Backyard Discovery Deluxe Pergola User Manual

Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
1-800-856-4445

DELUXE PERGOLA SWING

OUTDOOR PRODUCT

MODEL: #1606616

• Owner's Manual

• Frequently Asked Questions

• Assembly Instructions

• Warranty Information

Register your new (Outdoor Product) on-line @

www.swingsetsonline.com (you will also find any updates on

assembly instructions and information to order replacement parts)

Features the fastening system.

Save this assembly manual for future reference in the event that

you need to order replacement parts.

INS-1606616-A-DELUXE PERGOLA SWING-ENG 8/25/16

Made in China

STOP

PARE

Missing A Part?

CALL US BEFORE GOING

BACK TO THE STORE!

The store where you made your purchase

does not stock parts for this item.

If you have assembly questions or if you need parts,

whether they are missing or damaged

Call Toll-Free Help Line or visit www.swingsetsonline.com

¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!

La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que

faltan o están dañadas

llame gratis a la línea de ayuda

1-800-856-4445

PLEASE READ THIS BEFORE STARTING ASSEMBLY

POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE

• READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.

• AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.

• SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.

• IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT

DURING SHIPMENT.

• IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE
HELP LINE

• LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.

• DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.

• SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.

• SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS

PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.

• MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.

• SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL

1-800-856-4445 OR VISIT www.swingsetsonline.com

1-800-856-4445 O VISITE www.swingsetsonline.com

PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:

1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST

POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:

1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS

Owner’s Manual Outdoor Product

Dear Customer:

Please read entire booklet completely before beginning the assembly process.

Structures are not intended for public use. The Company does not warranty any of its

residential structures subjected to commercial use such as: Recreational Park, or any
similar Commercial Application.

Please follow all recommendations below. Failure to do so may result in the warranty
being void and/or safety violations that could result in serious injury. This manual

contains helpful information concerning Assembly Preparation, Installation Procedure,
and Required Maintenance. Always keep safety in mind as your structure is being built.

PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE
PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU
WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE
PART NUMBERS WHEN ORDERING PARTS.

For Your Records:

Please take time and fill out the information below. This information will be needed for
warranty issues.

Where Purchased: ______________
Date of Purchase: ________________
Installation Date: _______________
Installed by: ______________________

Staple Receipt Here

Tracking Number Reference Label

Tracking ID number on the carton and back of the ID plate are included for
tracking purposes associated with warranty claims.

ENG OWNER OP-2012

Owner’s Manual Outdoor Product

Maintenance Instructions:

1. Check all nuts and bolts twice monthly during the usage season and tighten as required.
(But not so tight that you crack the wood) It is particularly important that this
procedure be followed at the beginning of each season.

2. Oil all metallic moving parts monthly during the usage period.

3. Check all coverings for bolts and sharp edges twice monthly during usage season to be
certain they are in place. Replace when necessary. It is especially important to do this
at the beginning of each new season.

4. For rusted areas on metallic members such as hinges, brackets, etc. sand and repaint,
using a non lead-based paint meeting the requirements of Title 16 CRF Part 1303.

5. Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sanding may be necessary to maintain a safe
environment. Treating your Product with protection (sealant) after sanding will help
prevent severe checking/splitting and other weather damage.

6. We have applied a waterborne translucent stain to your unit. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type
of protection (sealant) to the wood of your unit. Prior to the application of sealant,
lightly sand any “rough” spots on your set. Please note this is a requirement of your
warranty.

ENG OWNER OP-2012

Outdoor Product Assembly Manual FAQs:

1. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood
which is naturally bug resistant, decay and rot resistant. To help ensure your families
safety, our wood is completely chemical free and we do not use pressure-treated wood.
The stain we use is a top coat using a water-based product that is for appearance only.

2. How often should the product be stained? Backyard Discovery recommends the product be
stained once each year. A water or oil based stain can be used at the customer’s discretion.

3. Why does it seem that my product is developing cracks? Wood is a natural material; no two
pieces are exactly alike. Each piece has its own characteristics and personality and reacts
differently to climate changes. When any wood product is exposed to the elements, it
develops “wood checks”. A check is the radial separation of the wood fibers running with
the grain of the wood. These are caused by the varying temperature and moisture
conditions. A check is not a crack – it does not affect the strength or durability of the wood
or structural integrity of the product.

4. Do Backyard Discovery products come with a warranty? Yes. All Backyard Discovery
products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our
wood carries a 5 year warranty on rot and decay as well. Please see warranty details for
more information.

5. What is the best way to get started assembling the product? Backyard Discovery
recommends taking all the parts out of the boxes and arranging them by part number
before you begin any assembly. This will not only allow faster assembly, but will also
identify any parts that may be missing or damaged so they can be replaced before
assembly. If parts are missing or need replacement, go to

www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read

the assembly manual and get the tools ready for the job as recommended in the manual. If
the assembly manual is lost or misplaced a new one can be printed from Backyard
Discovery’s website: www.swingsetsonline.com .

6. The 2”x4” boards do not measure 2”x 4”. Why not? In the U.S. it’s common practice to
describe lumber dimensions using the rough cut sizes from the sawmill and not the finished
dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber
dimensions. However, Backyard Discovery products are designed and constructed using the
actual dimensions so everything fits properly and remains so during the life of the product.

For more information and frequently asked questions, please refer to our website at

www.swingsetsonline.com .

Basic Setup Dimensions

Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such

as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

7'-3 1/8"

6'-9 7/8"

GENERAL INFORMATION:

Your pergola swing has been designed and engineered for residential use only.
A maximum weight of 600 lbs. is recommended for the swing seat.

5'-6"

Important Assembly Notes

1) While assembling unit, take time before and after each phase to make sure unit is level. If unit is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
ensure the unit is square.

2) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

3) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.

4) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.

5) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.

Parts Identification

Wood Components

(NOT TO SCALE)

E1 - LEFT ARM REST - W4L05540

(1)

1 3/8"x3 3/8"x26 5/8" (36x86x677)

E2 - RIGHT ARM REST - W4L05541

(1)

1 3/8"x3 3/8"x26 5/8"(36x86x677)

E3 - POST - W4L06374

(4)

1 3/8"x3 3/8"x85" (36x86x2160)

E4 - GROUND BOARD - W4L05460

(2)

1 3/8"x3 3/8"x66" (36x86x1676)

(2)

G3 - END RAFTER - W4L06378

(2)

1"x5 1/4"x53 1/2" (24x134x1358)

(4)

(2)

G1 - SHELF - W4L05459
1"x5 1/4"x44 1/2" (24x134x1130)

G2 - MIDDLE RAIL - W4L06376

(2)

1"x5 1/4"x44 1/2" (24x134x1130)

G4 - SUPPORT BRACE - W4L05470
1"x5 1/4"x25" (24x134x634)

H1 - BEAM - W4L05462
1"x3 3/8"x81 7/8" (24x86x2080)

H2 - CENTER RAFTER - W4L05465

(4)

1"x3 3/8"x53 1/2" (24x86x1358)

H3 - LOWER BRACE - W4L05467

(4)

1"x3 3/8"x18" (24x86x458)

H4 - UPPER BRACE - W4L05468

(4)

1"x3 3/8"x18" (24x86x458)

Parts Identification

Wood Components

(NOT TO SCALE)

H5 - SIDE BACK RAIL - W4L05546

(2)

1"x3 3/8"x24 3/4" (24x86x630)

H8 - CENTER SEAT SUPPORT - W4L05549

(1)

1"x3 3/8"x21 3/4" (24x86x551)

H9 - SIDE SEAT SUPPORT - W4L05550

(2)

1"x3 3/8"x21 3/4" (24x86x551)

H10 - SWING RAIL SUPPORT - W4L05544

(2)

1"x3 3/8"x13" (24x86x330)

H11 - CENTER BACK RAIL - W4L05547

(1)

1"x3 3/8"x24 3/4" (24x86x630)

J1 - LOWER RAIL - W4L06375

(2)

1"x2 3/8"x44 1/2" (24x60x1130)

J2 - UPPER RAIL - W4L06377

(2)

1"x2 3/8"x44 1/2" (24x60x1130)

M1 - SWING SEAT SUPPORT - W4L05545

(1)

5/8"x3 3/8"x44 3/4" (16x86x1138)

M2 - SWING BACK SUPPORT - W4L05548

(1)

5/8"x3 3/8"x46 3/4" (16x86x1186)

T2 - SWING BACK BOARD - W4L05542

(10)

1"x1 3/8"x48 5/8" (24x36x1234)

T3 - SWING SEAT BOARD - W4L05543

(12)

1"x1 3/8"x46 3/4" (24x36x1186)

W1 - SWING SUPPORT - W4L05466

(2)

2"x3 3/8"x53 1/2" (50x86x1358)

Parts Identification

Hardware

(2)

VW - SCREW PFH 8x1/2 BLK - H100203

(70)

BP - SCREW PFH 8x1 1/2 - H100086

(13)

BS - SCREW PFH 8x1 3/4 - H100089

(4)

BT - SCREW PFH 8x2 1/2 - H100090

(7)

- BOLT HEX 5/16x1-1/2 - BLK - H100498

(4)

- BOLT WH 5/16x1 1/4 BLK - H100459

(9)

- SCREW PFH 8x2 BLK - H100391

(13)

- SCREW PFH 8x3 BLK - H100362

(2)

CY - SCREW PWH 8x5/8 - H100128

(4)

CQ - CONCRETE ANCHOR 1/4" x 2" - H100120

(4)

- NUT BARREL WH 5/16x5/8 BLK - H100469

(20)

- BOLT WH 5/16x1 1/2 BLK - H100407

(9)

- BOLT WH 5/16x2 BLK - H100457

(4)

VY - BOLT WH 5/16x2-1/4 BLK - H100205

(4)

- BOLT WH 5/16x3 1/2 BLK - H100503

(32)

VK - NUT BARREL WH 5/16x7/8 BLK - H100192

(13)

VL - NUT BARREL WH 5/16x1-1/2 BLK - H100193

(18)

VQ - LAG SCREW WH 5/16x2-1/2 BLK - H100197

(4)

VZ - LAG SCREW WH 5/16x3 BLK - H100206

(9)

- BOLT WH 5/16x3 3/4 BLK - H100415

Parts Identification

(22)

- BOLT WH 1/4x1 1/2 BLK - H100406

(4)

- LAG SCREW WH 1/4x2 BLK - H100487

(66)

VR - WASHER LOCK EXT 8x19 BLK - H100198

Hardware

(4)

- NUT BARREL WH 1/4x5/8 BLK - H100404

(18)

- NUT BARREL WH 1/4x7/8 BLK - H100399

(48)

VS - WASHER LOCK EXT 12x19 BLK - H100199

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9
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(22)

- WASHER LOCK EXT 8x15 BLK - H100400

(17)

- WASHER FLAT 9x18 BLK - H100474

(2)

- WASHER SAFETY 17x30 - BLK - H100497

(26)

- WASHER LOCK EXT 6x15 BLK - H100405

(2)

- WASHER FLAT 8x27 BLK - H100478

(9)

- NUT LOCK 5/16 BLK - H100479

- T-30 TORX BIT - H100147

(2)

- T-30 TORX WRENCH - H100114

(2)

- T-40 TORX WRENCH - A100041

(2)

- T-40 TORX BIT - A100042

(2)

Parts Identification

Accessories

(NOT TO SCALE)

- TIE STRAP PLATE - A4M00631

(2)

(2) - PERGOLA SWING CHAIN - A4M00634

- QUICK LINK - A4M00633

(4)

SQ - "A" REVISION TAG - A100314

(1)

XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241

(1)

- GROUND STAKE REBAR - A4M00527

(4)

- CHAIN SUPPORT BRACKET - A4M00632

(2)

- L BRACKET 2.5x38x50x55 - A4M00615

(4)

- PERGOLA SWING FOOT - A6P00081

(4)

- METAL TUBE - A4M00608

(52)