How it Works
Backyard Grill
Loading...
BY16-101-003-05
User Manual
28 pgs4.62 Mb1

Backyard Grill BY16-101-003-05 User Manual

Need
®
OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. BY16-101-003-05 / Stock No. GBC1646WRS
Propane?
Available at:
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
4. This instruction manual contains Important information necessary for the proper assembly and safe use of the appliance.
5. Read and follow all warnings and instructions before assembling and using the appliance.
6. Follow all warnings and instructions when using the appliance.
7. Keep this manual for future reference.
Table of Contents
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall NOT be stored in the vicinity of this or any other appliance.
The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/ NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
California Proposition 65: Wash your hands after handling this product. California Proposition 65: Handling the brass material on this product exposes you to lead, a chemical
known to the State of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Never operate this appliance unattended.
Made from 75% Bagasse
Manufactured in China for: Blue Rhino Global Sourcing, Inc. Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com © Blue Rhino Global Sourcing, Inc. Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. GBC1646WRS-ES-OM-F101
(environmentally friendly sugar
cane pulp by-product)
®
2
Outdoor LP Gas Barbecue Grill
Model No. BY16-101-003-05
Important Safeguards
W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property.
W WARNINGS: W This grill is for outdoor use only, and should not be used in a building,
garage or any other enclosed area.
W A fire causing serious injury or damage to property may occur if the
above is not followed exactly.
W Do NOT operate, light or use this appliance within ten feet (3.05 m) of
walls, structures or buildings. W For residential use only. This grill is NOT for commercial use. W This grill is not intended for and should never be used as a heater. TOXIC
fumes can accumulate and cause asphyxiation. W This grill is safety certified for use in the United States and/or Canada
only. Do NOT modify for use in any other location. Modification will
result in a safety hazard and will void your warranty. W This grill is for use with liquid propane (LP) gas only. The conversion to
or attempted use of natural gas in this LP gas grill is dangerous, may
cause bodily harm and will void your warranty. W LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin. W Apartment dwellers: Check with management to learn the requirements
and fire codes for using a LP gas grill in your apartment complex.
If allowed, use outside on the ground floor with a ten foot (3.05 m)
clearance from any structure. Do NOT use on or under balconies.
W Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home or house.
W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or
alcohol with this product.
W Your grill has been checked at all factory connections for leaks. Re-
check all connections as described in the “Operating Instructions” section, as shipping can loosen connections.
W Check for leaks even if your unit was assembled for you by someone
else.
W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or
explosion.
W You must follow all instructions in the “Checking for Leaks” section
before operating. To prevent fire or explosion hazard when testing for a leak:
a. Always perform a leak test before lighting the grill and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do NOT use matches, lighters, or a flame to check for leaks. e. The use of alcohol, prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate
the appliance.
W LP gas cylinder needed to operate. Only cylinders marked “propane”
may be used.
W The LP gas cylinder must be constructed and marked in accordance
with the Specifications for LP-gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.
W LP gas cylinder must be arranged for vapor withdrawal. W The LP gas cylinder must have a listed overfilling prevention device
(OPD).
W Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances.
W The LP gas cylinder must have a cylinder collar to protect the cylinder
valve.
W Never use an LP gas cylinder with a damaged body, valve, collar or
footing.
W Dented or rusted LP gas cylinders may be hazardous and should be
checked by your LP gas supplier prior to use. W The LP gas cylinder should not be dropped or handled roughly. W LP gas cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
Your cylinder must never be stored where temperatures can reach over
125°F. W Do NOT insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in an explosion, fire, severe personal injury or death. W Do NOT block holes in sides or back of grill.
f. Strong odors, colds, sinus congestion, etc. may prevent the
detection of propane. Use caution and common sense when testing for leaks.
g. Do NOT use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.
W This grill is designed to operate at an inlet pressure of: 11 inches water
column.
W Do NOT store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
W Do NOT use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
W Minimum clearance from sides and back of unit to combustible
construction is 36 inches (91.4 cm). Do NOT use this appliance under any type of overhang or roof.
W It is essential to keep the grill’s valve compartment, burners and
circulating air passages clean. W Inspect grill before each use. W Do NOT alter grill in any manner. Any alteration will void your warranty. W Do NOT use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened. W Do NOT build this model of grill in any built-in or slide-in construction.
Ignoring this warning could cause a fire or an explosion that can
damage property and cause serious bodily injury or death. W This grill should be thoroughly cleaned and inspected on a regular
basis.
W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the
gas pressure to increase, which may open the relief valve and allow gas to escape.
W Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
W If grill is not in use, the gas must be turned off at the supply cylinder
and disconnected. W Do NOT store a spare LP gas cylinder under or near this appliance. W Never fill the cylinder beyond 80 percent full.
W Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation.
W Use only the regulator and hose assembly provided. Use only the
replacement regulator and hose assembly specified by Blue Rhino Global Sourcing, Inc.
W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The
use of any part that is not factory-authorized can be dangerous and will void your warranty.
W Do NOT operate this appliance without reading “Operating Instructions”
in this manual.
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
3
W Do NOT touch metal parts of grill until they have completely cooled
to avoid burns, unless you are wearing protective gear (pot holders,
gloves, BBQ mittens, etc.). W Do NOT install or use in or on boats or recreational vehicles. W When cooking, fire extinguishing materials should be readily accessible.
In the event of an oil/grease fire, do NOT attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with dirt,
sand or baking soda. W Do NOT use grill in high winds. W Never lean over the grill when lighting. W Do NOT leave a lit grill unattended. Keep children and pets away from
grill at all times. W Do NOT leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur
that may damage the product. W Do NOT place empty cooking vessels on the appliance while in
operation. W Use caution when placing anything on the grill while the appliance is in
operation. W Do NOT attempt to move grill when in use. Allow the grill to cool before
moving or storing. W LP gas cylinder must be properly disconnected and removed prior to
moving this grill. W Storage of grill indoors is permissible only if the cylinder is
disconnected, removed from the grill and properly stored outdoors.
W Always open grill lid carefully and slowly as heat and steam trapped
within grill can cause severe burns.
W Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas fitting while the grill is in use.
W Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
W Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. W Keep all electrical cords away from a hot grill. W After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose. W Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up. W Never operate grill without its heat plates installed. W Always use a meat thermometer to ensure food is cooked to a safe
temperature. W Use protective gloves when assembling this product. W Do NOT force parts together as this can result in personal injury or
damage to the product. W Never cover entire cooking area with aluminum foil. W Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
4
®
Outdoor LP Gas Barbecue Grill
Model No. BY16-101-003-05
Parts List
Lid Handle
1
Temperature Gauge
2
Warming Rack
3
Cooking Grid (3)
4
Lid*
5
Heat Plate (4)
6
Burner (4)*
7
Grill Body Assembly*
8
Side Burner Grid
9
Side Burner
10
Right Side Shelf
11
Control Knob
12
Bezel (5)* Control Knob (5)
13
55-24-831
55-24-431
55-24-832
55-24-833
55-24-834
55-24-835
55-24-836
55-24-837
55-10-047
55-24-838
55-24-839
55-09-006
55-24-149
Expanded View
17
18
19
3
1
4
4
5
2
4
6
8
7
9
12
13
20
10
14
16
15
11
Regulator/Hose
14
Assembly* Side Burner Electrode*
15
Grease Cup
16
Left Side Shelf
17
Bottle Opener*
18
Left Cart Frame
19
Grease Tray
20
Rear Cart Frame Support
21
Right Cart Frame
22
Foot (2)
23
Cart Frame Support
24
Wire (2) Lighting Hook*
25
Wheel (2)
26
55-23-033
55-08-420
55-11-018
55-24-840
55-23-037
55-24-841
55-24-842
55-24-843
55-24-844
55-23-043
55-24-845
55-07-331
55-07-363
30
23
29
24
21
26
22
25
12
13
26
27
28
LP Gas Tank Retainer
27
Wire Axle
28
Upper Front Panel
29
Lower Front Panel
30
* Pre-assembled
Hardware
A B C D
Screw
Screw
Screw
Bolt
55-23-040
55-24-846
55-24-847
55-24-848
ST4.8x10 Nickel Plated Phillips Truss Head
M4x10 Nickel Plated Phillips Truss Head
M6x20 Nickel Plated Phillips Truss Head
M6x16 Nickel Plated Phillips Hex Head
2 pcs
4 pcs
2 pcs
14 pcs
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
E F G
Washer
Lock Washer
Plug
ø6.4 Nickel Plated
ø6.5 Nickel Plated
Black
6 pcs
6 pcs
1 pc
Recipes
BlueRhino.com/recipes
Assembly Instructions
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
5
1
DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.800.762.1142 toll-free. Please have your owner’s manual and model number available for reference.
Note: The model number is printed on a label which can be found on the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to over-tighten. That could damage surfaces or strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the solution are included in the “Operating Instructions” section of this manual).
• (1) Precision-filled LP gas grill tank with Acme Type 1 external threaded valve connection (standard grill size) (not included).
Attach Right Cart Frame
2
3
Typical assembly is approximately one hour.
Attach Left Cart Frame
Attach Upper Front Panel
4
®
6
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. BY16-101-003-05
5
Attach Rear Cart Frame Support
Attach Cart Frame Support Wires
6
7
Attach Feet and Tighten all Screws from Steps 2-5
Attach LP Gas Tank Retainer Wire, Axle and Wheels
8
A
x 2
G
x 1
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
7
9
Attach Thermometer
Attach Grill Body Assembly
10
Attach Left Side Shelf
Note: Leave 5 mm of bolt threads exposed.
11
D
E
Attach Right Side Shelf
Note: Leave 5 mm of bolt threads exposed.
12
x 4
x 4
F
x 4
D
x 5
D
x 5
®
8
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. BY16-101-003-05
Attach Side Burner Valve and Control Knob Bezel
13
Insert Side Burner, Side Burner Grid and Igniter Wire
14
B
Attach Control Knobs
15
x 2
B
Attach Lid Handle
16
x 2
C
E
x 2
x 2
F
x 2
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com
1.800.762.1142
9
Insert Heat Plates and Cooking Grids
17
Insert Warming Rack
18
Insert Grease Tray and Grease Cup
19
Loading...
+ 19 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use