Backyard Grill BY16-102-002-03 User Manual

OWNER’S MANUAL

Outdoor Charcoal Barbecue Grill

Model No. BY16-102-002-03 / Stock No. CBC1641W

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury, or death.

4. This instruction manual contains Important information necessary for the proper assembly and safe use of the appliance.

5. Read and follow all warnings and instructions before assembling and using the appliance.

6. Follow all warnings and instructions when using the appliance.

7. Keep this manual for future reference.

Table of Contents

Important Safeguards ...........................................................Page 2

Expanded View & Hardware .......................................................... 3

Assembly Instructions............................................................... 4

Operating Instructions.............................................................. 6

Cleaning and Care ................................................................. 7

Product Registration ................................................................ 7

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Limited Warranty ................................................................. 7

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.

If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

California Proposition 65: Wash your hands after handling this product.

WARNING

FOR YOUR SAFETY:

1. Do NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. When cooking with oil/grease, do NOT allow the oil/grease to exceed 350ºF (176.5ºC). Do NOT store or use extra cooking oil in the vicinity of this or any other appliance.

DANGER

Never operate this appliance unattended.

Made from 75% Bagasse

Manufactured in China for: Blue Rhino Global Sourcing, Inc. Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com © Blue Rhino Global Sourcing, Inc. Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. CBC1641W-OM-100 ES

(environmentally friendly sugar

cane pulp by-product)

Outdoor Charcoal Barbecue Grill

Model No. BY16-102-002-03

Important Safeguards

W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion

causing damage to property.

W WARNINGS: W This grill is for outdoor use only, and should NOT be used in a building,

garage or any other enclosed area.

W Do NOT attempt to move grill when in use. Allow the grill to cool before

moving or storing.

W Do NOT operate, light or use this appliance within ten feet (3.05 m) of

walls, structures or buildings. W For residential use only. This grill is NOT for commercial use. W Never use charcoal that has been pre-treated with lighter fluid. Use only

a high grade plain charcoal, charcoal/wood mixture, lump charcoal or

cooking wood. The conversion to or attempted use of any other fuel

source in this charcoal grill is dangerous and will void your warranty. W This grill is NOT intended for and should never be used as a heater.

TOXIC fumes can accumulate and cause asphyxiation. W Do NOT use grill for indoor cooking. TOXIC carbon monoxide fumes can

accumulate and cause asphyxiation. W This grill is safety certified for use in the United States and/or Canada

only. Do NOT modify for use in any other location. Modification will

result in a safety hazard and will void your warranty. W Apartment dwellers: Check with management to learn the requirements

and fire codes for using a charcoal grill in your apartment complex.

If allowed, use outside on the ground floor with a ten foot (3.05 m)

clearance from any structure. Do NOT use on or under balconies. W Minimum clearance from sides and back of unit to combustible

construction is 36 inches (91.4 cm). Do NOT use this appliance under

any type of overhang or roof. W Do NOT use gasoline, kerosene or alcohol for lighting. W Do NOT use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and

liquids. W Do NOT store or use gasoline or other flammable liquids or vapors

within 25 feet (7.62 m) of this appliance. W Do NOT block holes in sides or back of grill. W Inspect grill before each use. W Do NOT alter grill in any manner. Any alteration will void your warranty. W Do NOT build this model of grill in any built-in or slide-in construction.

Ignoring this warning could cause a fire or an explosion that can

damage property and cause serious bodily injury or death. W Do NOT use the grill unless it is COMPLETELY assembled and all parts

are securely fastened and tightened. W This grill should be thoroughly cleaned and inspected on a regular

basis. W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The

use of any part that is not factory-authorized can be dangerous and will

void your warranty. W Do NOT operate this appliance without reading “Operating Instructions”

in this manual. W To avoid burns, do NOT touch metal parts of grill until they have

completely cooled, unless you are wearing protective gear (pot holders,

gloves, BBQ mittens, etc.). W Never touch grates (charcoal, cooking or warming), ashes or coals to

see if they are hot. W Do NOT use on wooden decks, wooden furniture or other combustible

surfaces. W This grill is NOT to be used in or on boats or recreational vehicles. W Position grill so wind cannot carry ashes to combustible surfaces. W Do NOT use in high winds.

W Do NOT leave grill unattended while preheating or burning off food

residue.

W When cooking, fire extinguishing materials should be readily accessible.

In the event of an oil/grease fire, do NOT attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

W Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you.

W If grill has not been cleaned, a grease fire can occur that may damage

the product.

W Do NOT place empty cooking vessels on the appliance while in

operation.

W Use caution when placing anything on the grill while the appliance is in

operation.

W Never add lighting fluid to hot or warm coals as a flashback may occur

causing serious injury or damage to property.

W Always place your grill on a hard, non-combustible level surface. An

asphalt or blacktop surface may not be acceptable for this purpose.

W Do NOT remove the ashes until they are completely and fully

extinguished. W Live hot briquettes and coals can create a fire hazard. W Always empty the bottom bowl and grill after each use. W Do NOT place fuel (charcoal briquettes, wood or lump charcoal) directly

into bottom of grill. Place fuel only on the charcoal pan/grid. W Do NOT allow charcoal to rest on the walls of grill. Doing so will greatly

reduce the life of the metal and finish of your grill. W Check to make sure the air vents are free of debris and ash before using

the grill. W Extinguished coals and ashes should be placed a safe distance from all

structures and combustible materials. W With a garden hose, completely wet the surface beneath and around

grill to extinguish any ashes, coals or embers that may have fallen

during the cooking or cleaning process. W The use of alcohol, prescription or non-prescription drugs may impair

the consumer’s ability to properly assemble and/or safely operate this

grill. W Always wear protective gloves when adding fuel (charcoal briquettes,

wood or lump charcoal) to retain desired heat level. W Keep all electrical cords away from a hot grill. W Always use a meat thermometer to ensure food is cooked to a safe

temperature. W Never cover entire cooking area with aluminum foil. W Use protective gloves when assembling this product. W Do NOT force parts together as this can result in personal injury or

damage to the product. W Do NOT touch ash receiver or ash receiver handle until grill has

completely cooled, unless you are wearing protective gear. W Do NOT touch air vent or air vent handle until grill has completely

cooled, unless you are wearing protective gear. W Death, serious injury or damage to property may occur if the above is

not followed exactly.

W Never lean over the grill when lighting. W Do NOT leave a lit grill unattended. Keep children and pets away from

grill at all times.

Recipes

BlueRhino.com/recipes

Need help? 1.800.762.1142

Do not return to place of purchase.

Replacement Parts

parts.BlueRhino.com

1.800.762.1142

Parts List

Handle

Air Vent

Temperature Gauge

Brand Plate

Lid

Warming Rack

Cooking Grid

Temperature Gauge

Support

Left Top Hinge

Right Top Hinge

Charcoal Grid

Left Bottom Hinge*

55-14-892

55-14-893

55-24-176

55-22-249

55-24-804

55-14-895

55-14-897

55-24-178

55-08-252

55-08-414

55-14-898

55-08-256

Expanded View

Right Bottom Hinge*

Bottom Bowl

Tool Hook

Lock

Ash Receiver

Leg Support Cup (4)

Ash Receiver Slide

Rear Leg (2)

Wheel (2)

Front Leg (2)

Bottom Shelf

* Pre-assembled

55-08-415

55-24-805

55-24-806

55-09-222

55-24-807

55-14-899

55-24-808

55-24-809

55-14-906

55-24-810

55-24-811

Hardware

A B C D E F

Screw

Nut

Wing Nut

M4x10 Nickel Plated Phillips Truss Head

M6x12 Nickel Plated Phillips Truss Head

M6x30 Nickel Plated Phillips Truss Head

M8 Nickel Plated

M4 Nickel Plated

M6 Nickel Plated

5 pcs

4 pcs

2 pcs

3 pcs

9 pcs

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

M8 Wrench 1 pc

G H

J K L

Washer

Lock Washer

Cotter Pin

ø6 Nickel Plated

ø6.4 Aluminium

ø22 Nickel Plated

ø6.4 Nickel Plated

ø6 x 45 Nickel Plated

ø1.4 x 30 Black

5 pcs

4 pcs

6 pcs

7 pcs

2 pcs

Assembly Instructions

Outdoor Charcoal Barbecue Grill

Model No. BY16-102-002-03

DO NOT RETURN TO PLACE OF PURCHASE.

For assistance, call 1.800.762.1142 toll-free. Please have your owner’s manual and model number available for reference.

For Easiest Assembly:

1. Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.

2. Spread out all parts.

3. Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to overtighten. That could damage surfaces or strip threads.

4. For best results, complete each step in the order presented.

To complete assembly you will need:

• One bag of charcoal (not included)

Typical assembly is approximately 45 minutes.

Attach Air Vent, Temperature Gauge and Brand Plate

Attach Top Hinges and Handle to Lid

Attach Ash Receiver Slide to Bottom Bowl

x 3

x 4

x 6

x 2

x 1

Recipes

BlueRhino.com/recipes

Need help? 1.800.762.1142

Do not return to place of purchase.

Replacement Parts

parts.BlueRhino.com

1.800.762.1142

Attach Leg Support Cups, Legs, Bottom Shelf and Wheels

Note: Do not fully tighten screws until bottom shelf is attached.

Attach Lock and Tool Hooks

Attach Lid

x 2

x 4

x 2

x 4

Insert Warming Rack

x 2

+ 11 hidden pages

Backyard Grill BY16-102-002-03 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual