Backyard Grill BY13-101-001-09, GBC1308W User Manual

Outdoor LP Gas Barbecue Grill

WARNING

OWNER’S MANUAL

Model No. GBC1308W / BY13-101-001-09

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury or death.

4. This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

5. Read and follow all warnings and instructions before assembling and using the appliance.

6. Follow all warnings and instructions when using the appliance.

7. Keep this manual for future reference.

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY:

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

Never operate this appliance unattended.

Table of Contents

Important Safeguards ...........................................Page 2

Exploded View & Hardware........................................... 3

Assembly Instructions............................................... 4

Installling LP Gas Tank ... . . . . . .. .. .. .. .. .. . . . . . . . . . . . . . . . . . . . .. .. .. . 8

Insert LP Gas Tank................................................ 8

Secure LP Gas Tank............................................... 8

Connect LP Gas Tank.............................................. 8

Disconnect LP Gas Tank ........................................... 8

Operating Instructions............................................... 8

Checking for Leaks ............................................... 8

Operating Main Burners ........................................... 8

Tips........................................................... 9

Cleaning and Care ................................................. 9

Product Registration ............................................... 10

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Limited Warranty ................................................. 10

Troubleshooting .. . .. . . . .. . . . .. . . . .. . . . .. . . . .. .. . .. .. . .. .. . .. .. . .. 11

The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

California Proposition 65: Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

California Proposition 65: Wash your hands after handling this product. THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE

READ AND KEEP FOR FUTURE REFERENCE.

Made from 75% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA • 1.800.762.1142, www.BlueRhino.com © Blue Rhino Global Sourcing, Inc. All Rights Reserved Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. GBC1308W-OM-107 ES

Outdoor LP Gas Barbecue Grill Model No. GBC1308W / BY13-101-001-09

Important Safeguards

W DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage

to property.

W WARNING:

W This grill is for outdoor use only, and shall not be used in a building,

garage or any other enclosed area.

W Do NOT operate, light or use this appliance within ten (10) feet (3.05 m)

of walls, structures or buildings. W For residential use only. This grill is NOT for commercial use. W This grill is not intended for and should never be used as a heater. TOXIC

fumes can accumulate and cause asphyxiation. W This grill is safety certified for use in the United States and/or Canada

only. Do not modify for use in any other location. Modification will result

in a safety hazard. W Apartment Dwellers: Check with management to learn the requirements

and fire codes for using an LP gas grill in your apartment complex. If

allowed, use outside on the ground floor with a ten (10) foot (3.05 m)

clearance from any structure. Do not use on or under balconies. W This grill is for use with liquid propane (LP) gas only. The conversion to

or attempted use of natural gas in this LP gas grill is dangerous and will

void your warranty. W LP gas Characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles and

pools in low areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin. W LP gas tank needed to operate. Only tanks marked “propane” may be

used. W The LP gas tank must be constructed and marked in accordance

with the Specifications for LP gas Cylinders of the U.S. Department

of Transportation (DOT) or the National Standard of Canada, CAN/

CSA-B339, Cylinders, Spheres and Tubes for the Transportation of

Dangerous Goods; and Commission.

W LP gas tank must be arranged for vapor withdrawal. W The LP gas tank must have a listed overfilling prevention device (OPD). W Only use LP gas cylinders equipped with a cylinder connection device

compatible with the connection for outdoor cooking appliances. W The LP gas tank must have a tank collar to protect the tank valve. W Never use an LP gas tank with a damaged body, valve, collar or footing. W Dented or rusted LP gas tanks may be hazardous and should be

checked by your LP gas supplier prior to use. W The LP gas tank should not be dropped or handled roughly. W LP gas tanks must be stored outdoors out of the reach of children and

must not be stored in a building, garage or any other enclosed area.

Your tank must never be stored where temperatures can reach over

125°F. W Do not insert any tool or foreign object into the valve outlet or safety

relief valve. You may damage the valve and cause a leak. Leaking

propane may result in explosion, fire, severe personal injury or death. W Do not block holes in sides or back of grill. W Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause

the gas pressure to increase, which may open the relief valve and allow

gas to escape. W Place dust cap on cylinder valve outlet whenever the cylinder is not in

use. Only install the type of dust cap on the cylinder valve outlet that is

provided with the cylinder valve. Other types of caps or plugs may result

in leakage of propane. W If grill is not in use, the gas must be turned off at the supply tank and

disconnected. W Do not store a spare LP gas tank under or near this appliance. W Never fill the tank beyond 80 percent full. W A fire causing, serious injury or damage to property may occur if the

above is not followed exactly. W Never attempt to attach this grill to the self-contained LP gas system of

a camper trailer, motor home or house. W The use of alcohol, prescription or non-prescription drugs may impair

the consumer’s ability to properly assemble or safely operate the

appliance. W Strong odors, colds, sinus congestion, etc. may prevent the detection of

propane. Use caution and common sense when testing for leaks. W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or

alcohol with this product. W Your grill has been checked at all factory connections for leaks.

Recheck all connections as described in the “Operating Instructions”

section of the manual, as movement in shipping can loosen

connections. W Check for leaks even if your unit was assembled for you by someone

else. W Do not operate if gas leak is present. Gas leaks may cause a fire or

explosion. W You must follow all leak-checking procedures before operating. To

prevent fire or explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the

tank is connected for use.

b. No smoking. Do not use or permit sources of ignition in the area

while conducting a leak test.

c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

W Do not store or use gasoline or other flammable liquids or vapors within

25 feet (7.62 m) of this appliance.

W Do not use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and liquids.

W Minimum clearance from sides and back of unit to combustible

construction is 36 inches (91.4 cm). Do not use this appliance under any type of overhang or roof.

W It is essential to keep the grill’s valve compartment, burners and

circulating air passages clean. W Inspect grill before each use. W Do not alter grill in any manner. Any alteration will void your warranty. W Do not use the grill unless it is COMPLETELY assembled and all parts are

securely fastened and tightened. W Do not build this model of grill in any built-in or slide in construction.

Ignoring this warning could cause a fire or an explosion that can

damage property and cause serious bodily injury or death. W This grill should be thoroughly cleaned and inspected on a regular

basis. W Clean and inspect the hose before each use of the appliance. If there

is evidence of abrasion, wear, cuts or leaks, the hose must be replaced

prior to the appliance being put into operation. W Use only the regulator and hose assembly provided. The replacement

regulator and hose assembly shall be that specified by the

manufacturer. W Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The

use of any part that is not factory authorized can be dangerous. Doing

so will also void your warranty. W Do not operate this appliance without reading “Operating Instructions”

in this manual. W Do not touch metal parts of grill until it has completely cooled (about

45 min.) to avoid burns, unless you are wearing protective gear (pot

holders, gloves, BBQ mittens, etc.). W Do not install or use in or on boats or recreational vehicles. W When cooking, fire extinguishing materials shall be readily accessible.

In the event of an oil/grease fire, do not attempt to extinguish with

water. Use type BC dry chemical fire extinguisher or smother with dirt,

sand or baking soda. W Do not use grill in high winds. W Never lean over the grill when lighting. W Do not leave a lit grill unattended, especially keep children and pets

away from grill at all times. W Do not leave grill unattended while preheating or burning off food

residue on high. If grill has not been cleaned, a grease fire can occur

that may damage the product. W Do not place empty cooking vessels on the appliance while in operation. W Use caution when placing anything on the grill while the appliance is in

operation. W Do not attempt to move grill when in use. Allow the grill to cool before

moving or storing. W LP gas tank must be properly disconnected and removed prior to

moving this grill. W Storage of grill indoors is permissible only if the tank is disconnected,

removed from the grill and properly stored outdoors. W Always open grill lid carefully and slowly as heat and steam trapped

within grill can severely burn you. W Do not attempt to disconnect the gas regulator from the tank or any gas

fitting while the grill is in use. W Always place your grill on a hard, non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose. W Move gas hoses as far away as possible from hot surfaces and dripping

hot grease. W Keep all electrical cords away from a hot grill. W After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear or cuts to the hose. W Failure to open lid while igniting the grill’s burners, or not waiting 5

minutes to allow the gas to clear if the grill does not light, may result in

an explosive flame-up. W Never operate grill without heat plates installed. W Always use a meat thermometer to ensure food is cooked to a safe

temperature. W Use protective gloves when assembling this product. W Do not force parts together as this can result in personal injury or

damage to the product. W Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above

is not followed exactly.

Recipes

BlueRhino.com/recipes

Need help? 1.800.762.1142

Do not return to place of purchase.

Replacement Parts

parts.BlueRhino.com /

1.800.762.1142

page no.

Parts List

Handle

Temperature Gauge

Lid*

Cooking Grid

Heat Plate

Warming Rack

Top Hinge (2)*

Bottom Hinge (2)*

Burner*

Heat Plate Support (2)

Grill Body Assembly*

Control Knob Bezel (2)*

Igniter*

Right Side Shelf

Left Side Shelf

Grease Cup

QCC Clip*

55-22-220

55-22-037

55-23-128

55-09-300

55-09-303

55-09-321

55-07-360

55-07-306

55-23-129

55-11-290

55-23-130

55-22-228

55-14-988

55-23-131

55-23-132

55-11-410

55-11-412

Exploded View

Control Knob (2)

LP Gas Tank Heat Shield Regulator/Hose

Assembly*

Grease Cup Support

Left Upper Cart Frame

Right Upper Cart Frame

Lighting Hook Cart Frame Support

Wire B (2) Cart Frame Support

Wire A LP Gas Tank Retainer

Wire

Cart Frame Support (4)

Left Lower Cart Frame

55-22-906

55-23-133

55-11-411

55-07-316

55-23-134

55-23-135

55-07-331

55-23-136

55-23-137

55-23-138

55-23-139

55-23-140

Foot (2)*

Front Panel

Right Lower Cart Frame

Axle

Wheel (2)

Handle Heat Plate

* Pre assembled

Hardware

A B C D E

Screw

Wing Screw

55-23-141

55-23-142

55-23-143

55-23-144

55-09-322

55-23-585

ST4.8x10 Nickel Plated Phillips Truss Head

M4x10 Nickel Plated Phillips Truss Head

M5x14 Nickel Plated Phillips Truss Head

M6x15 Nickel Plated Phillips Truss Head

M5x15 Nickel Plated

8 pcs

4 pcs

19 pcs

4 pcs

1 pc

J K

Washer

Lock Washer

ø6.4 Heat Resistant

ø6.5 Nickel Plated

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

2 pcs

6 pcs

F G H

Nut

Wing Nut

Washer

M10 Nickel Plated

M6 Nickel Plated

ø4.5 Aluminum

ø6.5 Aluminum

2 pcs

3 pcs

4 pcs

6 pcs

M10-M6 Wrench 2 pcs

Assembly Instructions

Outdoor LP Gas Barbecue Grill Model No. GBC1308W / BY13-101-001-09

DO NOT RETURN PRODUCT TO STORE.

For assistance, call 1.800.762.1142 toll free. Please have your owner’s manual and model number available for reference.

Note: The model number can be found on the back or side of the cart assembly.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a level surface that does not have cracks or openings.

• Clear an area large enough to lay out all components and hardware and that is soft to not scratch or damage any surface finishes.

• When applicable, tighten all hardware connections by hand first. Once the step is completed, go back and fully tighten all hardware while being cautious not to over tighten to avoid damaging surfaces or stripping hardware.

• Follow all steps in order to properly assemble your product.

Assemble Left and Right Cart Frame

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

• (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (standard grill size)

Typical assembly: approximately 1 (one) hour.

Attach Front Panel

Attach Cart Frame Support Wires B

x 8

x 4

Recipes

BlueRhino.com/recipes

Need help? 1.800.762.1142

Do not return to place of purchase.

Replacement Parts

parts.BlueRhino.com /

1.800.762.1142

page no.

Attach Axle and Wheels

Attach LP Gas Tank Retainer Wire

Attach Cart Frame Support Wire A

x 2

Attach Handle, Heat Plate Supports and Temperature Gauge

x 1

B G

x 4

x 2

Assembly Instructions (continued)

Outdoor LP Gas Barbecue Grill Model No. GBC1308W / BY13-101-001-09

Attach Grill Body Assembly

Assemble LP Gas Tank Heat Shield, QCC Clip and Lighting Hook

Loosen Screws

Note: Leave 5 mm of bolt threads exposed.

x 4

Attach Left Side Shelf

Note: Leave 5 mm of bolt threads exposed.

x 1

x 5

Recipes

BlueRhino.com/recipes

Need help? 1.800.762.1142

Do not return to place of purchase.

Replacement Parts

parts.BlueRhino.com /

1.800.762.1142

page no.

Attach Right Side Shelf

Note: Leave 5 mm of bolt threads exposed.

Attach Warming Rack and Control Knobs

Insert Heat Plate and Cooking Grid and Tighten Screws

x 5

Insert Grease Cup Support and Grease Cup

Outdoor LP Gas Barbecue Grill Model No. GBC1308W / BY13-101-001-09

17.9 in. / 45.5 cm

12.2 in. / 31 cm

Installing LP Gas Tank

To operate, you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

W CAUTION: LP gas tank must be properly

disconnected and removed prior to moving this grill.

Insert LP Gas Tank

Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.

20 lb

9 Kg

Operating Instructions

Checking for Leaks

Burner Connections

1. Make sure the regulator valve and hose connections are securely fastened to the burner and the tank. Visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

W WARNING: Failure to inspect this

connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury or damage to property.

2. Please refer to diagram for proper installation (Figures 1).

3. If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Burner venturi pipe

Figure 1

Figure 2

OFF

ARRÊT

LP Gas Valve with Oriﬁce

LP Gas Connection

Secure LP Gas Tank

Secure tank by sliding LP gas tank retainer wire over shoulder of LP gas tank.

Tank/Gas Line Connection

1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knobs are “ (Figure 2).

3. Connect LP gas tank per “Installing LP Gas Tank” section.

4. Turn LP gas tank valve to “OPEN.”

5. Spoon leak check solution at all “X” locations (Figures 1 and 3).

a. If any bubbles appear, turn LP gas tank valve

to “CLOSED”, reconnect and re-test.

b. If you continue to see bubbles after

several attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank, per “Disconnect LP Gas Tank” instructions, and contact 1.800.762.1142 for assistance.

c. If no bubbles appear after one minute, turn

LP gas tank valve “CLOSED”, wipe away solution and proceed.

OFF” position

Operating Main Burners

Figure 3

Figure 4

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect regulator/hose assembly to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED.”

Disconnect regulator/hose assembly from LP gas tank by turning knob counterclockwise until it is loose.

W CAUTION: LP gas tank must be properly

disconnected and removed prior to moving this grill.

Getting More Propane

Need a tank of gas? One option is to try propane exchange. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide, which are typically open on nights and weekends. You can purchase a fresh, precision-filled tank or exchange your empty for a fresh, precision-filled tank. Another option is to have your tank refilled at a refill station. Be sure to check the hours of operation for the refill station.

First Use

1. Make sure all labels, packaging and protective films have been removed from the grill.

2. Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on This will “heat clean” the internal parts and dissipate odors.

Lighting Instructions

(HIGH) with the lid closed.

W CAUTION: Keep outdoor gas cooking

appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

W CAUTION: Do not obstruct the flow of

combustion and ventilation air.

W CAUTION: Check and clean burner/

venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

W CAUTION: Attempting to light the

burner with the lid closed may cause an explosion.

1. Open lid.

2. Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the burner/venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.

3. All control knobs must be in the “

4. Connect LP gas tank per “Installing LP Gas Tank” section.

5. Turn LP gas tank valve to “OPEN.”

6. Poussez et tournez le bouton de commande droit sur

7. Press the

8. If ignition does not occur in 5 seconds, turn burner control knob “ and repeat lighting procedure.

(igniter) button repeatedly 3 to 4 times to light burner.

OFF” position (Figure 2).

Burner

(max.).

Figure 5

Figure 6

Flame

OFF,” wait 5 minutes,

Slight

Yellow

Slight

Blue

Dark Blue

+ 16 hidden pages

Backyard Grill BY13-101-001-09, GBC1308W User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual