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Backyard Grill
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GBC1562W-C
User Manual
32 pgs4.66 Mb1

Backyard Grill GBC1562W-C User Manual

Natural gas conversion kit
OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. GBC1562W-C / LOCKPORT
(model no.
VFK1001W1-C)
available at Walmart or www.Walmart.ca
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
4. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
5. Read and follow all warnings and instructions before assembling and using the appliance.
6. Follow all warnings and instructions when using the appliance.
7. Keep this manual for future reference.
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
Table of Contents
Important Safeguards ...........................................Page 2
Inserting LP Gas Tank ............................................ 11
Securing LP Gas Tank ............................................ 11
Connecting LP Gas Tank .......................................... 11
Disconnecting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting Natural Gas Line ....................................... 11
Disconnecting Natural Gas Line..................................... 11
Checking for Leaks .............................................. 11
Operating Main Burners .......................................... 12
Operating Side Burner............................................ 12
The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
DANGER
Never operate this appliance unattended.
Made from 75% Bagasse
(environmentally friendly sugar
cane pulp by-product)
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
Manufactured in China for: Blue Rhino Global Sourcing, Inc. Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com © Blue Rhino Global Sourcing, Inc. Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. GBC1562W-C-OM-101 EF
2
Outdoor LP Gas Barbecue Grill
Model No. GBC1562W-C / LOCKPORT
Important Safeguards
W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property. W WARNINGS: W This grill is for outdoor use only, and should not be used in a building,
garage or any other enclosed area.
W Do NOT operate, light or use this appliance within ten feet (3.05 m) of
walls, structures or buildings. W For residential use only. This grill is NOT for commercial use. W This grill is not intended for and should never be used as a heater. TOXIC
fumes can accumulate and cause asphyxiation. W This grill is safety certified for use in the United States and/or Canada
only. Do NOT modify for use in any other location. Modification will
result in a safety hazard and will void your warranty. W This grill, from the factory, is for use with liquid propane (LP) gas only.
The conversion to or attempted use of natural gas in this LP gas grill is
dangerous, may cause bodily harm and will void your warranty. W This grill, from the factory, is for use with liquid propane (LP) gas. The
natural gas conversion kit model number VFK1001W1-C may be used to
convert your grill to natural gas. The use of any other conversion kit is
dangerous, may cause bodily harm and will void your warranty. W LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
W Do NOT block holes in sides or back of grill. W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the
gas pressure to increase, which may open the relief valve and allow gas to escape.
W Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
W If grill is not in use, the gas must be turned off at the supply cylinder
and disconnected. W Do NOT store a spare LP gas cylinder under or near this appliance. W Never fill the cylinder beyond 80 percent full. W A fire causing serious injury or damage to property may occur if the
above is not followed exactly. W Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home or house. W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or
alcohol with this product. W Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section, as shipping can loosen connections. W Check for leaks even if your unit was assembled for you by someone
else. W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or
explosion.
W Natural gas ( NG) characteristics:
a. NG is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any NG product.
b. NG is explosive under pressure, heavier than air, and settles/pools in
low areas.
c. NG in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with NG can cause freeze burns to skin.
W Apartment dwellers: Check with management to learn the requirements
and fire codes for using a LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a ten foot (3.05 m) clearance from any structure. Do NOT use on or under balconies.
W LP gas cylinder needed to operate. Only cylinders marked “propane”
may be used.
W The LP gas cylinder must be constructed and marked in accordance
with the Specifications for LP-gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.
W LP gas cylinder must be arranged for vapor withdrawal. W The LP gas cylinder must have a listed overfilling prevention device
(OPD).
W Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances.
W The LP gas cylinder must have a cylinder collar to protect the cylinder
valve.
W Never use a LP gas cylinder with a damaged body, valve, collar or
footing.
W Dented or rusted LP gas cylinders may be hazardous and should be
checked by your LP gas supplier prior to use. W The LP gas cylinder should not be dropped or handled roughly. W LP gas cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
Your cylinder must never be stored where temperatures can reach over
125°F. W Do NOT insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in an explosion, fire, severe personal injury or death.
W You must follow all instructions in “Checking for Leaks” section before
operating. To prevent fire or explosion hazard when testing for a leak: a. Always perform a leak test before lighting the grill and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do NOT use matches, lighters, or a flame to check for leaks. e. The use of alcohol, prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate
the appliance. f. Strong odors, colds, sinus congestion, etc. may prevent the
detection of propane. Use caution and common sense when testing
for leaks. g. Do NOT use grill until any and all leaks are corrected.
LP: If you are unable to stop a leak, disconnect the LP gas supply.
Call a gas appliance serviceman or your local LP gas supplier.
NG: If you are unable to stop a leak, turn off the main valve on the
NG supply line. Call a gas appliance serviceman or your local NG
supplier.
W NG: The appliance and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of that system at pressure in excess of 1/2 psig (3.5 kpa).
W NG: The appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kpa).
W This grill is designed to operate at an inlet pressure of: LP gas: 11
inches water column; NG: 7 inches water column.
W Do NOT store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
W Do NOT use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
W Minimum clearance from sides and back of unit to combustible
construction is 36 inches (91.4 cm). Do NOT use this appliance under any type of overhang or roof.
W It is essential to keep the grill’s valve compartment, burners and
circulating air passages clean.
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
3
W Inspect grill before each use. W Do NOT alter grill in any manner. Any alteration will void your warranty. W Do NOT use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened.
W Do NOT build this model of grill in any built-in or slide-in construction.
Ignoring this warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.
W This grill should be thoroughly cleaned and inspected on a regular
basis.
W Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation.
W Use only the regulator and hose assembly provided. Use only the
replacement regulator and hose assembly specified by Blue Rhino Global Sourcing, Inc.
W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The
use of any part that is not factory-authorized can be dangerous and will void your warranty.
W Do NOT operate this appliance without reading “Operating Instructions”
in this manual.
W Do NOT touch metal parts of grill until they have completely cooled
(about 45 min.) to avoid burns, unless you are wearing protective gear
(pot holders, gloves, BBQ mitts, etc.). W Do NOT install or use in or on boats or recreational vehicles. W When cooking, fire extinguishing materials should be readily accessible.
In the event of an oil/grease fire, do NOT attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with dirt,
sand or baking soda. W Do NOT use grill in high winds. W Never lean over the grill when lighting. W Do NOT leave a lit grill unattended. Keep children and pets away from
grill at all times. W Do NOT leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur
that may damage the product.
W Do NOT place empty cooking vessels on the appliance while in
operation.
W Use caution when placing anything on the grill while the appliance is in
operation.
W Do NOT attempt to move grill when in use. Allow the grill to cool before
moving or storing.
W LP gas cylinder must be properly disconnected and removed prior to
moving this grill.
W Storage of grill indoors is permissible only if the cylinder is
disconnected, removed from the grill and properly stored outdoors.
W Always open grill lid carefully and slowly as heat and steam trapped
within grill can cause severe burns.
W Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas fitting while the grill is in use.
W Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
W Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. W Keep all electrical cords away from a hot grill. W After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose. W Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up. W Never operate grill without its heat plates installed. W Always use a meat thermometer to ensure food is cooked to a safe
temperature. W Use protective gloves when assembling this product. W Do NOT force parts together as this can result in personal injury or
damage to the product. W Never cover entire cooking area with aluminum foil. W Death, serious injury or damage to property may occur if the above is
not followed exactly.
4
Outdoor LP Gas Barbecue Grill
Model No. GBC1562W-C / LOCKPORT
Parts List
1
Warming Rack
2
Temperature Gauge
3
Cooking Grid (3)
4
Brand Plate*
5
Lid*
6
Lid Handle*
7
Heat Plate (4)
8
Burner (4)*
9
Grill Body Assembly*
10
Side Burner Grid
11
Side Burner
12
Towel Bar
55-24-111
55-24-540
55-24-112
55-22-391
55-23-051
55-23-052
55-24-541
55-23-053
55-23-054
55-10-047
55-23-055
55-07-548
Expanded View
3
3
13
12
14
19
1
2
4
3
6
5
7
8
10
9
15
16
11
18
17
20
21
13
Tool Hook (4)*
14
Left Side Shelf
15
Control Knob Bezel (5)*
16
Control Knob (5) Regulator/Hose
17
Assembly*
18
Right Side Shelf Left Side Shelf Front
19
Panel Right Side Shelf Front
20
Panel
21
Grease Tray
22
Grease Cup
23
Door Handle (2)
24
Left Door
55-07-729
55-23-056
55-09-006
55-23-057
55-24-113
55-24-542
55-23-059
55-23-060
55-23-061
55-11-018
55-23-062
55-23-063
33
25
32
30
34
35
26
31
22
27
23
16
24
15
23
29
28
25
Left Cart Frame
26
Rear Cart Frame
27
Right Cart Frame
28
Lighting Rod
29
Right Door
30
Base LP Gas Tank Retainer
31
Bolt*
32
Magnet
33
Front Cart Frame
34
Caster (2)
35
Locking Caster (2)
* Pre-assembled
55-23-064
55-23-065
55-23-066
55-07-331
55-23-107
55-23-108
55-11-032
55-10-174
55-23-109
55-07-506
55-07-528
Hardware
A B C D E
F
Screw
Screw
Screw
Wing Nut
Washer
Lock Washer
M4x12 Nickel Plated Phillips Truss Head
M6x15 Nickel Plated Phillips Truss Head
M6x15 Nickel Plated Phillips Hex Head
M6 Nickel Plated
ø6.5 Nickel Plated
ø6.5 Nickel Plated
10 pcs
20 pcs
18 pcs
4 pcs
26 pcs
16 pcs
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
M10-M6 Wrench 1 pc
Recipes
BlueRhino.com/recipes
Assembly Instructions
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
5
1
DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.800.762.1142 toll-free. Please have your Owner’s Manual and model number available for reference.
Note: The model number is printed on a label which can be found on the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to over-tighten. That could damage surfaces or strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the
solution are included in the “Operating Instructions” section of this manual).
• LP: (1) Precision-filled LP gas grill tank with Acme Type 1
external threaded valve connection (standard grill size).
• NG: (1) Natural gas conversion kit, model number VFK1001W1-C
(not included).
Attach Casters
Note: Locking casters go in the back.
2
3
Typical assembly is approximately one hour.
Attach Magnet
Attach Left, Right and Rear Cart Frames
4
A
x 2
B
E
x 12
x 12
F
x 12
6
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1562W-C / LOCKPORT
5
Attach Front Cart Frame
Attach Door Handles and Lighting Rod
6
7
A
B
Attach Doors
x 4
x 4
E
x 4
8
D
Attach Temperature Gauge and Control Knobs
x 4
E
x 4
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
7
9
Attach Grill Body Assembly
Assemble Side Shelves
10
B
E
Attach Left Side Shelf
Note: Leave 5 mm of bolt threads exposed.
11
x 4
x 4
F
x 4
C
Attach Right Side Shelf
Note: Leave 5 mm of bolt threads exposed.
12
x 8
E
x 2
C
x 2
C
x 2
8
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1562W-C / LOCKPORT
Secure Left Side Shelf
13
Secure Right Side Shelf
14
C
Attach Side Burner Valve
15
x 3
C
Attach Control Knob Bezel
Note: Tighten screws from step 15.
16
x 3
A
x 2
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
9
Attach Control Knob
17
Insert Side Burner, Side Burner Grid and Igniter Wire
18
Insert Heat Plates
19
A
Insert Cooking Grids and Warming Rack
20
x 2
10
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1562W-C / LOCKPORT
Insert Grease Tray and Grease Cup
21
Insert Regulator
22
Natural gas conversion kit (model no. VFK1001W1-C) available at Walmart or www.Walmart.ca
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