do not allow limitations on how long an implied warranty lasts,

so the above limitations may not apply to you.

B. BAD BOY, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES A ND/OR EXPENSES IN CONNECTION

WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the exclusion or limitation of incidental or consequential damages,

so the above limitation(s) or exclusion(s) may not apply to you.

C. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to amend, modify, or

extend this warranty in any way. Accordingly, additional statements such as dealer advertising or presentations, whether oral or written, do not constitute warranties by Bad boy, Inc., and should not be relied on.

D. This warrant y extends only to tur f equipment operated under normal conditions and properly serviced and maintained. The warranty expressly

does not cover (i) any defects, damage or deterioration due to normal use, wear and tear, or exposure; (ii) normal maintenance services such as oil change, cleaning, lubrication, adjustment; (iii) replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses or other items subject to normal service replacement; (iv) damage or defects arising out of or relating to misuse, neglect, alteration, negligence or accident; (v) repair or replacement arising from operation of or use of the turf equipment which is not in accordance with operating instructions as specified in the operator’s manual or other operational instructions provided by Bad Boy Inc.; (vi) repair or replacement arising as a result of any operation from tur f equipment that has been altered or modified so as to, indetermination of Bad Boy, Inc., adversely affect the operation, performance or durabilit y of the equipment or that has altered, modified or affected the tur f equipment so as to change the intended use of the product; (vii) repair or replacement necessitated by use of par ts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the turf equipment or other than as recommended in the operator’s manual or other operational instructions provided by Bad Boy, Inc.; (viii) repairs or replacements resulting from parts or accessories which have adversely affected the operation, performance or durability of the turf equipment; or (ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Bad Boy, Inc., service dealer or the installation of parts other than genuine Bad Boy, Inc., recommended parts.

As a condition to this warranty, customer shall have read the operator’s manual and ensured the mower has been registered within 30 days of purchase.

E. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

PAGE 58

Page 59

Bad Boy, Inc. 102 Industrial Drive Batesville, AR 72501 www.badboymowers.com

Technical Support:

............................................................techsupport@badboymowers.com

Warranty: .....................................................................................warranty@badboymowers.com

Parts: ............................................................................................ partsdept@badboymowers.com

WARRANTY REGISTRATION

Ensure selling dealership has registered mower within

30 days of purchase to validate warranty.

Please record your serial number, date of purchase and dealership information for your records.

Serial # ______________________________________________________

Date of Purchase _______________________________________________

Dealer Information ______________________________________________

PAGE 59

Page 60

www.badboymowers.com

For additional information, please see us at

Bad Boy, Inc.

102 Industrial Drive

Batesville, Arkansas 72501

Bad Boy COMPACT OUTLAW Owner's, Service & Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual