Backyard Discovery 44215 Assembly Manual

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Page 1

LIBERTY II

WOODEN SWING SET MODEL: #44215

BOOKLET INCLUDES:

• Owner's Manual

• Frequently Asked Questions

• Assembly Instructions

• Warranty Information

For the most up to date assembly manual,

to register your set or to order replacement parts please visit

www.backyarddiscovery.com

Save this assembly manual for future reference in the event that

you need to order replacement parts.

Made in China

INS-44215-A-LIBERTY-ENG 5/30/18

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Page 3

STOP

PARE

Missing A Part?

CALL US BEFORE GOING

BACK TO THE STORE!

The store where you made your purchase

does not stock parts for this item.

If you have assembly questions or if you need parts,

whether they are missing or damaged

Call Toll-Free Help Line or visit www.backyarddiscovery.com

¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!

La enda donde realizó la compra no almacena piezas de este producto.

Si ene preguntas sobre el ensamblaje o si necesita piezas debido a que

faltan o están dañadas

llame gras a la línea de ayuda

1-800-856-4445

PLEASE READ THIS BEFORE STARTING ASSEMBLY

POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE

• READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION.

• AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.

• SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.

• IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT

DURING SHIPMENT.

• IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE HELP LINE 1-800-856-4445 OR VISIT www.backyarddiscovery.com

• LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.

• DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.

• SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.

• SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS

PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.

• MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.

• SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE AYUDA AL 1-800-856-4445 O VISITE www.backyarddiscovery.com

PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:

1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL 2 – DESRIPTION OF THE PART FROM THE PARTS LIST

POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:

1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL DE ENSAMBLAJE 2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS

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Owner’s Manual Play Set

Staple Receipt Here

Dear Customer:

Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public

use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.

WARNING: This Symbol points out important safety instructions which, if not followed, could

endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this play center.

WARNING: Children must NOT use this play center until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.

Please follow all recommendations below. Failure to do so may result in the warranty being void and/ or safety violations that could result in serious injury. This manual contains helpful information concerning

Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.

PLEASE RETAIN THESE INST RUCTIONS FOR FUTURE REFERENCE . KEEP THEM IN A SA FE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.

For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues. Where Purchased: ____________________ Date of Purchase: ____________________ Installation Date: _____________________ Installed by: _________________________ Tracking Number: ____________________

Vertical ID Plate

Tracking Number Reference Label

Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking purposes associated with warranty claims.

Rev01/12/18

Tracking Number

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Owner’s Manual Play Set

Rev01/12/18

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Owner’s Manual Play Set

Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.

Positioning Your Playcenter

1. The play center is designed to be installed on a lev el sur f ac e by an Adult with an Adul t helper. Place in a flat area of your y ard to minimize ground preparation.

2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.

3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play act iv ities, a slide should not exit in front of a swing.

5. It is a good idea to place your play center in an area that is convenient for adults to watch children at play.

6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/ or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.

7. Do not build your playset on top of surfacing material.

8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.

9. Separate active and quiet activities f rom each ot her. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

Suggested Playground Surfacing

 Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any

other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.

 Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.  Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials

after assembly. If used properly these materials can absorb some of the impact of a child’s fall.

 All surface material should extend a minimum of 6 feet in all directions around the play area.  Do not apply playground surfacing until after the unit is completely constructed. Playset should not be

built on top of surfacing.

 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape

edging.

 Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require

a professional and are not “do-it-yourself” projects.

 Shall use Playground Surfacing Materials (other than loose-fill mat erial) which comply with t he safety

standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment.

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Owner’s Manual Play Set

Material

Uncompressed Depth

Compressed Depth

6" (152mm)

9" (228mm)

12" (304mm)

to 9" (228mm)

Wood Chips

7' (2.13m)

10' (3.05m)

11' (3.35m)

10' (3.05m)

Double-Shredded bark mulch

6' (1.83m)

10' (3.05m)

11' (3.35m)

7' (2.13m)

Engineered Wood Fibers

6' (1.83m)

7' (2.13m)

>12' (3.66m)

6' (1.83m)

Fine Sand

5' (1.52m)

9' (2.74m)

5' (1.52m)

Coarse Sand

5' (1.52m)

6' (1.83m)

4' (1.22m)

Fine Gravel

5' (1.52m)

7' (2.13m)

10' (3.05m)

6' (1.83m)

Medium Gravel

5' (1.52m)

6' (1.83m)

5' (1.52m)

Shredded Tires*

10-12' (3.0-3.6m)

N/A

The following chart explains the fall height in feet from which a life threatening head injury

would not be expected

Critical Heights in feet (m) of Tested Materials

*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests

reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test

Operating Instructions:

1. This play center is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.

2. On-site adult supervision is required.

3. Instruct children not to walk close to, in front of, behind, or between moving swings or other moving playground equi pment.

4. Instruct children to sit in and never stand on swings

5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.

6. Instruct children not to jump from swings or other playground equipment in motion.

7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.

8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.

9. Instruct children not to use the equipment in a manner other than intended.

10. Instruct childr en to always go down slides feet first. Never slide head first.

11. Instruct childr en to look before they slide to make sure no one is at the bottom.

12. Instruct childr en to never run up a slide, as this increases their chances of falling.

13. The parents should dress children appropriately. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equi pment).

14. Instruct children not to climb when the equipment is wet.

15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide.

16. Instruct childr en to never crawl or walk across the top of monkey bars.

17. Instruct children to never crawl on top of a fort roof.

data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.

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Owner’s Manual Play Set

18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.

19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.

20. Instruct childr en to never wrap their legs around swing chain.

21. Instruct children to never slide down the swing chain.

22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.

Maintenance Instructions: At the beginning of each play season:

• Tighten all hardware.

• Lubricate all metallic moving parts per manufacturer’s instructions.

• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.

• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration . Re pl ace as need ed.

• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303.

• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.

• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

Twice a month during play season:

• Tighten all hardware.

• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

• Once a month during play season.

• Lubricate all metallic moving parts per manufacturer’s instructions.

• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration . Re pl ace as need ed.

At the end of each play season or when the temperature drops below 32° F:

• Remove plastic swing seats and other items as specified by the manufacturer and take

indoors or do not use.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

Owners shall be responsible for maintaining the legibility of the warni ng labels.

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Owner’s Manual Play Set

Additional Maintenance:

• Check the swing beam and hardware every two weeks due to wood expansion and

contraction. It is particularly important that this procedure be followed at the beginning of each season.

• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.

• A waterborne transparent stain has been applied to your playset. This is done for color only. Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your playset. Please note this is a requirement of your warranty.

• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.

Disposal Instructions:

When the Play center use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.

Third Party Assembly:

Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’. Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.

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Owner’s Manual Play Set

APPENDIX A Information on Playground Surfacing Materials:

The following information is from the United States Consumer Product Safet y Commission’s Information Sheet for playground surfacing material; also see the following website for additional information:

www.cpsc.gov/cpscpub/pubs/323.html

X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK

injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing s hould be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.

this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.

forget to account for water drainage. mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the

surfacing.

loose-fill materials – like rubber tiles or poured-in-place surfaces.

showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.

of the top bar from which the swing is suspended.

“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.

connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.

and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.

X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head

X3.1.1 Loose-Fill Materials: X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber

X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly,

X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials,

X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt. X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than

X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects. X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report

X3.1.4.3 Check the protective surfacing frequently for wear. X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to: X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions. X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height

This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and

The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in

The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years

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Owner’s Manual Play Set

This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to: Office of Public Affairs, U.S. Consum er Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline : 1- 800-638-

2772.

The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.

The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.

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Play Set Assembly Manual FAQs:

1. Does the area for the playset need to be level?

Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.

2. What size area is recommended for the playset?

Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.

3. What age range is appropriate for the playsets?

Backyard Discovery play sets are recommended for children ages 3 – 10 years.

4. Is the wood treated with chemicals?

Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.

5. How often should the playset be stained?

Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.

6. Why does it seem that my swing set is developing cracks?

Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.

7. Do Backyard Discovery playsets come with a warranty?

Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.

8. What is the best way to get started assembling the playset?

Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to www.backyarddiscovery.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.backyarddiscovery.com.

9. The playset seems to rock or sway too much. What’s wrong?

Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.

10. The 2”x4” boards do not measure 2”x 4”. Why not?

In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.

11. The end beam is not straight up and down. Why not?

This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

12. The S-hooks for the swings won’t close. What is wrong?

Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.

For more information and frequently asked questions, please refer to our website at www.backyarddiscovery.com.

Page 13

Tools Required for Installation:

(These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.)

(Cordless Drill or Electric Drill)

(Square)

(Open End Wrenches 1/2")

(7/16" Drill Bit)

(Tape Measure)

(Drill Attachments: Phillips Head & Socket Driver)

(3/8" Drive Ratchet, 1/2" STD Sockets 1/2" Deep Sockets)

(Phillips Screw Driver)

(Claw Hammer)

(Rubber Mallet - Optional)

(An Adult w/ an Adult Helper)

(Level 24")

(Ladder)

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Basic Setup Dimensions

Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such

as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

28'-8 1/2"

Safe Play Zone

13'-11 3/4"

25'-11 3/4"

6'-0"

General Information:

Your set has been designed and engineered for children only and for residential use only. A maximum of 150 lbs. per child is recommended for play activities designed for individual use. A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use. A maximum of 9 children is recommended for this swing set.

12'-4"

Important Assembly Notes

1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the fort is square.

2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member.

3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using incorrect hardware may result in improper assembly.

5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer. Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut. DO NOT over tighten.

6) Read the steps of each phase thoroughly. The written steps may include important information not shown in the illustrations.

16'-8 1/2"

6'-11 1/4"

Safe play height: 18'-4" [5.6 m] Maximum fall height: 6'-11 1/4" [2.1 m]

6'-0"

Page 15

Parts Identification

Wood Components

(NOT TO SCALE)

A50 - SWING BEAM - W102416

(1)

3 3/8"x5 1/4"x89 1/2" (86x134x2274)

B1 - PORCH UPRIGHT - W4L05691

(1)

3"x3"x89 1/2" (76x76x2274)

B2 - PORCH UPRIGHT - W4L05692

(1)

3"x3"x89 1/2" (76x76x2274)

B4 - FORT UPRIGHT - W4L05684

(2)

3"x3"x59" (76.0x76.0x1500.0)

B5 - LOWER UPRIGHT - W100998

(1)

3"x3"x59" (76.0x76.0x1500.0)

B6 - FORT UPRIGHT - W4L05686

(1)

3"x3"x59" (76.0x76.0x1500.0)

B7 - LOWER UPRIGHT - W101033

(1)

3"x3"x59" (76.0x76.0x1500.0)

B8 - FORT UPRIGHT - W4L05685

(1)

3"x3"x59" (76.0x76.0x1500.0)

E1 - CENTER UPRIGHT - W4L05650

(2)

3 3/8"x1 3/8"x59" (86x36.0x1500.0)

E50 - END SUPPORT - W100949

(1)

1 3/8"x3 3/8"x44 1/8" (36x86x1120)

E51 - ANGLE BRACE - W100948

(2)

1 3/8"x3 3/8"x88 3/4" (36x86x2254)

E72 - LEFT RAIL - W100036

(1)

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

E73 - RIGHT RAIL - W100037

(1)

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

F1 - ANGLE BRACE - W4L05660

(8)

1 3/8"x2 3/8"x20 1/4" (36x60x514)

Page 16

Parts Identification

Wood Components

(NOT TO SCALE)

G1 - FORT RAIL - W4L05694

(2)

1"x5 1/4"x47 1/8" (24x134x1198)

G3 - GROUND BOARD - W4L05651

(2)

1"x5 1/4"x88 7/8" (24.0x134.0x2256.0)

G4 - FLOOR SUPPORT - W4L05673

(2)

1"x5 1/4"x55 7/8" (24.0x134.0x1418.0)

G5 - BAY WINDOW HEADER - W101040

(4)

1"x5 1/4"x49 3/8" (24.0x134.0x1254.0)

G6 - SWING BEAM SUPPORT - W101015

(1)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

G8 - GROUND BOARD - W101000

(1)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

G9 - GROUND BOARD/FORT RAIL - W101035

(2)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

G10 - FORT RAIL - W4L05652

(2)

1"x5 1/4"x49" (24.0x134.0x1246.0)

G11 - AWNING SUPPORT - W101072

(2)

1"x5 1/4"x23 5/8" (24.0x134.0x600.0)

G12 - FORT RAIL - W4L05653

(2)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

G13 - GROUND BOARD - W4L05655

(1)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

G50 - GROUND BOARD - W100947

(1)

1"x5 1/4"x86 3/4" (24x134x2202)

H2 - WALL RAIL - W4L05666

(2)

1"x3 3/8"x56 1/2" (24.0x86.0x1434.0)

Page 17

Parts Identification

Wood Components

(NOT TO SCALE)

H3 - RAFTER BOARD - W4L05675

(1)

0.945 in"x3 3/8"x30"(24x86x762)

H4 - PICNIC TABLE / SEAT - W101060

(2)

1"x3 3/8"x49" (24.0x86.0x1246.0)

H5 - FLOOR SUPPORT - W101038

(2)

1"x3 3/8"x47 1/8"" (24.0x86.0x1198.0)

H6 - FLOOR SUPPORT - W101036

(2)

1"x3 3/8"x38 7/8" (24.0x86.0x986.0)

H7 - RAFTER BOARD - W4L05680

(1)

1"x3 3/8"x30"(24x86x762)

H8 - PICNIC TABLE SEAT SUPPORT - W101056

(2)

1"x3 3/8"x22 7/8" (24.0x86.0x580.0)

H9 - PICNIC TABLE SUPPORT - W4L05669

(2)

1"x3 3/8"x14 1/4" (24.0x86.0x362.0)

H10 - ROOF TRUSS - W4L05677

(4)

1"x3 3/8"x45 1/8" (24.0x86.0x1146.0)

H11 - RAFTER BOARD - W4L05679

(1)

1"x3 3/8"x30" (24.0x86.0x762.0)

H12 - AWNING CROSS BRACE - W4L05672

(2)

1"x3 3/8"x18" (24.0x86.0x456.0)

H13 - RAFTER BOARD - W4L05674

(1)

1"x3 3/8"x30" (24.0x86.0x762.0)

H76 - LADDER RUNG - W100611

(5)

1"x3 3/8"x18 1/8" (24x86x460)

H77 - LEFT UPRIGHT - W100972

(1)

1"x3 3/8"x64 3/8" (24x86x1634)

H78 - RIGHT UPRIGHT - W100973

(1)

1"x3 3/8"x64 3/8" (24x86x1634)

Page 18

Parts Identification

Wood Components

(NOT TO SCALE)

J1 - FLOOR SUPPORT - W101037

(6)

1"x2 3/8"x3" (24x60x76)

K1 - ARCHED WALL RAIL - W4L05665

(1)

5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)

K2 - WALL RAIL SINGLE ARCH - W4L05659

(1)

5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)

K3 - CENTER WALL BOARD - W101027

(1)

5/8"x5 1/4"x52" (16.0x134.0x1320.0)

K4 - PICNIC TABLE BOARD - W101059

(2)

5/8"x5 1/4"x49" (16.0x134.0x1246.0)

K5 - WALL BOARD - W101063

(1)

5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)

K7 - WALL BOARD - W101074

(1)

5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)

K8 - TRIANGLE SUNBURST - W4L05681

(2)

5/8"x5 1/4"x10 1/2" (16x134x268)

K9 - FLOOR RAIL - W4L05656

(1)

5/8"x5 1/4"x88 7/8" (16x134x2256)

K10 - FORT RAIL - W4L05671

(1)

5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)

K11 - FLOOR RAIL - W4L05657

(1)

5/8"x5 1/4"x88 7/8" (16.0x134.0x2256.0)

M1 - FLOOR BOARD - W4L05695

(12)

5/8"x3 3/8"x88 7/8" (16.0x86.0x2256.0)

M2 - WALL RAIL - W4L05668

(1)

5/8"x3 3/8"x57 1/8" (16.0x86.0x1450.0)

Page 19

Parts Identification

Wood Components

(NOT TO SCALE)

M3 - CABIN WALL SLAT - W101022

(4)

5/8"x3 1/2"x52" (16.0x86.0x1320.0)

M4 - WALL BOARD - W101029

(2)

5/8"x3 3/8"x52" (16.0x86.0x1320.0)

M5 - GABLE BOARD - W101051

(2)

5/8"x3 3/8"x50 3/8" (16.0x86.0x1280.0)

M6 - FLOOR BOARD - W101007

(9)

5/8"x3 3/8"x49" (16.0x86.0x1246.0)

M7 - WALL RAIL - W101019

(6)

5/8"x3 3/8"x47 1/8" (16.0x86.0x1198.0)

M8 - GABLE BOARD - W101052

(2)

5/8"x3 3/8"x43 3/4" (16.0x86.0x1110.0)

M9 - GABLE BOARD - W101053

(2)

5/8"x3 3/8"x37" (16.0x86.0x940.0)

M10 - PICNIC TABLE BACK LEG - W101064

(2)

5/8"x3 3/8"x29 1/2" (16.0x86.0x748.0)

M11 - PICNIC TABLE CENTER LEG - W101057

(2)

5/8"x3 3/8"x29 1/2" (16.0x86.0x748.0)

M12 - CABIN WALL SLAT - W101024

(19)

5/8"x3 3/8"x26 1/8" (16.0x86.0x664.0)

M13 - PORCH PICKET - W101003

(7)

5/8"x3 3/8"x21 1/8" (16.0x86.0x536.0)

M14 - PICNIC TABLE FRONT LEG - W101061

(2)

5/8"x3 3/8"x19" (16.0x86.0x482.0)

M15 - PICKET - W101055

(24)

5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)

M16 - WALL RAIL - W101021

(4)

5/8"x3 3/8"x13 1/4" (16.0x86.0x338.0)

Page 20

Parts Identification

Wood Components

(NOT TO SCALE)

M17 - CABIN WALL SLAT - W4L05661

(2)

5/8"x3 1/2"x52" (16.0x86.0x1320.0)

M18 - WALL RAIL - W4L05667

(2)

5/8"x3 3/8"x13 7/8" (16.0x86.0x354.0)

M19 - WALL RAIL - W4L05654

(4)

5/8"x3 3/8"x47 3/4" (16.0x86.0x1214.0)

M20 - ROOF RAIL - W4L05670

(2)

5/8"x3 3/8"x56 7/8" (16.0x86.0x1446.0)

M70 - SLIDE BED SUPPORT - W100935

(1)

5/8"x3 3/8"x19 7/8" (16x86x505)

M73 - REAR SUPPORT - W100610

(1)

5/8"x3 3/8"x19 1/4" (16x86x488)

M74 - ROCK WALL BOARD - W100987

(10)

5/8"x3 3/8"x26 5/8" (16x86x675)

M75 - ROCK WALL BOARD - W4L05240

(4)

5/8"x3 3/8"x26 5/8" (16x86x675)

M76 - ROCK WALL BOARD - W4L05239

(4)

5/8"x3 3/8"x26 5/8" (16x86x675)

M102 - ATTACHMENT BOARD - W4L05242

(1)

5/8"x3 3/8"x27 7/8" (16x86x707)

M107 - ATTACHMENT BOARD - W103559

(1)

5/8"x3 3/8"x19 1/4" (16x86x488)

M108 - TOP BOARD - W103105

(1)

5/8"x3 3/8"x27 7/8" (16x86x707)

N1 - WALL BOARD - W101028

(2)

5/8"x2 3/8"x52" (16.0x60.0x1320.0)

N2 - FLOOR BOARD - W101044

(2)

5/8"x2 3/8"x49" (16.0x60.0x1246.0)

Page 21

Parts Identification

Wood Components

(NOT TO SCALE)

N3 - WALL BOARD - W101030

(10)

5/8"x2 3/8"x34 1/8" (16.0x60.0x868.0)

N4 - SUNBURST CROSS SPOKE - W101047

(1)

5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)

N5 - WALL BOARD - W101026

(2)

5/8"x2 3/8"x26 1/8" (16.0x60.0x664.0)

N7 - SUNBURST VERTICAL SPOKE - W101049

(1)

5/8"x2 3/8"x13 1/2" (16.0x60.0x342.0)

N8 - SUNBURST ANGLED SPOKE - W101050

(2)

5/8"x2 3/8"x7 7/8" (16.0x60.0x200.0)

N9 - GABLE TRIM - W4L05663

(4)

5/8"x2 3/8"x7 7/8" (16x60x200)

N10 - SUNBURST CROSS SPOKE - W4L05662

(2)

5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)

N11 - GABLE TRIM - W4L05664

(2)

5/8"x2 3/8"x13 1/2" (16x60x342)

N12 - ROOF SUPPORT - W4L05676

(2)

5/8"x2 3/8"x33 3/8" (16x60x848)

O1 - BAY WINDOW END CAP - W101039

(4)

5/8"x1 3/8"x22 1/2" (16.0x34.0x570.0)

O2 - PICNIC TABLE SUPPORT - W101066

(1)

5/8"x1 3/8"x13 3/8" (16.0x34.0x340.0)

O3 - WINDOW RAIL - W101002

(2)

5/8"x1 3/8"x12 1/8" (16.0x34.0x308.0)

O4 - PICNIC TABLE SEAT SUPPORT - W101065

(1)

5/8"x1 3/8"x6 3/4" (16.0x34.0x172.0)

Q1 - SANDBOX SEAT - W4L05693

(2)

1"x4 3/8"x22 1/2" (24x112x572)

SP50 - SWING BEAM SUPPORT - W102417

(1)

3 3/8"x3 3/8"x49 3/8" (86x86x1254)

Page 22

Parts Identification

Wood Components

(NOT TO SCALE)

Y1 - OUTER FLOOR BOARD - W4L05658

(2)

5/8"x3 3/4"x84 7/8" (16x96x2156)

Y2 - OUTER FLOOR BOARD - W101034

(1)

5/8"x4"x41 1/8" (16.0x102.0x1046.0)

Y3 - PICNIC TABLE BOARD - W101062

(1)

5/8"x4"x41 1/8" (16.0x102.0x1044.0)

RP1 - ROOF PANEL - W2A01770

(2)

1 5/8"x15 5/8"x63 3/4" (42x396x1618)

RP2 - ROOF PANEL - W2A01771

(4)

1 5/8"x15 5/8"x63 3/4" (42x396x1618)

RP5 - ROOF PANEL - W2A01774

(1)

1 5/8"x15 5/8"x22" (42x396x558)

RP6 - ROOF PANEL - W2A01775

(1)

1 5/8"x15 5/8"x22" (42x396x558)

RP3 - ROOF PANEL - W2A01772

(1)

1 5/8"x15 5/8"x22" (42x396x558)

RP4 - ROOF PANEL - W2A01773

(1)

1 5/8"x15 5/8"x22" (42x396x558)

WP1 - WINDOW PANEL - W2A01776

(6)

7/8"x16 3/4"x22 1/2" (21x426x570)

Page 23

(11)

H - BOLT WH 5/16x1 1/2 - H100010

(4)

J - BOLT WH 5/16x1 3/4 - H100011

(18)

K - BOLT WH 5/16x2 - H100012

Parts Identification

Hardware

(14)

(12)

(4)

CM - BOLT WH 5/16x1/2 - H100115

YK - BOLT WH 5/16x3/4 - H100222

G - BOLT WH 5/16x1 1/4 - H100009

(13)

L - BOLT WH 5/16x2 1/4 - H100013

(2)

M - BOLT WH 5/16x2 1/2 - H100014

(6)

P - BOLT WH 5/16x3 - H100016

(30)

R - BOLT WH 5/16x3 1/2 - H100018

(41)

BW - SCREW PFH 8x3 - H100092

(52)

BT - SCREW PFH 8x2 1/2 - H100090

(35)

BV - SCREW PFH 8x2 1/4 - H100091

(30)

CK - SCREW PFH 8x2 - H100111

(40)

BS - SCREW PFH 8x1 3/4 - H100089

(300)

BP - SCREW PFH 8x1 1/2 - H100086

(94)

BQ - SCREW PFH 8x1 1/4 - H100087

(36)

S - BOLT WH 5/16x3 3/4 - H100019

(7)

AE - BOLT WH 5/16x5 3/4 - H100032

(1)

QG - BOLT WH 5/16X6 - H100023

(339)

BR - SCREW PFH 8x1 1/8 - H100088

Page 24

Parts Identification

(26)

BA - BOLT PTH 1/4x3/4 - H100063

(20)

D - NUT BARREL WH 5/16x7/8 - H100005

(11)

C - NUT BARREL WH 5/16x1 1/2 - H100006

Hardware

(20)

CD - WASHER FLAT 8x27 - H100105

(26)

CG - WASHER LOCK INT 8x15 - H100108

(9)

CF - WASHER LOCK INT 10x18 - H100107

(4)

Y - LAG SCREW WH 5/16x1 1/2 - H100026

(66)

Z - LAG SCREW WH 5/16x2 - H100027

(9)

AA - LAG SCREW WH 5/16x2 1/2 - H100028

(4)

AJ - BOLT HEX 5/16x1 1/4 - H100042

(16)

AD - WASHER LOCK EXT 12x19 - H100031

(195)

AC - WASHER LOCK EXT 8x19 - H100030

(7)

BX - WASHER SPLIT 5/16 - H100095

(13)

CJ - NUT LOCK 5/16 - H100110

(2)

AS - BOLT HEX 5/16x4 1/4 - H100054

(9)

AT - BOLT HEX 3/8x5 3/4 - H100056

Page 25

Parts Identification

(4)

LC - LAG SCREW WH 1/4x1-1/2 - H100145

(9)

CH - SCREW TAPPING 14x1-1/2 - H100109

Hardware

(9)

BL - SCREW TAPPING 14x3/4 - H100083

(15)

CY - SCREW PWH 8x5/8 - H100128

4 1 1 0 0 1

C N E R

W X

R O

T 0

) 2

(

(2)

- T-40 TORX BIT - A100042

(2)

- T-30 TORX BIT - H100147

1 4 0 0 0 1

C N E R

W X

R O

T 0

) 2

(

(9)

CE - WASHER FLAT 9x18 - H100106

(9)

CA - WASHER FLAT 11x25 - H100102

(9)

BF - T-NUT 3/8 - H100073

(120)

(26)BG - T-NUT 5/16 - H100074

BE - T-NUT 1/4 - H100072

(4)

BY - SWING HANGER QUICK LINK - H100097

Page 26

Parts Identification

(2)

EW - GLIDER SUPPORT BYD GREEN - A100065

(2)

GD - L BRACKET 66x66x127 - A100140

Accessories

(NOT TO SCALE)

(4)

EY - TUBING CAP GLIDER SUPPORT - A100067

(4)

EX - GLIDER BUSHING BYD GREEN - A100066

(1)

TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

- SWING HANGER - A4M00505

(4)

(8)

FA - QUICK LINK - A100069

(1)

TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

(8)

TZ - L BRACKET 2.5x38x50x55 - A100340

(6)

- GROUND STAKE REBAR - A4M00527

(4)

FT - CHAIN GREEN 47" - A100096

(4)

EF - CHAIN GREEN 57" - A100047

Page 27

(2)

DJ - GLIDER ARM LIGHT GREEN - A100021

(1)

DN - GLIDER SEAT DARK GREEN - A100025

Parts Identification

Accessories

(NOT TO SCALE)

(1)

DX - SLIDE BED 10' LIGHT GREEN - A100035

(2)

JV - HAND GRIP GREEN 816 c/c - A100134

(4)

FX - HAND GRIP METAL GREEN 381 c/c - A100118

(1)

DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032

(1)

TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033

(1)

DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031

(2)

EB - WINDOW FRAME GREEN 343x444.5 - A100044

(4)

DW - SLIDE SUPPORT TUBE 21.34x505 - A100034

HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164(1)

(1)

DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030

(2)

DP - SWING SEAT GREEN - A100027

Page 28

Parts Identification

Accessories

(NOT TO SCALE)

(1)

- GREEN HC ROCK #1 - A6P00036

(2)

- GREEN HC ROCK #2 - A6P00037

(1)

- RED HC ROCK #1 - A6P00038

(1)

- BLUE HC ROCK #2 - A6P00040

(2)

- BLUE HC ROCK #1 - A6P00041

(1)

- YELLOW HC ROCK #1 - A6P00042

(2)

- RED HC ROCK #2 - A6P00039

(1)

SQ - "A" REVISION TAG - A100314

(2)

- YELLOW HC ROCK #2 - A6P00043

Page 29

H77 - LEFT UPRIGHT - W100972

(1)

1"x3 3/8"x64 3/8" (24x86x1634)

5 FOOT LADDER ASSEMBLY STEP 1

SCREW PFH 8x2

H76 - LADDER RUNG - W100611

(5)

1"x3 3/8"x18 1/8" (24x86x460)

(10)

SCREW PFH

8x2

H76

H77

Page 30

5 FOOT LADDER ASSEMBLY STEP 2

H78 - RIGHT UPRIGHT - W100973

(1)

1"x3 3/8"x64 3/8" (24x86x1634)

(10)

SCREW PFH

8x2

SCREW PFH 8x2

H78

Page 31

M73 - REAR SUPPORT - W100610

(1)

5/8"x3 3/8"x19 1/4" (16x86x488)

5 FOOT LADDER ASSEMBLY STEP 3

SCREW PFH 8x2

M73

M107

M107 - ATTACHMENT BOARD - W103559

(1)

5/8"x3 3/8"x19 1/4" (16x86x488)

(8)

SCREW PFH

8x2

FLUSH

1 1/4

Page 32

5 FOOT LADDER ASSEMBLY STEP 4

LAG SCREW WH 1/4x1-1/2

(2)

JV - HAND GRIP GREEN 816 c/c - A100134

(4)

LAG SCREW WH 1/4x1-1/2

Page 33

E72 - LEFT RAIL - W100036

(1)

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

E73 - RIGHT RAIL - W100037

(1)

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

M74 - ROCK WALL BOARD - W100987

(10)

5/8"x3 3/8"x26 5/8" (16x86x675)

ROCK WALL ASSEMBLY

STEP 1

SCREW PFH 8x1 1/2

(72 PLCS)

M74

M75 - ROCK WALL BOARD - W4L05240

(4)

5/8"x3 3/8"x26 5/8" (16x86x675)

M74

M76

M75

M74

M76

M74

M75

M76 - ROCK WALL BOARD - W4L05239

(4)

5/8"x3 3/8"x26 5/8" (16x86x675)

SCREW PFH

(72)

M76

8x1 1/2

E72

M74

M75

M74

M76

M74

E73

Page 34

ROCK WALL ASSEMBLY

STEP 2

M108

M108 - TOP BOARD - W103105

(1)

5/8"x3 3/8"x27 7/8" (16x86x707)

SCREW PFH 8x1 1/2

(2 PLCS)

(2)

SCREW PFH

8x1 1/2

Page 35

ROCK WALL ASSEMBLY

STEP 3

T-NUT 5/16

(2 PLCS)

M102 - ATTACHMENT BOARD - W4L05242

(1)

5/8"x3 3/8"x27 7/8" (16x86x707)

SCREW PFH 8x1 1/2

(4 PLCS)

M102

(4)

(2)

SCREW PFH

8x1 1/2

T-NUT 5/16

Page 36

ROCK WALL ASSEMBLY

STEP 4

(24)

T-NUT 1/4

(24 PLCS)

Page 37

(1)

- GREEN HC ROCK #1 - A6P00036

(1)

- YELLOW HC ROCK #1 - A6P00042

(2)

- GREEN HC ROCK #2 - A6P00037

ROCK WALL ASSEMBLY

STEP 5

BOLT PTH 1/4x3/4

WASHER LOCK INT 8x15

(1)

- RED HC ROCK #1 - A6P00038

(2)

- RED HC ROCK #2 - A6P00039

(24 PLCS)

(2)

- YELLOW HC ROCK #2 - A6P00043

(1)

- BLUE HC ROCK #2 - A6P00040

(2)

- BLUE HC ROCK #1 - A6P00041

BOLT PTH

(24)

1/4x3/4

WASHER LOCK INT

8x15

Page 38

A50 - SWING BEAM - W102416

(1)

3 3/8"x5 1/4"x89 1/2" (86x134x2274)

(2)

GD - L BRACKET 66x66x127 - A100140

SWING BEAM ASSEMBLY STEP 1

BOLT HEX 5/16x4 1/4 (2 PLCS)

(1)

TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

(1)

TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

(2)

(4)

(3)

BOLT HEX

5/16x4 1/4

(2)

WASHER

SPLIT 5/16

(3)

WASHER

FLAT 8x27

BOLT WH

5/16x3

NUT LOCK

5/16

NUT BARREL

WH 5/16x7/8

L BRACKET 66x66x127

(2 PLCS)

WASHER SPLIT 5/16 (2 PLCS)

A50

WASHER FLAT 8x27 (4 PLCS)

NUT LOCK 5/16 (2 PLCS)

NUT BARREL WH 5/16x7/8

(3 PLCS)

BOLT WH 5/16x3

(3 PLCS)

SWING BEAM EXTENSION BRACKET-LEFT

(1 PLC)

SWING BEAM EXTENSION BRACKET-RIGHT

(1 PLC)

Page 39

SP50 - SWING BEAM SUPPORT - W102417

(1)

3 3/8"x3 3/8"x49 3/8" (86x86x1254)

E51 - ANGLE BRACE - W100948

(2)

1 3/8"x3 3/8"x88 3/4" (36x86x2254)

E50 - END SUPPORT - W100949

(1)

1 3/8"x3 3/8"x44 1/8" (36x86x1120)

SWING BEAM ASSEMBLY STEP 2

SP50

WASHER LOCK EXT 12x19

(1 PLC)

NUT BARREL WH 5/16x7/8

(1 PLC)

WASHER LOCK EXT 12x19

(2 PLCS)

NUT BARREL WH 5/16x1 1/2

(2 PLCS)

G50 - GROUND BOARD - W100947

(1)

1"x5 1/4"x86 3/4" (24x134x2202)

WASHER LOCK EXT 8x19 (1 PLC)

BOLT WH 5/16X6 (1 PLC)

E51

NUT BARREL WH 5/16x7/8 (2 PLCS)

WASHER LOCK EXT 12x19 (2 PLCS)

(1)

(2)

NUT BARREL

(7)

WH 5/16x7/8

(4)

BOLT WH

5/16X6

(2)

BOLT WH 5/16x2 1/2

(9)

BOLT WH

5/16x2

BOLT WH 5/16x3 3/4

WASHER

LOCK EXT

12x19

WASHER

LOCK EXT

8x19

E51

WASHER LOCK EXT 12x19

NUT BARREL WH 5/16x7/8

E50

G50

(4 PLCS)

WASHER LOCK EXT 8x19

BOLT WH 5/16x2 1/2 (2 PLCS)

WASHER LOCK EXT 8x19 (2 PLCS)

BOLT WH 5/16x3 3/4 (2 PLCS)

WASHER LOCK EXT 8x19 (2 PLCS)

(4 PLCS)

BOLT WH 5/16x2

(4 PLCS)

NUT BARREL

(2)

WH 5/16x1 1/2

Page 40

SWING BEAM ASSEMBLY STEP 3

NUT BARREL WH 5/16x7/8

BOLT WH 5/16x3

(2 PLCS)

(2)

NUT BARREL

(2)

WH 5/16x7/8

BOLT WH

5/16x3

Page 41

(4) SWING HANGER - A4M00505

SWING BEAM ASSEMBLY STEP 4

T-NUT 3/8

(8 PLCS)

SWING HANGER

(4 PLCS)

WASHER FLAT 11x25

(8 PLCS)

WASHER LOCK INT 10x18

(8 PLCS)

(8)

BOLT HEX

3/8x5 3/4

(8)

WASHER LOCK INT

10x18

WASHER

FLAT 11x25

T-NUT 3/8

BOLT HEX 3/8x5 3/4

(8 PLCS)

Page 42

(2)

EW - GLIDER SUPPORT BYD GREEN - A100065

SWING BEAM ASSEMBLY STEP 5

NUT LOCK 5/16

(4 PLCS)

TUBING CAP GLIDER SUPPORT

(4 PLCS)

(4)

BY - SWING HANGER QUICK LINK - H100097

(4)

EX - GLIDER BUSHING BYD GREEN - A100066

EY - TUBING CAP GLIDER SUPPORT - A100067

BOLT WH

(4)

5/16x5 3/4

NUT LOCK

(8)

5/16

WASHER

FLAT 8x27

WASHER FLAT 8x27

GLIDER SUPPORT BYD GREEN

(2 PLCS)

GLIDER BUSHING BYD GREEN

(4 PLCS)

BOLT WH 5/16x5 3/4 (4 PLCS)

SWING HANGER QUICK LINK

(4 PLCS)

WASHER FLAT 8x27 (4 PLCS)

NUT LOCK 5/16 (4 PLCS)

Page 43

(1)

DX - SLIDE BED 10' LIGHT GREEN - A100035

M70 - SLIDE BED SUPPORT - W100935

(1)

5/8"x3 3/8"x19 7/8" (16x86x505)

STEP 1

TOP

10 FOOT SLIDE ASSEMBLY

(SEE SLIDE ASSEMBLY INSTALLATION STEP FOR DECK MOUNTING HOLE DRILLING LOCATIONS).

DX - SLIDE BED 10' LIGHT GREEN

BOLT WH 5/16x1/2

(3 PLCS)

(3)

BOLT WH

5/16x1/2

T-NUT 5/16

(3 PLCS)

M70

BOTTOM

USE M70 SLIDE BED SUPPORT AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/2" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN. USE A 3/8" DRILL BIT TO DRILL HOLE PATTERN.

TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.

Page 44

(1)

DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031

(1)

TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033

(1)

DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030

10 FOOT SLIDE ASSEMBLY

STEP 2

● REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY.

(1)

DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032

BOLT WH

(8)

5/16x3/4

WASHER

LOCK EXT

(8)

8x19

NUT BARREL

(8)

WH 5/16x1 1/2

NUT BARREL WH 5/16x1 1/2

(4 PLCS)

WASHER LOCK EXT 8x19

(4 PLCS)

BOLT WH 5/16x3/4

(4 PLCS)

Using an 1/8" drill bit, Pilot drill all screw dimples along the bottom and end edge of the slide rails.

Page 45

DW - SLIDE SUPPORT TUBE 21.34x505 - A100034

(4)

21.34 OD x 2.77 W x 505

10 FOOT SLIDE ASSEMBLY

STEP 3

● PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY.

● INSTALL THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2).

SLIDE BED 10' LIGHT GREEN

DW - SLIDE SUPPORT TUBE 21.34x505

(4 PLCS)

START HERE

(FIG. 1)

(FIG. 2)

Page 46

10 FOOT SLIDE ASSEMBLY

STEP 4

● ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET, SECURE USING 3" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN.

● REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.

SCREW PFH

(38)

8x3

SCREW PFH 8x3

(19 PLCS)

SCREW PFH 8x3

(19 PLCS)

Page 47

(1)

STEP 1

NOTE:

HOLE ORIENTATION

B1 - PORCH UPRIGHT - W4L05691 3"x3"x89 1/2" (76x76x2274)

B5 - LOWER UPRIGHT - W100998 3"x3"x59" (76.0x76.0x1500.0)

E1 - CENTER UPRIGHT - W4L05650 3 3/8"x1 3/8"x59" (86x36.0x1500.0)

G3 - GROUND BOARD - W4L05651

(1)

1"x5 1/4"x88 7/8" (24.0x134.0x2256.0)

K9 - FLOOR RAIL - W4L05656

(1)

5/8"x5 1/4"x88 7/8" (16x134x2256)

(4)

(2)

BOLT WH 5/16x3 3/4

BOLT WH 5/16x3 1/2

BOLT WH 5/16x2 1/4

BOLT WH 5/16x2

BOLT WH 5/16x3 1/2

(4 PLCS)

T-NUT 5/16

(12 PLCS)

(2 PLCS)

(2)

BOLT WH

5/16x2

(12)

WASHER

LOCK EXT

8x19

T-NUT 5/16

NOTE:

HOLE ORIENTATION

BOLT WH 5/16x3 3/4

(4 PLCS)

BOLT WH 5/16x2 1/4

(2 PLCS)

WASHER LOCK EXT 8x19

(12 PLCS)

Page 48

STEP 2

B2 - PORCH UPRIGHT - W4L05692

(1)

3"x3"x89 1/2" (76x76x2274)

B7 - LOWER UPRIGHT - W101033

(1)

3"x3"x59" (76.0x76.0x1500.0)

E1 - CENTER UPRIGHT - W4L05650

(1)

3 3/8"x1 3/8"x59" (86x36.0x1500.0)

G3 - GROUND BOARD - W4L05651

(1)

1"x5 1/4"x88 7/8" (24.0x134.0x2256.0)

K11 - FLOOR RAIL - W4L05657

(1)

5/8"x5 1/4"x88 7/8" (16.0x134.0x2256.0)

NOTE:

HOLE ORIENTATION

(4)

(2)

BOLT WH 5/16x3 3/4

BOLT WH 5/16x3 1/2

BOLT WH 5/16x2 1/4

BOLT WH

5/16x2

NOTE:

HOLE ORIENTATION

T-NUT 5/16

(12 PLCS)

BOLT WH 5/16x2

(12)

WASHER

LOCK EXT

8x19

T-NUT 5/16

(2 PLCS)

BOLT WH 5/16x3 1/2

(4 PLCS)

K11

WASHER LOCK EXT 8x19

(4 PLCS)

BOLT WH 5/16x3 3/4

(4 PLCS)

BOLT WH 5/16x2 1/4

(2 PLCS)

Page 49

G8 - GROUND BOARD - W101000

(1)

1"x5 1/4"x47 1/8" (24x134x1198)

G9 - GROUND BOARD/FORT RAIL - W101035

(1)

1"x5 1/4"x47 1/8" (24x134x1198)

G1 - FORT RAIL - W4L05694

(2)

1"x5 1/4"x47 1/8" (24x134x1198)

G12 - FORT RAIL - W4L05653

(1)

1"x5 1/4"x47 1/8" (24x134x1198)

G13 - GROUND BOARD - W4L05655

(1)

1"x5 1/4"x47 1/8" (24x134x1198)

STEP 3

WASHER LOCK EXT 8x19

(24 PLCS)

LAG SCREW WH 5/16x2

(24 PLCS)

LAG SCREW

(24)

WH 5/16x2

WASHER

(24)

LOCK EXT

8x19

G12

G13

Page 50

STEP 4

H5 - FLOOR SUPPORT - W101038

(2)

1"x3 3/8"x47 1/8"" (24.0x86.0x1198.0)

H6 - FLOOR SUPPORT - W101036

(2)

1"x3 3/8"x38 7/8" (24.0x86.0x986.0)

(16)

SCREW PFH

8x2 1/2

SCREW PFH 8x2 1/2

(16 PLCS)

Page 51

STEP 5

J1 - FLOOR SUPPORT - W101037

(2)

1"x2 3/8"x3" (24x60x76)

G12

G12 - FORT RAIL - W4L05653

(1)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

(4)

LAG SCREW

WH 5/16x2

WASHER

LOCK EXT

8x19

SCREW PFH

8x1 3/4

SCREW PFH 8x1 3/4

(4 PLCS)

LAG SCREW WH 5/16x2

(4 PLCS)

WASHER LOCK EXT 8x19

(4 PLCS)

Page 52

(9)

STEP 6

M6 - FLOOR BOARD - W101007 5/8"x3 3/8"x49" (16.0x86.0x1246.0)

N2 - FLOOR BOARD - W101044

(2)

5/8"x2 3/8"x49" (16.0x60.0x1246.0)

SCREW PFH 8x1 1/2

(76 PLCS)

Y2 - OUTER FLOOR BOARD - W101034

(1)

5/8"x4"x41 1/8" (16.0x102.0x1046.0)

SCREW PFH

(76)

8x1 1/2

Page 53

STEP 7

G9 - GROUND BOARD/FORT RAIL - W101035

(1)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

G10 - FORT RAIL - W4L05652

(2)

1"x5 1/4"x49" (24.0x134.0x1246.0)

(4)

BOLT WH 5/16x3 3/4

BOLT WH 5/16x2 1/4

LAG SCREW

WH 5/16x2

WASHER

LOCK EXT

(12)

(8)

8x19

T-NUT 5/16

G10

BOLT WH 5/16x2 1/4

(4 PLCS)

WASHER LOCK EXT 8x19

(12 PLCS)

G10

T-NUT 5/16

(8 PLCS)

BOLT WH 5/16x3 3/4

(4 PLCS)

LAG SCREW WH 5/16x2

(4 PLCS)

Page 54

STEP 8

F1 - ANGLE BRACE - W4L05660

(4)

1 3/8"x2 3/8"x20 1/4" (36x60x514)

LAG SCREW

(4)

WH 5/16x2 1/2

BOLT WH 5/16x2 1/4

(4 PLCS)

T-NUT 5/16

(4 PLCS)

WASHER LOCK EXT 8x19

(8 PLCS)

(4)

BOLT WH 5/16x2 1/4

(8)

(4)

WASHER

LOCK EXT

8x19

T-NUT 5/16

LAG SCREW WH 5/16x2 1/2

(4 PLCS)

2 1

1 1

0 1

Page 55

F1 - ANGLE BRACE - W4L05660

(4)

1 3/8"x2 3/8"x20 1/4" (36x60x514)

STEP 9

T-NUT 5/16

(1 PLCS)

WASHER LOCK EXT 8x19

(8 PLCS)

BOLT WH 5/16x2

T-NUT 5/16

(1 PLCS)

BOLT WH 5/16x2

(1 PLCS)

(4)

BOLT WH 5/16x2

(2 PLCS)

LAG SCREW

WH 5/16x2 1/2

BOLT WH

5/16x2

WASHER

LOCK EXT

(8)

8x19

(4)

T-NUT 5/16

LAG SCREW WH 5/16x2 1/2

(4 PLCS)

T-NUT 5/16

(2 PLCS)

3 1

1 1

0 1

Page 56

STEP 10

J1 - FLOOR SUPPORT - W101037

(2)

1"x2 3/8"x3" (24x60x76)

SCREW PFH 8x1 3/4

(4 PLCS)

(1)

SCREW PWH 8x5/8

(2 PLCS)

SQ - "A" REVISION TAG - A100314

(4)

SCREW PWH

(2)

SCREW PFH

8x1 3/4

8x5/8

Page 57

STEP 11

M1 - FLOOR BOARD - W4L05695

(12)

5/8"x3 3/8"x88 7/8" (16.0x86.0x2256.0)

Y1 - OUTER FLOOR BOARD - W4L05658

(2)

5/8"x3 3/4"x84 7/8" (16x96x2156)

SCREW PFH 8x1 1/2

(94 PLCS)

(94)

SCREW PFH

8x1 1/2

5 3/8"

Page 58

STEP 12

B4 - FORT UPRIGHT - W4L05684

(2)

3"x3"x59" (76.0x76.0x1500.0)

B6 - FORT UPRIGHT - W4L05686

(1)

3"x3"x59" (76.0x76.0x1500.0)

B8 - FORT UPRIGHT - W4L05685

(1)

3"x3"x59" (76.0x76.0x1500.0)

(4)

TZ - L BRACKET 2.5x38x50x55 - A100340

BOLT WH 5/16x1/2

(4 PLCS)

LAG SCREW WH 5/16x1 1/2

(4 PLCS)

(4)

LAG SCREW

WH 5/16x1 1/2

BOLT WH

(4)

5/16x1/2

T-NUT 5/16

(4 PLCS)

Page 59

STEP 13

K1 - ARCHED WALL RAIL - W4L05665

(1)

5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)

K2 - WALL RAIL SINGLE ARCH - W4L05659

(1)

5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)

BOLT WH 5/16x3 3/4

(4 PLCS)

G4 - FLOOR SUPPORT - W4L05673

(2)

1"x5 1/4"x55 7/8" (24.0x134.0x1418.0)

BOLT WH

(12)

5/16x3 1/2

(16)

(4)

WASHER

LOCK EXT

T-NUT 5/16 (16)

BOLT WH 5/16x3 3/4

8x19

T-NUT 5/16

(16 PLCS)

WASHER LOCK EXT 8x19

(16 PLCS)

BOLT WH 5/16x3 1/2

(12 PLCS)

Page 60

G6 - SWING BEAM SUPPORT - W101015

(1)

1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)

K10 - FORT RAIL - W4L05671

(1)

5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)

STEP 14

K5 - WALL BOARD - W101063

(1)

5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)

LAG SCREW WH 5/16x2

K10

(12 PLCS)

K7 - WALL BOARD - W101074

(1)

5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)

(4)

(12)

BOLT WH

5/16x3 3/4

LAG SCREW

WH 5/16x2

WASHER

LOCK EXT

(16)

8x19

T-NUT 5/16 (8)

T-NUT 5/16

(4 PLCS)

T-NUT 5/16

(4 PLCS)

WASHER LOCK EXT 8x19

(16 PLCS)

BOLT WH 5/16x3 3/4

(4 PLCS)

Page 61

STEP 15

T-NUT 5/16

(4 PLCS)

H2 - WALL RAIL - W4L05666

(2)

1"x3 3/8"x56 1/2" (24.0x86.0x1434.0)

5/8"

(4)

BOLT WH 5/16x3 3/4

WASHER

LOCK EXT

8x19

T-NUT 5/16 (4)

WASHER LOCK EXT 8x19

(4 PLCS)

BOLT WH 5/16x3 3/4

(4 PLCS)

Page 62

STEP 16

M7 - WALL RAIL - W101019

(2)

5/8"x3 3/8"x47 1/8" (16.0x86.0x1198.0)

M2 - WALL RAIL - W4L05668

(1)

5/8"x3 3/8"x57 1/8" (16.0x86.0x1450.0)

(2)

(4)

BOLT WH 5/16x3 1/2

LAG SCREW

WH 5/16x2

WASHER

LOCK EXT

(6)

(2)

8x19

T-NUT 5/16

(2 PLCS)

WASHER LOCK EXT 8x19

(6 PLCS)

LAG SCREW WH 5/16x2

(4 PLCS)

BOLT WH 5/16x3 1/2

(2 PLCS)

Page 63

STEP 17

M13 - PORCH PICKET - W101003

(7)

5/8"x3 3/8"x21 1/8" (16.0x86.0x536.0)

SCREW PFH 8x1 1/8

(28 PLCS)

2 3/16" TYP

1 3/4"

M13

SCREW PFH

(28)

8x1 1/8

Page 64

STEP 18

M16 - WALL RAIL - W101021

(4)

5/8"x3 3/8"x13 1/4" (16.0x86.0x338.0)

M18 - WALL RAIL - W4L05667

(2)

5/8"x3 3/8"x13 7/8" (16.0x86.0x354.0)

LAG SCREW WH 5/16x2

(4 PLCS)

(2)

(4)

BOLT WH

5/16x3 1/2

(6)

LAG SCREW

WH 5/16x2

WASHER

LOCK EXT

8x19

M16

M18

M16

(2)

T-NUT 5/16

M16

M18

M16

WASHER LOCK EXT 8x19

(6 PLCS)

BOLT WH 5/16x3 1/2

(2 PLCS)

T-NUT 5/16

(2 PLCS)

Page 65

STEP 19

M17 - CABIN WALL SLAT - W4L05661

(2)

5/8"x3 1/2"x52" (16.0x86.0x1320.0)

SCREW PFH 8x1 1/8

(30 PLCS)

M3 - CABIN WALL SLAT - W101022

(4)

5/8"x3 1/2"x52" (16.0x86.0x1320.0)

1'- 3/16"

M17

2 11/16"2 11/16"

1'- 3/16"

SCREW PFH

(30)

8x1 1/8

Page 66

STEP 20

M12 - CABIN WALL SLAT - W101024

(6)

5/8"x3 3/8"x26 1/8" (16.0x86.0x664.0)

SCREW PFH 8x1 1/8

(24 PLCS)

M12 M12

SCREW PFH

(24)

8x1 1/8

Page 67

(4)

TZ - L BRACKET 2.5x38x50x55 - A100340

STEP 21

CENTER BRACKETS ON THE BOARDS THEY ARE ATTACHED TO.

(8)

SCREW

TAPPING

14x3/4

SCREW TAPPING 14x3/4

(8 PLCS)

Page 68

STEP 22

N5 - WALL BOARD - W101026

(2)

5/8"x2 3/8"x26 1/8" (16.0x60.0x664.0)

N5 N5M12

M12 - CABIN WALL SLAT - W101024

(13)

5/8"x3 3/8"x26 1/8" (16.0x86.0x664.0)

(60)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

(60 PLCS)

Page 69

K3 - CENTER WALL BOARD - W101027

(1)

5/8"x5 1/4"x52" (16.0x134.0x1320.0)

M4 - WALL BOARD - W101029

(2)

5/8"x3 3/8"x52" (16.0x86.0x1320.0)

STEP 23

N1 - WALL BOARD - W101028

(2)

5/8"x2 3/8"x52" (16.0x60.0x1320.0)

K3 M4N1M4 N1

SCREW PFH 8x1 1/8

(2 PLCS)

N3 - WALL BOARD - W101030

(10)

5/8"x2 3/8"x34 1/8" (16.0x60.0x868.0)

(66)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

(64 PLCS)

Page 70

STEP 24

O3 - WINDOW RAIL - W101002

(2)

5/8"x1 3/8"x12 1/8" (16.0x34.0x308.0)

SCREW PFH 8x1 1/8

(4 PLCS)

(4)

SCREW PFH

8x1 1/8

Page 71

STEP 25

(2)

EB - WINDOW FRAME GREEN 343x444.5 - A100044

SCREW PWH 8x5/8

(8 PLCS)

SCREW PWH

(8)

8x5/8

Page 72

STEP 26

MAKE TWO.

G5 - BAY WINDOW HEADER - W101040

(4)

1"x5 1/4"x49 3/8" (24.0x134.0x1254.0)

SCREW PFH 8x1 1/4

(4 PLCS)

O1 - BAY WINDOW END CAP - W101039

(4)

5/8"x1 3/8"x22 1/2" (16.0x34.0x570.0)

(8)

SCREW PFH

8x1 1/4

Page 73

STEP 27

MAKE TWO.

SCREW PFH 8x1 1/4

(24 PLCS)

WP1 - WINDOW PANEL - W2A01776

(6)

7/8"x16 3/4"x22 1/2" (21x426x570)

WP1

(48)

SCREW PFH

8x1 1/4

Page 74

STEP 28

SCREW PFH 8x2 1/2

(16 PLCS)

(2)

BAY WINDOW ASSEMBLY

(16)

SCREW PFH

8x2 1/2

Page 75

STEP 29

M20 - ROOF RAIL - W4L05670

(2)

5/8"x3 3/8"x56 7/8" (16.0x86.0x1446.0)

LAG SCREW WH 5/16x2

(4 PLCS)

WASHER LOCK EXT 8x19

(4 PLCS)

(4)

LAG SCREW

WH 5/16x2

WASHER

LOCK EXT

8x19

M20

Page 76

STEP 30

H10 - ROOF TRUSS - W4L05677

(4)

1"x3 3/8"x45 1/8" (24.0x86.0x1146.0)

BOLT WH 5/16x1 1/2

(4 PLCS)

WASHER LOCK EXT 8x19

(4 PLCS)

T-NUT 5/16

(4 PLCS)

(4)

BOLT WH 5/16x1 1/2

WASHER

LOCK EXT

8x19

T-NUT 5/16

H10

Page 77

STEP 31

M5 - GABLE BOARD - W101051

(2)

5/8"x3 3/8"x50 3/8" (16.0x86.0x1280.0)

M9 - GABLE BOARD - W101053

(2)

5/8"x3 3/8"x37" (16.0x86.0x940.0)

SCREW PFH 8x1 1/4

(12 PLCS)

M8 - GABLE BOARD - W101052

(2)

5/8"x3 3/8"x43 3/4" (16.0x86.0x1110.0)

(12)

SCREW PFH

8x1 1/4

M5 M9

Page 78

K8 - TRIANGLE SUNBURST - W4L05681

(2)

5/8"x5 1/4"x10 1/2" (16x134x268)

N10 - SUNBURST CROSS SPOKE - W4L05662

(2)

5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)

STEP 32

MAKE TWO.

N9 - GABLE TRIM - W4L05663

(4)

5/8"x2 3/8"x7 7/8" (16x60x200)

SCREW PFH 8x1 1/8

(5 PLCS)

N11 - GABLE TRIM - W4L05664

(2)

5/8"x2 3/8"x13 1/2" (16x60x342)

(10)

SCREW PFH

8x1 1/8

45° 45°

N11

N10

1 1/4"

Page 79

STEP 33

(2)

SUNBURST ASSEMBLY

SCREW PFH 8x1 1/4

(16 PLCS)

(16)

SCREW PFH

8x1 1/4

Page 80

STEP 34

SCREW PFH 8x2 1/4

(4 PLCS)

RP1 - ROOF PANEL - W2A01770

(1)

1 5/8"x15 5/8"x63 3/4" (42x396x1618)

RP1

SCREW PFH

(4)

8x2 1/4

Page 81

STEP 35

SCREW PFH 8x2 1/4

(8 PLCS)

RP2 - ROOF PANEL - W2A01771

(2)

1 5/8"x15 5/8"x63 3/4" (42x396x1618)

(8)

SCREW PFH

8x2 1/4

RP2

Page 82

STEP 36

RP1 - ROOF PANEL - W2A01770

(1)

1 5/8"x15 5/8"x63 3/4" (42x396x1618)

RP1

(4)

SCREW PFH

8x2 1/4

SCREW PFH 8x2 1/4

(4 PLCS)

Page 83

STEP 37

RP2 - ROOF PANEL - W2A01771

(2)

1 5/8"x15 5/8"x63 3/4" (42x396x1618)

SCREW PFH 8x2 1/4

RP2

(8 PLCS)

SCREW PFH

(8)

8x2 1/4

Page 84

STEP 38

N12 - ROOF SUPPORT - W4L05676

(2)

5/8"x2 3/8"x33 3/8" (16x60x848)

SCREW PFH 8x1 1/8

(12 PLCS)

(12)

SCREW PFH

8x1 1/8

INSIDE VIEW

2'-3 3/8"

ROOF PEAK

2 1/2"

Page 85

H12 - AWNING CROSS BRACE - W4L05672

(2)

1"x3 3/8"x18" (24.0x86.0x456.0)

STEP 39

SCREW PFH 8x2 1/2

(1 PLCS)

H13 - RAFTER BOARD - W4L05674

(1)

1"x3 3/8"x30" (24.0x86.0x762.0)

H3 - RAFTER BOARD - W4L05675

(1)

0.945 in"x3 3/8"x30"(24x86x762)

H12

H13

(5)

SCREW PFH

8x2 1/2

7 3/16"

SCREW PFH 8x2 1/2

(4 PLCS)

15/16"

Page 86

N4 - SUNBURST CROSS SPOKE - W101047

(1)

5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)

N8 - SUNBURST ANGLED SPOKE - W101050

(2)

5/8"x2 3/8"x7 7/8" (16.0x60.0x200.0)

H7 - RAFTER BOARD - W4L05680

(1)

1"x3 3/8"x30"(24x86x762)

N7 - SUNBURST VERTICAL SPOKE - W101049

(1)

5/8"x2 3/8"x13 1/2" (16.0x60.0x342.0)

STEP 40

SCREW PWH 8x5/8

(4 PLCS)

H11 - RAFTER BOARD - W4L05679

(1)

HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164(1)

1"x3 3/8"x30" (24.0x86.0x762.0)

SCREW PFH

(6)

(4)

8x1 1/4

SCREW PWH

8x5/8

SCREW PFH 8x1 1/4

(6 PLCS)

H11

45°

Page 87

STEP 41

(4)

SCREW PFH

8x2 1/2

SCREW PFH 8x2 1/2

(4 PLCS)

Page 88

STEP 42

RP5

RP5 - ROOF PANEL - W2A01774

(1)

1 5/8"x15 5/8"x22" (42x396x558)

SCREW PFH 8x1 1/2

SCREW PFH 8x2 1/4

(2 PLCS)

(6 PLCS)

(2)

SCREW PFH

8x2 1/4

SCREW PFH

(6)

8x1 1/2

Page 89

STEP 43

RP6 - ROOF PANEL - W2A01775

(1)

1 5/8"x15 5/8"x22" (42x396x558)

SCREW PFH 8x2 1/4

(2 PLCS)

SCREW PFH

(2)

8x2 1/4

(6)

SCREW PFH 8x1 1/2

(6 PLCS)

SCREW PFH

8x1 1/2

RP6

Page 90

STEP 44

RP3 - ROOF PANEL - W2A01772

(1)

1 5/8"x15 5/8"x22" (42x396x558)

SCREW PFH 8x1 1/2

(6 PLCS)

RP3

(2)

SCREW PFH

8x2 1/4

SCREW PFH

(6)

8x1 1/2

SCREW PFH 8x2 1/4

(2 PLCS)

Page 91

STEP 45

RP4 - ROOF PANEL - W2A01773

(1)

1 5/8"x15 5/8"x22" (42x396x558)

SCREW PFH 8x1 1/2

(6 PLCS)

(2)

SCREW PFH

8x2 1/4

SCREW PFH

(6)

8x1 1/2

RP4

SCREW PFH 8x2 1/4

(2 PLCS)

Page 92

STEP 46

G11 - AWNING SUPPORT - W101072

(2)

1"x5 1/4"x23 5/8" (24.0x134.0x600.0)

BOLT WH

(4)

5/16x1 3/4

WASHER

LOCK EXT

(4)

8x19

T-NUT 5/16 (4)

BOLT WH 5/16x1 3/4

(4 PLCS)

WASHER LOCK EXT 8x19

(4 PLCS)

T-NUT 5/16

(4 PLCS)

Page 93

STEP 47

(1)

AWNING ASSEMBLY

SCREW PFH 8x1 1/2

(2 PLCS)

BOLT WH 5/16x1 1/2

(2 PLCS)

(4)

(2)

SCREW PFH

8x1 3/4

(2)

SCREW PFH

8x1 1/2

BOLT WH 5/16x1 1/2

WASHER

LOCK EXT

8x19

WASHER LOCK EXT 8x19

T-NUT 5/16 (2)

(2 PLCS)

T-NUT 5/16

(2 PLCS)

SCREW PFH 8x1 3/4

(4 PLCS)

Page 94

STEP 48

(4)

FX - HAND GRIP METAL GREEN 381 c/c - A100118

SCREW

TAPPING

(8)

14x1-1/2

WASHER

(8)

FLAT 9x18

SCREW TAPPING 14x1-1/2

(8 PLCS)

WASHER FLAT 9x18

(8 PLCS)

Page 95

STEP 49

Q1 - SANDBOX SEAT - W4L05693

(2)

1"x4 3/8"x22 1/2" (24x112x572)

(8)

SCREW PFH

8x2 1/2

SCREW PFH 8x2 1/2

(8 PLCS)

Page 96

STEP 50

M19

M19 - WALL RAIL - W4L05654

(4)

5/8"x3 3/8"x47 3/4" (16.0x86.0x1214.0)

M19

(4)

(8)

BOLT WH 5/16x3 1/2

BOLT WH

5/16x2

WASHER

LOCK EXT

8x19

M19

(8)

M19

T-NUT 5/16

BOLT WH 5/16x3 1/2

(4 PLCS)

BOLT WH 5/16x2

(4 PLCS)

WASHER LOCK EXT 8x19

(8 PLCS)

T-NUT 5/16

(8 PLCS)

Page 97

STEP 51

M15 - PICKET - W101055

(6)

5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)

M15

(24)

SCREW PFH

8x1 1/8

SCREW PFH 8x1 1/8

(24 PLCS)

Page 98

STEP 52

M15 - PICKET - W101055

(6)

5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)

(24)

SCREW PFH

8x1 1/8

1 3/4"

SCREW PFH 8x1 1/8

(24 PLCS)

Page 99

STEP 53

M7 - WALL RAIL - W101019

(4)

5/8"x3 3/8"x47 1/8" (16.0x86.0x1198.0)

(8)

LAG SCREW

WH 5/16x2

(8)

WASHER

LOCK EXT

8x19

LAG SCREW WH 5/16x2

(8 PLCS)

WASHER LOCK EXT 8x19

(8 PLCS)

Page 100

STEP 54

M15 - PICKET - W101055

(6)

5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)

(24)

SCREW PFH

8x1 1/8

1 3/4"

SCREW PFH 8x1 1/8

(24 PLCS)