Backyard Discovery Next Generation 5007, Cedar Mountain 5007 Assembly Manual

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Page 1

The Cedar Mountain Swingset

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From Backyard Discovery

YOU MUST START HERE!

Use these assembly instructions to begin assembly of

1. The Cedar Mountain is made from individually packaged components. Each component has its own assembly instructions in the box.

2. Build each component according to the instructions in the respective component box(es) except for the Tunnel.

3. For the tunnel only, you MUST use the instructions in this package. DO NOT USE THE INSTRUCTIONS IN THE TUNNEL/ ROCK WALL BOX!

4. Once all components are complete, attach them to the respective towers to make the Cedar Mountain configuration as shown. Attach the towers together using the tunnel and the instructions in this package!

5. The swing beam can be attached to the back of either fort without causing a play conflict.

6. Build the rock wall using the original tunnel/rock wall instructions in the box and attach it to one of the fort openings as directed in the rock wall instructions.

7. DO NOT INSTALL THE 10’ SLIDE AND THE 8’ SLIDE NEXT MUST LEAVE A TOWER WALL PANEL IN PLACE AS A SPACER TO SEPARATE THE TWO SLIDES. MOUNTING THEM CLOSE WILL CAUSE A PLAY CONFLICT AND MAY RESULT IN INJURY!

8. DO NOT MOUNT THE MONKEY BARS ON THE SAME TOWER/SIDE OF THE TOWER AS EITHER SLIDE. THIS WILL CAUSE A PLAY CONFLICT AND MAY RESULT IN INJURY!

your Cedar Mountain swingset.

TO EACH OTHER! YOU

Backyard Discovery

3001 N Rouse Ave

Pittsburg, KS 66762

www.swingsetsonline.com

Sales: 855-308-6871

Support: 800-856-4445

Page 2

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Generation

MODEL #5007

ASSEMBLY MANUAL

YOUR WARRANTY

Leisure Time Products Inc, provides a 5-

year pro-rate warranty. See inside back

cover of this manual for details.

We take great care to design our products with your child's safety in mind. However, only with careful supervision and proper safety instructions, can you be assured of safe play time on any product designed for children.

If you need assistance with parts or have assembly questions, please call Customer Service at

Monday through Friday, 7:00 a.m. to 4:00 p.m. Central Time

Please read the entire instruction manual carefully before proceeding with the assembly or use of your

new gym set. SAVE THIS MANUAL for future reference in the event that you need to contact us for

assistance or replacement part information and ordering.

LEISURE TIME PRODUCTS

Assembly requires at least two adults.

866-362-1123

Our regular office hours are

For Residential Only

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Page 4

IMPORTANT TIPS FOR ASSEMBLY

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Prior to assembling your play product, take a thorough inventory of all components using the parts list.

Sort and lay out all wood pieces, matching identical pieces into piles. Mark all pieces of wood using masking tape, write board letter on tape and adhere to each piece of wood for quick reference and identification.

Sort all hardware according to size. Refer to parts identification section. Selecting the wrong hardware during early assembly will lead to shortages. Finding extra hardware is not cause for alarm. We often include extra hardware in case parts are lost during assembly.

Selecting the correct location for your playset product is very important for your children's safety and for the play product's longevity. Your playset must be installed on level ground. Installation on sloping ground will cause your set to "lean" and, in time, this leaning will put stress on all the joints. This stress will cause the set to become loose and unstable. Once this occurs, it becomes difficult to correct, and Playground, Inc. cannot assume responsibility for any failure from incorrect installation. Uneven ground must be properly leveled before installation.

Warping: Occasionally, some wooden components may twist or warp in the carton after packaging. This is not necessarily a cause for alarm. In most instances, these parts straighten out when assembled. Seasonal checking or cracking of the grain on wooden parts is also quite natural. Water and heat are the two most frequent causes of expansion and contraction of wood fibers.

We recommend that you apply a wood sealant or protectant at the time of

installation and at least once per year. There are many excellent products, such as Thompson's Waterseal, Behr Wood Conditioner, Olympic Water Guard or Olympic Wood Protector. Please check with your local home improvement center to see what they recommend for your area conditions. Proper care and maintenance will help maintain the beauty of the set as well as gain the maximum life of the unit.

Metal plates: The structural integrity of the play product is dependent upon the proper installation of the metal plates. As noted and diagramed in these assembly instructions, the installation of these metal plates must also be followed precisely. If your play set has end ladders or swing beam supports, make sure they are angled away from the top ladder or swing beam. If a play product has one or two climbing towers, the metal plates must be installed so that each climbing tower is perpendicular to the top ladder.

Ground stakes: Metal stakes are provided and are to be installed as outlined in the assembly manual. Cementi n g i s recommended and required if you have loose or sandy soil or if you live in an area that is prone to high winds or severe storms.

On site adult supervision is required at all times for children of all ages.

Ensure that suspended climbing ropes, chains or cables are kept tight enough so they cannot be looped back on themselves and are kept secure at both ends.

SEE PAGES 34 THRU 36 FOR MAINTENANCE TIPS

Next Generation 5007 10-0409 Version 4

Page 1 - SAFETY & ASSEMBLY INFO

Page 5

SAFETY AND ASSEMBLY INFORMATION

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FOR SAFETY'S SAKE,

PLEASE TAKE TIME TO READ ALL INSTRUCTIONS COMPLETELY

AND CAUTION YOUR CHILDREN ACCORDINGLY

Caution for Your Children. Observing the following statements and warnings reduces the likelihood of serious or fatal injury.

• Instruct children not to attach items to the swing set that are not specifically designed for or made to use on the equipment (such as jump ropes, clotheslines, pet leashes, cables, or chains) as this could pose a strangulation hazard.

• Children should use equipment only in its intended manner.

• Children should sit in the center of the swings with their full weight on the seats. Only one child per

swing.

• Children should NOT wear loose or stringed clothing or jewelry which can cause a potential danger of strangulation while using playground equipment.

• Children should NOT play on equipment in wet weather conditions due to potentially slippery surfaces.

• Children should NOT walk too closely in front of, behind, or between moving elements such as swings,

trapezes and gliders.

• Children should NOT swing empty swing elements.

• Children should NOT jump off swings and/or trapeze while they are in motion. Nor should they jump from

the upper decks – always use the ladders or slides.

• Children should NOT climb UP the slide because the slick surface could cause a fall and they should never slide down head first.

• Children should NOT twist swing chains or loop them over the top support beam because this will weaken and reduce the strength of the chain and possibly break them.

• Children should NOT climb on the top ladder when swing elements are in use.

• If your set has a Climbing Rope, the Climbing Rope must be attached securely at both ends in such a manor that it can not be looped back upon itself.

WARNING Small components of your play center represent a choking hazard to children. Do not allow

access to nuts, bolts, washers or other small parts. Tighten and inspect your play center frequently to avoid this danger.

Children must not use equipment until properly installed. Before using your play center,

carefully read to any and all children who may use the play center the "safety rules" included in this booklet.

Play center modification is forbidden. Any modifications to your play center will affect its

structural integrity and render the warranty null and void.

Caution! This play product will not be ready for a child's play until assembly procedures are

complete, all hardware is tightened, all ground stakes are installed, and you, the responsible adult, are satisfied that the unit is secure and safe. At this time and always, review the "safety and general information - cautions for use" sections with each child using the play product.

Next Generation 5007 10-0409 Version 4

Page 2 - SAFETY & ASSEMBLY INFO

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SAFETY AND ASSEMBLY INFORMATION

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Too ls and Materials Required:

Claw Type Hammer 10 ft. Tape Measure Framing Square or Level 10 ft. Step Ladder Box Wrench or Sockets (9/16” & ½") Screwdriver (Medium Phillips) Electric Drill or Cordless Beeswax or Soap Drill Bits: 3/16", 3/8" 5/16" & 7/16"(High Speed) (Used to lubricate screw threads)

HAVING THE PROPER TOOLS ON HAND WILL EASE AND

REDUCE THE ASSEMBLY TIME OF YOUR NEW PLAYSET.

Assembly Safety:

• Keep the work area clean and clear of obstructions.

• Children should stay out of the work area until the safe play area is cleared of obstacles, the gym set has been completely assembled, all hardware has been tightened and checked and all tools have been picked up.

• Keep children off the gym set until it has been completely assembled.

• Some parts of the assembly process may require help from another competent adult.

• Do not stand on the platform until the gym set has been completely assembled. Use a step ladder if you can not reach high enough.

• Follow the manufacturers' safety recommendations for the tools and equipment you use.

• Avoid assembling your gym set in poor weather conditions.

• Wear proper clothing and safety equipment (safety glasses, boots and gloves) while assembling your gym set.

YOUR PLAYGROUND, INC READY-TO-ASSEMBLE PLAYSET IS STAINED AT

OUR FACTORY. STAINING IS NOT NEEDED AT THE TIME OF INITIAL ASSEMBLY.

THE WOODEN PARTS FOR YOUR PLAYSET ARE MADE FROM

CYPRESS AND OTHER UNTREATED NATURALLY DECAY RESISTANT LUMBER,

WITH THE FOLLOWING, POSSIBLE EXCEPTIONS:

POLYETHYLENE ENCASED POSTS:

Some lumber inside the polyethylene encased posts MAYBE subject to the following treatment

Supplier: Pacific Wood Preserving

22125 Rock Creek Rd. Sheridan, OR 97378

Preservative: Pacbor Treated (Disodium

Octaborate Tetrahydrate)

Retention level: .118 pcf

Wood species: Pine, White Fir, Hem Fir,

and/or Doug Fir

Next Generation 5007 10-0409 Version 4

Page 3 - SAFETY & ASSEMBLY INFO

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SAFETY AND ASSEMBLY INFORMATION

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SELECTING THE CORRECT LOCATION FOR YOUR PLAY PRODUCT IS IMPORTANT

FOR YOUR CHILDREN’S SAFETY AND THE PRODUCT’S LONGEVITY

Dimensions:

• The Next Generation has One layout option. Layout Ground Dimension Safe Play Area*

6"81/2"x5'10" 17'-10"x18'-9"

*Level Ground Surface - See below

• Additional accessories may increase the size of the Safe Play Area.

• Max fall height 90"

General Information:

Your set has been designed and engineered for children

only and for residential use only.

A maximum of 150 lbs. per child is recommended for

play activities designed for individual use.

A maximum of 120 lbs. per child is recommended for

play activities designed for multiple child use.

A maximum of 9 children is recommended for this unit.

Safe Play Area:

• The safe play area refers to a zone extending 6' beyond the gym set on all sides, including the space above the gym set.

• The ground surface must be level. Installing your gym set on sloping ground can cause it to lean or "rack". This leaning puts additional stress on all connections and joints and in time will cause those connections to loosen and fail.

• The safe play area must be free of all structures, landscaping, trees and branches, rocks, wires, and other obstacles to safe play. Children can be seriously injured running or swinging into these obstacles.

• Remove all tripping hazards from the safe play area. Tripping hazards include: roots, stumps, rocks, landscaping, sprinkler heads, railroad ties, plumbing and electrical connections.

• Do not install your gym set over concrete, gravel, asphalt, packed earth or any other hard surface. The following is a list of recommended ground covers from the Consumer Product Safety Commission.

RECOMMENDED GROUND COVERS

Suggested Material ........Uncompressed Depth

Double Shredded Bark Mulch ...........9"

Uniform Wood Chips ........................12"

Fine Gravel .......................................12"

Fine Sand..........................................12"

A FALL ON TO A HARD SURFACE COULD RESULT IN SERIOUS INJURY

Any edging used to contain the ground must be beyond the safe play area. (Ex. Landscape timbers or railroad ties)

Next Generation 5007 10-0409 Version 4

Page 4 - SAFETY & ASSEMBLY

Page 8

Right

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Sale play area using

recommended ground cover

Landscape Timbers

6' from play structure

Back

Front

Sale play area using

recommended ground cover

Landscape Timbers

6' from play structure

Next Generation 5007 10-0409 Version 4

Page 5 - SAFETY & ASSEMBLY

Left

Page 9

USING THE HARDWARE

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PLAYGROUND, INC. GYM SETS USE A FEW STANDARD CONNECTIONS.

BECOMING FAMILIAR WITH THESE CONNECTIONS WILL SIMPLIFY ASSEMBLY

AND INSURE A SAFER PLAY PRODUCT FOR YOUR CHILDREN.

How to use Hex Head Bolts and Spike T-Nuts

Lock Washer

Spike T-Nut

Hex Head

Bolt

Flat

Washer

Check the positioning of parts in each Step's illustration, noting which of the parts should receive the Spike T-Nut. Place the Spike T-Nut in the hole and then seat it with one or two taps of a hammer. Align the holes in the parts to be fastened. Start preliminary tightening of bolt into seated nut by hand.

To securely tighten, turn the bolt with a wrench until the lock washer is fully compressed between the head of the bolt and the flat washer.

Note that in some steps the instructions say to tighten "just snug." This means to tighten the bolt just enough to keep the parts together, but loose enough to allow the parts to move. This is necessary to allow squaring and leveling. The bolt will be tightened securely in a following step. All bolts and screws must be tightened securely before the playset is ready for use.

TIP: Tap the Spike T-Nut into the part before you position the part on the structure. If you put it in

the wrong hole, remove it by inserting a bolt from the opposite side of the board and tapping the bolt lightly with a hammer.

Correct

Assembly

Bol t h as bee n screwed securely into Spike T-Nut and the connection is tight.

Check connections periodically for tightness during the life of the Gym set.

Do not

over tighten.

Incorrect Assembly

During assembly or maintenance, do not over tighten the bolts. Over tightening can cause the bolt to protrude past the spiked tee nut, which could cause personal injury. Over tightening can also cause the wood to be compressed or to “sink in” the bolt, washer or spiked tee nut. If this has happened, you may need to add additional washers or replace the bolt with a shorter one, so that the bolt does not protrude.

Typical Installation -Lag Screw:

• Always drill pilot holes when using Lag

Flat

Washer

Screws. The size of the pilot hole will be specified in the Step.

• Tap the head of the Lag

Screw with a hammer to start the threads into the wood and then use a ½" socket to tighten.

• DO NOT over tighten• DO NOT over tighten

Lag Screw

Lock

Washer

Failure to replace this bolt with a shorter one could result in personal injury.

Typical Installation -Wood Screw:

• Use an electric drill or screw gun to drive screws.

• These screws are self-tapping, so no pilot holes are required.

• Lubricate the threads of the screws with beeswax or soap to ease installation and minimize breaking screws.

• It is very important to make certain

that the tops of all screws are flush with the surface of the wood and there are no protruding sharp edges.

• DO NOT DRIVE

TOO DEEP

AND CAUSE

SPLINTERING

Next Generation 5007 10-0409 Version 4

Page 6 - USING THE HARDWARE

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H13

H14

NOT SHOWN

Tent Top

M12

M10

Y30

H12

Y28

Y31

M11

Front View

H11

Back View

H11

Next Generation 5007 10-0409 Version 4

Page 7 - PART LOCATOR

Page 11

Lowe's 5007 Tower C1 - H9

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C1 - TOWER LEG

C2 - TOWER LEG

C3 - TOWER LEG

E1 Entry Ladder Rail * 4 Holes * 1 Set Left & Right Req 1-3/8 x 3-3/8 x 52 [ 3.49 x 8.57 x 132.08 ]

G2 Arched Wall Rail * 4 Holes * 2 Req 1 x 5-1/2 x 57-1/2 [ 2.54 x 13.97 x 146.05 ]

G5 Base Board * 6 Holes * 1 Req 1 x 5-1/2 x 47 [ 2.54 x 13.97 x 119.38 ]

2 REQUIRED

G1 Base Board * 6 Holes * 2 Req 1 x 5-1/2 x 78-1/2 [ 2.54 x 13.97 x 199.39 ]

G4 Club House Wall Rail * 8 Holes * 1 Req 1 x 5-1/2 x 47 [ 2.54 x 13.97 x 119.38 ]

G6 Base Board * 4 Holes * 1 Req 1 x 5-1/2 x 47 [ 2.54 x 13.97 x 119.38 ]

G7 Base Board * 6 Holes * 1 Req 1 x 5-1/2 x 45 [ 2.54 x 13.97 x 114.30 ]

G9 Floor Joist * No Holes * 1 Req (W100048) 1 x 5-1/2 x 20 [24 x 140 x 508]

H3 Floor Rail * 5 Holes * 2 Req 1 x 3-1/2 x 57-1/2 [ 2.54 x 8.89 x 146.05 ]

H5 Roof Support * 4 Holes * 2 Req 1 x 3-1/2 x 57 [ 2.54 x 8.89 x 144.78 ]

H7 Floor Rail * 4 Holes * 2 Req 1 x 3-1/2 x 47 [ 2.54 x 8.89 x 119.38 ]

H9 Wall Rail * 2 Holes * 2 Req 1 x 3-1/2 x 45 [ 2.54 x 8.89 x 114.30 ]

H11 Wall Rail * 4 Holes * 2 Req 1 x 3-1/2 x 25 [ 2.54 x 8.89 x 63.50 ]

G8 Club House Wall Support * 5 Holes * 2 Req 1 x 5-1/2 x 29 [ 2.54 x 13.97 x 73.66 ]

H1 Roof Support * 4 Holes * 2 Req 1 x 3-1/2 x 59-1/2 [ 2.54 x 8.89 x 151.13 ]

H4 Floor Joist * No Holes * 1 Req 1 x 3-1/2 x 57-1/2 [ 2.54 x 8.89 x 146.05 ]

H6 Floor Rail * 6 Holes * 1 Req 1 x 3-1/2 x 47 [ 2.54 x 8.89 x 119.38 ]

H8 Floor Rail * 4 Holes * 1 Req 1 x 3-1/2 x 45 [ 2.54 x 8.89 x 114.30 ]

H10 Upright * 2 Holes * 2 Req 1 x 3-1/2 x 29-1/2 [ 2.54 x 8.89 x 74.93 ]

H12 Floor Rail * 7 Holes * 1 Req 1 x 3-1/2 x 24 [ 2.54 x 8.89 x 60.96 ]

H13 Floor Rail * 5 Holes * 1 Req 1 x 3-1/2 x 24 [ 2.54 x 8.89 x 60.96 ]

Next Generation 5007 10-0409 Version 4

Page 8 - WOODEN PARTS C1 - H14

H14 Floor Joist * No Holes * 1 Req 1 x 3-1/2 x 20 [ 2.54 x 8.89 x 50.80 ]

Page 12

Lowe's 5007 Tower H10 - N3

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J1 Tent Support * 4 Holes * 1 Req (W100041) 1 x 2-3/8 x 57-5/8 [24 x 60 x 1464]

L2 Club House Wall Board * 4 Holes * 1 Req 11/16 x 4-1/2 x 29 [ 1.74 x 11.43 x 73.66 ]

L3R Right Roof Rail * 6 Hole * 2 Req (W100457) 11/16 x 4-3/8 x 41-5/8 [16 x 110 x 1058]

M2 Roof Spacer * 3 Holes * 2 Req 11/16 x 3-3/8 x 57-1/2 [ 1.74 x 8.57 x 146.05 ]

M4 Wall Rail * 4 Holes * 2 Req 11/16 x 3-3/8 x 45-3/4 [ 1.74 x 8.57 x 116.21 ]

M6 Club House Wall Board * 4 Holes * 28 Req 11/16 x 3-3/8 x 29 [ 1.74 x 8.57 x 73.66 ]

M8 Club House Rail * 3 Holes * 4 Req 11/16 x 3-3/8 x 28-3/4 [ 1.74 x 8.57 x 73.03 ]

L1 Floor Board * 4 Holes * 4 Req 11/16 x 4-1/2 x 39 [ 1.74 x 11.43 x 99.06 ]

L3L Left Roof Rail * 6 Hole * 2 Req (W100042) 11/16 x 4-3/8 x 41-5/8 [16 x 110 x 1058]

M1 Wall Rail * 4 Holes * 2 Req 11/16 x 3-3/8 x 57-1/2 [ 1.74 x 8.57 x 146.05 ]

M3 Floor Board * 5 Holes * 24 Req 11/16 x 3-3/8 x 47 [ 1.74 x 8.57 x 119.38 ]

M5 Club House Rail * 4 Holes * 2 Req 11/16 x 3-3/8 x 45 [ 1.74 x 8.57 x 114.30 ]

M7 Window Trim * 4 Holes * 1 Req 11/16 x 3-3/8 x 28-3/4 [ 1.74 x 8.57 x 73.03 ]

M9 Wall Board * 4 Holes * 23 Req 11/16 x 3-3/8 x 23 [ 1.74 x 8.57 x 58.42 ]

M10 Club House Wall Board * 4 Holes * 6 Req 11/16 x 3-3/8 x 16 [ 1.74 x 8.57 x 40.64 ]

M12 Window Trim * 2 Holes * 2 Req 11/16 x 3-3/8 x 6-3/4 [ 1.74 x 8.57 x 17.15 ]

N2 Club House Wall Board * 2 Holes * 3 Req 11/16 x 2-1/2 x 29 [ 1.74 x 6.35 x 73.66 ]

N4 Cross Brace * 4 Holes * 2 Req (W100043) 11/16 x 2-3/8 x 30-7/8 [16 x 60 x 784]

N6 Starburst * 2 Holes * 4 Req (W100045) 11/16 x 2-3/8 x 7-1/4 [16 x 60 x 184]

O1 Tent Cleat * 4 Holes * 4 Req (W100047) 11/16 x 1-1/2 x 36-5/8 [16 x 38 x 930]

M11 Entry Ladder Support * 4 Holes * 1 Req 11/16 x 3-3/8 x 16 [ 1.74 x 8.57 x 40.64 ]

N1 Floor Board * 5 Holes * 1 Req 11/16 x 2-1/2 x 47 [ 1.74 x 6.35 x 119.38 ]

N3 Club House Wall Board * 2 Holes * 1 Req 11/16 x 2-1/2 x 16 [ 1.74 x 6.35 x 40.64 ]

N5 Starburst * 2 Holes * 2 Req (W100044) 11/16 x 2-3/8 x 13 [16 x 60 x 332]

SC1 Tent Cleat * 5 Holes * 2 Req (W100046) 11/16 x 2 x 57-3/8 [16 x 50 x 1456]

O2 Roof Cleat * 3 Holes * 4 Req (W100371) 11/16 x 1-1/2 x 4-1/4 [16 x 38 x 108]

Next Generation 5007 10-0409 Version 4

Page 9 - WOODEN PARTS J1 - 02

Page 13

Z8-2WS

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#8 X 2"

MEASURE BOLTS FROM BOTTOM

OF HEAD TO BOTTOM OF BOLT

WOOD

SCREW

Z8-1.25WS

#8 X 1-1/4"

WOOD

MEASURE BOLTS FROM BOTTOM

OF HEAD TO BOTTOM OF BOLT

SCREW

Z5-3.75HB

5/16 X 3-3/4"

HEX

HEAD

BOLT

MEASURE BOLTS FROM BOTTOM

OF HEAD TO BOTTOM OF BOLT

Z5-1.25HB

5/16 X 1-1/4"

HEX HEAD

Z5-1.75HB

5/16 X 1 3/4"

HEX

HEAD

BOLT

Z5-.625STN

5/16"

SPIKE TEE

NUT

DRAWINGS ARE TO SCALE BUT

SMALL VARIATIONS ARE NORMAL.

Z5-3.5HB

16 ths

Size

BOLT

Type

Z8-2.5WS

#8 X 2-1/2"

WOOD

SCREW

Z4-1.25 PTH

1/4 X 1 1/4"

PHILLIPS

TRUSS

HEAD

BOLT

Z8-1.5WS

#8 X 1-1/2"

Z8-.75WS

Z4-1PTH

1/4 X 1"

PHILLIPS

TRUSS

HEAD

BOLT

WOOD

SCREW

#8 X 3/4

WASHER

HEAD

SCREW

Z4-.75PTH

1/4 X 3/4" PHILLIPS

TRUSS

HEAD

BOLT

3 - Z4-1SB STEP BOLT 3 - Z4-.75 PBN BARREL NUT

3 - Z5-.625 ITLW LOCK WASHER 3 - Z5-.75 FW FLAT WASHER

NOTE: Hardware Has Been Included To

Attach A Slide Which Is Purchased Separately. Please Save This Hardware For Future Use

Z5-.75FW

Z5-2.5LS

5/16 X 2-1/2"

LAG

SCREW

Z4-1SB

1/4 X 1"

STEP BOLT

This hardware package was designed to work with many of our playsets so you will find extras of some of the parts. We suggest that you count out the proper numbers according to the list on Page 11 and take special care to note the sizes given in each step. See page 6 for proper installation instructions.

Next Generation 5007 10-0409 Version 4

Page 10 - HEX HEAD BOLTS SCREWS & WASHERS

Z4-.75PBN

1/4"

BARREL NUT

5/16" FLAT WASHER

Z5-.625ITLW

5/16"

INTERNAL TOOTH

LOCK WASHER

Page 14

PART # . . . . . . . . . . . . . . . . . . . DESCRIPTION . . . . . . . . . . . . . . TOTAL . BAG #

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Z5-3.75HB. . . . . . . . . . . . 5/16-18 x 3 3/4" Hex Head Bolt. . . . . . . . . . . . 40. . . . . . 1

Z5-1.75HB. . . . . . . . . . . . 5/16-18 x 1 3/4" Hex Head Bolt. . . . . . . . . . . . . 4. . . . . . 1

Z5-1.25HB. . . . . . . . . . . . 5/16-18 x 1 1/4" Hex Head Bolt. . . . . . . . . . . . . 6. . . . . . 1

Z4-1.25PTH . . . . . . . . 1/4-20 x 1 1/4" Phillips Truss Head Bolt . . . . . . . . . . 4. . . . . . 2

Z4-1PTH . . . . . . . . . . . . 1/4-20 x 1" Phillips Truss Head Bolt. . . . . . . . . . . . 4. . . . . . 2

Z4-.75PTH . . . . . . . . . . 1/4-20 x 3/4" Phillips Truss Head Bolt . . . . . . . . . . . 4 . . . . . . 2

Z4-1SB . . . . . . . . . . 7/8" Head Diameter - 1/4-20 x 1" Step Bolt . . . . . . . . 3. . . . . . 2

Z8-.75WHS. . . . . . #8 x 3/4" Modified Truss Washer Head Screw . . . . . . 15 . . . . . . 2

Z4-.75PBN . . . . . . . . . 1/4-20 x 3/4" LONG - Phillips Barrel Nut. . . . . . . . . 17. . . . . . 2

Z5-2.5LS. . . . . . . . . . . . . . . . 5/16 x 2 1/2" Lag Screw . . . . . . . . . . . . . . 60. . . . . . 3

Z8-2.5WS . . . . . . #8 x 2 1/2" Phillips Type 17 w/nibs Wood Screw . . . . . 28. . . . . . 4

Z8-2WS . . . . . . . . . #8 x 2" Phillips Type 17 w/nibs Wood Screw . . . . . . 237. . . . . . 5

Z8-1.5WS . . . . . . #8 x 1 1/2" Phillips Type 17 w/nibs Wood Screw . . . . 116. . . . . . 6

Z8-1.25WS . . . . . #8 x 1 1/4" Phillips Type 17 w/nibs Wood Screw . . . . 160. . . . . . 7

Z5-.625STN . . . . . . . . 5/16-18 x 5/8" LONG - Spiked Tee Nut . . . . . . . . . 58. . . . . . 8

Z5-.75FW . . . . . . . 5/16 SAE Flat Washer - 11/16"OD x 11/32" ID . . . . . 132. . . . . . 9

Z5-.625ITLW . . . . . 5/16 Internal Tooth Lock Washer - 19/32" OD . . . . . 130 . . . . . 10

5007 TENT TOP

87" X 57 ½"

METAL DECK BRACE

6 REQUIRED

Y18

Plastic Cap 6 Required

METAL GRIP 2 REQUIRED

2" x 1" METAL

BRACKET

2 REQUIRED

Y30

16 1/2"

NOTE: QUANTITIES INCLUDE EXTRA HARDWARE

5007

GREEN MESH

WINDOW

1 13x23

Y31

35" METAL GRIP 2 REQUIRED

1 - METAL ID PLAQUE 4 - GROUND STAKES 1 - ASSEMBLY MANUAL 1 - POUNDING BLOCK 4 - Y28 15 1/4" METAL DOWELS

Next Generation 5007 10-0409 Version 4

Page 11 - FASTENER DETAIL LIST & MISC. PARTS

ADDITIONAL ITEMS

Page 15

C1 - TOWER LEG

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C2 - TOWER LEG

H3 Floor Rail * 5 Holes * 2 Req 1 x 3-1/2 x 57-1/2 [ 2.54 x 8.89 x 146.05 ]

H12 Floor Rail * 7 Holes * 1 Req 1 x 3-1/2 x 24 [ 2.54 x 8.89 x 60.96 ]

C3 - TOWER LEG

H12

STEP 1

Start by laying C2, C1 and C3 Posts flat on ground. Install 5/16” Spike T-Nuts in the double holes that are towards the bottom of posts. Then flip posts over so that the T-Nuts are towards the ground. Then place H3 Floor Rail, five-hole board, on C2 and C1 Post. Note: The single hole in the H3 Rail is towards C2, and then attach using 5/16x3-3/4"HEX BOLTS, Internal Tooth Lock Washers and Flat Washers.

Single Hole

H13 Floor Rail * 5 Holes * 1 Req 1 x 3-1/2 x 24 [ 2.54 x 8.89 x 60.96 ]

Note Flush Bottom of Posts

STEP 2

Install H12 Floor Rail, sevenhole, to C1 and C3 Posts using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers and Flat Washers. Note: center hole at 5" towards C1 Post *

5/16" FLAT WASHER

5/16"

SPIKE TEE

NUT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

H13

STEP 3

Lay opposite Posts C2, C1 and C3 as before in Step 1 and Step 2, and place 5/16” Spike T-Nuts in posts and attach H3, again noting single hole toward C2 Post, using 5/16 x 3-3/4” Hex Bolt, Internal Tooth Lock Washers and Flat Washers

Next Generation 5007 10-0409 Version 4

Page 12

5/16 X 3-3/4"

HEX

HEAD

BOLT

Single Hole

Note Flush Bottom of Posts

STEP 4

Attach H13 Floor Rail, five-hole, to C1 and C3 Posts using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers , Flat Washers and Spike T Nut.

Page 16

Meijer.com

H6 Floor Rail * 6 Holes * 1 Req 1 x 3-1/2 x 47 [ 2.54 x 8.89 x 119.38 ]

H13

H7 Floor Rail * 4 Holes * 2 Req 1 x 3-1/2 x 47 [ 2.54 x 8.89 x 119.38 ]

STEP 5

This step will take two people. Stand up front and back assemblies. Attach Left Floor Rail H6 to C2 Post using 5/16"x3-3/4" Hex Bolts, Internal Tooth Lock Washers, Flat Washers and Spike T Nut.

H12

5/16" FLAT WASHER

5/16"

SPIKE TEE

5/16 X 3-3/4"

HEX HEAD BOLT

NUT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

STEP 6

Attach Right Floor Rail H7 to C3 Post using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers, Flat Washers and Spike T Nut.

H13

Next Generation 5007 10-0409 Version 4

Page 13

Page 17

H7 Floor Rail * 4 Holes * 2 Req

Meijer.com

1 x 3-1/2 x 47 [ 2.54 x 8.89 x 119.38 ]

H8 Floor Rail * 4 Holes * 1 Req 1 x 3-1/2 x 45 [ 2.54 x 8.89 x 114.30 ]

STEP 7

Attach another H7 Floor Rail to C1 Post using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers, Flat Washers and Spike T Nut.

5/16" FLAT WASHER

5/16"

SPIKE TEE

NUT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

5/16 X 3-3/4"

HEX HEAD BOLT

STEP 8

Attach H8 Floor Rail, four-hole, to C1 Post using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers, Flat Washers and Spike T Nut.

C3C3

Next Generation 5007 10-0409 Version 4

Page 14

Page 18

G1 Base Board * 6 Holes * 2 Req

Meijer.com

1 x 5-1/2 x 78-1/2 [ 2.54 x 13.97 x 199.39 ]

G5 Base Board * 6 Holes * 1 Req 1 x 5-1/2 x 47 [ 2.54 x 13.97 x 119.38 ]

STEP 9

Attach G1 Front and Back Baseboards, placing flush with outside of C2 and C3 Posts,pilot drill with 3/16" bit using holes in G1 as guide and attach using 5/16x2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.Center C1 post straight up and down and finish attaching G1 using 2 1/2" lag screws,lock washers and flat washers.

5/16" FLAT WASHER

5/16"

INTERNAL

TOOTH

LOCK

5/16 X 2-1/2"

LAG

SCREW

WASHER

STEP 10

Attach G5 Left Baseboard to C2 Post, flushing with outside of G1 Baseboards, pilot drill with 3/16"bit using holes in G5 as guide and attach using 5/16x2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.

Next Generation 5007 10-0409 Version 4

Page 15

Page 19

G6 Base Board * 4 Holes * 1 Req

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1 x 5-1/2 x 47 [ 2.54 x 13.97 x 119.38 ]

G7 Base Board * 6 Holes * 1 Req 1 x 5-1/2 x 45 [ 2.54 x 13.97 x 114.30 ]

C3 C3

STEP 11

Attach G6 Right Baseboard on C3 Post, flushing with G1 Baseboard, pilot drill with 3/16" bit using holes in G6 as a guide. Attach using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.

5/16" FLAT WASHER

5/16"

INTERNAL

TOOTH

LOCK

5/16 X 2-1/2"

LAG

SCREW

WASHER

STEP 12

Attach G7 Center Baseboard, 6hole, on Left side of C1 Post, pilot drill with 3/16" bit using holes in G7 as a guide. Attach using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.

Next Generation 5007 10-0409 Version 4

Page 16

Page 20

G9 Floor Joist * No Holes * 1 Req (W100048)

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1 x 5-1/2 x 20 [24 x 140 x 508]

H4 Floor Joist * No Holes * 1 Req 1 x 3-1/2 x 57-1/2 [ 2.54 x 8.89 x 146.05 ]

STEP 13

Attach G9 Bottom Floor Joist between G7 Baseboard and Left G6 Baseboard and attach with four 2-1/2” Wood Screws.

Note: You must pilot drill G6 and Center screws into G9.

#8 X 2-1/2"

WOOD

SCREW

STEP 14

Attach H4 Top Floor Joist between H6 Left Floor Rail and H7 Right Floor Rail using four 2-1/2” Wood Screws. Note: Center screws into H7.

Next Generation 5007 10-0409 Version 4

Page 17

Page 21

H14 Floor Joist * No Holes * 1 Req

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1 x 3-1/2 x 20 [ 2.54 x 8.89 x 50.80 ]

METAL DECK BRACE

6 REQUIRED

STEP 15

Attach H14 Lower Top Floor Joist to H7 Right Floor Rail and H8 Center Floor

Rail using four 2-1/2” Wood Screws. Note: Center screws into H14.

Y18

Plastic Cap

6 Required

H12

H14

H13

5/16"

SPIKE TEE

NUT

5/16"

INTERNAL

BOLT

TOOTH

LOCK

WASHER

5/16 X 2-1/2"

LAG

SCREW

5/16 X 1-1/4"

HEX HEAD

STEP 16

Attach 5/16” Spike T-Nuts on outside of Floor Rails on left front and back of Upper Floor Rails and front and back of Lower-Upper Floor Rails. Now attach Y2 Deck Braces using 5/16 x 1-1/4” Hex Bolts, Internal Tooth Lock Washers and Flat Washers. At this point, level Set at each corner and attach Y2 Deck Braces, to the Tower Posts, pilot drill using 3/16" bit and attach using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.

5/16" FLAT WASHER

#8 X 2-1/2"

WOOD

SCREW

Next Generation 5007 10-0409 Version 4

Page 18

STEP 17

At this point, place the Y18 Plastic Post Caps on all six of the Tower Posts.

Page 22

L1 Floor Board * 4 Holes * 4 Req

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11/16 x 4-1/2 x 39 [ 1.74 x 11.43 x 99.06 ]

M3 Floor Board * 5 Holes * 34 Req 11/16 x 3-3/8 x 47 [ 1.74 x 8.57 x 119.38 ]

N1 Floor Board * 5 Holes * 1 Req 11/16 x 2-1/2 x 47 [ 1.74 x 6.35 x 119.38 ]

28 3/4"

STEP 18

Now at Front Floor Rail and Back Floor Rail measure to center of Rail

approximately 28-3/4” and mark Rail. Now attach N1, five-hole Floor Board, in center of floor using marks to locate, and Attach using 2” Wood Screws.

#8 X 2" WOOD

SCREW

STEP 19

Attach L1, four-hole Floor Boards, between Tower Posts flushing to outside of Left and Right Floor Rail on Top Floor and between C3 Posts on Lower Floor flush with the Right Floor Rail. Attach using 2” Wood Screws.

Next Generation 5007 10-0409 Version 4

Page 19

STEP 20

On Upper Floor place M3, five-hole Floor Boards, seven on each side of N1 Center Floor Board, and space evenly. Then attach using 2” Wood Screws.

Page 23

G2 Arched Wall Rail * 4 Holes * 2 Req

Meijer.com

1 x 5-1/2 x 57-1/2 [ 2.54 x 13.97 x 146.05 ]

BOLT

WASHER

Y41

METAL STAKES

L1 Floor Board * 4 Holes * 4 Req 11/16 x 4-1/2 x 39 [ 1.74 x 11.43 x 99.06 ]

STEP 21

Now is the time to position unit in permanent spot. Secure the playset to the ground by using the stakes in the

FLAT

WASHER

BOARD

WASHER

Metal Stake

5/16"

LOCK

BARREL

NUT

locations shown by the black circles.

Metal stake installation: Measure in 8” from inside post and mark ground for stake location. Now remove G5 and G6 base board to allow room to twist stake into ground. You will need a long screwdriver for leverage. In some cases you may need to dig a hole to install stake and cement. Now reattach the G5 and G6 baseboards to the unit

Use hole in stake as guide to drill 3/8" pilot hole thru base board use 1" phillips truss head bolt, 5/16" flat washer thru stake into baseboard 5/16" flat washer, 5/16" lock washer on barrel nut attach to base board.

Next Generation 5007 10-0409 Version 4

Page 20

5/16" FLAT WASHER

5/16"

SPIKE TEE

NUT

5/16"

INTERNAL

TOOTH

5/16 X 3-3/4"

HEX

HEAD

BOLT

LOCK

WASHER

#8 X 2" WOOD

SCREW

STEP 22

Drive 5/16” Spike T-Nuts into inside of C2 and C1 Posts. Then attach G2 Sculptured Rails to front and back of C2 and C1 Posts using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers and Flat Washers.

Page 24

G4 Club House Wall Rail * 8 Holes * 1 Req

Meijer.com

1 x 5-1/2 x 47 [ 2.54 x 13.97 x 119.38 ]

M3 Floor Board * 5 Holes * 24 Req 11/16 x 3-3/8 x 47 [ 1.74 x 8.57 x 119.38 ]

STEP 23

Attach G4, eight-hole, Clubhouse Wall Rail to C2 Post using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers, Flat Washers and Spike T Nuts.

5/16 X 3-3/4"

HEX

HEAD

BOLT

5/16"

SPIKE TEE

NUT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

5/16" FLAT WASHER

#8 X 2" WOOD

SCREW

STEP 24

Now install five M3 Floor Boards on Top-Lower Floor

spacing evenly using 2” Wood Screws.

Next Generation 5007 10-0409 Version 4

Page 21

STEP 25

Attach L1, four-hole Floor Board, between Tower Posts flushing to outside of Left and Right Floor Rail on Bottom Floor and between C3 Posts.

At this point, install Lower Deck Floor Boards, M3, using 2” Wood Screws spacing fifteen M3 Floor Boards evenly.

Page 25

M5 Club House Rail * 4 Holes * 2 Req

Meijer.com

11/16 x 3-3/8 x 45 [ 1.74 x 8.57 x 114.30 ]

STEP 26

Attach M5, four-hole, Clubhouse Rail at left side of Tower C2 Post. Place on top of L1 Deck Board and flush with outside of C2 Post. Attach using 2” Wood Screws.

#8 X 2" WOOD

SCREW

STEP 27

Attach M5, four-hole, Clubhouse Rail at C1 Post above Lower and Top Deck; measuring 2-1/4” up from top of M3 Floor Board mark C1 Post. Attach using 2” Wood Screws.

Next Generation 5007 10-0409 Version 4

Page 22

2 1/4"

Page 26

G8 Club House Wall Support * 5 Holes * 2 Req

Meijer.com

1 x 5-1/2 x 29 [ 2.54 x 13.97 x 73.66 ]

M8 Club House Rail * 3 Holes * 4 Req 11/16 x 3-3/8 x 28-3/4 [ 1.74 x 8.57 x 73.03 ]

STEP 28

Attach a Y9 L-brace to G8 center uprite placing 1/4"x3/4" phillips truss head bolt, lock washer and flat washer in countersunk hole of G8.NOTE: long end of Y9 to G8.Then use phillips barrel nut to finish fastening to G8. Now Attach two M8s to G8 using 1/4 x 1-1/4” Truss Head Bolts, 5/16” Internal Tooth Lock Washers, Flat Washers and Barrel Nuts to G8 Board.

1/4 X 1 1/4"

PHILLIPS

TRUSS

HEAD

BOLT

5/16" FLAT WASHER

5/16"

INTERNAL

TOOTH

LOCK

WASHER

1/4 X 3/4" PHILLIPS

TRUSS

HEAD

BOLT

#8 X 1-1/2"

WOOD

SCREW

1/4"

BARREL

HEAD

NUT

#8 X 2-1/2"

WOOD

SCREW

STEP 29

Now on front of tower, place G8 and M8 Assembly on top of Floor Rails and attach using 3/4” Phillips Truss Head Bolt through Y9 using Lock Washers and Flat Washers with a Barrel Nut on bottom side of N1 Center Floor Board. At this point, keep G8 as plumb up and down as possible and attach to G2 Sculptured Top Rail using 1-1/2” Wood Screws. Now in the pre-drilled holes on M8 Wall Rails attach to C-Posts with 2-1/2” Wood Screws. Repeat G8 and M8 process on back of tower.

Next Generation 5007 10-0409 Version 4

Page 23

Page 27

Step 30

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Attach O1 to L3 Left and L3 Right with 1-1/8" Wood Screw using pilot holes provided. Repeat for both sets. Attach the O2 Roof Cleat using Phillips Truss Head Bolt, two Flat Washers, Lock Washer and Barrel Nut as shown.

O2 Roof Cleat * 3 Holes * 4 Req (W100371) 11/16 x 1-1/2 x 4-1/4 [16 x 38 x 108]

L3L Left Roof Rail * 6 Hole * 2 Req (W100042) 11/16 x 4-3/8 x 41-5/8 [16 x 110 x 1058]

L3L

L3R

L3R Right Roof Rail * 6 Hole * 2 Req (W100457) 11/16 x 4-3/8 x 41-5/8 [16 x 110 x 1058]

O1 Tent Cleat * 4 Holes * 4 Req (W100047) 11/16 x 1-1/2 x 36-5/8 [16 x 38 x 930]

Step 31

Assemble Tent Frame by using two H5 Roof Supports and two H1 Roof Supports with eight 2” Wood Screws.

Attach Roof Board Assembly using two 1-1/4" Wood Screws as shown.

Repeat on other side.

1-1/4"

BOLT

FLAT

WASHER

BOARD

FLAT

WASHER

5/16"

LOCK

WASHER

BARREL

NUT

#8 X 2

WOOD

SCREW

Attach J1 Tent Support using four 2-1/2" Wood Screws.

J1 Tent Support * 4 Holes * 1 Req (W100041) 1 x 2-3/8 x 57-5/8 [24 x 60 x 1464]

Step 32

Stand up assembly and position one N4, one N5 and two N6's. Attach to triangle end using 1-1/8" Wood Screws. Lay roof back down then attach ID Plate to the outside face using 3/4" Washer Head Screws.

N6 Starburst * 2 Holes * 4 Req (W100045)

Repeat on the other side.

Next Generation 5007 10-0409 Version 4

11/16 x 2-3/8 x 7-1/4 [16 x 60 x 184]

2-1/2"

#8 X 2-1/2"

WOOD

SCREW

#8 X 1-1/4"

WOOD

SCREW

N5 Starburst * 2 Holes * 2 Req (W100044) 11/16 x 2-3/8 x 13 [16 x 60 x 332]

N4 Cross Brace * 4 Holes * 2 Req (W100043) 11/16 x 2-3/8 x 30-7/8 [16 x 60 x 784]

#8 X 1-1/8"

WOOD

SCREW

#8 X 3/4

WASHER

HEAD

SCREW

Page 24

Page 28

Step 33

Meijer.com

To attach Tent Top - Drop the Tent Top across the frame, find center and attach with one Washer Head Screw to each side of Center Support. Attach 3/4" Washer Head Screws on both sides of Tent Top to O1 Tent Cleat on each side.

Attach Tent Top to

these cleats

#8 X 3/4

WASHER

HEAD

SCREW

SC1

Side View of Tent Top

Showing SC1 Tent Cleat

Position

SC1

SC1 Tent Cleat * 5 Holes * 2 Req (W100046) 11/16 x 2 x 57-3/8 [16 x 50 x 1456]

#8 X 1-1/4"

WOOD

SCREW

Stand on end to attach Cleat.

Hold Tent Top tight underneath and attach SC1 Tent Cleat using 1-1/4" Wood Screws. Would be best if you have help to hold the Tent taunt when adding Cleat then fold tent top over Cleat and screw Cleat through the grommets using 3/4” Washer Head Screws.

Next Generation 5007 10-0409 Version 4

Page 25

Page 29

Step 34

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Use two people to lift Tent Assembly up on top of play set. Attach with four 2-1/2” Lag Screws, Lock Washers and Flat Washers to Tower Legs, making sure that the H5 Roof Support is centered and flush with the top of the leg.

5/16" FLAT WASHER

5/16"

INTERNAL

TOOTH

LOCK

5/16 X 2-1/2"

LAG

SCREW

WASHER

Next Generation 5007 10-0409 Version 4

Page 26

Page 30

L2 Club House Wall Board * 4 Holes * 1 Req

Meijer.com

11/16 x 4-1/2 x 29 [ 1.74 x 11.43 x 73.66 ]

M6 Club House Wall Board * 4 Holes * 28 Req 11/16 x 3-3/8 x 29 [ 1.74 x 8.57 x 73.66 ]

N3 Club House Wall Board * 2 Holes * 1 Req 11/16 x 2-1/2 x 16 [ 1.74 x 6.35 x 40.64 ]

M10 Club House Wall Board * 4 Holes * 6 Req 11/16 x 3-3/8 x 16 [ 1.74 x 8.57 x 40.64 ]

M7 Window Trim * 4 Holes * 1 Req 11/16 x 3-3/8 x 28-3/4 [ 1.74 x 8.57 x 73.03 ]

STEP 36

On left side of Tower, between C2 Posts, attach ten M6 Wall Boards and one L2 Wall Board. L2 will be in center with five M6s on each side. Space evenly apart and fasten with 1-1/2” Wood Screws at

Top Rail and 1-1/4” Wood Screws at Bottom Rail.

M12 Window Trim * 2 Holes * 2 Req 11/16 x 3-3/8 x 6-3/4 [ 1.74 x 8.57 x 17.15 ]

#8 X 1-1/2"

WOOD

SCREW

#8 X 1-1/4"

WOOD

SCREW

M12

M10

Front

M12

M10

STEP 37

Attach six M10 Wall Boards and one N3 Wall Board to back left corner of clubhouse. Starting at C2 Posts, place three M10s; then place the one N3; and then place the last three M10s. Space evenly and fasten to Bottom Rail using 1-1/4” Wood Screws.

Attach six M6 Wall Boards and one N2 on back left placing three M6s, then one N2 and the remaining three M6s then Space evenly and Fasten using 1-1/4” Wood Screws in Bottom Rail and 1-1/2” Wood Screws in Top Rail.

STEP 38

Attach M12 Window Trim to C2 Post pushed tight against G2 Sculptured Rail and flush with outside of Post using 1-1/2” Wood Screws. Then attach M7 Window Trim flush with outside edge of both M12 and C2 post. Fasten to C2 with 1-1/2” Wood Screws. Now attach M12 Window Trim butting ends tight at Top of G2 and flush with end of M7 Window Trim and fasten with 1-1/2” Wood Screws; finish by fastening top of Wall Boards N3 and M10s to M7, using 1/1/4” Wood Screws.

Front

Next Generation 5007 10-0409 Version 4

Page 27

Page 31

M6 Club House Wall Board * 4 Holes * 28 Req

Meijer.com

11/16 x 3-3/8 x 29 [ 1.74 x 8.57 x 73.66 ]

H9 Wall Rail * 2 Holes * 2 Req 1 x 3-1/2 x 45 [ 2.54 x 8.89 x 114.30 ]

M9 Wall Board * 4 Holes * 23 Req 11/16 x 3-3/8 x 23 [ 1.74 x 8.57 x 58.42 ]

N2 Club House Wall Board * 2 Holes * 3 Req 11/16 x 2-1/2 x 29 [ 1.74 x 6.35 x 73.66 ]

STEP 39

Attach six M6 Wall Boards and one N2 on back left placing three M6s, then one N2 and the remaining three M6s then Space evenly and

N2N2

Fasten using 1-1/4” Wood Screws in Bottom Rail and 1-1/2” Wood Screws in Top Rail.

Back

5/16" FLAT WASHER

5/16"

SPIKE TEE

NUT

5/16 X 3-3/4"

HEX

M9 M9M9 M9

HEAD

BOLT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

STEP 40

Install 5/16” Spike T-Nuts inside C3 Posts and attach H9 using 5/16 x 3-3/4” Hex Bolts, Internal Tooth Lock Washers and Flat Washers. Measure up 3-1/2” from top of H7 Floor Rail and mark C3 Post. Now attach H9 with bottom of H9 Wall Rail at marks on Post, pilot drill using 3/16" bit and attach using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers. Make sure that H9 is flush with outside of C3. Now attach six M9 Wall Boards to H9 Wall Rails on right side of Tower spacing approximately 2-3/4” apart using 1-1/2” Wood Screws.

Next Generation 5007 10-0409 Version 4

Page 28

3 ½"

#8 X 1-1/2"

5/16 X 2-1/2"

LAG

SCREW

#8 X 1-1/4"

WOOD

SCREW

WOOD

SCREW

Page 32

H11 Wall Rail * 4 Holes * 2 Req

Meijer.com

1 x 3-1/2 x 25 [ 2.54 x 8.89 x 63.50 ]

H11

M1 Wall Rail * 4 Holes * 2 Req 11/16 x 3-3/8 x 57-1/2 [ 1.74 x 8.57 x 146.05 ]

Step 41

Attach H11 Wall Rails, noting countersunk holes drilled at 2-1/2” from edge go towards C3 Posts. Flush H11 to outside of H9 Front Wall Rail at top and bottom pilot drill with 3/16" bit using holes in H11 as guides and fasten using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers. Now level H11’s and fasten to C1 Posts using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.

M9 Wall Board * 4 Holes * 23 Req 11/16 x 3-3/8 x 23 [ 1.74 x 8.57 x 58.42 ]

H11

M9 M9

H11

Back

5/16 X 2-1/2"

LAG

SCREW

STEP 42

Attach three M9 Wall Boards to inside of H11 Wall Rails on backside of Lower Deck using 1-1/2” Wood Screws spacing approximately 2” apart.

5/16" FLAT WASHER

5/16"

INTERNAL

TOOTH

LOCK

WASHER

#8 X 1-1/2"

WOOD

SCREW

#8 X 2" WOOD

SCREW

24"

3 ½"

Front

Next Generation 5007 10-0409 Version 4

Page 29

STEP 43

Attach M1 Bottom Wall Rail to C2 and C1 Posts flushing M1 to outside of C2 Posts. Measure up 3-1/2” from G1 Baseboard at front of Set and mark C2 and C1 Posts. Attach M1 with mark to bottom of Rail using 2” Wood Screws. Now measure up 24” from G1 Baseboard and mark Post again. Place bottom of M1 Rail with mark and attach to C2 and C1 Posts using 2” Wood Screws.

Page 33

M4 Wall Rail * 4 Holes * 2 Req

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11/16 x 3-3/8 x 45-3/4 [ 1.74 x 8.57 x 116.21 ]

Flush with C2 Post

Flush with M1 Wall Rail

M9 Wall Board * 4 Holes * 23 Req 11/16 x 3-3/8 x 23 [ 1.74 x 8.57 x 58.42 ]

STEP 44

Attach M4 Wall Rails, noting predrilled holes in M4 Rail at 1-1/2” from edge towards C2 Post at backside of Set. Flush M4 to outside of M1 Wall Rails and fasten to C2 Post using 2” Wood Screws. Now level across to the other C2 Post and attach there with 2” Wood Screws.

M9 M9 M9

#8 X 1-1/4"

#8 X 2" WOOD

SCREW

WOOD

SCREW

STEP 45

Attach six M9 Wall Boards to inside of M4 Wall Rails approximately 2-3/4” apart using 1-1/4” Wood Screws.

Next Generation 5007 10-0409 Version 4

Page 30

Page 34

M9 Wall Board * 4 Holes * 23 Req

Meijer.com

11/16 x 3-3/8 x 23 [ 1.74 x 8.57 x 58.42 ]

E1 Entry Ladder Rail * 4 Holes * 1 Set Left & Right Req 1-3/8 x 3-3/8 x 52 [ 3.49 x 8.57 x 132.08 ]

M11 Entry Ladder Support * 4 Holes * 1 Req 11/16 x 3-3/8 x 16 [ 1.74 x 8.57 x 40.64 ]

15 1/4” METAL DOWELS

Y28

4 REQUIRED

STEP 46

Attach eight M9 Wall Boards to the inside of M1s spacing approximately 2-3/4” apart, again using 1 1/4” Wood Screws.

#8 X 2" WOOD

SCREW

Step 47

Placing Entry Ladder Rail E1, either left or right, flat on ground, drive 151/4” Metal Dowels, using Pounding Block, into Rail. Then place opposite Ladder Rail, lining up Dowels, using Pounding Block, drive together so that Entry Ladder Rails are 16” apart outside to outside. Then attach M11 Entry Ladder Back to inside of Ladder Rails measuring up from bottom 1/8” and fastening with 2” Wood Screws.

M11

#8 X 1-1/4"

WOOD

SCREW

Next Generation 5007 10-0409 Version 4

16"

Page 31

Page 35

Y30

Meijer.com

SHORT METAL HAND GRIP

2 REQUIRED

Y31

H12

Y31

35"

METAL GRIP

2 REQUIRED

5/16 X 2-1/2"

LAG

SCREW

5/16" FLAT WASHER

5/16"

INTERNAL

TOOTH

LOCK

WASHER

STEP 48

Stand Entry Ladder up and line up Ladder Rails with pre-drilled holes and H12 Floor Rail and using 3/16” drill bit pilot hole Entry Ladder Rails. Then fasten ladder assembly using 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers through H12 Floor Rail into Entry Ladder Rails. At this point, attach Y31 metal grip to ladder rails. Measure down 4” from top edge and drill a pilot hole in center of the board with 3/16” drill bit. Attach handles at these points using 2 ½” lag screw, lock washer and flat washer. Now use hole in bottom of handle as guide to pilot drill and finish attaching with 2 ½” lag screw, lock washer and flat washer.

Y30

5 1/4"

STEP 49

Measure up 5-1/4” from H12 Floor Rails and mark center of C1 and C3 Posts. Pilot drill using 3/16” drill bit. Now Attach Y30 Metal Hand Grips to each Post with 5/16 x 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers. Using hole in Y30 Hand Grip in top as guide, pilot drill and finish attaching with 2-1/2” Lag Screws, Internal Tooth Lock Washers and Flat Washers.

Next Generation 5007 10-0409 Version 4

Page 32

Page 36

STEP 94

Meijer.com

5007

GREEN MESH

WINDOW

1 13x23

STEP 50

Install Window Mesh at top and bottom INSIDE of Window using 3/4” Washer Head Screws.

Inside Tower

#8 X 3/4" WASHER HEAD SCREW

Your Lowe's 5007 Next Generation Tower is now finished.

Here is a layout for Accessories that you may add

to your Tower which can be purchased at your Lowe's Stores.

Next Generation 5007 10-0409 Version 4

Page 33

Page 37

MAINTENANCE

Meijer.com

REQUIRED PERIODIC MAINTENANCE

All outdoor wooden products, including Playground, Inc products, require routine inspection and regular maintenance. After installation, a follow-up inspection should take place after one week and twice a month thereafter for the remaining life of your play products. Maintenance should be performed at any time it is deemed necessary. As a general rule, major maintenance (wood refinishing) should be performed at twelve month intervals from the date of installation. Inspect and perform maintenance based on the following checklist.

Major wood parts: inspect for splintering and structural defects. If necessary, lightly sand and refinish with an exterior water repellent stain.

Hardware: inspect for tightness. Be certain that hardware is firmly against, but not crushing the wood. Over-tightening hardware crushes wood fibers and splits wooden components and could result in the bolt threads extending beyond the wood and presenting a severe safety hazard. If splintering has occurred from over tightening, larger washers can be purchased at your local hardware store and installed under the bolt head. Be sure to reuse or replace your lock washers.

If over-tightening has caused the bolt threads to protrude beyond the wood surface, replace the bolt with a shorter one that will not protrude. These bolts are standard items and can be purchased at your local hardware store.

Swing hangers: check to insure correct installation. Make sure that the bend of the swing hanger is positioned tightly against the stop washer and the ladder or swing beam. The axis of the swing hanger bushing must be perpendicular to the swing motion. If squeaking occurs, the nylon bushings can be sprayed with WD-40 or other household lubricant. Oil all metallic moving parts monthly during the usage period.

Check swings seats, ropes, cables, and chains monthly during usage season for evidence of deterioration. Replacement should be made in accordance with manufacturer's instructions.

Metal components: sand rusted areas on painted components and repaint using a nonlead based paint meeting the requirements of Title 16 CFR Part 1303.

Winterizing Your Play Set: remove plastic swing seats, trapeze bar, slide, and other plastic components and take indoors or do not use when the temperature drops below 20° F.

In the event that your set needs to be dismantled and disposed of due to storm damage, age, or other cause, make sure that you check your local city and state regulations or with your sanitation department for the proper method and means of disposal. Please dispose of the unit in such a way that no unreasonable hazards will exist (sharp edges, broken parts, and exposed screws) at the time it is discarded.

Next Generation 5007 10-0409 Version 4

Page 34 - MAINTENANCE

Page 38

COMMONLY ASKED QUESTIONS AND ANSWERS

Meijer.com

This section addresses some specific issues sometimes encountered during and after the assembly.

Most are re-emphasis of items covered in detail elsewhere in this manual.

Question: Now that my playset product is assembled and installed, will I have to do anything

to it?

Answer: Yes. You must provide routine inspections and regular maintenance. These procedures are covered in the "required periodic maintenance" section.

Question: How often should my assembled playset product be inspected? Answer: An initial inspection should take place one week after installation and twice a month thereafter for the remaining life of your playset product.

Question: When should the necessary maintenance be performed? Answer: Generally speaking, at the beginning of each season or as often as may be deemed necessary from an inspection. Major maintenance (primarily a thorough inspection and restaining) should be performed at twelve-month intervals from the date of installation.

Question: How do I know when my playset product needs refinishing? Answer: If water is absorbed into the wood, it's time to refinish your product. If, however, water beads and rolls off the wood, surfaces are protected.

Question: Why does it seem that my playset product is developing cracks? Answer: The correct terminology for what appears to be cracks is "wood checks". A check is the radial separation of wood fibers running with the grain of wood caused by varying temperatures and moisture conditions. These checks will develop on the surface and end grains of the wood as an unavoidable aspect of the natural weathering process of all wood exposed to the elements. Checks occur after the wood has been wet, and outside surfaces dry faster than inside surfaces. Checks mainly affect the aesthetics of your play products and not its strength or durability. An exterior water repellent stain slows down the checking process because it reduces the amount of water that penetrates the wood.

Question: Why is there so much movement in my play product, especially the top supports? It

looks as if the wood will break?

Answer: Because the structure is wooden rather then concrete or steel, movement is not only natural, but required. We have a saying... "if the branch doesn't bend, it will break." your play product has been designed to accommodate as many children as there are play positions. We recommend a maximum of 150 lbs. per child for play activities designed for individual use, and 120 lbs for multiple use activities. Please remember that your play product has been engineered for children 2 to 10 years old.

Question: Why is my play product rocking? Answer: Rocking is caused by uneven ground under the base pieces. After a short period of time, your play product should settle into place and the ground stakes will provide proper stability. However, if rocks or roots surface under the base support pieces, these protrusions must be removed or the play product relocated to another area in order to eliminate rocking.

Next Generation 5007 10-0409 Version 4

Page 35 - MAINTENANCE

Page 39

Question: Why is my play product leaning (racking)?

Meijer.com

Answer: Leaning occurs in play products installed on uneven ground. Realignment will be necessary and is covered in the "required periodic maintenance" section of this manual

Question: What can I do about squeaking swing connector hangers? Answer: To eliminate the squeak, spray the nylon bushings with WD-40 or other household lubricant. Some families like the squeaking as it allows them to hear where the children are playing.

Question: Why is the wood splintering under the bolts when I tighten the hardware? Answer: Wood will splinter when compressed. The compression caused by over-tightening fractures wood fibers and is an indication that you are cranking down too hard on the hardware. If splintering has occurred, we recommend that you purchase larger diameter flat washers to install under the head of the bolts.

Question: Why does my play product have mold growing on it? What can I do to remove it and

keep it clean of mold and mildew?

Answer: Because the structure is wooden rather than concrete or steel, in areas of high humidity mold and/or mildew may occur. A solution of 1 part bleach, 2 parts water applied with a sponge should clean the problem areas. Once the solution is dry, a water sealant should be applied to the entire swingset.

Question: What if my ground stakes won't go in the ground? Answer: If your ground is too hard, you can purchase metal anchors from your local hardware

store.

Question: What if my ground stakes won't stay in the ground? Answer: This is probably caused by your ground being too soft. The ground stakes can be concreted or cemented into the ground. Do not concrete or cement the playset itself, only the ground stakes.

Question: Who can I hire to assemble my playset? Answer: We do not suggest assemblers. Please refer to your yellow pages or ask for a recommendation from where you purchased your playset.

Next Generation 5007 10-0409 Version 4

Page 36 - MAINTENANCE

Page 40

Meijer.com

FOR YOUR RECORDS

WHERE PURCHASED: _____________________________________________________________________

PURCHASE DATE: ____________________________ INSTALLATION DATE: _______________________

MODEL NAME & NUMBER ____________________________________________________________________

MODEL #5007 • Next Generation

PLEASE READ THIS BOOKLET COMPLETELY BEFORE

THIS MANUAL HAS BEEN PREPARED TO HELP YOU AND YOUR FAMILY ACHIEVE FULL BENEFIT FROM YOUR

INC.

BACKYARD PLAYSET. IT CONTAINS HELPFUL INFORMATION CONCERNING ASSEMBLY PREPARATION, INSTALLATION PROCEDURE, REQUIRED MAINTENANCE, REPLACEMENT PARTS, AND SHOULD THE SITUATION OCCUR, THE PROCEDURE FOR FILING A WARRANTY CLAIM.

PLEASE VALIDATE YOUR WARRANTY BY COMPLETING THE WARRANTY INFORMATION CARD AND RETURN IT TO US WITHIN 30 DAYS OF

INSTALLATION. THIS INFORMATION IS USED EXCLUSIVELY FOR INTERNAL PURPOSES AND AS A VERIFICATION IF NECESSARY.

THE WARRANTY ON PLAY PRODUCTS IS VALID TO THE ORIGINAL PURCHASER AND IS NOT

TRANSFERABLE. IT SHOULD BE NOTED THAT CANNOT ASSUME ANY RESPONSIBILITY FOR MODIFICATION, OR ACCESSORIES ADDED TO THIS PRODUCT OTHER THAN THOSE MANUFACTURED AND SOLD BY PRODUCTS, INC.

THIS PRODUCT HAS BEEN DESIGNED FOR RESIDENTIAL USE ONLY. THE WARRANTY BECOMES VOID WHEN USED IN A DAYCARE,

PRESCHOOL, NURSERY SCHOOL, RECREATIONAL PARK OR ANY OTHER SIMILAR COMMERCIAL APPLICATION.

FOR WARRANTY CLAIM PURPOSES, YOU MUST RETAIN YOUR SALES RECEIPT OR OTHER MEANS OF PROOF-OF-PURCHASE. YOU

SHOULD ALSO KEEP THIS BOOKLET FOR FUTURE REFERENCE. PLEASE ATTACH THE SALES RECEIPT TO THE INSIDE COVER OF THIS BOOKLET FOR FUTURE REFERENCE.

LEISURE TIME PRODUCTS, INC.

5 YEAR PRO-RATE WARRANTY

Subject to normal use, , INC.

LEISURE TIME PRODUCTS

BEGINNING THE ASSEMBLY PROCESS.

LEISURE TIME PRODUCTS,

LEISURE TIME PRODUCTS, INC.

LEISURE TIME

warrants, to the original purchaser, all products to be free from workmanship defects for a period of one year from the date of original purchase.

The lumber in all , INC. Ready-to Assemble sets is covered by a 5 year pro-rated warranty against wood rot and termite damage.

LEISURE TIME PRODUCTS

DETACH HERE AND MAIL

Non-wooden parts such as hardware, roped or chained accessories, slides, metal or plastic components, and canopies carry a one year warranty.

It is the customer’s responsibility to perform regular

LEISURE TIME PRODUCTS, INC. WARRANTY CARD

inspections and maintenance to insure that the product is not prematurely aging. These inspections would include an evaluation of the stained finish, all ropes, chains, hardware, plastic and wooden components. A complete listing of replacement parts is available through your , INC.

LEISURE TIME PRODUCTS

Customer Service Department.

This Limited Warranty does not cover the labor or cost of labor

NAME________________________________________

ADDRESS ____________________________________

CITY ___________________ST_______ZIP_________

PHONE (_____) _______________________________

for replacement of the defective item; the cost of freight after the initial 30 day period; any incidental or consequential damages,

MODEL NO./NAME ____________________________

cosmetic defects which do not affect the structural integrity of the unit; items damaged due to vandalism, acts of God, improper usage, improper installation or other abnormal conditions. Seasonal checks and surface cracks are natural characteristics of all outdoor wooden play equipment, and are not considered defects nor covered under this warranty. , INC.

LEISURE TIME PRODUCTS

cannot assume any responsibility for modification to, or accessories added to this product, other than those sold by

LEISURE TIME PRODUCTS

, INC.

This warranty covers residential installations only as the product has not been designed for, nor will perform safely, in any commercial application. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. This warranty excludes all consequential damages. Some states do not allow the limitation or exclusion of consequential damages so the above limitation may not apply to you.

WHERE PURCHASED __________________________

DATE PURCHASED ____________________________

RETAIL PRICE PAID ____________________________

INSTALLATION DATE ___________________________

PRODUCT SATISFACTION: EXCELLENT GOOD FAIR POOR

(CIRCLE ONE ABOVE)

I HAVE READ THE ASSEMBLY BOOKLET AND UNDERSTAND MY RESPONSIBILITY TO MAINTAIN MY PLAY PRODUCT AND TO INSTRUCT MY CHILDREN ON PROPER PLAY AND SAFETY PROCEDURES. I ALSO UNDERSTAND THAT ALL CHILDREN THAT UTILIZE MY PLAY PRODUCT ARE TO BE SUPERVISED AT ALL TIMES.

Special Note: We reserve the right to make changes in material and design without notice.

Next Generation 5007 10-0409 Version 4

WARRANTY

PARENT/OWNER __________________________________________________________

DATE ____________________________________________________________________

COMMENTS: ______________________________________________________________

_________________________________________________________________________

Page 41

LEISURE TIME PRODUCTS

Meijer.com

Generation

MODEL #5007

ASSEMBLY MANUAL

DETACH HERE AND MAIL

WARRANTY REGISTRATION CARD

Siloam Springs, AR 72761

Leisure Time Products, Inc.

P.O. Box 459

POSTAGE

HERE

PLACE

LEISURE TIME PRODUCTS, INC.

P.O. Box 459

Siloam Springs, AR 72761

1-866-362-1123 Toll Free

Office hours: 7am - 4pm, Mon-Fri, Central Time

Page 42

Part # 5017

Meijer.com

Next Generation

PLASTIC ROOF

ASSEMBLY INSTRUCTIONS

H1 Roof Support * 4 Holes * 2 Req 1 x 3-1/2 x 59-1/2 [ 2.54 x 8.89 x 151.13 ]

TENT TOP

H2 Tent Support * 4 Holes * 1 Req 1 x 3-1/2 x 59-1/2 [ 2.54 x 8.89 x 151.13 ]

H10 Upright * 2 Holes * 2 Req 1 x 3-1/2 x 29-1/2 [ 2.54 x 8.89 x 74.93 ]

H10 H10

STEP 1

Start by removing Tent Top. Then remove H2 Tent Support and H10 Uprights. Then remove H1 Roof Support Rails from both sides, back and front of set, and you need to mark H1s starting from edge at 13/4”, 20-1/8”, 39-3/8”, and 57-3/4”. Then put a mark at each of these points; 3/4” down from top of H1 and 1-3/4”down from top of H1. Then using 3/16” pilot drill, drill at these locations.

39 3/8” 57 3/4”

3/4”

1 3/4”

20 1/8”

LEISURE TIME PRODUCTS

If you need assistance with parts or have assembly questions, please call

Customer Service at 866-362-1123. Our regular office hours are Monday through Friday, 7:00 a.m. to 4:00 p.m. Central Time

Page 43

Meijer.com

#8 X 2-1/2

STEP 2

Now attach two F1 Roof Rafters together, flushing points, and fasten together using 2-1/2” Wood Screws. Then repeat on three more sets of Rafters

WOOD

SCREW

STEP 3

Now replace H1s on Set and note the next process will take at least two people. Starting at either corner, start fastening F1 Rafter Assemblies to H1 using 2” Wood Screws. One person needs to hold as straight up and down as possible and the other person needs to fasten screws into F1 Assemblies.

#8 X 2 WOOD

SCREW

”

Page 44

(R1) Roof Sub Panel

Meijer.com

(R2) ROOF PANEL

STEP 4

Now attach White Roof SubPanels R1 to F1 Rafter Assemblies overlapping the left and right of Clubhouse approximately 1-1/2”. Note: The Sub-Roof Panel will hang down over H1 Roof Rail so that Sub-Roof Panel will be flush at Peak of Roof Assembly. Attach using 3/4” Washer Head Screws, one at the bottom of one of the Center Rafters and one at the top of the other Center Roof Rafter.

1-1/2"

OVERLAP

Repeat this procedure

on the other side.

WASHER

1-1/4"

#8 X 3/4

HEAD

SCREW

STEP 5

Now place Green R2 Roof Panel on top of Sub-Roof Panel and push tight at bottom and edges, up until flush. Now attach to Rafters using 1-1/2” Green Washer Head Screws and Green Washers in pre-drilled holes of R2. You may need to angle screws to hit Rafters. You may also need to pull the Green Panels over the lips of the White Panel to cover them.

1/4"

GREEN

FLAT

WASHER

#8 X 1-1/2

GREEN

WASHER

HEAD

SCREW

Page 45

(R2) ROOF PANEL

Meijer.com

(R3) RIDGE CAP

STEP 6

At this point, measure up from bottom 19-1/2” and again attach next panel using 1-1/2” Green Washer Head Screws and Green Washers. Now repeat Green

Roof Panels on opposite side of Roof.

STEP 7

Now place Green Ridge Cap R3 on Peak and center of both sides of Roof. Attach using 1-1/2” Green Screws and Green Washers to Rafters. It may dimple, but you should be able to back out screw a little and straighten.

19-1/2"

1/4"

GREEN

FLAT

WASHER

#8 X 1-1/2

GREEN

WASHER

HEAD

SCREW

Page 46

Meijer.com

#8 X 3/4

WASHER

HEAD

SCREW

STEP 8

Mesh Panels will be installed using 3/4” Washer Head Screws. It will probably take two people. Start at top. Place two screws and pull evenly down on F1 Rafters and then attach to top of H5 Rail.

#8 X 1-1/2

SCREW

WOOD

#8 X 2-1/2

SCREW

WOOD

STEP 9

Attach M1 Roof Trim placing 90 degree flat edge pushed towards Sub-Roof Panel until flush and Bottom Angle Panel sitting flat on top of Roof Rail Support and attach at F1 Rafter using 1-1/2 Wood Screws and attach to Roof Rail H5 using 2-1/2” Wood Screws. Repeat Steps 8 & 9 on opposite end.

Page 47

Parte # 5017

Meijer.com

TECHO PLASTICO

Última Generación

INSTRUCCIONES DE ENSAMBLAJE

H1 soporte del techo * 4 agujeros * 2 Req 1 x 3-1/2 x 59-1/2 [ 2,54 x 8,89 x 151,13 ]

"PARTE SUERIOR DE LA CUBIERTA”

H2 soporte de la cubierta * 4 agujeros * 1 Req 1 x 3-1/2 x 59-1/2 [ 2,54 x 8,89 x 151,13 ]

H10 H10

H10 Paral * 2 agujeros * 2 Req 1 x 3-1/2 x 29-1/2 [ 2,54 x 8,89 x 74,93 ]

PASO 1

Comience retirando la parte superior de la cubierta.

Luego retire el soporte de la cubierta H2 y los parales H10. Luego retire los largueros de soporte del techo H1 de ambos lados, parte posterior y anterior de la unidad y necesita marcar los H1 comenzando desde el extremo a 1-3/4 in., 20-1/8 in., 39-3/8 in., y 57-3/4 in. (4,4 cm; 51,1 cm, 1 m y 1,47 m). Luego coloque una marca en cada uno de estos puntos, 3/4 in. (1,9 cm) hacia abajo desde la parte superior de H1 y 1-3/4 in. (4,4 cm) hacia abajo de la parte superior de H1. Luego utilizando un taladro piloto de 3/16 in. (4,8 mm) taladre en estos puntos.

1 3/4 in.

3/4 in.

1 3/4 in.

20 1/8 in.

39 3/8 in. 57 3/4 in.

PRODUCTOS LEISURE TIME

Si necesita ayuda con las partes o tiene preguntas sobre el ensamblaje, por favor

llame al Dpto. de Servicio al Cliente al 866-362-1123. Nuestras horas regulares

de oficina son de lunes a viernes, de 7:00 a.m. a 4:00 p.m. Hora Central.

Page 48

Meijer.com

TORNILLOS PARA MADERA

No. 8 x 2-1/2 in. (6,3 cm)

PASO 2

Ahora fije juntos dos cabrios de techo F1, con los puntos a ras y asegúrelos utilizando tornillos de madera de 2-1/2 in. (6,3 cm). Luego repita en tres juegos más de cabrios.

PASO 3

Ahora reemplace los H1 en el juego y observe que el próximo proceso implicará dos personas. Comenzando en cualquier esquina, comience a asegurar los ensambles de los cabrios F1 a H1 utilizando tornillos de madera de 2 in. (5,1 cm). Una persona necesita sostener lo más recto posible hacia arriba y hacia abajo y la otra persona debe asegurar los tornillos a los ensambles de F1.

TORNILLOS PARA

MADERA No. 8 x 2 in.

(5,1 cm)

Page 49

(R1) Sub Panel del techo

Meijer.com

(R2) PANEL DE TECHO

PASO 4

Ahora fije los sub paneles blancos de techo R1 a los ensambles de cabrio F1 superponiendo el izquierdo y el derecho de la casa club aproximadamente 1-3/4 in. (3,8 cm). Nota: El sub panel del techo sobresaldrá hacia abajo sobre el larguero de techo H1 de modo que el sub panel de techo estará a ras en la cima del ensamble del techo. Fije utilizando tornillos con cabeza de arandela, uno en la parte inferior de uno de los cabrios centrales y otro en la parte superior de otro cabrio central de techo.

1-1/2 in.

OVERLAP

Repita este procedimiento

en el otro lado.

TORNILLO CON

CABEZA DE

ARANDELA No. 8 x

3/4 in. (1,9 cm)

1-1/4 in.

PASO 5

Ahora coloque el panel verde de techo R2 en la parte superior del sub panel de techo y presione firmemente en la parte inferior y los bordes hasta que quede a ras. Ahora fije a los cabrios utilizando tornillos verdes con cabeza de arandela de 11/2in. (3,8 cm) y arandelas verdes en los agujeros pre-taladrados de R2. Es posible que necesite inclinar los tornillos para alcanzar los cabrios. Es posible que también deba halar los paneles verdes sobre los rebordes del panel blanco para cubrirlos.

ARANDELA

VERDE PLANA DE

1/4 in. (6,3 mm)

TORNILLOS

VERDES

CABEZA DE

ARANDELA No. 8

x 1-1/2 in. (3,8 cm)

Page 50

(R2) PANEL DE TECHO

Meijer.com

(R3) CABALLETE

PASO 6

En este punto mida desde la parte inferior hacia arriba 19-1/2 in. (49,5 cm) y de nuevo fije el siguiente panel utilizando tornillos verdes cabeza de arandela de 11/2 in. (3,8 cm) y arandelas verdes. Ahora repita los paneles verdes de techo en el lado opuesto del tejado.

PASO 7

Coloque R3, el caballete verde, en la cima y al centro de ambos lados del techo. Fije utilizando tornillos verdes de 1-1/2 in. (3,8 cm) y arandelas verdes a los cabrios. Puede formarse una hendidura pero debería poder sacar un poco el tornillo y enderezarlo.

19-1/2 in.

ARANDELA

VERDE PLANA DE

1/4 in. (6,3 mm)

TORNILLOS

VERDES

CABEZA DE

ARANDELA No. 8

x 1-1/2 in. (3,8 cm)

Page 51

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TORNILLO CON CABEZA

DE ARANDELA No. 8 x 3/4

in. (1,9 cm)

PASO 8

Los paneles de malla se instalarán utilizando tornillos cabeza de arandela de 3/4 in. (1,9 cm). Probablemente se necesitarán dos personas. Comience en la parte superior. Coloque dos tornillos y hale uniformemente hacia abajo en los cabrios F1 y luego fije a la parte superior del larguero H5.

TORNILLOS PARA

MADERA No. 8 x

2-1/2 in. (6,3 cm)

TORNILLOS PARA MADERA

No. 8 x 1-1/2 in. (3,8 cm)

PASO 9

Fije las riostras del techo M1 colocando el extremo plano a 90 grados presionado hacia el sub panel del techo hasta que quede a ras y el panel de ángulo inferior colocado plano sobre el soporte del larguero del techo y fije en el cabrio F1 utilizando tornillos para madera de 1-1/2 in. (3,8 cm) y fije al larguero del techo H5 utilizando tornillos para madera de 21/2 (6,3 cm). Repita los pasos 8 y 9 en el extremo opuesto.

Page 52

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CEDAR MOUNTAIN

TUNNEL ASSEMBLY

Model: #55012

Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762

1-800-856-4445

(you will also find any updates on assembly instructions and

Save this assembly manual for future reference in the event that

INS-55012-A-CEDAR MOUNTAIN TUNNEL ASSEMBLY-ENG 12/04/12

information to order replacement parts)

you need to order replacement parts.

Made in China

Page 53

Parts Identification

Meijer.com

Wood Components

(NOT TO SCALE)

E1 - LEFT TUNNEL RAIL

(1)

1 3/8"x3 3/8"x62" (36x86x1574.8)

E2 - RIGHT TUNNEL RAIL

(1)

1 3/8"x3 3/8"x62" (36x86x1574.8)

E3 TUNNEL FLOOR RAIL

(NOT USED WITH (2) TOWERS)

F1 - LEFT TUNNEL RAIL

(1)

1"x2 3/8"x33 7/8" (24x60x860)

F2 - RIGHT TUNNEL RAIL

(1)

1"x2 3/8"x33 7/8" (24x60x860)

F3 - TUNNEL RAIL

(4)

1 3/8"x2 3/8"x33 1/8" (36x60x840)

G1 - SCULPTED TUNNEL RAIL

(1)

1"x5 1/2"x24 7/8" (24x139.7x630.8)

G2 - SCULPTURED TUNNEL RAIL

(1)

1"x5 1/2"x24 7/8" (24x139.7x630.8)

K1 - SCULPTURED TUNNEL RAIL

(1)

1"x5 1/2"x22" (24x139.7x558.8)

M1 - KNOTCHED TUNNEL RAIL

(2)

5/8"x3 3/8"x36 1/4" (16x86x920.8)

M2 - PICKET

(6)

5/8"x3 3/8"x33 1/8" (16x86x840)

Page 54

Parts Identification

Meijer.com

Wood Components

(NOT TO SCALE)

M3 - TUNNEL WALL RAIL

(2)

5/8"x3 3/8"x23 1/4" (16x86x590.6)

M4 - TUNNEL FLOOR BOARD

(18)

5/8"x3 3/8"x22" (16x86x558.8)

N1 - KNOTCHED TUNNEL SUPPORT

(4)

5/8"x2 3/8"x20 1/4" (16x60x514.4)

Parts Identification

Accessories

(NOT TO SCALE)

Y27 - L BRACKET 2 x 1 x 3 GREEN

(4)

PT2 - PLASTIC TUNNEL 39 x 81

(1)

1/8"x38 7/8"x81" (3x987x2058)

Page 55

(2)

Meijer.com

AJ - BOLT HEX 5/16x1 1/4 - H100042

(9)

AH - BOLT HEX 5/16x1-1/2 - H100041

Parts Identification

Hardware

(2)

BC - SCREW PWH 8x3/4 - H100070

(4)

TR - BOLT HEX 5/16x1 3/4 - H100043

(11)

AL - BOLT HEX 5/16x2 1/2 - H100045

(4)

YL - BOLT HEX 5/16x3 1/4 - H100050

(26)

BR - SCREW PFH 8x1 1/8 - H100088

(7)

BQ - SCREW PFH 8x1 1/4 - H100087

(13)

BP - SCREW PFH 8x1 1/2 - H100086

(26)

BG - T-NUT 5/16 - H100074

(39)

CC - WASHER FLAT 8x19 - H100104

(35)

CG - WASHER LOCK INT 8x15 - H100108

(96)

BS - SCREW PFH 8x1 3/4 - H100089

(4)

CK - SCREW PFH 8x2 - H100111

(4)

YM - LAG SCREW HEX 5/16x2-1/2 - H100223

(4)

CJ - NUT LOCK 5/16 - H100110

Page 56

E1 - LEFT TUNNEL RAIL

Meijer.com

(1)

1 3/8"x3 3/8"x62" (36x86x1574.8)

E2 - RIGHT TUNNEL RAIL

(1)

1 3/8"x3 3/8"x62" (36x86x1574.8)

(1)

Y27 - L BRACKET 2 x 1 x 3 GREEN

STEP 1

T-NUT 5/16

(10 PLCS)

T-NUT 5/16 (10)

STEP 2

WASHER FLAT 8x19

(4 PLCS)

WASHER LOCK INT 8x15

(4 PLCS)

BOLT HEX 5/16x1 3/4

(4 PLCS)

Y27

NUT LOCK 5/16

(4 PLCS)

(6)

WASHER LOCK INT

8x15

(10)

(2)

Y27

BOLT HEX 5/16x1-1/2

(2 PLCS)

WASHER LOCK INT 8x15

(2 PLCS)

WASHER FLAT 8x19

(2 PLCS)

WASHER

FLAT 8x19

BOLT HEX

5/16x1-1/2

Y27

(4)

NUT LOCK

5/16

BOLT HEX

5/16x1 3/4

Page 57

STEP 3

Meijer.com

M4 - TUNNEL FLOOR BOARD

(2)

5/8"x3 3/8"x22" (16x86x558.8)

SCREW PFH 8x1 3/4

(8 PLCS)

3/4"

(8)

SCREW PFH

8x1 3/4

Page 58

STEP 4

Meijer.com

F1 - LEFT TUNNEL RAIL

(1)

1"x2 3/8"x33 7/8" (24x60x860)

F3 - TUNNEL RAIL

(4)

1 3/8"x2 3/8"x33 1/8" (36x60x840)

F2 - RIGHT TUNNEL RAIL

(1)

1"x2 3/8"x33 7/8" (24x60x860)

BOLT HEX 5/16x2 1/2

(8 PLCS)

WASHER LOCK INT 8x15

(8 PLCS)

WASHER FLAT 8x19

(8 PLCS)

(10)

WASHER

FLAT 8x19

WASHER LOCK INT

8x15

T-NUT 5/16 (2)

(10)

BOLT HEX

5/16x2 1/2

BOLT HEX 5/16x2 1/2

(2 PLCS)

WASHER LOCK INT 8x15

(2 PLCS)

WASHER FLAT 8x19

T-NUT 5/16

(2 PLCS)

Page 59

STEP 5

Meijer.com

M4 - TUNNEL FLOOR BOARD

(16)

5/8"x3 3/8"x22" (16x86x558.8)

(8)

SCREW PFH

8x1 3/4

SCREW PFH 8x1 3/4

(64 PLCS)

Page 60

STEP 6

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G1 - SCULPTED TUNNEL RAIL

(1)

1"x5 1/2"x24 7/8" (24x139.7x630.8)

LAG SCREW HEX 5/16x2-1/2

(4 PLCS)

WASHER LOCK INT 8x15

(4 PLCS)

G2 - SCULPTURED TUNNEL RAIL

(1)

1"x5 1/2"x24 7/8" (24x139.7x630.8)

BOLT HEX

(4)

5/16x3 1/4

(4)

WASHER

FLAT 8x19

WASHER LOCK INT

8x15

T-NUT 5/16

(4)

LAG SCREW

HEX

5/16x2-1/2

BOLT HEX 5/16x3 1/4

(4 PLCS)

WASHER LOCK INT 8x15

(4 PLCS)

WASHER FLAT 8x19

(4 PLCS)

WASHER FLAT 8x19

(4 PLCS)

T-NUT 5/16

(4 PLCS)

Page 61

STEP 7

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M3 - TUNNEL WALL RAIL

(2)

5/8"x3 3/8"x23 1/4" (16x86x590.6)

SCREW PFH 8x1 1/2

(8 PLCS)

(8)

SCREW PFH

8x1 1/2

Page 62

STEP 8

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SCREW PFH 8x1 1/8

(6 PLCS)

SCREW PFH 8x1 1/8

(6 PLCS)

M2 - PICKET

(6)

5/8"x3 3/8"x33 1/8" (16x86x840)

(12)

SCREW PFH

8x1 1/8

1 7/8"

(3 SPCS)

Page 63

STEP 9

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N1 - KNOTCHED TUNNEL SUPPORT

(4)

5/8"x2 3/8"x20 1/4" (16x60x514.4)

FLUSH

SCREW PFH 8x1 1/4

(12 PLCS)

(12)

SCREW PFH

8x1 1/4

HAND TIGHTEN ALL

SCREWS IN THIS STEP.

Page 64

STEP 10

Meijer.com

M1 - KNOTCHED TUNNEL RAIL

(2)

5/8"x3 3/8"x36 1/4" (16x86x920.8)

(6)

SCREW PFH

8x1 3/4

SCREW PFH 8x1 3/4

(6 PLCS)

HAND TIGHTEN ALL SCREWS IN THIS STEP.

FLUSH

Page 65

STEP 11

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PT2

PT2 - PLASTIC TUNNEL 39 x 81

(1)

1/8"x38 7/8"x81" (3x987x2058)

PT2

SCREW PWH

(1)

8x3/4

SCREW PWH 8x3/4

(1 PLC)

LOOSEN THE 'M1' AND 'N1' NOTCHED BOARDS. SLIDE ONE SIDE OF THE 'PT2' PLASTIC TUNNEL INTO THE GROOVES OF THE VERTICAL 'N1' NOTCHED BOARDS AND DOWN UNTIL THE EDGE OF THE 'PT2' PLASTIC TUNNEL BOTTOMS OUT IN THE GROOVE OF THE HORIZONTAL 'M1' NOTCHED BOARD THEN FINISH TIGHTENING ALL THE SCREWS FOR THAT SIDE OF THE TUNNEL. WITH THE HELP OF ANOTHER PERSON, BEND THE PLASTIC TUNNEL AND REPEAT THE PREVIOUS INSTRUCTIONS TO ATTACH THE OPPOSITE SIDE.

PT2

Page 66

STEP 12

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(1) TUNNEL ASSEMBLY

T-NUT 5/16

(4 PLCS)

BOLT HEX

(4)

5/16x1 1/4

BOLT HEX 5/16x1 1/4

(4 PLCS)

WASHER LOCK INT 8x15

(4 PLCS)

WASHER FLAT 8x19

(4 PLCS)

(4)

WASHER

FLAT 8x19

WASHER LOCK INT

8x15

T-NUT 5/16 (4)

(4)

SCREW PFH

8x1 3/4

3/4"

PILOT DRILL HOLES USING 1/8" DRILL BIT.

3/4"

SCREW PFH 8x1 3/4

(4 PLCS)

REFERANCE VIEW

6" 23"

PILOT DRILL HOLES

USING 3/8" DRILL BIT.

2 1/2"

Page 67

STEP 13

Meijer.com

WASHER

(4)

FLAT 8x19

WASHER LOCK INT

(4)

8x15

(4)

SCREW PFH

8x1 1/2

(4)

BOLT HEX

5/16x1 1/4

T-NUT 5/16 (4)

BOLT HEX 5/16x1 1/4

(4 PLCS)

(4)

SCREW PFH

8x2

SCREW PFH 8x2

(4 PLCS)

SCREW PFH 8x1 1/2

(4 PLCS)

WASHER LOCK INT 8x15

(4 PLCS)

WASHER FLAT 8x19

(4 PLCS)

PILOT DRILL HOLES USING 1/8" DRILL BIT.

T-NUT 5/16

(4 PLCS)

PILOT DRILL HOLES USING 3/8" DRILL BIT.

(SEE STEP 12 FOR DRILLING LOCATIONS)

REFERANCE VIEW

Page 68

Part # 5077 • 8 Foot Slide

Meijer.com

Part # 5087 • 10 Foot Slide

Next Generation

8 & 10 Foot Slide

ASSEMBLY INSTRUCTIONS

Note hardware for attaching the slide is included in the 5007 tower kit.

The 8ft. slide will require 2 bolts

The 10ft. slide will require 3 bolts

AT THIS POINT, MAKE SURE THE SET IS AT ITS PERMANENT LOCATION. MAKE SURE TO STAKE DOWN THE SET WITH GROUND STAKES. ATTACH THE SLIDE TO THE SET USING 1” STEP BOLTS, BARREL NUTS, LOCK WASHERS AND FLAT WASHERS. USE HOLES IN SLIDE AND MARK HOLE LOCATIONS, MOVE SLIDE OUT OF THE WAY AND DRILL THE HOLES WITH 3/8" DRILL BIT. ATTACH AS ILLUSTRATED

8 Foot

Slide

NOTE: SLIDE WILL FIT TIGHTLY AND IT MAY BE NECESSARY TO SQUEEZE IT INTO POSITION.

1/4 X 1"

STEP BOLT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

1/4"

BARREL

HEAD

NUT

5/16" FLAT

WASHER

FLAT WASHER

Put the Slide in position as shown on the rear of the playset. Use the holes in the slide to mark hole locations. Move the slide out of the way and drill two 3/8” holes on your marks all the way through the floor of the clubhouse.

Move the slide back into position and insert the 1" Step Bolt from the top into the slide. The 1/4" Barrel Nuts Insert with Flat Washers and Lock Washers into the holes you drilled from the underside of the clubhouse floor. Tighten securely, but don't over tighten.

BOLT

WOOD FLOOR

LOCK WASHER

5/16"

BARREL NUT

SLIDE

10 Foot

Slide

1/4 X 1"

STEP BOLT

5/16"

INTERNAL

TOOTH

LOCK

WASHER

1/4"

BARREL

HEAD

NUT

5/16"

FLAT

WASHER

FLAT WASHER

Put the Slide in position as shown on the rear of the playset. Use the holes in the slide to mark hole locations. Move the slide out of the way and drill three 3/8” holes on your marks all the way through the floor of the clubhouse.

BOLT

WOOD FLOOR

LOCK WASHER

5/16"

BARREL NUT

SLIDE

LEISURE TIME PRODUCTS

If you need assistance with parts or have assembly questions, please call

Customer Service at 866-362-1123. Our regular office hours are

Monday through Friday, 7:00 a.m. to 4:00 p.m. Central Time

Page 69

Part # 5047

Meijer.com

Next Generation

MONKEY BAR

ASSEMBLY INSTRUCTIONS

STEP 1

You will need to remove wall to create opening. The Monkey Bar Add-On will attach to a Sculptured Rail G2 which will be a top rail on the back left of your sets Club House. This space is the recommended location. Using a 3/8” drill bit drill thru Sculptured Rail at marks per diagram.

2 3/4” DOWN

22 ½”

6 ½”

STEP 2

Fasten the five Monkey Bar Ladder Rungs Y14 to the Monkey Bar Rails E2 left rail and E3 right rail using 2 ½” Joint Connectors, Lock Washers and Flat Washer. Make sure the Rails are approximately 22 ½” across the end. Tighten the Joint Connectors just snug.

LEISURE TIME PRODUCTS

Y14

Outside

If you need assistance with parts or have assembly questions, please call

Customer Service at 866-362-1123. Our regular office hours are

Monday through Friday, 7:00 a.m. to 4:00 p.m. Central Time

Page 70

STEP 3

Meijer.com

Attach the Y40 Bracket to the ends of both Monkey Bar Rails using 2” Hex Head Bolts, Lock Washers, Washers and 5/16” Lock Nut. Tighten securely but do not over tighten.

Y40

Bracket

5/16 X 2018

NYLOCK

LOCK NUT

STEP 4

Pound the Metal End Ladder Rungs Y15 into one of the End Ladder Rails E1. Use Spacer Block as a cushion between The Rungs and your hammer.

Line up the rungs with the holes in the other End Ladder Rail E1 and pound it down using the Spacer Block to prevent marking the Ladder Rail with the hammer.

22 ½”

Inside to Inside

Page 71

STEP 6

Meijer.com

STEP 5

Drill 3/16” pilot hole using the pre-drilled holes in the Monkey Bar Ground Board G1 as guide and attach it to the End Ladder assembly using two 2-1/2” Lag Screws, Lock Washers and Flat Washers. Tighten the screws securely but do not over tighten.

Attach the two Short Angle Braces E4 to the End Ladder Rails E1 with 3-1/4” Hex Bolts, Lock Washers, Flat Washers and Spike Tee Nuts.

Drill 3/16” pilot holes using the predrilled holes in the Ground Board as guide and attach it to the Short Angle Braces using 2” Lag Screws, Lock Washers and Flat Washers.

Page 72

STEP 7

Meijer.com

Lay the Monkey Bar assembly and the End Ladder assembly end to end as shown. Then Connect them with 6” Metal Triangle Brace between them as shown with 3” Hex Head Bolts, Lock Washers, Flat Washers and Spike Tee Nuts and 11/2” Hex Head Bolts, Lock Washers, Flat Washers and Spike Tee Nuts.

5/16” x 3” HEX HEAD BOLT

5/16” x 1 ½” HEX HEAD BOLT

6”Metal

Triangle Brace

STEP 8

Swing up the End Ladder Assembly and line up the pre-drilled holes in the Ladder Rails with the holes in the green Metal Triangles. Secure with two 1-1/2” Hex Head Bolts, Lock Washers, Flat Washers and Spike Tee Nut. Tighten securely, but do not over tighten.

Page 73

STEP 9

Meijer.com

Turn the Monkey Bar assembly over and put into position. Secure the Monkey Bar assembly to Sculptured Rail G2 with 1-1/4” Hex Head Bolts, Lock Washers, Flat Washers and Spike T Nuts according to the bolting diagram shown below. Also 2” Lag Bolt, Lock Washers and Flat Washers.

Sculptured Rail G2

GREEN METAL

BRACKET

Lag Bolt

Hex Bolt

Drill 3/8” hole thru Sculptured Rail, refer to step 1

Lag Bolt

STEP 10

Metal stake installation: measure in 8” from outside edge of G1 ground board for ground stake location. Then screw stake into ground using a long screw driver for leverage until stake is approximately 1 " down from top of ground board. Now using a 3/8" drill bit and hole in stake as guide, drill thru ground board and attach using 1" Phillips Truss Head Bolt, Flat Washers and Lock Washer with Barrel Nut. In some cases you may need to dig hole attach stake to board then fill with cement keeping below ground level.

BOLT

FLAT

WASHER

BOARD

FLAT

WASHER

5/16"

LOCK

WASHER

BARREL

NUT

Page 74

Parte # 5047

Meijer.com

Última Generación

PASAMANOS

INSTRUCCIONES DE ENSAMBLAJE

PASO 1

Deberá retirar la pared para crear una abertura. El Pasamanos se fija a un larguero tallado G2 el cual será un larguero superior en la parte posterior izquierda de la casa club. Este espacio es la ubicación que se recomienda. Utilizando una broca para taladro de 3/8 in. (9,5 mm), taladre el larguero tallado en las marcas de acuerdo al diagrama.

La unidad puede que no luzca como esta ilustración.

2-3/4 in. (7 cm) HACIA ABAJO

22 ½”

6 ½”

PASO 2

Asegure los cinco peldaños de la escalera para el pasamanos Y14 a los largueros del pasamanos larguero izquierdo E2 y larguero derecho E3 utilizando dos conectores de uniones de 2-1/2 in. (6,3 cm), arandelas de seguridad y arandela plana.

Cerciórese de que la distancia entre los largueros sea 22-1/2 in. (57,2 cm). Apriete los conectores de juntas, pero no demasiado.

PRODUCTOS LEISURE TIME

Y14

In.

de lado externo

a lado externo

Si necesita ayuda con las partes o tiene preguntas sobre el ensamblaje, por favor

llame al Dpto. de Servicio al Cliente al 866-362-1123. Nuestras horas regulares

de oficina son de lunes a viernes, de 7:00 a.m. a 4:00 p.m. Hora Central.

ARANDELA

DE SEGURIDAD

Page 75

PASO 3

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Fije los soportes Y40 a los extremos de ambos largueros para el pasamanos utilizando pernos cabeza hexagonal de 2 in. (5,1 cm), arandelas de seguridad, arandelas y la tuerca de seguridad de 5/16 in. (8 mm). Apriete de forma segura pero no demasiado.

Y40

Soporte

ARANDELA DE SEGURIDAD

DE 5/16 in. (8 mm)

ARANDELA DE SEGURIDAD

DE 5/16 in. (8 mm)

TUERCA MECÁNICA DE

SEGURIDAD DE 5/16 in. (8 mm)

PASO 4

Martille los peldaños de metal de la escalera terminal Y15 en uno de los largueros E1 de la escalera terminal. Use un bloque espaciador como amortiguador entre los peldaños y el martillo.

In.

PERNO CABEZA

HEXAGONAL DE

Alinee los peldaños con los agujeros en el otro larguero de escalera terminal E1 y martille utilizando el bloque espaciador para evitar que queden marcas en el larguero de la escalera producidas por el martillo.

22 ½ in.

de borde interno a borde interno

Page 76

DEBE MEDIR

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DE BORDE INTERNO

A BORDE INTERNO

TORNILLO

TIRAFONDO DE

5/16 X 2-1/2 in.

(8 mm x 6,3 cm)

ARANDELA DE SEGURIDAD

DE 5/16 in. (8 mm)

22-1/2in.

ARANDELA PLANA

DE 5/16 in. (8 mm)

PASO 5

Taladre agujero piloto de 3/16” in. (4,8 mm) utilizando los agujeros pre-taladrados en la tabla de tierra G1 para el pasamanos como guía y fíjela al ensamble de escalera terminal utilizando tornillos tirafondo de 2-1/2 in. (6,3 cm), arandelas de seguridad y arandelas planas. Apriete los tornillos de forma segura pero no demasiado.

PASO 6

Fije los dos refuerzos de ángulo corto E4 a los largueros de escalera terminal E1 con pernos hexagonales de 31/4 in. (8,3 cm), arandelas de seguridad, arandelas planas y tuercas en T con espigas.

Taladre agujeros piloto de 3/16 in. (4,8 mm) utilizando los agujeros pre-taladrados en la tabla de tierra como guía y fíjela a los soportes cortos en ángulo utilizando tornillos tirafondo de 2 in. (5,1 cm), arandelas de seguridad y arandelas planas.

Apriete los tornillos de forma segura pero no demasiado.

PERNO CABEZA HEXAGONAL DE 5/16 X 3-1/4 in. (8

mm x 3,8 cm)

TORNILLO

TIRAFONDO DE

5/16 X 2- in. (8 mm

x 5,1 cm)

ARANDELA DE

SEGURIDAD DE 5/16

in. (8 mm) CON

DIENTES INTERNOS

in.

ARANDELA

PLANA DE 5/16

in. (8 mm)

TUERCA EN T DE

5/16 in. (8 mm)

CON ESPIGA

Page 77

PASO 7

Meijer.com

In.

Coloque el ensamble del pasamanos y el ensamble de la escalera terminal hacia el extremo como se ilustra. Luego conéctelos con la abrazadera triangular de metal de 15,2 cm entre ellos como se ilustra con pernos cabeza hexagonal de 7,6 cm, arandelas de seguridad, arandelas planas y tuercas en T con espigas y pernos hexagonales de 3,8 cm, arandelas de seguridad, arandelas planas y tuercas en T con espigas.

PERNO CABEZA HEXAGONAL DE

5/16 X 3 in. (8 mm

x 7,6 cm)

PERNO CABEZA HEXAGONAL DE

5/16 X 1-1/2 in. (8

mm x 3,8 cm)

ARANDELA DE

SEGURIDAD DE 5/16

in. (8 mm) CON

DIENTES INTERNOS

ARANDELA

PLANA DE 5/16

in. (8 mm)

TUERCA EN T DE

5/16 in. (8 mm)

CON ESPIGA

In.

Abrazadera triangular

metálica de 6in.

(15,2 cm)

In.

PASO 8

Gire el ensamble de escalera terminal y alinéelo con los agujeros pre-taladrados en los largueros de la escalera con los agujeros en los triángulos verdes metálicos. Asegure con dos pernos cabeza hexagonal de 1-1/2 in. (3,8 cm), arandelas de seguridad, arandelas planas y tuerca en T con espigas. Apriete de forma segura pero no demasiado.

Page 78

PASO 9

Meijer.com

Déle vuelta al ensamble del pasamanos y colóquelo en posición. Asegure el ensamble del pasamano al larguero tallado G2 con pernos cabeza hexagonal de 3,2 cm, arandelas de seguridad, arandelas planas y tuerca en T con espigas de acuerdo al diagrama que se ilustra más abajo. También pernos tirafondo de 2 in. (5,1 cm), arandelas de seguridad, arandelas planas.

Sculptured Rail G2

GREEN METAL

BRACKET

TORNILLO

TIRAFONDO

PERNO CABEZA

HEXAGONAL

PERNO CABEZA

HEXAGONAL

TORNILLO

TIRAFONDO

Perfore un agujero de 3/8 in. (9,5 mm) a través del larguero tallado, refiérase al paso 1.

EN ESTE PUNTO APRIETE TODOS LOS PERNOS Y TORNILLOS DE FORMA SEGURA EN EL ENSAMBLE DEL PASAMANOS. NO APRIETE DEMASIADO.

PASO 10

Instalación de las estacas de metal: Mida 8 in. (20 cm) hacia adentro desde el extremo exterior de la tabla a tierra G1 para la ubicación de la estaca. Luego atornille la estaca en la tierra utilizando un destornillador largo para apalancar hasta que la estaca esté aproximadamente 1 in. (2,5 cm) hacia abajo con respecto a la parte superior de la tabla a tierra. Ahora utilizando una broca de taladro de 3/8 in. (9,5 mm) y el agujero en la estaca como guía, taladre a través de la tabla a tierra y fije utilizando un perno Phillips cabeza segmentada de 1 in. (2,5 cm), arandelas planas y arandelas de seguridad con tuerca cilíndrica.

En algunos casos será necesario cavar un agujero, fijar la estaca a la tabla y luego llenar con cemento manteniéndolo por debajo del nivel del suelo.

PERNO

Estaca de metal

ARANDELA

PLANA

ARANDELA

PLANA

TABLERO

5/16"

ARANDELA DE

SEGURIDAD

TUERCA

CILÍNDRICA

Page 79

Part # 5037

Meijer.com

Next Generation

SWING BEAM

ASSEMBLY INSTRUCTIONS

SWING HANGER

3/8"

INTERNAL

TOOTH

LOCK

WASHER

SAE 3/8"

FLAT

WASHER

3/8 X 5-1/2"

HEX HEAD BOLT

3/8"

SPIKE TEE

NUT

( ) Swing Beam * 15 Holes * 3-1/4 x 5-1/4 x 94A1

STEP 1

Attach the Swing Hangers to the Swing Beam using two 3/8 x 5-1/2" Hex Head Bolts, 3/8" Lock Washers, 3/8" Washers and 3/8" Spike Tee Nuts

LEISURE TIME PRODUCTS

If you need assistance with parts or have assembly questions, please call

Customer Service at 866-362-1123. Our regular office hours are

Monday through Friday, 7:00 a.m. to 4:00 p.m. Central Time

Page 80

( E1 ) Long Angle Brace * 1 Hole * 30° - 60° * 1-1/2 x 3-1/2 x 85

Meijer.com

( B1 ) Beam End Post * 3 Holes * 3-1/4 x 3-1/4 x 47

5/16 X 4"

HEX

HEAD

BOLT

5/16" LOCK WASHER

5/16" FLAT

WASHER

STEP 3

Thread a 3/8" Spike Tee Nut as shown in the illustration so that you can pound it into the countersunk hole on one Long Angle Brace E1. Once the Spike Tee Nut is firmly embedded in the wood at the bottom of the hole, unscrew and remove the bolt. This is the easiest way to install the Spike Tee Nuts in a countersunk hole. You only need to do this on one of the Long Angle Braces.

5/16 X 2018

NYLOCK

LOCK NUT

3/8"

SPIKE TEE

NUT

METAL TRIANGLE

STEP 2

Attach the two Metal Triangles Y1 to the Swing Beam as shown using two 4" Hex Head Bolts, Lock Washers, Washers and 5/16 Nylock Lock Nuts. Tighten securely, but do not over tighten.

Use any convenient long 3/8" bolt.

STEP 4

SAE 3/8"

FLAT

WASHER

3/8"

INTERNAL

TOOTH

LOCK

WASHER

Attach the E1 Long Angle Braces to the B1 Beam End Post using a

3/8"x6-1/2" Hex Head Bolt, 3/8" Lock Washer, and 3/8" Flat Washer,

threading the bolt through the wooden parts into the Spike Tee

Nut installed in Step 3.

Tighten securely, but don't over tighten.

3/8 X 6-1/2" HEX HEAD BOLT

Page 81

(G1 ) Beam Ground Board * 4 Holes * 1 x 5-1/2 x 89

Meijer.com

( E2 ) Beam End Support * 4 Hole * 1-1/2 x 3-1/2 x 40-3/4

STEP 5

Pilot drill with 3/16" bit using holes in G1 as guide and attach the G1 Beam Ground Board to the assembly using four 2" Lag Screws, Lock Washers and Washers. The Ground Board will overhang the E1 boards, as shown in the inset illustration. Tighten securely, but do not over tighten.

NOTE HOW THE

ANGLED FACE OF

B1 IS FACING UP FOR THESE TWO

STEPS.

5/16 X 2"

SCREW

LAG

5/16"

INTERNAL

TOOTH

LOCK

WASHER

5/16"

FLAT

WASHER

5/16 X 3"

LAG

SCREW

5/16 X 2-1/2"

LAG

SCREW

2½"

STEP 6

Pilot drill using 3/16" bit and holes in E2 as guide and attach the E2 Beam End Support E2 to the assembly using two 3" Lag Screws, Lock Washers and Washers in the center holes into B1 and two 2-1/2” Lag Screws, Lock Washers and Washers into the E1 boards. Tighten securely, but do not over tighten.

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STEP 7

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Attach the support assembly to the Swing Beam with the Metal Triangles Y1 using two 4” Hex Head Bolts, Lock Washers, Flat Washers and Lock Nut.

5/16 X 4" HEX HEAD BOLT

5/16" LOCK WASHER

5/16" FLAT WASHER

5/16" X 2018

NYLOCK

LOCK NUT

STEP 8

Attach the Y16 Swing Assembly Mounts to the end of Swing Beam using two 4” Hex Bolts, Lock Washers, 4 Flat washers and secure with two 5/16 Nylock Nuts.

Y16

5/16"

INTERNAL

TOOTH

LOCK

WASHER

5/16" FLAT

WASHER

5/16 X 2"

HEX

HEAD

BOLT

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STEP 9

Using the pre-drilled holes in the G4 Club House Wall Rail as a guide, drill thru the Wall Boards using a 3/8” drill bit. Install four 5/16” Spiked T Nuts, from the inside of the Tower, into these holes.

Turn over the Swing Beam Assembly, stand it up, and line up the holes in the Y16 Swing Beam Mount to the holes in the G4 Club House Wall Rail. Attach the Swing Beam Assembly to the Tower using four 2” Hex Bolts, Lock Washers and Flat Washers through the Y16 Swing Beam Mount and G4 Rail. Tighten securely, but do not over tighten.

5/16” x 2” HEX HEAD BOLT

STEP 10

Metal stake installation: measure in 8” from outside edge of G1 ground board for ground for stake location. Now attach the stakes to G1 Ground Board using 1” Phillips Truss Head Bolt, two Flat Washers, Lock Washer and Barrel Nut Per Diagram at right. You will need a long screwdriver for leverage. In some cases you may need to dig a hole to install stake and cement.

STEP 11

Hang the Swings and Trapeze with this simple procedure:

• Put all the chains on the Carabiners Y5.

• Hang the Swings and Trapeze as shown below

• Slip the Plastic Safety Tubes Y6 on the Carabiner.

BOLT

FLAT

WASHER

BOARD

FLAT

WASHER

5/16"

LOCK

WASHER

BARREL

NUT

Page 84

Parte # 5037

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Última Generación

BARRA PARA COLUMPIO

INSTRUCCIONES DE ENSAMBLAJE

COLGADOR DEL COLUMPIO

ARANDELA DE

SEGURIDAD DE 3/8

in. (9,5 mm) CON

DIENTES

INTERNOS

ARANDELA PLANA SAE DE 3/8 in. (9,5 mm)

TUERCA EN T DE

3/8 in. (9,5 mm) CON

PERNO CABEZA

HEXAGONAL DE 3/8 x 5-

1/2 in. (9,5 mm x 14 cm)

ESPIGAS

( A1 ) Barra para columpio * 15 agujeros * 3-1/4 x 5-1/4 x 94

PASO 1

Fije los colgadores de los columpios a la barra para columpio A1 utilizando dos pernos cabeza hexagonal de 3/8 x 5-1/2 in. (9,5 mm x 14 cm), arandelas de seguridad de 3/8 in. (9,5 mm), arandelas de 3/8 in. (9,5 mm) y tuercas en T con espigas.

PRODUCTOS LEISURE TIME

Si necesita ayuda con las partes o tiene preguntas sobre el ensamblaje, por favor

llame al Dpto. de Servicio al Cliente al 866-362-1123. Nuestras horas regulares

de oficina son de lunes a viernes, de 7:00 a.m. a 4:00 p.m. Hora Central.

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( E1 ) Refuerzo largo en ángulo * 1 agujero * 30° - 60° * 1-1/2 x 3-1/2 x 85

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( B1 ) Poste para extremo de barra * 3 agujeros * 3-1/4 x 3-1/4 x 47

PERNO CABEZA HEXAGONAL DE

5/16 X 4 in. (8 mm

x 10,1 cm)

ARANDELA DE SEGURIDAD

DE 5/16 in. (8 mm)

ARANDELA PLANA

DE 5/16 in. (8 mm)

PASO 3

Introduzca una tuerca en T de 3/8 in. (9,5 mm) con espigas como se ilustra de modo que la pueda martillar para avellanar el agujero en un refuerzo largo en ángulo E1. Una vez que la tuerca en T con espigas esté firmemente introducida en la madera en el fondo del agujero, desatorníllela y retire el perno. Esta es la forma más fácil de instalar las tuercas en T con espigas en un agujero avellanado. Sólo necesita hacer esto en uno de los refuerzos largos en ángulo.

TUERCA MECÁNICA DE

SEGURIDAD DE 5/16 in. (8 mm)

TRIÁNGULO DE METAL

PASO 2

Fije los dos triángulos de metal Y1 a la barra para columpio como se ilustra utilizando 2 pernos cabeza hexagonal de 4 in. (10 cm), arandelas de seguridad, arandelas y tuercas mecánicas de seguridad. Apriete de forma segura pero no demasiado.

TUERCA EN T DE

3/8 in. (9,5 mm)

CON ESPIGAS

Utilice cualquier perno

largo de 3/8 in. (9,5 mm).

PASO 4

ARANDELA PLANA

SAE DE 3/8 in. (9,5 mm)

ARANDELA DE

SEGURIDAD DE

3/8 in. (9,5 mm) CON DIENTES

INTERNOS

Fije los refuerzos largos en ángulo al poste de extremo de la barra B1

utilizando un perno cabeza hexagonal de 3/8 x 6-1/2 in. (9,5 mm x

16,5 cm), una arandela de seguridad de 3/8 in. (9,5 mm) y una

arandela plana de 3/8 in. (9,5 mm), insertando el perno a

través de las partes de madera en la tuerca en T con

espigas del paso 3.

Apriete de forma segura pero no

demasiado.

PERNO CABEZA HEXAGONAL DE 3/8 x 6-1/2 in.

(9,5 mm x 16,5 cm)

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(G1 ) Tabla de apoyo A tierra * 4 agujeros * 1 x 5-1/2 x 89

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( E2 ) Soporte de extremo para la barra * 4 agujeros * 1-1/2 x 3-1/2 x 40-3/4

PASO 5

Haga un agujero piloto con la broca de 3/16 in. (4,8 mm) utilizando los agujeros de G1 como guía y fije la tabla de tierra G1 al ensamble utilizando dos tornillos tirafondo de 2 in. (5 cm), arandelas de seguridad y arandelas. La tabla de tierra sobresaldrá de las tablas E1 como se ilustra. Apriete de forma segura pero no demasiado.

OBSERVE COMO LA

CARA ANGULADA DE

B1 ESTÁ ORIENTADA

HACIA ARRIBA EN

ESTOS DOS PASOS.

TORNILLO

TIRAFONDO DE 5/16 X 2 in. (8 mm x (5 cm)

ARANDELA DE SEGURIDAD

DE 5/16 in. (8 mm)CON

DIENTES INTERNOS

ARANDELA PLANA DE 5/16

in. (8 mm)

TORNILLO

TIRAFONDO DE

5/16 X 3 in. (8

mm x 7,6 cm)

TORNILLO

TIRAFONDO DE

5/16 X 2-1/2 in. (8

mm x 6,3 cm)

2½"

PASO 6

Haga agujeros piloto utilizando la broca de 3/16 in. (4,8 mm) y agujeros en E2 como guía y fije el soporte de extremo para la barra E2 al ensamble utilizando dos tornillos tirafondo de 3 in. (7,6 cm), arandelas de seguridad y arandelas en los agujeros del centro en B1 y dos tornillos tirafondo de 2-1/2 in. (6,3 cm), arandelas de seguridad y arandelas en las tablas E1. Apriete de forma segura pero no demasiado.

Page 87

PASO 7

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Fije el ensamble del soporte a la barra para columpio con los triángulos de metal Y1 utilizando dos pernos cabeza hexagonal de 4 in. (10 cm), arandelas de seguridad, arandelas planas y tuerca de seguridad.

PER NO CA B EZA H E XAG ONA L D E 5/1 6 x 4 in.

SEGURIDAD DE 5/16 in.

(8 mm x 10 cm)

ARANDELA DE

(8 mm)

ARANDELA PLANA DE

5/16 in. (8 mm)

TUERCA

MECÁNICA DE

SEGURIDAD DE

5/16 in. (8 mm)

PASO 8

Fije los soportes para el ensamble de columpio Y16 al extremo de la barra para columpio utilizando dos pernos hexagonales de 4 in. (10 cm), arandelas de seguridad, 4 arandelas planas y asegure con dos tuercas mecánicas de 5/16 in. (8 mm).

Y16

ARANDELA

SEGURIDA

D DE 5/16 in. (8 mm)

ARANDELA

PLANA DE

5/16 in. (8 mm)

PERNO CABEZA HEXAGONAL DE

2 in. (5 cm),

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PASO 9

Utilizando los agujeros pre-taladrados en el larguero para pared de la casa club G4 como guía, taladre a través de las tablas de pared utilizando una broca de 3/8 in. (9,5 mm). Instale cuatro tuercas en T de 5/16 in. (8 mm) con espigas desde la parte interior de la torre en estos agujeros.

Déle vuelta al ensamble de la barra de columpio, colóquelo erguido y alinee los agujeros en el soporte Y16 de la barra para columpio en el larguero para pared G4 de la casa club. Fije el ensamble de la barra para columpio a la torre utilizando cuatro pernos hexagonales de 2 in. (5 cm), arandelas de seguridad y arandelas planas as través del soporte Y16 para viga de columpio y el larguero G4. Apriete de forma segura pero no demasiado.

PERNO CABEZA

HEXAGONAL DE 2 in. (5 cm),

ARANDELA DE SEGURIDAD

DE 5/16 in. (8 mm)

TUERCA EN T DE 5/16 in. (8 mm) CON

ESPIGA

ARANDELA PLANA DE

5/16 in. (8 mm)

PASO 10

Instalación de las estacas de metal: Mida 8 in. (20,3 cm) hacia adentro desde el extremo exterior de la tabla a tierra G1 para la ubicación de la estaca. Ahora fije las estacas a la tabla a tierra G1 utilizando el perno Phillips cabeza segmentada de 1 in. (2,5 cm), dos arandelas planas, arandela de seguridad y arandela cilíndrica de acuerdo al diagrama de la derecha. Necesitará un destornillador largo para apalancar. En algunos casos es necesario cavar un agujero para colocar la estaca y cemento.

PASO 11

Coloque los columpios y el trapecio con este procedimiento simple:

• Coloque todas las cadenas en el gancho Carabinero Y5.

• Cuelgue los columpios y el trapecio como se ilustra más

abajo.

• Deslice los tubos plásticos de seguridad Y6 en el gancho carabinero.

ARANDELA

PLANA

PERNO

Estaca de metal

ARANDELA

PLANA

TABLERO

5/16"

ARANDELA DE

SEGURIDAD

TUERCA

CILÍNDRICA

Backyard Discovery Next Generation 5007, Cedar Mountain 5007 Assembly Manual

Specifications and Main Features

Frequently Asked Questions

User Manual