Backyard Discovery Beach Front User Manual

Page 1
Beach Front
Model # 1605022
Wooden Swing Set
MANUFACTURED BY: Backyard Discovery
3305 Airport Drive Pittsburg, KS 66762 800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-1605022-A-BEACH FRONT-ENG 02/28/19
Page 2
Page 3
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto. Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE HELP LINE
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE AYUDA AL
1-800-856-4445 OR VISIT www.swingsetsonline.com
1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL 2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL DE ENSAMBLAJE 2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS
Page 4
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public
use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could
endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury. This manual contains helpful information concerning
Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues. Where Purchased: ____________________ Date of Purchase: ____________________ Installation Date: _____________________ Installed by: _________________________ Tracking Number: ____________________
Staple Receipt Here
OR
Vertical ID Plate
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking purposes associated with warranty claims.
Rev10/14/13
Tracking Number
Page 5
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment.
Rev10/14/13
Page 6
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material Uncompressed Depth Compressed Depth
6" (152mm) 9" (228mm) 12" (304mm)
Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m)
Double-Shredded bark mulch
Engineered Wood Fibers 6' (1.83m) 7' (2.13m) >12' (3.66m)
Fine Sand 5' (1.52m) 5' (1.52m) 9' (2.74m) 5' (1.52m)
Coarse Sand 5' (1.52m) 5' (1.52m) 6' (1.83m) 4' (1.22m)
Fine Gravel 5' (1.52m) 7' (2.13m) 10' (3.05m) 6' (1.83m)
Medium Gravel 5' (1.52m) 5' (1.52m) 6' (1.83m) 5' (1.52m)
Shredded Tires* 10-12' (3.0-3.6m)
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m)
N/A N/A N/A
Operating Instructions:
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately. (Examples would include the use of well­fitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
to 9" (228mm)
6' (1.83m)
Rev10/14/13
Page 7
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303.
• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
Remove plastic swing seats and other items as specified by the manufacturer and take
indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Owners shall be responsible for maintaining the legibility of the warning labels.
Rev10/14/13
Page 8
Owner’s Manual Play Set
Additional Maintenance:
Check the swing beam and hardware every two weeks due to wood expansion and
contraction. It is particularly important that this procedure be followed at the beginning of each season.
Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only. Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your playset. Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’. Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev10/14/13
Page 9
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information:
www.cpsc.gov/cpscpub/pubs/323.html.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK
injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.
this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
forget to account for water drainage.
mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.
loose-fill materials – like rubber tiles or poured-in-place surfaces.
showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.
of the top bar from which the swing is suspended.
“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.
9
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head
X3.1.1 Loose-Fill Materials: X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly,
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials,
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt. X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects. X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report
X3.1.4.3 Check the protective surfacing frequently for wear. X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to: X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions. X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height
9
This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years
Rev10/14/13
Page 10
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes
provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s
safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water­based product that is for appearance only.
5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s
discretion.
6. Why does it seem that my swing set is developing cracks? Wood is a natural material; no two pieces are exactly alike. Each piece has its own charact erist ic s and person ali ty and reacts differently
to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running wi th the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural inte grit y of the play set.
7. Do Backyard Discovery playsets come with a warranty? Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5
year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset? Backyard Discovery recom m ends tak ing all the parts out of the boxes and arranging them by part number before you begin any
assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong? Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and
the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not? In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished
dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and con str uc ted usi ng the actu al dim e nsio ns so ever yth ing fits properly and remains so during the life of the playset.
11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs pla ys ets thi s way to ensure the strongest structure possible. The slight angle adds strength
and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong? Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as
metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.
Page 11
Tools Required for Installation:
(These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.)
(Square)
(Level 24")
(Tape Measure)
(Open End Wrenches 1/2")
(3/8" Drive Ratchet, 1/2" STD Sockets 1/2" Deep Sockets)
(Claw Hammer)
(Drill Attachments: Phillips
(Cordless Drill or Electric Drill)
(An Adult w/ an Adult Helper)
(Ladder)
(3/16" , 5/16", 1/8" & 3/8" Drill Bits)
(Phillips & Straight Blade Screw Drivers)
Head & Socket Driver)
(Rubber Mallet - Optional)
Page 12
Basic Setup Dimensions
«
S
P
A
N
I
S
H
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
6'-0"
26'-1 1/8"
General Information:
Your set has been designed and engineered for children only and for residential use only.
A maximum of 150 lbs. per child is recommended for play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.
A maximum of 9 children is recommended for this swing set.
14'-4 5/8"
6'-0"
6'-9 13/16"
26'-4 5/8"
5'-2"
14'-1 1/8"
Safe Play Zone
9'-10 1/4"
4'-0"
Safe play height: 14'-11 1/2" [2.7 m]
Important Assembly Notes
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer. Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut. DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not shown in the illustrations.
Maximum fall height: 6'-4 1/2" [1.9 m]
Page 13
Parts Identification
Wood Components
(NOT TO SCALE)
M77 - SLIDE BRACE - W100544
(1)
5/8"x3 3/8"x17 1/4" (16x86x438)
M78 - CENTER SLIDE BRACE - W100545
(2)
5/8"x3 3/8"x17 1/4" (16x86x438)
E4 - UPRIGHT - W2A01970
(1)
1 3/8"x3 3/8"x57 3/8" (36x86x2274)
Q2 - SANDBOX SEAT SUPPORT - W4L06434
(4)
1"x4 3/8"x8" (24x112x202)
J9 - SUPPORT BOARD - W4L06064
(4)
1"x2 3/8"x3" (24x60x76)
E1 - UPRIGHT - W4L06890
(1)
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
E2 - UPRIGHT - W4L06891
(1)
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
E3 - UPRIGHT - W4L06892
(1)
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
K1 - GROUND BOARD - W4L06893
(1)
5/8"x5 1/4"x79 7/8" (16x134x2028)
K2 - GROUND BOARD - W4L06894
(4)
5/8"x5 1/4"x43 1/4" (16x134x1097)
J2 - SHELF SUPPORT - W4L06903
(2)
1"x2 3/8"x2 3/8" (24x60x60)
K3 - GROUND BOARD - W4L06896
(2)
5/8"x5 1/4"x42 1/8" (16x134x1070)
M1 - SAFETY BOARD - W4L06895
(1)
5/8"x3 3/8"x40 7/8" (16x86x1038)
M2 - FLOOR RAIL - W4L06897
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
H1 - FLOOR RAIL - W4L06898
(1)
1"x3 3/8"x42 1/8" (24x86x1070)
J1 - WALL RAIL - W4L06900
(1)
1"x2 3/8"x40 7/8" (24x60x1038)
Page 14
Parts Identification
Wood Components
(NOT TO SCALE)
K4 - GROUND BOARD - W4L06899
(1)
5/8"x5 1/4"x61" (16x134x1549)
K5 - SERVING SHELF - W4L06902
(1)
5/8"x5 1/4"x40 7/8" (16x134x1038)
K6 - GROUND BOARD - W4L06904
(1)
5/8"x5 1/4"x44 1/2" (16x134x1129)
J3 - ANGLE BRACE - W4L06905
(1)
1"x2 3/8"x47 1/4" (24x60x1200)
J6 - LADDER RAIL - W4L06910
(1)
1"x2 3/8"x50 1/8" (24x60x1273)
(1)
H2 - DECK BRACE - W4L06909
(4)
1"x3 3/8"x18 3/4" (24x86x475)
J4 - AWNING BOARD - W4L06906
(2)
1"x2 3/8"x14 1/8" (24x60x358)
M3 - LADDER RUNG - W4L06912
(1)
5/8"x3 3/8"x20 1/4" (16x86x515)
(1)
N1 - AWNING BOARD - W4L06907 5/8"x2 3/8"x34 1/8" (16x60x866)
J7 - LADDER RAIL - W4L06911
(1)
1"x2 3/8"x50 1/8" (24x60x1273)
M4 - LADDER RUNG - W4L06913
(6)
5/8"x3 3/8"x20 1/4" (16x86x515)
M5 - FLOOR RAIL - W4L06914 5/8"x3 3/8"x43 1/4" (16x86x1097)
G2 - SANDBOX SEAT - W4L06433
(2)
1"x5 1/4"x14 5/8" (24x134x370)
O1 - PICKET - W4L06901
(7)
5/8"x1 3/8"x13 1/4" (16x34x336)
J5 - AWNING SUPPORT - W4L06908
(2)
1"x2 3/8"x11 3/4" (24x60x298)
H3 - FLOOR SUPPORT - W4L06915
(1)
1"x3 3/8"x40 7/8" (24x86x1038)
Y1 - FLOOR BOARD - W4L06916
(1)
5/8"x4"x40 3/8" (16x102x1024)
H10 - FLOOR RAIL - W4L07317
(1)
1"x3 3/8"x42 1/8" (24x86x1070)
Page 15
Parts Identification
Wood Components
(NOT TO SCALE)
Y2 - FLOOR BOARD - W4L06917
(1)
5/8"x4"x40 3/8" (16x102x1024)
M6 - FLOOR BOARD - W4L06918
(10)
5/8"x3 3/8"x45 1/8" (16x86x1145)
M7 - WALL RAIL - W4L06919
(2)
5/8"x3 3/8"x41 1/2" (16x86x1054)
M8 - WALL RAIL - W4L06920
(2)
5/8"x3 3/8"x42 1/8" (16x86x1070)
M9 - WALL RAIL - W4L06941
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
M10 - WALL RAIL - W4L06942
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
M11 - ARCHED WALL RAIL - W4L06943
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
O2 - PICKET - W4L06944
(23)
5/8"x1 3/8"x18 1/4" (16x34x465)
G1 - SWING BEAM MOUNT - W4L06945
(1)
1"x5 1/4"x40 7/8" (24x134x1038)
H4 - HORIZONTAL TARP SUPPORT - W4L06946
(2)
1"x3 3/8"x56 1/8" (24x86x1425)
J8 - WALL BOARD - W4L06947
(1)
1"x2 3/8"x25" (24x60x634)
O3 - SAFETY BOARD - W4L06948
(2)
5/8"x1 3/8"x40 7/8" (16x34x1038)
H5 - HORIZONTAL TARP SUPPORT - W4L06949
(2)
1"x3 3/8"x48 3/4" (24x86x1237)
H6 - ROOF BOARD - W4L06950
(4)
1"x3 3/8"x40 3/8" (24x86x1025)
T1 - ROOF BOARD - W4L06951
(1)
1"x1 3/8"x48 3/4" (24x34x1237)
J10 - ROOF BOARD - W4L06952
(2)
1"x2 3/8"x4" (24x60x102)
N2 - ROOF BOARD - W4L06953
(2)
5/8"x2 3/8"x33 1/8" (16x60x840)
Page 16
Parts Identification
Wood Components
(NOT TO SCALE)
Y3 - SUNBURST HALF MOON - W4L06954
(2)
5/8"x4"x12" (16x102x306)
N3 - SUNBURST BOARD - W4L06955
(2)
5/8"x2 3/8"x11 3/4" (16x60x299)
N4 - SUNBURST BOARD - W4L06956
(4)
5/8"x2 3/8"x8 1/8" (16x60x205)
O4 - AWNING BOARD - W4L06957
(1)
5/8"x1 3/8"x32 1/4" (16x34x818)
SB74 - SWING BEAM EXTENDED - W4L06961
(1)
2"x5 1/4"x89 1/2" (50x134x2274)
E77 - ANGLE BRACE - W4L06962
(2)
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
W71 - SWING BEAM SUPPORT - W4L06963
(1)
2"x3 3/8"x49 5/8" (50x86x1260)
E5 - MONKEY BAR UPRIGHT - W4L06964
(2)
1 3/8"x3 3/8"x70 3/8" (36x86x1786)
H81 - MONKEY BAR BRACE - W4L06965
(2)
1"x3 3/8"x19 3/8" (24x86x492)
M82 - MONKEY BAR GROUND BOARD - W4L06966
(1)
5/8"x3 3/8"x40 3/8" (16x86x1026)
H7 - BENCH GROUND BOARD - W4L06967
(2)
1"x3 3/8"x18 1/8" (24x86x460)
H8 - BENCH UPRIGHT - W4L06968
(2)
1"x3 3/8"x11 3/4" (24x86x300)
H9 - BENCH SEAT SUPPORT - W4L06969
(2)
1"x3 3/8"x6 1/2" (24x86x166)
M12 - BENCH SEAT - W4L06970
(2)
5/8"x3 3/8"x26" (16x86x660)
E7 - MONKEY BAR RAIL - W4L06938
(2)
1 3/8"x3 3/8"x48" (36x86x1219)
H79 - END SUPPORT - W4L06923
(1)
1"x3 1/2"x42" (24x86x1072)
Page 17
(19)
CM - BOLT WH 5/16x1/2 - H100115
(2)
YK - BOLT WH 5/16x3/4 - H100222
(8)
F - BOLT WH 5/16x1 - H100008
(2)
G - BOLT WH 5/16x1 1/4 - H100009
Parts Identification
Hardware
(1)
AB - LAG SCREW WH 5/16x3 - H100029
(12)
Z - LAG SCREW WH 5/16x2 - H100027
(27)
Y - LAG SCREW WH 5/16x1 1/2 - H100026
(19)
H - BOLT WH 5/16x1 1/2 - H100010
(8)
J - BOLT WH 5/16x1 3/4 - H100011
(30)
K - BOLT WH 5/16x2 - H100012
(20)
L - BOLT WH 5/16x2 1/4 - H100013
(2)
C - NUT BARREL WH 5/16x1 1/2 - H100006
(19)
D - NUT BARREL WH 5/16x7/8 - H100005
(9)
B - NUT BARREL WH 5/16x5/8 - H100004
(15)
BE - T-NUT 1/4 - H100072
(2)
M - BOLT WH 5/16x2 1/2 - H100014
(1)
KA - BOLT WH 5/16x4 1/2 - H100021
(82)
BG - T-NUT 5/16 - H100074
(6)
BZ - 9 1/2" SWING HANGER QUICK LINK - H100099
Page 18
(4)
BM - SCREW PFH 6x3/4 - H100084
(13)
BN - SCREW PFH 8x1 - H100085
(92)
BR - SCREW PFH 8x1 1/8 - H100088
(39)
BQ - SCREW PFH 8x1 1/4 - H100087
(96)
BP - SCREW PFH 8x1 1/2 - H100086
(60)
BS - SCREW PFH 8x1 3/4 - H100089
(13)
CK - SCREW PFH 8x2 - H100111
(26)
BT - SCREW PFH 8x2 1/2 - H100090
(4)
AJ - BOLT HEX 5/16x1 1/4 - H100042
(4)
AN - BOLT HEX 5/16x2-3/4 - H100047
Parts Identification
Hardware
(7)
CB - WASHER SAFETY 17x30 - H100103
(16)
CD - WASHER FLAT 8x27 - H100105
(11)
CE - WASHER FLAT 9x18 - H100106
7 4 1 0 0 1
H
­T
I B
1
X
4 0
R
4 1 1 0 0 1
H
­H
C N E R
W X
R O
T 0
3
­T
-
) 2
(
0
O
0
T
1
0
A
3
-
­T
H
-
C N
)
E
2
R
(
W X
R O
T 0
4
­T
2
-
4 0 0
)
0
2
1
(
A
­T
I B
X R O T 0
4
­T
-
) 2
(
(13)
BA - BOLT PTH 1/4x3/4 - H100063
(2)
AZ - BOLT PTH 1/4x1 1/4 - H100062
(17)
CH - SCREW TAPPING 14x1-1/2 - H100109
(17)
CY - SCREW PWH 8x5/8 - H100128
(11)
LC - LAG SCREW WH 1/4x1-1/2 - H100145
(24)
CG - WASHER LOCK INT 8x15 - H100108
(4)
BX - WASHER SPLIT 5/16 - H100095
(105)
AC - WASHER LOCK EXT 8x19 - H100030
(22)
AD - WASHER LOCK EXT 12x19 - H100031
(10)
KV - WASHER LOCK EXT 6x15 - H100138
(2)
KW - WASHER LOCK EXT 8x15 - H100139
(9)
CJ - NUT LOCK 5/16 - H100110
(2)
KY - BOLT WH 1/4x1/2 - H100141
(2)
KS - NUT BARREL WH 1/4x5/8 - H100136
Page 19
(6)
FA - QUICK LINK - A100069
(3)
- L BRACKET BLUE 2.5x38x50x55 - A4M00584
(2)
SB - TRIANGLE PLATE BLUE 100 5 HOLE - A100309
(1)
SQ - "A" REVISION TAG - A100314
(1)
- 90° L-BRACKET - BLK - A4M00555
Parts Identification
Accessories
(NOT TO SCALE)
(1)
HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(2)
- L BRACKET BLUE 32x51 - A4M00646
(2)
GQ - L BRACKET 66x66x127 BLUE - A100153
(1)
- SWING BEAM EXT. BRACKET BLUE - LEFT - A4M00511
(1)
- SWING BEAM EXT BRACKET BLUE - RIGHT - A4M00512
(4)
- CHAIN BLUE 51.25" - A4M00524
(2)
- CHAIN BLUE 31" - A4M00525
(8)
- GROUND STAKE REBAR - A4M00527
(5)
- METAL RUNG 559 BLUE - A4M00585
(1)
- SHIPS WHEEL BLUE/LIME - A6P00125
(1)
- TELESCOPE BLUE/LIME - A6P00126
Page 20
- TARP - A6P00123
(1)
43 1/4"x93 1/2" (1100x2374)
Parts Identification
Accessories
(NOT TO SCALE)
- AWNING - A6P00124
(1)
1/64"x32 1/4"x22 1/4" (.4x818x566)
(1)
- SLIDE BED 8' LIME - A6P00131
(1)
GZ - SLIDE RAIL 8' BLUE RIGHT - A100161
(1)
HA - SLIDE RAIL 8' BLUE LEFT - A100162
(2)
HD - SWING SEAT BLUE - A6P00133
(2)
- LIME HC ROCK #1 - A6P00128
(4)
- HAND GRIP LIME PLASTIC - A6P00127
(2)
- BLUE HC ROCK #2 - A6P00040
(2)
- CRANBERRY HC ROCK #1 - A6P00129
(1)
- BLUE TRAPEZE - A6P00134
Page 21
E7 - MONKEY BAR RAIL - W4L06938
(1)
1 3/8"x3 3/8"x48" (36x86x1219)
MONKEY BAR ASSEMBLY STEP 1
(1)
SB - TRIANGLE PLATE BLUE 100 5 HOLE - A100309
T-NUT 5/16 (3 PLCS)
BOLT WH 5/16x1 1/2 (3 PLCS)
(1)
- L BRACKET BLUE 2.5x38x50x55 - A4M00584
BOLT WH
(1)
5/16x1
BOLT WH
(3)
5/16x1 1/2
TRIANGLE PLATE BLUE 100 5 HOLE
E7
(1)
WASHER
LOCK EXT
8x19
NUT BARREL
(1)
WH 5/16x7/8
T-NUT 5/16
(3)
NUT BARREL WH 5/16x7/8
L BRACKET BLUE 2.5x38x50x55
WASHER LOCK EXT 8x19
BOLT WH 5/16x1
Page 22
E7 - MONKEY BAR RAIL - W4L06938
(1)
1 3/8"x3 3/8"x48" (36x86x1219)
MONKEY BAR ASSEMBLY STEP 2
(1)
(1)
SB - TRIANGLE PLATE BLUE 100 5 HOLE - A100309
- L BRACKET BLUE 2.5x38x50x55 - A4M00584
BOLT WH
(1)
5/16x1
TRIANGLE PLATE BLUE 100 5 HOLE
BOLT WH 5/16x1 1/2 (3 PLCS)
T-NUT 5/16 (3 PLCS)
(1)
WASHER
LOCK EXT
(3)
8x19
NUT BARREL
(1)
WH 5/16x7/8
BOLT WH 5/16x1 1/2
T-NUT 5/16
(3)
E7
BOLT WH 5/16x1
WASHER LOCK EXT 8x19
L BRACKET BLUE 2.5x38x50x55
NUT BARREL WH 5/16x7/8
Page 23
E5 - MONKEY BAR UPRIGHT - W4L06964
(1)
1 3/8"x3 3/8"x70 3/8" (36x86x1786)
MONKEY BAR ASSEMBLY STEP 3
(1)
- HAND GRIP LIME PLASTIC - A6P00127
(2)
(2)
BOLT WH 5/16x1 1/2
SCREW TAPPING 14x1-1/2
T-NUT 5/16
(2 PLCS)
WASHER LOCK INT
(2)
8x15
T-NUT 5/16
(2)
HAND GRIP LIME PLASTIC
WASHER
(2)
FLAT 9x18
WASHER FLAT 9x18 (2 PLCS)
E5
BOLT WH 5/16x1 1/2 (2 PLCS)
SCREW TAPPING 14x1-1/2 (2 PLCS)
WASHER LOCK INT 8x15 (2 PLCS)
Page 24
E5 - MONKEY BAR UPRIGHT - W4L06964
(1)
1 3/8"x3 3/8"x70 3/8" (36x86x1786)
MONKEY BAR ASSEMBLY STEP 4
(1)
- HAND GRIP LIME PLASTIC - A6P00127
(2)
BOLT WH 5/16x1 1/2
(2)
SCREW
TAPPING
14x1-1/2
T-NUT 5/16 (2 PLCS)
BOLT WH 5/16x1 1/2 (2 PLCS)
HAND GRIP LIME PLASTIC
WASHER LOCK INT 8x15 (2 PLCS)
WASHER FLAT 9x18 (2 PLCS)
(2)
WASHER LOCK INT
8x15
T-NUT 5/16
(2)
WASHER
(2)
FLAT 9x18
SCREW TAPPING 14x1-1/2 (2 PLCS)
Page 25
MONKEY BAR ASSEMBLY STEP 5
(5)
- METAL RUNG 559 BLUE - A4M00585
SCREW TAPPING 14x1-1/2 (10 PLCS)
METAL RUNG 559 BLUE (5 PLCS)
(10)
SCREW TAPPING 14x1-1/2
Page 26
H81 - MONKEY BAR BRACE - W4L06965
(2)
1"x3 3/8"x19 3/8" (24x86x492)
M82 - MONKEY BAR GROUND BOARD - W4L06966
(1)
5/8"x3 3/8"x40 3/8" (16x86x1026.204)
MONKEY BAR ASSEMBLY STEP 6
H81
BOLT HEX 5/16x2-3/4 (2 PLCS)
WASHER LOCK INT 8x15 (2 PLCS)
WASHER FLAT 9x18 (2 PLCS)
WASHER LOCK INT
(2)
8x15
(8)
NUT BARREL
(4)
WH 5/16x7/8
BOLT HEX
(2)
5/16x2-3/4
LAG SCREW
(4)
WH 5/16x2
WASHER
LOCK EXT
8x19
(4)
(4)
WASHER
(2)
FLAT 9x18
T-NUT 5/16
(2)
BOLT WH
5/16x1
WASHER
LOCK EXT
12x19
T-NUT 5/16
H81
(2 PLCS)
NUT BARREL WH 5/16x7/8 (4 PLCS)
M82
LAG SCREW WH 5/16x2
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x1
(4 PLCS)
WASHER LOCK EXT 12x19 (4 PLCS)
WASHER LOCK EXT 8x19 (4 PLCS)
Page 27
H7 - BENCH GROUND BOARD - W4L06967
(2)
1"x3 3/8"x18 1/8" (24x86x460)
BENCH ASSEMBLY STEP 1
(2)
FZ - L BRACKET BLUE 32x51 - A4M00646
BOLT WH 5/16x1/2 (2 PLCS)
WASHER LOCK EXT 12x19 (2 PLCS)
NUT BARREL
(2)
WH 5/16x7/8
(2)
(2)
NUT BARREL WH 5/16x7/8 (2 PLCS)
BOLT WH
5/16x1/2
WASHER
LOCK EXT
12x19
L BRACKET BLUE 32x51
(2 PLCS)
H7
H7
Page 28
BENCH ASSEMBLY STEP 2
H8 - BENCH UPRIGHT - W4L06968
(2)
1"x3 3/8"x11 3/4" (24x86x300)
SCREW PFH
(8)
8x1 3/4
SCREW PFH 8x1 3/4 (8 PLCS)
H8
H8
Page 29
BENCH ASSEMBLY STEP 3
H9 - BENCH SEAT SUPPORT - W4L06969
(2)
1"x3 3/8"x6 1/2" (24x86x166)
FLUSH TO TOP.
SCREW PFH
(8)
8x1 3/4
SCREW PFH 8x1 3/4 (8 PLCS)
H9
H9
Page 30
BENCH ASSEMBLY STEP 4
M12 - BENCH SEAT - W4L06970
(2)
5/8"x3 3/8"x26" (16x86x660)
SCREW PFH
(8)
8x1 3/4
SCREW PFH 8x1 3/4 (8 PLCS)
M12
M12
Page 31
SB74 - SWING BEAM EXTENDED - W4L06961
(1)
2"x5 1/4"x89 1/2" (50x134x2274)
(2)
GQ - L BRACKET 66x66x127 BLUE - A100153
SWING BEAM ASSEMBLY STEP 1
(1)
- SWING BEAM EXT. BRACKET BLUE - LEFT - A4M00511
BOLT HEX 5/16x2-3/4 (2 PLCS)
WASHER FLAT 8x27 (4 PLCS)
(1)
- SWING BEAM EXT BRACKET BLUE - RIGHT - A4M00512
BOLT HEX
(2)
5/16x2-3/4
BOLT WH
(3)
5/16x1 3/4
(3)
NUT LOCK 5/16 (2 PLCS)
(4)
WASHER
FLAT 8x27
(2)
NUT BARREL
WH 5/16x7/8
NUT LOCK
5/16
SB74
BOLT WH 5/16x1 3/4
(3 PLCS)
SWING BEAM EXT. BRACKET BLUE - LEFT
L BRACKET 66x66x127 BLUE
(2 PLCS)
NUT BARREL WH 5/16x7/8
(3 PLCS)
SWING BEAM EXT BRACKET BLUE - RIGHT
Page 32
E77 - ANGLE BRACE - W4L06962
(2)
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
W71 - SWING BEAM SUPPORT - W4L06963
(1)
2"x3 3/8"x49 5/8" (50x86x1260)
SWING BEAM ASSEMBLY STEP 2
WASHER LOCK EXT 8x19
WASHER LOCK EXT 12x19
W71
H79 - END SUPPORT - W4L06923
(1)
1"x3 1/2"x42" (24x86x1072)
BOLT WH 5/16x4 1/2
(3)
WASHER
LOCK EXT
12x19
(5)
WASHER
LOCK EXT
8x19
NUT BARREL
(3)
WH 5/16x7/8
BOLT WH
(2)
5/16x2
E77
LAG SCREW
(2)
WH 5/16x2
(1)
BOLT WH 5/16x4 1/2
NUT BARREL WH 5/16x7/8
E77
WASHER LOCK EXT 8x19 (2 PLCS)
LAG SCREW WH 5/16x2 (2 PLCS)
H79
NUT BARREL WH 5/16x7/8
(2 PLCS)
WASHER LOCK EXT 12x19
(2 PLCS)
WASHER LOCK EXT 8x19 (2 PLCS)
BOLT WH 5/16x2 (2 PLCS)
Page 33
SWING BEAM BRACKET
(STEP 1)
SWING BEAM ASSEMBLY STEP 3
W71
SWING BEAM END
(STEP 2)
BOLT WH
(2)
5/16x2 1/2
BOLT WH
(2)
5/16x1 3/4
NUT BARREL
(2)
WH 5/16x1 1/2
NUT BARREL
(2)
WH 5/16x7/8
BOLT WH 5/16x1 3/4 (2 PLCS)
NUT BARREL WH 5/16x7/8 (2 PLCS)
(2)
WASHER
LOCK EXT
8x19
(2)
WASHER
LOCK EXT
12x19
BOLT WH 5/16x2 1/2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
NUT BARREL WH 5/16x1 1/2 (2 PLCS)
WASHER LOCK EXT 12x19 (2 PLCS)
Page 34
SWING BEAM ASSEMBLY STEP 4
WASHER
SAFETY
(6)
17x30
NUT LOCK
(6)
5/16
WASHER
(6)
FLAT 8x27
NUT LOCK 5/16 (6 PLCS)
WASHER FLAT 8x27 (6 PLCS)
WASHER SAFETY 17x30 (6 PLCS)
9 1/2" SWING
HANGER
(6)
QUICK LINK
9 1/2" SWING HANGER QUICK LINK
(6 PLCS)
Page 35
(1)
M77 - SLIDE BRACE - W100544
SLIDE ASSEMBLY
STEP 1
TOP
(1)
SLIDE BED 8' LIME
- SLIDE BED 8' LIME - A6P00131
(3)
(3)
BOLT WH
5/16x1/2
T-NUT 5/16
BOLT WH 5/16x1/2
T-NUT 5/16
(3 PLCS)
(3 PLCS)
BOTTOM
M77
USE 'M77' SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/4" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN. USE A 7/16" DRILL BIT.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
Page 36
(1)
HA - SLIDE RAIL 8' BLUE LEFT - A100162
(2)
M78 - CENTER SLIDE BRACE - W100545
(1)
GZ - SLIDE RAIL 8' BLUE RIGHT - A100161
SLIDE ASSEMBLY
STEP 2
M78
SLIDE RAIL 8' BLUE RIGHT
NOTE:
MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS.
(24)
SCREW PFH
8x2 1/2
SCREW PFH 8x2 1/2
(24 PLCS)
M78
SLIDE RAIL 8' BLUE LEFT
PRE-DRILL USING 1/8" DRILL BIT.
TIP: A HELPER IS REQUIRED FOR THIS PHASE.
Page 37
E2 - UPRIGHT - W4L06891
(1)
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
H1 - FLOOR RAIL - W4L06898
(1)
1"x3 3/8"x42 1/8" (24x86x1070)
E3 - UPRIGHT - W4L06892
(1)
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
K3 - GROUND BOARD - W4L06896
(1)
5/8"x5 1/4"x42 1/8" (16x134x1070)
STEP 1
WASHER LOCK EXT 8x19
M8
K4 - GROUND BOARD - W4L06899
(1)
5/8"x5 1/4"x61" (16x134x1549)
(2 PLCS)
BOLT WH 5/16x2
(2 PLCS)
E2
T-NUT 5/16
(2 PLCS)
J1 - WALL RAIL - W4L06900
(1)
1"x2 3/8"x40 7/8" (24x60x1038)
M8 - WALL RAIL - W4L06920
(1)
5/8"x3 3/8"x42 1/8" (16x86x1070)
BOLT WH 5/16x2 1/4 (6 PLCS)
BOLT WH
(6)
5/16x2 1/4
BOLT WH
(10)
5/16x2
(16)
WASHER
LOCK EXT
8x19
T-NUT 5/16 (18)
WASHER LOCK EXT 8x19 (6 PLCS)
NOTE HOLES
E3
K3
NOTE HOLES
T-NUT 5/16 (6 PLCS)
H1
CENTER T-NUTS SHOULD BE PLACED BEFORE MOUNTING K3 BOARD.
J1
K3
BOLT WH 5/16x2 (8 PLCS)
K4
T-NUT 5/16
(10 PLCS) WASHER LOCK EXT 8x19 (8 PLCS)
Page 38
E4 - UPRIGHT - W2A01970
(1)
1 3/8"x3 3/8"x57 3/8" (36x86x2274)
M8 - WALL RAIL - W4L06920
(1)
5/8"x3 3/8"x42 1/8" (16x86x1070)
E1 - UPRIGHT - W4L06890
(1)
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
K1 - GROUND BOARD - W4L06893
(1)
5/8"x5 1/4"x79 7/8" (16x134x2028)
K3 - GROUND BOARD - W4L06896
(1)
5/8"x5 1/4"x42 1/8" (16x134x1070)
STEP 2
SCREW PFH 8x1 3/4 (4 PLCS)
H10 - FLOOR RAIL - W4L07317
(1)
G1 - SWING BEAM MOUNT - W4L06945
(1)
1"x5 1/4"x40 7/8" (24x134x1038)
1"x3 3/8"x42 1/8" (24x86x1070)
M1 - SAFETY BOARD - W4L06895
(1)
5/8"x3 3/8"x40 7/8" (16x86x1038)
O3 - SAFETY BOARD - W4L06948
(2)
5/8"x1 3/8"x40 7/8" (16x34x1038)
(1)
SQ - "A" REVISION TAG - A100314
BOLT WH 5/16x2 1/4 (8 PLCS) BOLT WH
(8)
WASHER LOCK EXT 8x19 (20 PLCS)
T-NUT 5/16
(12)
(20 PLCS)
BOLT WH 5/16x2 (9 PLCS)
E4
O3
1" SPACING
1"SPACING
SCREW PFH
(4)
WASHER
LOCK EXT
(20)
T-NUT 5/16 (4 PLCS)
8x1 3/4
8x19
5/16x2 1/4
BOLT WH
5/16x2
SCREW PWH
(2)
T-NUT 5/16
(24)
8x5/8
G1
O3
NOTE HOLES.
E1
K3
H10
M1
M8
CENTER T-NUTS SHOULD BE PLACED BEFORE MOUNTING G1 BOARD.
SCREW PWH 8x5/8
(2 PLCS)
"A" REVISION TAG
K1
SHOULD BE PLACED ON K3 BOARD NEXT TO
E4 BOARD.
Page 39
STEP 3
K2 - GROUND BOARD - W4L06894
(4)
5/8"x5 1/4"x43 1/4" (16x134x1097)
LAG SCREW
(16)
WH 5/16x1 1/2
(16)
WASHER
LOCK EXT
8x19
K2
K2
K2
K2
WASHER LOCK EXT 8x19
(16 PLCS)
LAG SCREW WH 5/16x1 1/2
(16 PLCS)
Page 40
STEP 4
G2 - SANDBOX SEAT - W4L06433
(2)
1"x5 1/4"x14 5/8" (24x134x370)
Q2 - SANDBOX SEAT SUPPORT - W4L06434
(4)
1"x4 3/8"x8" (24x112x202)
(8)
(24)
SCREW PFH
8x1 3/4
SCREW PFH
8x1 1/2
G2
Q2
G2
Q2
BENCH
SUB ASSEMBLY
SCREW PFH 8x1 3/4 (8 PLCS)
G2
Q2
Q2
Q2
Q2
SCREW PFH 8x1 1/2
(24 PLCS)
Page 41
STEP 5
O1 - PICKET - W4L06901
(7)
5/8"x1 3/8"x13 1/4" (16x34x336)
SCREW PFH 8x1 1/8 (14 PLCS)
(14)
SCREW PFH
8x1 1/8
FLUSH O1 BOARDS
O1
TO TOP OF J1 BOARD.
3 1/16"
J1
TYPICAL SPACING
Page 42
STEP 6
K5 - SERVING SHELF - W4L06902
(1)
5/8"x5 1/4"x40 7/8" (16x134x1038)
SCREW PFH 8x1 3/4
(8 PLCS)
J2 - SHELF SUPPORT - W4L06903
(2)
1"x2 3/8"x2 3/8" (24x60x60)
(8)
SCREW PFH
8x1 3/4
BACK VIEW
K5
J2
J2
Page 43
J6 - LADDER RAIL - W4L06910
(1)
1"x2 3/8"x50 1/8" (24x60x1273)
M2 - FLOOR RAIL - W4L06897
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
M5 - FLOOR RAIL - W4L06914
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
STEP 7
NOTE HOLE
LOCATIONS
CLOSER TO
J6 BOARD HOLE
LOCATION.
LAG SCREW WH 5/16x1 1/2
WASHER LOCK EXT 8x19
(3 PLCS)
M2
(3 PLCS)
M5
NOTE HOLE LOCATION.
(2)
LAG SCREW
(1)
LAG SCREW
(2)
WH 1/4x1-1/2
LAG SCREW
(3)
WH 5/16x1 1/2
WASHER
LOCK EXT
6x15
WH 5/16x2
WASHER
LOCK EXT
(4)
8x19
J6
WASHER LOCK EXT 6x15
(2 PLCS)
LAG SCREW WH 1/4x1-1/2
(2 PLCS)
WASHER LOCK EXT 8x19
LAG SCREW WH 5/16x2
Page 44
H2 - DECK BRACE - W4L06909
(4)
1"x3 3/8"x18 3/4" (24x86x475)
STEP 8
T-NUT 5/16
(3 PLCS)
M2
H2
BOLT WH 5/16x1 1/2 (2 PLCS)
(2)
BOLT WH 5/16x1 3/4
WASHER LOCK EXT 8x19 (2 PLCS)
WASHER LOCK EXT 6x15
(2)
BOLT WH 5/16x1 1/2
(4 PLCS)
LAG SCREW
LAG SCREW WH 1/4x1-1/2
(4)
WH 1/4x1-1/2
(4 PLCS)
T-NUT SHOULD BE PLACED ON M2 BOARD ON THIS STEP.
5
3
1
1
2
4
1
1
3
1
1
1
2
0
1
1
1 1
9
0 1
8
9
7
8
6
7
5
6
4
5
3
4
2
3
1
2
1
1
1
2
3
!
2
4
5
3
6
7
8
9
0
1
3
1
1
1
2
4
1
1
5
1
6
1
7
1
8
1
9
1
2
2
1
0
2
2
3
2
2
2
0
2
6
1
5
1
4
1
3
4
1
2
5
1
1
6
1
7
0
1
9
8
1
2
9
1
8
1
7
1
SQUARE WHEN PUTTING ON H2 BOARDS.
(4)
WASHER
LOCK EXT
6x15
WASHER
LOCK EXT
(4)
T-NUT 5/16 (5)
8x19
H2
H2
T-NUT 5/16
H2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
BOLT WH 5/16x1 3/4
(2 PLCS)
Page 45
STEP 9
J3 - ANGLE BRACE - W4L06905
(1)
1"x2 3/8"x47 1/4" (24x60x1200)
LAG SCREW WH 1/4x1-1/2
WASHER LOCK EXT 6x15
(2)
(2)
LAG SCREW
(1)
WH 1/4x1-1/2
WASHER
LOCK EXT
8x19
(1)
BOLT WH 5/16x1 1/2
T-NUT 5/16 (2)
WASHER
LOCK EXT
6x15
T-NUT 5/16 (2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
BOLT WH 5/16x1 1/2
(2 PLCS)
J3
Page 46
STEP 10
J9 - SUPPORT BOARD - W4L06064
(4)
1"x2 3/8"x3" (24x60x76)
SCREW PFH
(8)
8x1 3/4
SCREW PFH 8x1 3/4 (8 PLCS)
J9 BOARDS
ARE FLUSHED WITH THE TOP OF M2 AND M5
BOARDS.
M2
J9
J9
J9
M5
J9
Page 47
STEP 11
H3 - FLOOR SUPPORT - W4L06915
(1)
1"x3 3/8"x40 7/8" (24x86x1038)
(4)
SCREW PFH
8x2
H3
SCREW PFH 8x2
(4 PLCS)
Page 48
STEP 12
J5 - AWNING SUPPORT - W4L06908
(2)
1"x2 3/8"x11 3/4" (24x60x298)
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2 (2 PLCS)
(2)
(2)
LAG SCREW
WH 5/16x2
WASHER
LOCK EXT
8x19
J5
J5
Page 49
J4 - AWNING BOARD - W4L06906
(2)
1"x2 3/8"x14 1/8" (24x60x358)
STEP 13
WASHER LOCK EXT 8x19
LAG SCREW WH 5/16x2
(2 PLCS)
(2 PLCS)
N1 - AWNING BOARD - W4L06907
(1)
5/8"x2 3/8"x34 1/8" (16x60x866)
SCREW PFH 8x1 3/4
(2 PLCS)
(2)
(2)
LAG SCREW
(2)
WH 1/4x1-1/2
SCREW PFH
(4)
WASHER
LOCK EXT
6x15
LAG SCREW
WH 5/16x2
8x1 3/4
WASHER
LOCK EXT
(2)
8x19
J4
LAG SCREW WH 1/4x1-1/2
J4
N1
(2 PLCS)
WASHER LOCK EXT 6x15 (2 PLCS)
Page 50
STEP 14
Y1
Y1 - FLOOR BOARD - W4L06916
(1)
5/8"x4"x40 3/8" (16x102x1024)
M6 - FLOOR BOARD - W4L06918
(10)
5/8"x3 3/8"x45 1/8" (16x86x1145)
Y2
Y2 - FLOOR BOARD - W4L06917
(1)
5/8"x4"x40 3/8" (16x102x1024)
SCREW PFH
(60)
8x1 1/2
SCREW PFH 8x1 1/2 (60 PLCS)
NOTE HOLE.
TOP VIEW
Y1 Y2
M6
Page 51
STEP 15
K6 - GROUND BOARD - W4L06904
(1)
5/8"x5 1/4"x44 1/2" (16x134x1129)
BACK VIEW
J7
90° L-BRACKET - BLK
WASHER LOCK EXT 8x19
BOLT WH 5/16x1
(1)
- 90° L-BRACKET - BLK - A4M00555
K6
J7 - LADDER RAIL - W4L06911
(1)
1"x2 3/8"x50 1/8" (24x60x1273)
(2)
(3)
(1)
LOCK EXT
WASHER
LOCK EXT
BOLT WH
5/16x1
WASHER
8x15
8x19
(2)
BOLT WH
(2)
1/4x1/2
NUT BARREL
(2)
WH 1/4x5/8
T-NUT 5/16 (2)
BOLT WH
5/16x1 1/2
BOLT WH 1/4x1/2
(2 PLCS)
NUT BARREL WH 1/4x5/8 (2 PLCS)
WASHER LOCK EXT 8x15 (2 PLCS)
T-NUT 5/16 (2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS) BOLT WH 5/16x1 1/2 (2 PLCS)
J7
K6
Page 52
STEP 16
M7 - WALL RAIL - W4L06919
(2)
5/8"x3 3/8"x41 1/2" (16x86x1054)
(1)
WASHER LOCK EXT 8x19 (2 PLCS)
M9 - WALL RAIL - W4L06941 5/8"x3 3/8"x43 1/4" (16x86x1097)
(2)
BOLT WH
(4)
5/16x2
LAG SCREW
WH 5/16x1 1/2
BOLT WH 5/16x2 (4 PLCS)
LAG SCREW WH 5/16x1 1/2 (2 PLCS)
M7
(6)
WASHER
LOCK EXT
8x19
T-NUT 5/16
(4)
M9
WASHER LOCK EXT 8x19
(4 PLCS)
T-NUT 5/16
(4 PLCS)
M7
Page 53
STEP 17
O4 - AWNING BOARD - W4L06957
(1)
5/8"x1 3/8"x32 1/4" (16x34x818)
BACK VIEW
(1)
AWNING
O4
SCREW PWH 8x5/8 (4 PLCS)
- AWNING - A6P00124 1/64"x32 1/4"x22 1/4" (.4x818x566)
SCREW PFH
(4)
8x1 1/8
SCREW PWH
(4)
8x5/8
O4 BOARD IS FLUSHED WITH THE TOP OF M7 BOARD.
M7
SCREW PFH 8x1 1/8 (4 PLCS)
O4
AWNING
O4 BOARD IS
AWNING
CENTERED ON M7 BOARD.
Page 54
STEP 18
M10 - WALL RAIL - W4L06942
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
M11 - ARCHED WALL RAIL - W4L06943
(1)
5/8"x3 3/8"x43 1/4" (16x86x1097)
LAG SCREW
(4)
WH 5/16x1 1/2
T-NUT 5/16 (2 PLCS)
CENTER T-NUTS SHOULD BE PLACED BEFORE MOUNTING M10 BOARD.
M11
(4)
WASHER
LOCK EXT
8x19
M10
T-NUT 5/16
(2)
WASHER LOCK EXT 8x19 (4 PLCS)
LAG SCREW WH 5/16x1 1/2 (4 PLCS)
Page 55
STEP 19
J8 - WALL BOARD - W4L06947
(1)
1"x2 3/8"x25" (24x60x634)
BOLT WH 5/16x1 1/2
WASHER LOCK EXT 8x19
T-NUT 5/16
(1)
- L BRACKET BLUE 2.5x38x50x55 - A4M00584
LAG SCREW
(1)
BOLT WH
(1)
5/16x1/2
WASHER
LOCK EXT
(1)
8x19
WH 1/4x1-1/2
BOLT WH
(1)
5/16x1 1/2
T-NUT 5/16
(1)
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 12x19
NOTE CENTER HOLES
ON J8 BOARD LOCATED
CLOSER TO THE DECK.
(1)
NUT BARREL
WH 5/16x7/8
J8
(1)
WASHER
LOCK EXT
12x19
L BRACKET BLUE 2.5x38x50x55
LAG SCREW WH 1/4x1-1/2
BOLT WH 5/16x1/2
Page 56
STEP 20
BOLT PTH 1/4x1 1/4
(2 PLCS)
(2)
- HAND GRIP LIME PLASTIC - A6P00127
WASHER LOCK INT 8x15 (2 PLCS)
WASHER FLAT 9x18 (2 PLCS)
T-NUT 1/4 (2 PLCS)
SCREW
TAPPING
(2)
14x1-1/2
T-NUT 1/4
(2)
(4)
(2)
(4)
WASHER LOCK INT
8x15
BOLT PTH
1/4x1 1/4
WASHER
FLAT 9x18
HAND GRIP LIME PLASTIC (2 PLCS)
SCREW TAPPING 14x1-1/2 (2 PLCS)
WASHER FLAT 9x18 (2 PLCS)
WASHER LOCK INT 8x15 (2 PLCS)
Page 57
STEP 21
(7)
3 1/16"
TYP SPACING
O2 - PICKET - W4L06944 5/8"x1 3/8"x18 1/4" (16x34x465)
1 13/16"
(14)
SCREW PFH
8x1 1/8
O2
SCREW PFH 8x1 1/8 (14 PLCS)
Page 58
STEP 22
O2 - PICKET - W4L06944
(9)
5/8"x1 3/8"x18 1/4" (16x34x465)
SCREW PFH 8x1 1/8 (18 PLCS)
(18)
2 13/16"
TYP SPACING
SCREW PFH
8x1 1/8
1 13/16"
O2
Page 59
STEP 23
O2 - PICKET - W4L06944
(7)
5/8"x1 3/8"x18 1/4" (16x34x465)
SCREW PFH
(14)
8x1 1/8
SCREW PFH 8x1 1/8
(14 PLCS)
3 1/16"
TYP SPACING.
O2
1 13/16"
Page 60
STEP 24
H4
H4 - HORIZONTAL TARP SUPPORT - W4L06946
(2)
1"x3 3/8"x56 1/8" (24x86x1425)
H5 - HORIZONTAL TARP SUPPORT - W4L06949
(2)
1"x3 3/8"x48 3/4" (24x86x1237)
SCREW PFH 8x2 (8 PLCS)
NOTE: H5 PILOT HOLES ARE UPWARD.
H5
(4)
(4)
WASHER
LOCK EXT
8x19
SCREW PFH
(8)
BOLT WH 5/16x2 1/4
T-NUT 5/16 (4)
8x2
H5
H4
T-NUT 5/16 (4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x2 1/4
(4 PLCS)
Page 61
5/8"
H6 - ROOF BOARD - W4L06950
(4)
1"x3 3/8"x40 3/8" (24x86x1025)
1/2"
T1 - ROOF BOARD - W4L06951
(1)
1"x1 3/8"x48 3/4" (24x34x1237)
STEP 25
SCREW PFH 8x1 1/2 (8 PLCS)
SCREW PFH 8x1 (8 PLCS)
H6
H6
T1
SCREW PFH
(8)
8x1 1/2
SCREW PFH
(8)
H6
8x1
H6
Page 62
STEP 26
J10 - ROOF BOARD - W4L06952
(2)
1"x2 3/8"x4" (24x60x102)
SCREW PFH
(4)
SCREW PFH 8x1 (4 PLCS)
8x1
J10
UNDERNEATH
J10
Page 63
STEP 27
N2 - ROOF BOARD - W4L06953
(2)
5/8"x2 3/8"x33 1/8" (16x60x840)
SCREW PFH 8x1 1/8
Y3
(4 PLCS)
Y3
Y3 - SUNBURST HALF MOON - W4L06954
(2)
5/8"x4"x12" (16x102x306)
SCREW PFH 8x1 1/4 (8 PLCS)
(8)
(4)
SCREW PFH
8x1 1/4
SCREW PFH
8x1 1/8
N2
N2
1 3/16"
Page 64
STEP 28
N3 - SUNBURST BOARD - W4L06955
(2)
5/8"x2 3/8"x11 3/4" (16x60x299)
N4 - SUNBURST BOARD - W4L06956
(4)
5/8"x2 3/8"x8 1/8" (16x60x205)
(18)
SCREW PFH
8x1 1/8
N4
N3
N4
N4
N3
N4
SCREW PFH 8x1 1/8 (18 PLCS)
BACK VIEW
H6
H6
N4 N4
N4 BOARDS FLUSHED WITH H6 BOARDS.
Page 65
STEP 29
- TARP - A6P00123
(1)
43 1/4"x93 1/2" (1100x2374)
TARP
SCREW PWH
(10)
8x5/8
SCREW PWH 8x5/8 (10 PLCS)
Page 66
M4 - LADDER RUNG - W4L06913
(6)
5/8"x3 3/8"x20 1/4" (16x86x515)
M3 - LADDER RUNG - W4L06912
(1)
5/8"x3 3/8"x20 1/4" (16x86x515)
STEP 30
(2)
- LIME HC ROCK #1 - A6P00128
(2)
- BLUE HC ROCK #2 - A6P00040
NOTE: PLACE THE ROCKS AND HARDWARE ONTO THE M4 BOARDS BEFORE PLACING ON J6 AND J7 BOARDS.
SCREW PFH 8x1 1/4
BOLT PTH 1/4x3/4
(2)
- CRANBERRY HC ROCK #1 - A6P00129
(28 PLCS)
(12 PLCS)
BOLT PTH
(12)
SCREW PFH
(28)
(12)
(12)
T-NUT 1/4
1/4x3/4
8x1 1/4
WASHER LOCK INT
8x15
M4
J7
T-NUT 1/4 (12 PLCS)
M3
WASHER LOCK INT 8x15
(12 PLCS)
LIME HC ROCK #1
CRANBERRY HC ROCK #1
J6
BLUE HC ROCK #2
Page 67
STEP 31
(1)
- TELESCOPE BLUE/LIME - A6P00126
SCREW PFH 8x1 1/8 (2 PLCS)
TELESCOPE BLUE/LT.BLUE
(2)
SCREW PFH
8x1 1/8
PLACE TELESCOPE APPROXIMATELY CENTER OF M8 BOARD.
M8
Page 68
STEP 32
BENCH ASSEMBLY
BOLT WH 5/16x1/2 (2 PLCS)
(2)
BOLT WH
5/16x1/2
BENCH ASSEMBLY
Page 69
STEP 33
BOLT WH 5/16x3/4
(2 PLCS)
MONKEY BAR ASSEMBLY
BOLT WH
(2)
5/16x3/4
MONKEY BAR ASSEMBLY
Page 70
STEP 34
SWING BEAM ASSEMBLY
(1)
HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
WASHER SPLIT 5/16 (4 PLCS)
WASHER FLAT 8x27 (4 PLCS)
WASHER
(4)
SPLIT 5/16
SCREW PFH
(4)
6x3/4
(4)
(4)
BOLT HEX
5/16x1 1/4
WASHER
FLAT 8x27
BOLT HEX 5/16x1 1/4
(4 PLCS)
BYD ID TAG (LARGE) 2011 WITH AGES
SWING BEAM ASSEMBLY
5 1/8"
SCREW PFH 6x3/4
(4 PLCS)
Page 71
STEP 35
(1)
- SHIPS WHEEL BLUE/LIME - A6P00125
LAG SCREW
(1)
WH 5/16x3
WASHER
(1)
FLAT 8x27
SHIPS WHEEL BLUE/LIME
WASHER FLAT 8x27
LAG SCREW WH 5/16x3
Page 72
STEP 36
(2)
HD - SWING SEAT BLUE - A6P00133
CHAIN BLUE 51.25" (4 PLCS)
(4)
- CHAIN BLUE 51.25" - A4M00524
(2)
- CHAIN BLUE 31" - A4M00525
(6)
FA - QUICK LINK - A100069
(1)
QUICK LINK (2 PLCS)
BLUE TRAPEZE
- BLUE TRAPEZE - A6P00134
QUICK LINK
(4 PLCS)
SWING SEAT BLUE
(2 PLCS)
Page 73
STEP 37
SLIDE ASSEMBLY
2 5/8"
5"
5"
DRILL 3/8" (10mm) HOLES THROUGH FLOOR (3 PLCS)
1"
3 11/16"
T-NUT 5/16
(3 PLCS)
BOLT WH 5/16x1/2 (3 PLCS)
(3)
(3)
BOLT WH
5/16x1/2
T-NUT 5/16
SLIDE ASSEMBLY
Page 74
«
S
P
A
N
I
S
H
(8)
- GROUND STAKE REBAR - A4M00527
Anchoring Instructions
STEP 38 TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES.
(2)
BOLT WH 5/16x1 1/4
(6)
BOLT WH
5/16x1/2
NOTE:
FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY!
(8)
WASHER
LOCK EXT
12x19
NUT BARREL
(8)
WH 5/16x5/8
WASHER LOCK EXT 12x19 (2 PLCS)
NUT BARREL WH 5/16x5/8 GROUND STAKE REBAR (8 PLCS)
BOLT WH 5/16x1 1/4 (2 PLCS)
WASHER LOCK EXT 12x19 (2 PLCS)
NUT BARREL WH 5/16x5/8 (2 PLCS)
FINAL STEP
DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR TIGHTNESS. MAKE SURE EVERY BOARD IS SECURE AND MAKE SURE THE PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
BOLT WH 5/16x1/2
(4 PLCS)
WASHER LOCK EXT 12x19 (4 PLCS)
(2 PLCS)
BOLT WH 5/16x1/2 (2 PLCS)
NUT BARREL WH 5/16x5/8 (4 PLCS)
Page 75
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
Labor for any inspection
Labor for replacement of any defective item(s)
Incidental or consequential damages
Cosmetic defects which do not affect performance or integrity of a part or the entire product
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age Customer Pays
All Parts
0-30 days from date of purchase $0 and free shipping 31 days to 1 year $0 + S&H
Wood Rot and Decay Only
1 year $0 and free shipping 2 years 20% + S&H 3 years 40% + S&H 4 years 60% + S&H 5 years 80% + S&H Over 5 years 100% + S&H
performance or integrity
Rev5/20/10 BRS
Loading...