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Backyard Grill
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BY14-101-001-05
User Manual
36 pgs6.51 Mb0

Backyard Grill BY14-101-001-05 User Manual

OWNER’S MANUAL
Outdoor LP Gas/Charcoal Barbecue Grill
Model No. BY14-101-001-05 / Stock No. GBC1490W
Need
Propane?
Available at:
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
4. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
5. Read and follow all warnings and instructions before assembling and using the appliance.
6. Follow all warnings and instructions when using the appliance.
7. Keep this manual for future reference.
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
Table of Contents
Important Safeguards ...........................................Page 2
Inserting LP Gas Tank ............................................ 12
Securing LP Gas Tank ............................................ 12
Connecting LP Gas Tank .......................................... 12
Disconnecting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Checking for Leaks .............................................. 13
Operating Main Burners .......................................... 13
Operating Side Burner............................................ 13
Operating Charcoal Grill .......................................... 14
The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
DANGER
Never operate this appliance unattended.
Made from 75% Bagasse
(environmentally friendly sugar
cane pulp by-product)
California Proposition 65: Wash your hands after handling this product. THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE. If you are assembling this unit for someone else, give this manual to him or her to
read and save for future reference.
Manufactured in China for: Blue Rhino Global Sourcing, Inc. Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com © Blue Rhino Global Sourcing, Inc. Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. GBC1490W-OM-108 ES
2
Outdoor LP Gas/Charcoal Barbecue Grill
Model No. BY14-101-001-05
Important Safeguards
W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage
to property.
W WARNINGS:
W This grill is for outdoor use only, and should not be used in a building,
garage or any other enclosed area.
W Do NOT operate, light or use this appliance within ten feet (3.05 m) of
walls, structures or buildings. W For residential use only. This grill is NOT for commercial use. W This grill is NOT intended for and should never be used as a heater.
TOXIC fumes can accumulate and cause asphyxiation. W This grill is safety certified for use in the United States and/or Canada
only. Do NOT modify for use in any other location. Modification will
result in a safety hazard and will void your warranty. W Do NOT use grill for indoor cooking. TOXIC carbon monoxide fumes can
accumulate and cause asphyxiation. W Propane: The “gas” side of the grill, from the factory, is for use with
liquid propane (LP) gas only. The conversion to or attempted use of
natural gas in this LP gas grill is dangerous, may cause bodily harm and
will void your warranty. W Charcoal: Never use charcoal that has been pre-treated with lighter
fluid. Use only a high grade plain charcoal, charcoal/wood mixture,
lump charcoal or cooking wood. The conversion to or attempted use of
any other fuel source in this charcoal grill is dangerous and will void
your warranty. W Propane: Never use charcoal, lighter fluid, lava rocks, gasoline,
kerosene or alcohol in the “gas” side of the grill. W LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin. W Apartment dwellers: Check with management to learn the requirements
and fire codes for using a LP gas grill in your apartment complex.
If allowed, use outside on the ground floor with a ten foot (3.05 m)
clearance from any structure. Do NOT use on or under balconies. W LP gas cylinder needed to operate. Only cylinders marked “propane”
may be used. W The LP gas cylinder must be constructed and marked in accordance
with the Specifications for LP-gas Cylinders of the U.S. Department
of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of
Dangerous Goods; and Commission.
W LP gas cylinder must be arranged for vapor withdrawal. W The LP gas cylinder must have a listed overfilling prevention device
(OPD). W Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances. W The LP gas cylinder must have a cylinder collar to protect the cylinder
valve. W Never use a LP gas cylinder with a damaged body, valve, collar or
footing. W Dented or rusted LP gas cylinders may be hazardous and should be
checked by your LP gas supplier prior to use. W The LP gas cylinder should not be dropped or handled roughly. W LP gas cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
Your cylinder must never be stored where temperatures can reach over
125°F. W Do NOT insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in an explosion, fire, severe personal injury or death. W Do NOT block holes in sides or back of grill. W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the
gas pressure to increase, which may open the relief valve and allow gas
to escape.
W Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
W If grill is not in use, the gas must be turned off at the supply cylinder
and disconnected. W Do NOT store a spare LP gas cylinder under or near this appliance. W Never fill the cylinder beyond 80 percent full. W A fire causing serious injury or damage to property may occur if the
above is not followed exactly. W Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home or house. W Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section, as shipping can loosen connections. W Check for leaks even if your unit was assembled for you by someone
else. W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or
explosion. W You must follow all instructions in “Checking for Leaks” section before
operating. To prevent fire or explosion hazard when testing for a leak:
a. Always perform a leak test before lighting the grill and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do NOT use matches, lighters, or a flame to check for leaks. e. The use of alcohol, prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate
the appliance. f. Strong odors, colds, sinus congestion, etc. may prevent the
detection of propane. Use caution and common sense when testing
for leaks. g. Do NOT use grill until any and all leaks are corrected. If you are
unable to stop a leak, disconnect the LP gas supply. Call a gas
appliance serviceman or your local LP gas supplier.
W This grill is designed to operate at an inlet pressure of: 11 inches water
column.
W Do NOT store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
W Do NOT use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
W Minimum clearance from sides and back of unit to combustible
construction is 36 inches (91.4 cm). Do NOT use this appliance under any type of overhang or roof.
W It is essential to keep the grill’s valve compartment, burners and
circulating air passages clean.
W Inspect grill before each use. W Do NOT alter grill in any manner. Any alteration will void your warranty. W Do NOT use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened.
W Do NOT build this model of grill in any built-in or slide-in construction.
Ignoring this warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.
W This grill should be thoroughly cleaned and inspected on a regular
basis.
W Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation.
W Use only the regulator and hose assembly provided. Use only the
replacement regulator and hose assembly specified by Blue Rhino Global Sourcing, Inc.
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
3
W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The
use of any part that is not factory-authorized can be dangerous and will void your warranty.
W Do NOT operate this appliance without reading “Operating Instructions”
in this manual.
W Do NOT touch metal parts of grill until they have completely cooled
to avoid burns, unless you are wearing protective gear (pot holders,
gloves, BBQ mitts, etc.). W Do NOT install or use in or on boats or recreational vehicles. W When cooking, fire extinguishing materials should be readily accessible.
In the event of an oil/grease fire, do NOT attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with dirt,
sand or baking soda. W Do NOT use grill in high winds. W Charcoal: Position grill so wind cannot carry ashes to combustible
surfaces. W Never lean over the grill when lighting. W Do NOT leave a lit grill unattended. Keep children and pets away from
grill at all times. W Do NOT leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur
that may damage the product. W Do NOT place empty cooking vessels on the appliance while in
operation. W Use caution when placing anything on the grill while the appliance is in
operation. W Do NOT attempt to move grill when in use. Allow the grill to cool before
moving or storing. W LP gas cylinder must be properly disconnected and removed prior to
moving this grill. W Storage of grill indoors is permissible only if the cylinder is
disconnected, removed from the grill and properly stored outdoors. W Charcoal: Never add lighting fluid to hot or warm coals as a flashback
may occur causing serious injury or damage to property. W Charcoal: Do NOT remove the ashes until they are completely and fully
extinguished.
W Charcoal: Do NOT place fuel (charcoal briquettes, wood or lump
charcoal) directly into bottom of grill. Place fuel only on the charcoal pan/grid.
W Charcoal: Do NOT allow charcoal to rest on the walls of grill. Doing so
will greatly reduce the life of the metal and finish of your grill.
W Charcoal: Check to make sure the air vents are free of debris and ash
before using the grill.
W Charcoal: Extinguished coals and ashes should be placed a safe
distance from all structures and combustible materials.
W Charcoal: With a garden hose, completely wet the surface beneath and
around grill to extinguish any ashes, coals or embers that may have fallen during the cooking or cleaning process.
W Always open grill lid carefully and slowly as heat and steam trapped
within grill can cause severe burns.
W Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas fitting while the grill is in use.
W Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
W Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. W Keep all electrical cords away from a hot grill. W After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose. W Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flare-up. W Never operate grill without its heat plates installed. W Always use a meat thermometer to ensure food is cooked to a safe
temperature. W Use protective gloves when assembling this product. W Do NOT force parts together as this can result in personal injury or
damage to the product. W Never cover entire cooking area with aluminum foil. W Death, serious injury or damage to property may occur if the above is
not followed exactly.
W Charcoal: Live hot briquettes and coals can create a fire hazard. W Charcoal: Always empty the bottom bowl and grill after each use.
4
Outdoor LP Gas/Charcoal Barbecue Grill
Model No. BY14-101-001-05
Parts List
1
Smoke Stack Top
2
Smoke Stack
3
Lid Handle (2)
4
Temperature Gauge (2)
5
Brand Plate - Charcoal*
6
Brand Plate - Gas*
7
Charcoal Lid
8
LP Gas Lid
9
Charcoal Warming Rack
10
Gas Warming Rack
11
Top Hinge (4)
12
Bottom Hinge (4)
13
Heat Plate (3)
14
Charcoal Cooking Grid (2)
15
Charcoal Pan
16
Left Side Shelf LP Gas Burner
17
Support (3)*
18
Back Panel
55-24-114
55-24-188
55-24-189
55-24-461
55-24-190
55-24-191
55-24-192
55-24-193
55-24-194
55-24-195
55-24-196
55-24-197
55-24-198
55-24-199
55-24-482
55-24-201
55-23-105
55-24-483
Expanded View
16
27
28
33
37
14
19
9
34
3
7
4
15
2
3
6
8
11
10
13
15
12
11
12
18
17
23
20
24
29
21
22
25
26
32
35
36
40
30
31
19
Left Panel
20
Center Panel
21
LP Gas Burner (3)
22
LP Gas Cooking Grid (2) Charcoal Pan Handle
23
Support
24
Front Heat Plate Support
25
LP Gas Heat Shield
26
LP Gas Panel
27
Side Air Vent Charcoal Door Handle
28
Support
29
Front Panel
30
LP Gas Manifold* Regulator/Hose
31
Assembly*
32
Side Burner Grid
33
Charcoal Pan Handle
34
Charcoal Door Handle
35
Control Knob (4)
55-24-203
55-24-204
55-24-205
55-24-206
55-24-207
55-24-419
55-24-208
55-24-209
55-24-120
55-24-210
55-24-211
55-24-212
55-24-213
55-10-047
55-24-214
55-24-215
55-08-173
36
Receiver Tray Support
37
Ash Receiver Tray
38
Grease Receiver Tray
39
Tray Handle (2)
40
Right Panel
41
Lighting Rod
42
Right Side Shelf
43
Side Burner
39
45
46
55-24-216
55-24-217
55-24-218
55-24-219
55-24-220
55-07-331
55-24-221
55-24-222
38
44
Bottom Rack
45
Bottle Opener
46
Left Leg (2)
47
Bottom Shelf
48
Foot (2) LP Gas Tank
49
Retainer Wire
50
Right Leg (2)
44
41
53
43
54
35
42
49
51
4748
52
55-24-229
55-07-363
55-07-316
55-07-315
55-24-223
55-11-024
55-24-224
55-24-225
55-24-226
55-24-227
55-24-228
50
51
Axle
52
Wheel (2)
53
Grease Cup Support
54
Grease Cup
* Pre-assembled
Hardware
I
Screw
Screw
Screw
Screw
Bolt
Bolt
Bolt
Nut
Nut
Nut
Nut
Washer
Lock Washer
A B C D E F G H
J K L
M
M4x10 Nickel Plated Phillips Truss Head
M6x15 Nickel Plated Phillips Truss Head
M6x35 Nickel Plated Phillips Truss Head
M6x65 Nickel Plated Phillips Truss Head
M6x15 Nickel Plated Phillips Hex Head
M6x15 Nickel Plated AXIAL Truss Head
M6x12 Nickel Plated
M6 Nickel Plated
M8 Nickel Plated
M10 Nickel Plated
M6 Nickel Plated
ø6.5x18 Nickel Plated
ø8.5 Nickel Plated
15 pcs
41 pcs
16 pcs
8 pcs
8 pcs
2 pcs
1 pc
3 pcs
1 pc
2 pcs
1 pc
16 pcs
1 pc
P Q R
Cotter Pin 9 pcs
Spacer 2 pcs
Handle Bolt
M6x16 Nickel Plated Phillips Truss Head
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
M10-M6 Wrench 1 pc
M10-M8 Wrench 1 pc
1 pc
N O
Spring 1 pc
Pin 5 pcs
Recipes
BlueRhino.com/recipes
Assembly Instructions
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
5
1
DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.800.762.1142 toll-free. Please have your Owner’s Manual and model number available for reference.
Note: The model number is printed on a label which can be found on the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to over-tighten. That could damage surfaces or strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• PROPANE: (1) Leak detection solution (instructions on how to make the solution are included in the “Operating Instructions” section of this manual).
• PROPANE: (1) Precision-filled LP gas grill tank with Acme Type 1 external threaded valve connection (standard grill size).
• CHARCOAL: One bag of charcoal.
Attach Lid Handles, Temperature Gauges and Top Hinges
2
3
Typical assembly is approximately one hour.
Attach Smoke Stack and Smoke Stack Top
4
B
C
Assemble Front, Center and Back Panels and Attach Charcoal Pan Handle Support
x 4
L
x 8
x 4
B
H
x 2
x 2
K N
x 1
x 1
B
x 6
6
Assembly Instructions (continued)
Outdoor LP Gas/Charcoal Barbecue Grill
Model No. BY14-101-001-05
5
Attach LP Gas Manifold, Regulator/Hose Assembly, Charcoal Door Handle and Charcoal Door Handle Support
Assemble LP Gas Panel, LP Gas Heat Shield and Front Heat Plate Support
6
7
A
I
Attach LP Gas Heat Shield
x 6
x 1
M
x 1
8
A
Attach Left Panel and Right Panel
x 3
B
x 2
B
x 10
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
7
9
Attach Receiver Tray Support
Attach Feet, Legs and Bottle Opener
10
B
Attach Bottom Shelf
11
x 2
B
D
Insert Axle and Attach Wheels
12
x 2
L
x 8
x 8
B
x 4
J
x 2
Q
x 2
8
Assembly Instructions (continued)
Outdoor LP Gas/Charcoal Barbecue Grill
Model No. BY14-101-001-05
Attach Bottom Rack
13
Attach Bottom Hinges
14
A
Attach Charcoal Pan
15
x 2
C
x 8
B
x 4
O
x 1
P
x 2
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
9
Attach Charcoal Pan Handle, Side Air Vent and Lighting Rod
16
Attach Igniter Wires and Burners
17
B
G
Attach Left Side Shelf and Tool Holders (Hardware F)
18
x 1
x 1
H
R
x 1
x 1
P
Attach Right Side Shelf
19
x 3
E
x 4
F
x 2
E
x 4
10
Assembly Instructions (continued)
Outdoor LP Gas/Charcoal Barbecue Grill
Model No. BY14-101-001-05
Attach Side Burner Gas Valve
20
Insert Side Burner, Igniter Wire and Side Burner Grid
21
A
Attach Lids
22
x 2
A
Attach LP Gas Tank Retainer Wire
23
x 2
O
x 4
P
x 4
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
11
Attach Tray Handles
24
Insert Ash Receiver Tray, Grease Receiver Tray and Control Knobs
25
B
Insert Grease Cup Support and Grease Cup
26
x 4
L
x 4
Insert Warming Racks
27
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