Backyard Discovery 1701014 User Manual

Page 1
MOUNT
TRIUMPH
Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 1-800-856-4445
WOODEN SWING SET
MODEL: # 1701014
Owner's Manual
Frequently Asked Questions
Assembly Instructions
Warranty Information
Register your new swing set on-line @
assembly instructions and information to order replacement parts)
Features the fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
INS-1701014-A-MOUNT TRIUMPH SWING SET-ENG 01/27/17
Made in China
Page 2
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto. Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE HELP LINE
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE AYUDA AL
1-800-856-4445 OR VISIT www.swingsetsonline.com
1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL 2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL DE ENSAMBLAJE 2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS
Page 3
Owner’s Manual Play Set
OR
Staple Receipt Here
Dear Customer:
Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public
use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could
endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/ or safety violations that could result in serious injury. This manual contains helpful information concerning
Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INST RUCTIONS FOR FUTURE REFERENCE . KEEP THEM IN A SA FE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues. Where Purchased: ____________________ Date of Purchase: ____________________ Installation Date: _____________________ Installed by: _________________________ Tracking Number: ____________________
Tracking Number
Vertical ID Plate
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking purposes associated with warranty claims.
Rev10/14/13
Page 4
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Pl a c e in a flat area of your y ard to min im i ze ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area t hat is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities f rom each ot her. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any
other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt. Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials
after assembly. If used properly these materials can absor b some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area. Do not apply playground surfacing until after the unit is completely constructed. Playset should not be
built on top of s urfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require
a professional and are not “do-it-yourself ” projects.
Shall use Playground Surfacing Materials (other than loose-fill mat erial) which comply with t he safety
standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment.
Rev10/14/13
Page 5
Owner’s Manual Play Set
Material
Uncompressed Depth
Compressed Depth
6" (152mm)
9" (228mm)
12" (304mm)
to 9" (228mm)
Wood Chips
7' (2.13m)
10' (3.05m)
11' (3.35m)
10' (3.05m)
Double-Shredded bark mulch
6' (1.83m)
10' (3.05m)
11' (3.35m)
7' (2.13m)
Engineered Wood Fibers
6' (1.83m)
7' (2.13m)
>12' (3.66m)
6' (1.83m)
Fine Sand
5' (1.52m)
5' (1.52m)
9' (2.74m)
5' (1.52m)
Coarse Sand
5' (1.52m)
5' (1.52m)
6' (1.83m)
4' (1.22m)
Fine Gravel
5' (1.52m)
7' (2.13m)
10' (3.05m)
6' (1.83m)
Medium Gravel
5' (1.52m)
5' (1.52m)
6' (1.83m)
5' (1.52m)
Shredded Tires*
10-12' (3.0-3.6m)
N/A
N/A
N/A
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
Operating Instructions:
1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other moving playground equi pment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately. (Examples would include the use of well­fitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
Rev10/14/13
Page 6
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swin g chai n.
22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.
Maintenance Instructions: At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration . Re pl ace as need ed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303.
• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration . Re pl ace as need ed.
At the end of each play season or when the temperature drops below 32° F:
Remove plastic swing seats and other items as specified by the manufacturer and take
indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Owners shall be responsible for maintaining the legibility of the warni ng labels.
Rev10/14/13
Page 7
Owner’s Manual Play Set
Additional Maintenance:
Check the swing beam and hardware every two weeks due to wood expansion and
contraction. It is particularly important that this procedure be followed at the beginning of each season.
Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only. Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your playset. Please no te this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’. Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev10/14/13
Page 8
Owner’s Manual Play Set
APPENDIX A Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safet y Commission’s Information Sheet for playground surfacing material; also see the following website for additional information:
www.cpsc.gov/cpscpub/pubs/323.html
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK
injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacin g should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.
this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
forget to account for water drainage. mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the
surfacing.
loose-fill materials – like rubber tiles or poured-in-place surfaces.
showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.
of the top bar from which the swing is suspended.
“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotli ne: 1-800-638-2772.
connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical c ommittee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.
9
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head
X3.1.1 Loose-Fill Materials: X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly,
X3.1.3 U X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials,
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt. X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects. X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report
X3.1.4.3 Ch X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to: X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions. X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height
9
This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years
se containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t
eck the protective surfacing frequently for wear.
.
Rev10/14/13
Page 9
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes
provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s
safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water­based product that is for appearance only.
5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s
discretion.
6. Why does it seem that my swing set is developing cracks? Wood is a natural material; no two pieces are exactly alike. Each piece has its own charact erist ic s and person ali ty and reacts differently
to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running wi th the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural inte grit y of the play set.
7. Do Backyard Discovery playsets come with a warranty? Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5
year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset? Backyard Discovery recom m ends tak ing all the parts out of the boxes and arranging them by part number before you begin any
assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong? Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and
the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not? In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished
dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and con str uc ted usi ng the actu al dim e nsio ns so ever yth ing fits properly and remains so during the life of the playset.
11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs pla ys ets thi s way to ensure the strongest structure possible. The slight angle adds strength
and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong? Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as
metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.
Page 10
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.)
(Level 24")
(Square)
(Phillips Screw Driver)
(Tape Measure)
(Cordless Drill or
Electric Drill)
(Open End Wrenches 1/2")
(Claw Hammer)
(Drill Attachments: Phillips Head)
(Rubber Mallet - Optional)
(3/8" Drive Ratchet, 1/2" STD Sockets 1/2" Deep Sockets)
(An Adult w/ an
Adult Helper)
(Ladder)
(1/8" & 7/16" Drill Bits)
Page 11
Basic Setup Dimensions
«
S
P
A
N
I
S
H
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
General Information:
Your set has been designed and engineered for children only and for residential use only. A maximum of 150 lbs. per child is recommended for play activities designed for individual use. A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use. A maximum of 9 children is recommended for this swing set.
6'-0"
27'-7 5/8"
15'-7 5/8"
15'-3 1/8"
27'-3 3/16"
Safe Play Zone
9'-11 1/8" O.A.
Important Assembly Notes
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer. Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut. DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not shown in the illustrations.
Safe play height: 15'-11 1/8" [4.7 m] Maximum fall height: 6'-3 1/2" [1.8 m]
6'-0"
6'-3 1/2"
Page 12
Parts Identification
Wood Components
(NOT TO SCALE)
E1 - RIGHT REAR UPRIGHT - W2A02080
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E2 - LEFT REAR UPRIGHT - W4L07493
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E3 - LEFT FRONT UPRIGHT - W4L07494
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E4 - RIGHT FRONT UPRIGHT - W4L07495
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E5 - RIGHT FRONT BALCONY UPRIGHT - W4L07502
(1)
1 3/8"x3 3/8"x80 3/4" (36x86x2052)
E6 - LEFT REAR UPRIGHT - W4L07509
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
E7 - RIGHT REAR UPRIGHT - W4L07510
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
E8 - LEFT FRONT UPRIGHT - W4L07511
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
E9 - RIGHT FRONT UPRIGHT - W4L07512
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
E10 - MOUNTING BLOCK - W4L07615
(2)
1 3/8"x3"x4 3/4" (36x76x120)
E11 - RIGHT FRONT BALCONY UPRIGHT - W4L07673
(1)
1 3/8"x3 3/8"x80 3/4" (36x86x2052)
E72 - LEFT RAIL - W4L07622
(1)
1 3/8"x3 3/8"x54 7/8" (36x86x1395)
Page 13
Parts Identification
Wood Components
(NOT TO SCALE)
E73 - RIGHT RAIL - W4L07623
(1)
1 3/8"x3 3/8"x54 7/8" (36x86x1395)
E77 - ANGLE BRACE - W4L07631
(2)
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
F1 - RIGHT BALCONY UPRIGHT - W4L07506
(1)
1 3/8"x2 3/8"x31 3/4" (36x60x805)
F2 - LEFT BALCONY UPRIGHT - W4L07507
(1)
1 3/8"x2 3/8"x31 3/4" (36x60x805)
F3 - SUPPORT BLOCK - W4L07604
(1)
1 3/8"x2 3/8"x5 7/8" (36x60x148)
F4 - SUPPORT BLOCK - W4L07614
(1)
1 3/8"x2 3/8"x5 7/8" (36x60x148)
G1 - SWING BEAM MOUNT - W4L07513
(1)
1"x5 1/4"x62 1/8" (24x134x1577)
H1 - TABLE SUPPORT - W4L07583
(1)
1"x3 3/8"x22 3/8" (24x86x567)
H2 - TABLE SUPPORT - W4L07584
(1)
1"x3 3/8"x11 5/8" (24x86x295)
H3 - TABLE SUPPORT - W4L07585
(1)
1"x3 3/8"x11 5/8" (24x86x295)
H4 - DECK BRACE - W4L07616
(4)
1"x3 3/8"x12 3/4" (24x86x325)
H76 - LADDER RUNG - W4L07620
(4)
1"x3 3/8"x17 1/4" (24x86x437)
Page 14
Parts Identification
Wood Components
(NOT TO SCALE)
H77 - LEFT UPRIGHT - W4L07617
(1)
1"x3 3/8"x58" (24x86x1474)
H78 - RIGHT UPRIGHT - W4L07618
(1)
1"x3 3/8"x58" (24x86x1474)
H79 - END SUPPORT - W4L07632
(1)
1"x3 1/2"x42" (24x86x1072)
H80 - GROUND BOARD - W4L07630
(1)
1"x3 3/8"x87 3/8" (24x86x2218)
J1 - PORCH GROUND BOARD - W4L07504
(1)
1"x2 3/8"x40 1/2" (24x60x1030)
J2 - PORCH GROUND BOARD - W4L07505
(1)
1"x2 3/8"x40 5/8" (24x60x1032)
J3 - BENCH SUPPORT - W4L07586
(2)
1"x2 3/8"x9" (24x60x230)
J4 - ANGLE BRACE - W4L07587
(2)
1"x2 3/8"x10" (24x60x254)
J5 - SUPPORT BLOCK - W4L07588
(2)
1"x2 3/8"x2 7/8" (24x60x72)
J6 - SUPPORT BLOCK - W4L07589
(2)
1"x2 3/8"x6 1/4" (24x60x160)
J7 - SUPPORT BLOCK - W4L07595
(1)
1"x2 3/8"x3 3/8" (24x60x86)
J8 - FLOOR JOIST - W4L07602
(1)
1"x2 3/8"x40 1/2" (24x60x1029)
Page 15
Parts Identification
Wood Components
(NOT TO SCALE)
J9 - FLOOR JOIST - W4L07603
(1)
1"x2 3/8"x20 1/4" (24x60x513)
K1 - GROUND BOARD - W4L07489
(1)
5/8"x5 1/4"x41 7/8" (16x134x1064)
K2 - GROUND BOARD - W4L07490
(1)
5/8"x5 1/4"x41 7/8" (16x134x1064)
K3 - GROUND BOARD - W4L07491
(1)
5/8"x5 1/4"x40 1/2" (16x134x1030)
K4 - GROUND BOARD - W4L07492
(1)
5/8"x5 1/4"x40 1/2" (16x134x1030)
K5 - RIGHT CENTER WALL RAIL - W4L07496
(1)
5/8"x5 1/4"x62 3/4" (16x134x1593)
K6 - FRONT CENTER WALL RAIL - W4L07497
(1)
5/8"x5 1/4"x61 3/8" (16x134x1560)
K7 - REAR CENTER WALL RAIL - W4L07498
(1)
5/8"x5 1/4"x61 3/8" (16x134x1560)
K8 - LEFT CENTER WALL RAIL - W4L07499
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
Page 16
Parts Identification
Wood Components
(NOT TO SCALE)
K9 - LEFT BALCONY WALL RAIL - W4L07500
(1)
5/8"x5 1/4"x20 3/4" (16x134x528)
K10 - FRONT BALCONY WALL RAIL - W4L07501
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
K11 - LEFT SIDE WALL BOARD - W4L07508
(1)
5/8"x5 1/4"x41 7/8" (16x134x1064)
K12 - ARCHED WALL RAIL - W4L07579
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
K13 - ARCHED WALL RAIL - W4L07580
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
K14 - ANGLED WALL RAIL - W4L07581
(1)
5/8"x5 1/4"x45 3/4" (16x134x1162)
K15 - ANGLED WALL RAIL - W4L07582
(1)
5/8"x5 1/4"x45 3/4" (16x134x1162)
K16 - TABLE BOARD - W4L07594
(1)
5/8"x5 1/4"x23" (16x134x583)
K17 - FLOOR BOARD - W4L07596
(2)
5/8"x5 1/4"x21 1/8" (16x134x537)
Page 17
Parts Identification
Wood Components
(NOT TO SCALE)
L1 - ARCHED WALL RAIL - W4L07514
(1)
5/8"x4 3/8"x40 5/8" (16x112x1032)
L2 - WALL RAIL - W4L07515
(1)
5/8"x4 3/8"x22 7/8" (16x112x582)
L3 - WALL RAIL - W4L07576
(1)
5/8"x4 3/8"x20 7/8" (16x112x529)
L4 - ARCHED WALL RAIL - W4L07577
(1)
5/8"x4 3/8"x43 1/2" (16x112x1106)
L5 - ARCHED WALL RAIL - W4L07578
(1)
5/8"x4 3/8"x40 5/8" (16x112x1032)
M1 - WALL RAIL - W4L07590
(1)
5/8"x3 3/8"x40 1/2" (16x86x1030)
M2 - BENCH BOARD - W4L07591
(2)
5/8"x3 3/8"x23" (16x86x583)
M3 - TABLE BOARD - W4L07593
(4)
5/8"x3 3/8"x23" (16x86x583)
M4 - FLOOR BOARD - W4L07597
(8)
5/8"x3 3/8"x21 1/8" (16x86x537)
M5 - FLOOR BOARD - W4L07598
(1)
5/8"x3 3/8"x19 1/4" (16x86x488)
Page 18
Parts Identification
Wood Components
(NOT TO SCALE)
M6 - COUNTER TOP - W4L07605
(1)
5/8"x3 3/8"x37 5/8" (16x86x957)
M7 - COUNTER TOP - W4L07606
(1)
5/8"x3 3/8"x38 5/8" (16x86x981)
M8 - FLOOR BOARD - W4L07607
(1)
5/8"x3 3/8"x20 1/8" (16x86x512)
M9 - FLOOR BOARD - W4L07608
(10)
5/8"x3 3/8"x20 1/8" (16x86x512)
M10 - FLOOR BOARD - W4L07609
(1)
5/8"x3 3/8"x40 5/8" (16x86x1031)
M11 - FLOOR BOARD - W4L07610
(15)
5/8"x3 3/8"x40 5/8" (16x86x1031)
M12 - FLOOR BOARD - W4L07611
(2)
5/8"x3 3/8"x40 5/8" (16x86x1031)
M13 - FLOOR BOARD - W4L07671
(1)
5/8"x3 3/8"x20 1/8" (16x86x512)
M70 - SLIDE BED SUPPORT - W100935
(1)
5/8"x3 3/8"x19 7/8" (16x86x505)
M73 - REAR SUPPORT - W4L07619
(1)
5/8"x3 3/8"x18 1/4" (16x86x465)
M74 - ROCK WALL BOARD - W4L07624
(8)
5/8"x3 3/8"x25" (16x86x635)
M75 - ROCK WALL BOARD - W4L07627
(4)
5/8"x3 3/8"x25" (16x86x635)
Page 19
Parts Identification
Wood Components
(NOT TO SCALE)
M76 - ROCK WALL BOARD - W4L07626
(4)
5/8"x3 3/8"x25" (16x86x635)
M102 - ATTACHMENT BOARD - W4L07628
(1)
5/8"x3 3/8"x26 1/4" (16x86x667)
M108 - TOP BOARD - W4L07625
(1)
5/8"x3 3/8"x26 1/4" (16x86x667)
M110 - ATTACHMENT BOARD - W4L07621
(1)
5/8"x3 3/8"x18 1/4" (16x86x465)
N1 - PORCH GROUND BOARD - W4L07503
(2)
5/8"x2 3/8"x21 1/8" (16x60x537)
N2 - PICKET - W4L07612
(18)
5/8"x2 3/8"x24 3/4" (16x60x628)
N3 - BENCH BOARD - W4L07592
(2)
5/8"x2 3/8"x23" (16x60x583)
SB74 - SWING BEAM EXTENDED - W4L07633
(1)
2"x5 1/4"x89 1/2" (50x134x2274)
T1 - SUPPORT BOARD - W4L07599
(3)
1"x1 3/8"x37 5/8" (24x34x957)
T2 - SUPPORT BOARD - W4L07600
(1)
1"x1 3/8"x37 3/4" (24x34x959)
T3 - SUPPORT BOARD - W4L07601
(2)
1"x1 3/8"x18 3/4" (24x34x477)
T4 - SUPPORT BOARD - W4L07613
(1)
1"x1 3/8"x37 3/4" (24x34x958)
W71 - SWING BEAM SUPPORT - W4L07629
(1)
2"x3 3/8"x49 5/8" (50x86x1260)
Page 20
Parts Identification
Wood Components
(NOT TO SCALE)
(1) WP1 - FRONT WALL PANEL - W2A02082
1"x20 3/8"x37 3/4" (24x517x958)
(2) WP3 - TOP RIGHT FRONT WALL PANEL - W2A02084
1"x16 7/8"x24 5/8" (24x430x627)
(2) WP2 - RIGHT LOWER WALL PANEL - W2A02083
1"x16 7/8"x46 1/2" (24x430x1181)
(1) WP6 - TOP REAR WALL PANEL - W2A02087
1"x18 7/8"x11 3/4" (24x479x300)
(1) WP5 - TOP LEFT REAR WALL PANEL - W2A02086
1"x16 7/8"x46 1/2" (24x430x971)
Page 21
Parts Identification
Wood Components
(NOT TO SCALE)
(1) WP7 - TOP FRONT WALL PANEL - W2A02088
1"x16 7/8"x38 1/4" (24x476x971)
(2) WP8 - TOP LEFT WALL PANEL - W2A02089
1"x11 3/4"x38 1/4" (24x214x971)
(2) WP10 - BENCH BACK ASSEMBLY - W2A02081
1 1/8"x11 7/8"x17 5/8" (27x303x615)
(2) WP9 - LOWER WALL PANEL - W2A02090
1"x16 7/8"x46 1/2" (24x476x1181)
(2) GP1 - GABLE PANEL - W2A02091
1 1/8"x53 1/2"x16 3/8" (27x1359x414)
Page 22
Parts Identification
Wood Components
(NOT TO SCALE)
(2) RP1 - BOTTOM ROOF PANEL - W2A02092
1 3/8"x48"x19 3/8" (35x1220x491)
(2) RP2 - TOP ROOF PANEL - W2A02093
1 3/8"x48"x19 1/8" (35x1220x486)
Page 23
(4)
CV - SCREW PFH 8x1/2 - H100124
(86)
BR - SCREW PFH 8x1 1/8 - H100088
(2)
BQ - SCREW PFH 8x1 1/4 - H100087
(245)
BP - SCREW PFH 8x1 1/2 - H100086
(13)
BS - SCREW PFH 8x1 3/4 - H100089
(41)
BW - SCREW PFH 8x3 - H100092
Parts Identification
Hardware
(1)
KA - BOLT WH 5/16x4 1/2 BLK - H100534
(3)
VN - BOLT WH 5/16x2-3/4 BLK - H100195
(2)
VM - BOLT WH 5/16x2-1/2 BLK - H100194
(7)
VY - BOLT WH 5/16x2-1/4 BLK - H100205
(4)
VW - SCREW PFH 8x1/2 BLK - H100203
(70)
- SCREW PFH 8x1 1/4 BLK - H100387
(17)
VT - SCREW PFH 8x1-1/2 BLK - H100200
(4)
- SCREW PFH 8x1 3/4 BLK - H100382
(24)
- SCREW PFH 8x2 BLK - H100391
(22)
CY - SCREW PWH 8x5/8 - H100128
(52)
- BOLT WH 5/16x2 BLK - H100457
(10)
- BOLT WH 5/16x1 3/4 BLK - H100378
(7)
- BOLT WH 5/16x1 1/2 BLK - H100407
(9)
- BOLT WH 5/16x1 1/4 BLK - H100459
(28)
BE - T-NUT 1/4 - H100072
(7)
BG - T-NUT 5/16 - H100074
(2)
- T-NUT 1/4 BLK - H100398
(79)
- T-NUT 5/16 BLK - H100379
(9)
- BOLT WH 5/16x1/2 BLK - H100396
Page 24
(7)
CM - BOLT WH 5/16x1/2 - H100115
(9)
YK - BOLT WH 5/16x3/4 - H100222
(2)
G - BOLT WH 5/16x1 1/4 - H100009
(1)
- BOLT WH 1/4x1/2 BLK - H100401
Parts Identification
Hardware
(4)
LC - LAG SCREW WH 1/4x1-1/2 BLK - H100403
(2)
- LAG SCREW WH 1/4x2 BLK - H100487
(4)
(2)
AN - BOLT HEX 5/16x2-3/4 - H100047
AG - BOLT HEX 5/16x1 - H100040
(2)
- BOLT WH 1/4x5/8 BLK - H100486
(2)
KZ - BOLT WH 1/4x1-1/4 - H100142
(43)
- LAG SCREW WH 5/16x1 1/2 BLK - H100471
(9)
- LAG SCREW WH 5/16x2 BLK - H100458
(26)
BA - BOLT PTH 1/4x3/4 - H100063
(9)
C - NUT BARREL WH 5/16x1 1/2 - H100006
(7)
- NUT BARREL WH 5/16x5/8 BLK - H100469
(13)
VK - NUT BARREL WH 5/16x7/8 BLK - H100192
(2)
VZ - LAG SCREW WH 5/16x3 BLK - H100206
(7)
LC - LAG SCREW WH 1/4x1-1/2 - H100145
(2)
VL - NUT BARREL WH 5/16x1-1/2 BLK - H100193
(2)
KS - NUT BARREL WH 1/4x5/8 - H100136
(1)
- NUT BARREL WH 1/4x7/8 BLK - H100399
Page 25
Parts Identification
Hardware
(9)
CJ - NUT LOCK 5/16 - H100110
(4)
BX - WASHER SPLIT 5/16 - H100095
(26)
CG - WASHER LOCK INT 8x15 - H100108
(16)
CD - WASHER FLAT 8x27 - H100105
(7)
- WASHER LOCK EXT 6x15 BLK - H100405
(133)
VR - WASHER LOCK EXT 8x19 BLK - H100198
(17)
VS - WASHER LOCK EXT 12x19 BLK - H100199
(8)
KV - WASHER LOCK EXT 6x15 - H100138
(7)
CB - WASHER SAFETY 17x30 - H100103
(9)
AC - WASHER LOCK EXT 8x19 - H100030
Page 26
Parts Identification
Hardware
9 9 0 0 0 1
H
-
) 6
(
K N
I L
K C
I U Q
R E G N A H
G N
I W
S "
2
/ 1
9
­Z
B
(2)
- T-30 TORX WRENCH - H100114
2 4 0 0 0 1
A
­T
I B
X R O
T 0
4
­T
-
) 2
(
(2)
- T-30 TORX BIT - H100147
) 2
(
1 4 0 0 0 1
A
­H
C N E R
W X
R O
T 0
4
­T
-
Page 27
Parts Identification
(NOT TO SCALE)
(2)
DP - SWING SEAT GREEN - A100027
(1)
DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
Accessories
(2)
SY - PLASTIC SUNBURST - A100322
(4)
DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
(1)
DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
(1)
DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
(1)
TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
(1)
DX - SLIDE BED 10' LIGHT GREEN - A100035
Page 28
Parts Identification
(1)
(4)
EA - HAND GRIP YELLOW PLASTIC - A100043
Accessories
(NOT TO SCALE)
SQ - "A" REVISION TAG - A100314
(2)
(6)
FA - QUICK LINK - A100069
GD - L BRACKET 66x66x127 - A100140
(2)
- 90° L-BRACKET - BLK - A4M00555
(1)
LP - STEERING WHEEL - A100105
(1)
(1)
TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
HC - BYD ID TAG (LARGE) WITHOUT AGES - A100242(1)
TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
(2)
- L BRACKET BLACK 32x51 - A4M00710
(6)
- GROUND STAKE REBAR - A4M00527
(2)
KN - CHAIN GREEN 31" - A100177
(4)
EZ - CHAIN GREEN 51.25" - A100068
Page 29
(1)
- FAUCET KIT - A6P00024
Parts Identification
Accessories
(NOT TO SCALE)
(1)
- STOVE KIT - A6P00025
(1)
- SURFACE MOUNT BASIN - A6P00032
(1)
- TRAPEZE - A6P00034
(3)
- GREEN HC ROCK #1 - A6P00036
(3)
- RED HC ROCK #1 - A6P00038
(3)
- BLUE HC ROCK #2 - A6P00040
(3)
LN - Telescope - A6P00096(1)
- YELLOW HC ROCK #1 - A6P00042
Page 30
Parts Identification
Accessories
(NOT TO SCALE)
APPLE
WATERMELON
CORN
PLASTIC KNIFE
ORANGE
STRAWBERRY
CARROT
CUTTING BOARD
(1)
FRUIT BASKET KIT - A6P00069
Page 31
H77 - LEFT UPRIGHT - W4L07617
(1)
1"x3 3/8"x58" (24x86x1474)
H76 - LADDER RUNG - W4L07620
(4)
1"x3 3/8"x17 1/4" (24x86x437)
4 FT LADDER WITH ATTACHMENT BOARD
STEP 1
SCREW PFH 8x2 BLK
(8 PLCS)
(8)
SCREW PFH
8x2 BLK
H77
H76
Page 32
STEP 2
H78 - RIGHT UPRIGHT - W4L07618
(1)
1"x3 3/8"x64 3/8" (24x86x1634)
SCREW PFH 8x2 BLK
(8 PLCS)
(8)
SCREW PFH
8x2 BLK
H78
Page 33
STEP 3
M110 - ATTACHMENT BOARD - W4L07621
(1)
5/8"x3 3/8"x18 1/4" (16x86x465)
(1)
SCREW PFH 8x1 1/2
(8 PLCS)
M73 - REAR SUPPORT - W4L07619 5/8"x3 3/8"x18 1/4" (16x86x465)
M110
(8)
SCREW PFH
8x1 1/2
M73
Page 34
E72 - LEFT RAIL - W4L07622
(1)
1 3/8"x3 3/8"x54 7/8" (36x86x1395)
M74 - ROCK WALL BOARD - W4L07624
(8)
5/8"x3 3/8"x25" (16x86x635)
E73 - RIGHT RAIL - W4L07623
(1)
1 3/8"x3 3/8"x54 7/8" (36x86x1395)
(1)
ROCKWALL STEP 1
SCREW PFH 8x1 1/2
(64 PLCS)
M74
M108 - TOP BOARD - W4L07625 5/8"x3 3/8"x26 1/4" (16x86x667)
M74
M76
M75
M74
M76
M74
M75
M74
M75 - ROCK WALL BOARD - W4L07627
(4)
5/8"x3 3/8"x25" (16x86x635)
M76 - ROCK WALL BOARD - W4L07626
(4)
5/8"x3 3/8"x25" (16x86x635)
SCREW PFH
(64)
8x1 1/2
M74
M76
M76
M75
(2)
M74
SCREW PFH
8x1-1/2 BLK
M75
M74
E73
E72
SCREW PFH 8x1-1/2 BLK
(2 PLCS)
M108
M108
16 mm [5/8 in]
Page 35
ROCKWALL STEP 2
M102 - ATTACHMENT BOARD - W4L07628
(1)
5/8"x3 3/8"x26 1/4" (16x86x667)
(4)
SCREW PFH 8x1-1/2 BLK
(4 PLCS)
SCREW PFH
8x1-1/2 BLK
M102
Page 36
(3)
- GREEN HC ROCK #1 - A6P00036
ROCKWALL STEP 3
(3)
- RED HC ROCK #1 - A6P00038
(3)
- BLUE HC ROCK #2 - A6P00040
BOLT PTH 1/4x3/4
(24 PLCS)
WASHER LOCK INT 8x15
(24 PLCS)
(3)
- YELLOW HC ROCK #1 - A6P00042
WASHER LOCK INT
(24)
8x15
(24)
(24)
BOLT PTH
1/4x3/4
T-NUT 1/4
T-NUT 1/4 (24 PLCS)
Page 37
(1)
TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1)
TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
SWING BEAM ASSEMBLY STEP 1
SB74 - SWING BEAM EXTENDED - W4L07633
(1)
2"x5 1/4"x89 1/2" (50x134x2274)
(2)
GD - L BRACKET 66x66x127 - A100140
NUT BARREL
(3)
WH 5/16x7/8
BLK
NUT LOCK
(2)
5/16
(3)
(2)
BOLT HEX
5/16x2-3/4
BOLT WH
5/16x1 3/4
BLK
SWING BEAM EXTENSION BRACKET-LEFT (1 PLC)
BOLT WH 5/16x1 3/4 BLK (3 PLCS)
SB74
L BRACKET 66x66x127
WASHER FLAT 8x27
(2 PLCS)
BOLT HEX 5/16x2-3/4
(2 PLCS)
WASHER FLAT 8x27
NUT LOCK 5/16
(4)
(2 PLCS)
(2 PLCS)
(2 PLCS)
WASHER
FLAT 8x27
NUT BARREL WH 5/16x7/8 BLK (3 PLCS)
SWING BEAM EXTENSION BRACKET-RIGHT (1 PLC)
Page 38
H80 - GROUND BOARD - W4L07630
(1)
1"x3 3/8"x87 3/8" (24x86x2218)
H79 - END SUPPORT - W4L07632
(1)
1"x3 1/2"x42" (24x86x1072)
E77 - ANGLE BRACE - W4L07631
(2)
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
SWING BEAM ASSEMBLY STEP 2
NUT BARREL WH 5/16x7/8 BLK
(1 PLC)
WASHER LOCK EXT 12x19 BLK
(1 PLC)
W71
W71 - SWING BEAM SUPPORT - W4L07629
(1)
2"x3 3/8"x49 5/8" (50x86x1260)
NUT BARREL
WH 5/16x7/8
(5)
(7)
(4)
BLK
WASHER
LOCK EXT
8x19 BLK
BOLT WH
5/16x2 BLK
(1)
WASHER LOCK EXT 8x19 BLK (1 PLC)
BOLT WH 5/16x4 1/2 BLK (1 PLC)
BOLT WH
5/16x4 1/2
BLK
(5)
(2)
WASHER
LOCK EXT
12x19 BLK
LAG SCREW
WH 5/16x2
BLK
E77
H79
WASHER LOCK EXT 8x19 BLK (2 PLCS)
LAG SCREW WH 5/16x2 BLK (2 PLCS)
H80
E77
WASHER LOCK EXT 8x19 BLK (2 PLCS)
BOLT WH 5/16x2 BLK (2 PLCS)
WASHER LOCK EXT 12x19 BLK (2 PLCS)
NUT BARREL WH 5/16x7/8 BLK (2 PLCS)
WASHER LOCK EXT 12x19 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
BOLT WH 5/16x2 BLK (2 PLCS)
NUT BARREL WH 5/16x7/8 BLK
(2 PLCS)
Page 39
SWING BEAM ASSEMBLY STEP 3
BOLT WH 5/16x1 3/4 BLK
(2 PLCS)
(2)
NUT BARREL
(2)
WH 5/16x7/8
BOLT WH
5/16x1 3/4
BLK
BLK
(2)
(2)
WASHER
LOCK EXT
8x19 BLK
WASHER
LOCK EXT
12x19 BLK
NUT BARREL
WH 5/16x1-1/2
(2)
BLK
(2)
BOLT WH
5/16x2-1/2
BLK
BOLT WH 5/16x2-1/2 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
NUT BARREL WH 5/16x7/8 BLK (2 PLCS)
NUT BARREL WH 5/16x1-1/2 BLK (2 PLCS)
WASHER LOCK EXT 12x19 BLK (2 PLCS)
Page 40
SWING BEAM ASSEMBLY STEP 4
(6)
BZ - 9 1/2" SWING HANGER QUICK LINK - H100099
NUT LOCK 5/16 (6 PLCS)
WASHER FLAT 8x27 (6 PLCS)
WASHER SAFETY 17x30 (6 PLCS)
(6)
(6)
(6)
NUT LOCK
5/16
WASHER
FLAT 8x27
WASHER
SAFETY
17x30
9 1/2" SWING HANGER QUICK LINK (6 PLCS)
NOTE: AS YOU TIGHTEN MAKE SURE SAFETY WASHERS GET WEDGED BETWEEN THE BOARD AND SWING HANGER.
Page 41
(1)
DX - SLIDE BED 10' LIGHT GREEN - A100035
M70 - SLIDE BED SUPPORT - W100935
(1)
5/8"x3 3/8"x19 7/8" (16x86x505)
STEP 1
TOP
10 FOOT SLIDE ASSEMBLY
(SEE SLIDE ASSEMBLY INSTALLATION STEP FOR DECK MOUNTING HOLE DRILLING LOCATIONS).
DX - SLIDE BED 10' LIGHT GREEN
BOLT WH 5/16x1/2
(3 PLCS)
(3)
(3)
BOLT WH
5/16x1/2
T-NUT 5/16
T-NUT 5/16
(3 PLCS)
M70
BOTTOM
USE M70 SLIDE BED SUPPORT AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/2" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN. USE A 7/16" DRILL BIT TO DRILL HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
Page 42
(1)
DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
(1)
TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
(1)
DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
10 FOOT SLIDE ASSEMBLY
STEP 2
REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY.
TR
(1)
DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
BOLT WH
(8)
5/16x3/4
WASHER
LOCK EXT
(8)
8x19
NUT BARREL
(8)
WH 5/16x1 1/2
NUT BARREL WH 5/16x1 1/2
(4 PLCS)
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x3/4
(4 PLCS)
DS
Using an 1/8" drill bit, Pilot drill all screw dimples along the bottom and end edge of the slide rails.
Page 43
DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
(4)
21.34 OD x 2.77 W x 505
10 FOOT SLIDE ASSEMBLY
STEP 3
PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY.
INSTALL THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2).
SLIDE BED 10' LIGHT GREEN
DW - SLIDE SUPPORT TUBE 21.34x505
(4 PLCS)
START HERE
(FIG. 1)
(FIG. 2)
Page 44
10 FOOT SLIDE ASSEMBLY
STEP 4
ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET, SECURE USING 2-1/2" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN.
REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.
SCREW PFH
(38)
8x3
SCREW PFH 8x3
(19 PLCS)
SCREW PFH 8x3
(19 PLCS)
Page 45
E1 - RIGHT REAR UPRIGHT - W2A02080
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
K1 - GROUND BOARD - W4L07489
(1)
5/8"x5 1/4"x41 7/8" (16x134x1064)
G1 - SWING BEAM MOUNT - W4L07513
(1)
1"x5 1/4"x62 1/8" (24x134x1577)
E4 - RIGHT FRONT UPRIGHT - W4L07495
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E7 - RIGHT REAR UPRIGHT - W4L07510
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
E9 - RIGHT FRONT UPRIGHT - W4L07512
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
K12 - ARCHED WALL RAIL - W4L07579
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
STEP 1
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
BOLT WH 5/16x2-1/4 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
BOLT WH 5/16x2 BLK
(4 PLCS)
HOLES TOWARD THE
TOP OF FORT.
T-NUT 5/16 BLK
(16 PLCS)
(4)
(12)
(1)
(1)
BOLT WH 5/16x2-1/4
BLK
BOLT WH
5/16x2 BLK
E7
K5 - RIGHT CENTER WALL RAIL - W4L07496 5/8"x5 1/4"x62 3/4" (16x134x1593)
SQ - "A" REVISION TAG - A100314
T-NUT 5/16
(20)
(16)
BLK
WASHER
LOCK EXT
8x19 BLK
SCREW PWH
(2)
8x5/8
T-NUT 5/16 BLK (4 PLCS)
K12
E9
G1
K5
E1
E4
K1
WASHER LOCK EXT 8x19 BLK (4 PLCS)
BOLT WH 5/16x2 BLK (4 PLCS)
"A" REVISION TAG
BOLT WH 5/16x2 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
SCREW PWH 8x5/8 (16 PLCS)
Page 46
E2 - LEFT REAR UPRIGHT - W4L07493
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E8 - LEFT FRONT UPRIGHT - W4L07511
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
E3 - LEFT FRONT UPRIGHT - W4L07494
(1)
1 3/8"x3 3/8"x51 3/4" (36x86x1314)
E6 - LEFT REAR UPRIGHT - W4L07509
(1)
1 3/8"x3 3/8"x43 1/2" (36x86x1104)
(1)
STEP 2
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
K2 - GROUND BOARD - W4L07490
(1)
5/8"x5 1/4"x41 7/8" (16x134x1064)
K8 - LEFT CENTER WALL RAIL - W4L07499 5/8"x5 1/4"x40 5/8" (16x134x1032)
T-NUT 5/16 BLK
(12 PLCS)
K13 - ARCHED WALL RAIL - W4L07580
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
T-NUT 5/16
(12)
WASHER
LOCK EXT
(12)
8x19 BLK
(12)
BOLT WH
5/16x2 BLK
BLK
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
BOLT WH 5/16x2 BLK
(4 PLCS)
HOLES TOWARD THE
TOP OF FORT.
K2
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
E3
E8
K8
E2
K13
E6
BOLT WH 5/16x2 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
BOLT WH 5/16x2 BLK
(4 PLCS)
Page 47
J1 - PORCH GROUND BOARD - W4L07504
(1)
1"x2 3/8"x40 1/2" (24x60x1030)
K4 - GROUND BOARD - W4L07492
(1)
5/8"x5 1/4"x40 1/2" (16x134x1030)
M1 - WALL RAIL - W4L07590
(1)
5/8"x3 3/8"x40 1/2" (16x86x1030)
STEP 3
K6 - FRONT CENTER WALL RAIL - W4L07497
(1)
5/8"x5 1/4"x61 3/8" (16x134x1560)
K15 - ANGLED WALL RAIL - W4L07582
(1)
5/8"x5 1/4"x45 3/4" (16x134x1162)
K15
(1)
(1)
- L BRACKET BLACK 32x51 - A4M00710
WASHER
LOCK EXT
(12)
8x19 BLK
LAG SCREW
WH 5/16x2
BLK
LAG SCREW
(10)
WH 5/16x1 1/2
BLK
K6
K4
LAG SCREW
(2)
WH 5/16x3
BLK
LAG SCREW WH 5/16x1 1/2 BLK (4 PLCS)
WASHER LOCK EXT 8x19 BLK (4 PLCS)
WASHER LOCK EXT 8x19 BLK
M1
(2 PLCS)
LAG SCREW WH 5/16x1 1/2 BLK (2 PLCS)
HOLES LOCATED TOWARD BOTTOM OF BOARD.
WASHER LOCK EXT 8x19 BLK (2 PLCS)
LAG SCREW WH 5/16x1 1/2 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
LAG SCREW WH 5/16x3 BLK
(2 PLCS)
J1
LAG SCREW WH 5/16x2 BLK (1 PLC)
L BRACKET BLACK 32x51
Page 48
K3 - GROUND BOARD - W4L07491
(1)
5/8"x5 1/4"x40 1/2" (16x134x1030)
STEP 4
K7 - REAR CENTER WALL RAIL - W4L07498
(1)
5/8"x5 1/4"x61 3/8" (16x134x1560)
K14 - ANGLED WALL RAIL - W4L07581
(1)
5/8"x5 1/4"x45 3/4" (16x134x1162)
(2)
T-NUT 5/16
BLK
K14
LAG SCREW
(12)
WH 5/16x1 1/2
BLK
LAG SCREW WH 5/16x1 1/2 BLK (4 PLCS)
WASHER LOCK EXT 8x19 BLK (4 PLCS)
T-NUT 5/16 BLK (2 PLCS)
K7
LAG SCREW WH 5/16x1 1/2 BLK (4 PLCS)
(12)
WASHER LOCK EXT 8x19 BLK
WASHER LOCK EXT 8x19 BLK (4 PLCS)
WASHER LOCK EXT 8x19 BLK (4 PLCS)
LAG SCREW WH 5/16x1 1/2 BLK (4 PLCS)
3
5
1
1
4
2
1
1
3
1
1
1
0
2
1
1
1 1
9
0 1
8
9
7
8
6
5
7
4
6
5
3
4
2
1
3
2
1
1
2
3
1
!
2
3
5
6
8
3
1
7
1
5
1
6
1
9
1
1
2
0
2
2
4
7
9
0
1
1
2
1
1
4
1
5
1
3
1
2
1
1
4
6
1
5
7
0
1
8
9
2
4
1
8
1
3
2
2
2
1
2
0
2
9
1
7
1
8
1
6
1
K3
Page 49
STEP 5
L2 - WALL RAIL - W4L07515
(1)
5/8"x4 3/8"x22 7/8" (16x112x582)
L4 - ARCHED WALL RAIL - W4L07577
(1)
5/8"x4 3/8"x43 1/2" (16x112x1106)
LAG SCREW WH 5/16x1 1/2 BLK (2 PLCS)
(1)
- L BRACKET BLACK 32x51 - A4M00710
L4
WASHER LOCK EXT 8x19 BLK (2 PLCS)
L2
(3)
LAG SCREW
(3)
WH 5/16x1 1/2
BLK
(1)
LAG SCREW
WH 5/16x2
BLK
LAG SCREW WH 5/16x1 1/2 BLK
(1 PLC)
WASHER LOCK EXT 8x19 BLK
(1 PLC)
WASHER
LOCK EXT
8x19 BLK
L BRACKET BLACK 32x51
LAG SCREW WH 5/16x2 BLK
(1 PLC)
Page 50
F1 - RIGHT BALCONY UPRIGHT - W4L07506
(1)
1 3/8"x2 3/8"x31 3/4" (36x60x805)
F2 - LEFT BALCONY UPRIGHT - W4L07507
(1)
1 3/8"x2 3/8"x31 3/4" (36x60x805)
STEP 6
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
LAG SCREW WH 5/16x1 1/2 BLK (8 PLCS)
WASHER LOCK EXT 8x19 BLK (8 PLCS)
K11 - LEFT SIDE WALL BOARD - W4L07508
(1)
5/8"x5 1/4"x41 7/8" (16x134x1064)
L5 - ARCHED WALL RAIL - W4L07578
(1)
5/8"x4 3/8"x40 5/8" (16x112x1032)
LAG SCREW
(8)
WH 5/16x1 1/2
BOLT WH
(8)
5/16x2 BLK
BLK
(8)
(16)
T-NUT 5/16
BLK
WASHER
LOCK EXT
8x19 BLK
BOLT WH 5/16x2 BLK
(8 PLCS)
WASHER LOCK EXT 8x19 BLK
(8 PLCS)
NARROW EDGES WITH
HOLES FACE OUT.
NOTE HOLE ORIENTATION.
T-NUT 5/16 BLK (8 PLCS)
L5
F2
F1
K11
Page 51
H4 - DECK BRACE - W4L07616
(2)
1"x3 3/8"x12 3/4" (24x86x325)
STEP 7
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
BOLT WH 5/16x1 1/2 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
(2)
BOLT WH 5/16x1 1/2
BLK
(2)
LAG SCREW
WH 1/4x1-1/2
BLK
(2)
(2)
(2)
T-NUT 5/16
BLK
WASHER
LOCK EXT
8x19 BLK
WASHER
LOCK EXT
6x15 BLK
WASHER LOCK EXT 6x15 BLK (2 PLCS)
LAG SCREW WH 1/4x1-1/2 BLK (2 PLCS)
T-NUT 5/16 BLK (2 PLCS)
H4
Page 52
STEP 8
K9 - LEFT BALCONY WALL RAIL - W4L07500
(1)
5/8"x5 1/4"x20 3/4" (16x134x528)
NUT BARREL WH 5/16x5/8 BLK (2 PLCS)
WASHER LOCK EXT 12x19 BLK (2 PLCS)
L3 - WALL RAIL - W4L07576
(1)
5/8"x4 3/8"x20 7/8" (16x112x529)
(2)
5/16x1/2 BLK
(2)
NUT BARREL
WH 5/16x5/8
(2)
BOLT WH
WASHER
LOCK EXT
12x19 BLK
BLK
L3
BOLT WH 5/16x1/2 BLK (2 PLCS)
K9
Page 53
N1 - PORCH GROUND BOARD - W4L07503
(2)
5/8"x2 3/8"x21 1/8" (16x60x537)
E5 - RIGHT FRONT BALCONY UPRIGHT - W4L07502
(1)
1 3/8"x3 3/8"x80 3/4" (36x86x2052)
E11 - RIGHT FRONT BALCONY UPRIGHT - W4L07673
(1)
1 3/8"x3 3/8"x80 3/4" (36x86x2052)
STEP 9
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
T-NUT 5/16 BLK (10 PLCS)
E11
BOLT WH
(8)
(10)
5/16x2 BLK
(10)
T-NUT 5/16
BLK
(2)
BOLT WH
5/16x2-1/4
BLK
BOLT WH 5/16x2-1/4 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
H
K
F
L
P
B
W
2
/
E
1
-
R
1
C
x
S
8
) 4
(
WASHER
LOCK EXT
8x19 BLK
E5
SCREW PFH 8x1-1/2 BLK (4 PLCS)
N1
BOLT WH 5/16x2 BLK (4 PLCS)
WASHER LOCK EXT 8x19 BLK (4 PLCS)
PILOT HOLE OUT.
WASHER LOCK EXT 8x19 BLK (2 PLCS)
BOLT WH 5/16x2 BLK (2 PLCS)
BOLT WH 5/16x2 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
Page 54
J2 - PORCH GROUND BOARD - W4L07505
(1)
1"x2 3/8"x40 5/8" (24x60x1032)
K10 - FRONT BALCONY WALL RAIL - W4L07501
(1)
5/8"x5 1/4"x40 5/8" (16x134x1032)
L1 - ARCHED WALL RAIL - W4L07514
(1)
5/8"x4 3/8"x40 5/8" (16x112x1032)
STEP 10
LAG SCREW WH 5/16x1 1/2 BLK (4 PLCS)
WASHER LOCK EXT 8x19 BLK (4 PLCS)
L1
(2)
LAG SCREW
WH 5/16x2
BLK
LAG SCREW
(8)
WH 5/16x1 1/2
BLK
(10)
WASHER LOCK EXT 8x19 BLK
LAG SCREW WH 5/16x1 1/2 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
LAG SCREW WH 5/16x2 BLK
(2 PLCS)
(4 PLCS)
J2
K10
Page 55
H4 - DECK BRACE - W4L07616
(2)
1"x3 3/8"x12 3/4" (24x86x325)
STEP 11
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
(2)
(2)
BOLT WH
5/16x1 1/2
BLK
(2)
LAG SCREW WH 1/4x1-1/2
BLK
(2)
(2)
BOLT WH 5/16x1 1/2 BLK
(2 PLCS)
WASHER
LOCK EXT
8x19 BLK
T-NUT 5/16
BLK
WASHER
LOCK EXT
6x15 BLK
T-NUT 5/16 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
WASHER LOCK EXT 6x15 BLK
(2 PLCS)
LAG SCREW WH 1/4x1-1/2 BLK
(2 PLCS)
Page 56
STEP 12
J8 - FLOOR JOIST - W4L07602
(1)
1"x2 3/8"x40 1/2" (24x60x1029)
T1 - SUPPORT BOARD - W4L07599
(2)
1"x1 3/8"x37 5/8" (24x34x957)
49 mm [1 7/8 in]
TOP OF ALL
SUPPORTS
(4)
(6)
SCREW PFH
8x2 BLK
SCREW PFH 8x1 1/4 BLK
SCREW PFH 8x2 BLK
(2 PLCS)
SCREW PFH 8x1 1/4 BLK
(3 PLCS)
J8
T1
SCREW PFH 8x2 BLK (2 PLCS)
T1
TOP VIEW
SCREW PFH 8x1 1/4 BLK (3 PLCS)
Page 57
J9 - FLOOR JOIST - W4L07603
(1)
1"x2 3/8"x20 1/4" (24x60x513)
T3 - SUPPORT BOARD - W4L07601
(2)
1"x1 3/8"x18 3/4" (24x34x477)
(2)
- 90° L-BRACKET - BLK - A4M00555
STEP 13
J9
T3
T3
SCREW PFH 8x1 1/4 BLK (2 PLCS)
TOP VIEW
(2)
(4)
SCREW PFH
8x2 BLK
(2)
(2)
SCREW PFH
8x1 1/4 BLK
T-NUT 1/4
BLK
(1)
BOLT WH
1/4x5/8 BLK
(1)
BOLT WH
1/4x1/2 BLK
NUT BARREL
WH 1/4x7/8
BLK
SCREW PFH 8x1 1/4 BLK (2 PLCS)
NUT BARREL WH 1/4x7/8 BLK (1 PLC)
T-NUT 1/4 BLK (2 PLCS)
BOLT WH 1/4x1/2 BLK (1 PLC)
BOLT WH 1/4x5/8 BLK (2 PLCS)
90° L-BRACKET - BLK (2 PLCS)
SCREW PFH 8x2 BLK
(2 PLCS)
Page 58
STEP 14
M11 - FLOOR BOARD - W4L07610
(10)
5/8"x3 3/8"x40 5/8" (16x86x1031)
M12 - FLOOR BOARD - W4L07611
(2)
5/8"x3 3/8"x40 5/8" (16x86x1031)
(36)
SCREW PFH
8x1 1/2
M12
M11
M12
SCREW PFH 8x1 1/2
(36 PLCS)
Page 59
STEP 15
M10 - FLOOR BOARD - W4L07609
(1)
5/8"x3 3/8"x40 5/8" (16x86x1031)
M11 - FLOOR BOARD - W4L07610
(5)
5/8"x3 3/8"x40 5/8" (16x86x1031)
(18)
SCREW PFH
8x1 1/2
M10
SCREW PFH 8x1 1/2
(18 PLCS)
M11
Page 60
STEP 16
T1 - SUPPORT BOARD - W4L07599
(1)
1"x1 3/8"x37 5/8" (24x34x957)
T2 - SUPPORT BOARD - W4L07600
(1)
1"x1 3/8"x37 3/4" (24x34x959)
49 mm [1 7/8 in] BOTH SUPPORTS
(3)
TOP VIEW
SCREW PFH
8x1 1/2
(3)
SCREW PFH
8x1 1/4 BLK
SCREW PFH 8x1 1/4 BLK (3 PLCS)
SCREW PFH 8x1 1/2 (3 PLCS)
T2
T1
Page 61
(1)
STEP 17
M8 - FLOOR BOARD - W4L07607 5/8"x3 3/8"x20 1/8" (16x86x512)
M9 - FLOOR BOARD - W4L07608
(10)
5/8"x3 3/8"x20 1/8" (16x86x512)
M13
M13 - FLOOR BOARD - W4L07671
(1)
5/8"x3 3/8"x20 1/8" (16x86x512)
SCREW PFH 8x1 1/2
(24 PLCS)
(24)
SCREW PFH
8x1 1/2
M8
M9
Page 62
STEP 18
(1) WP1 - FRONT WALL PANEL - W2A02082
1"x20 3/8"x37 3/4" (24x517x958)
(7)
SCREW PFH
8x1 1/4 BLK
WP1
WP1
SCREW PFH 8x1 1/4 BLK (3 PLCS)
SCREW PFH 8x1 1/4 BLK (4 PLCS)
100 mm [3 7/8 in]
Page 63
STEP 19
T4 - SUPPORT BOARD - W4L07613
(1)
1"x1 3/8"x37 3/4" (24x34x958)
SCREW PFH 8x1 1/4 BLK (3 PLCS)
(3)
SCREW PFH
8x1 1/4 BLK
T4
Page 64
STEP 20
J6 - SUPPORT BLOCK - W4L07589
(2)
1"x2 3/8"x6 1/4" (24x60x160)
136 mm [5 3/8 in]
(4)
SCREW PFH
8x1 1/8
J6
SCREW PFH 8x1 1/8 (4 PLCS)
Page 65
STEP 21
H1 - TABLE SUPPORT - W4L07583
(1)
1"x3 3/8"x22 3/8" (24x86x567)
H1
J7 - SUPPORT BLOCK - W4L07595
(1)
1"x2 3/8"x3 3/8" (24x60x86)
(1)
BOLT WH 5/16x2-3/4
BLK
(1)
(1)
WASHER
LOCK EXT
8x19 BLK
T-NUT 5/16
BLK
T-NUT 5/16 BLK
(1 PLC)
J7
WASHER LOCK EXT 8x19 BLK (1 PLC)
BOLT WH 5/16x2-3/4 BLK (1 PLC)
Page 66
STEP 22
M4 - FLOOR BOARD - W4L07597
(8)
5/8"x3 3/8"x21 1/8" (16x86x537)
M5 - FLOOR BOARD - W4L07598
(1)
5/8"x3 3/8"x19 1/4" (16x86x488)
K17 - FLOOR BOARD - W4L07596
(2)
5/8"x5 1/4"x21 1/8" (16x134x537)
(42)
SCREW PFH
8x1 1/2
K17
K17
SCREW PFH 8x1 1/2 (42 PLCS)
EVENLY SPACE ALL FLOOR BOARDS.
M4
M5
M4
Page 67
STEP 23
J3 - BENCH SUPPORT - W4L07586
(2)
1"x2 3/8"x9" (24x60x230)
SCREW PFH 8x1 3/4 BLK
(4 PLCS)
J4 - ANGLE BRACE - W4L07587
(2)
1"x2 3/8"x10" (24x60x254)
J5 - SUPPORT BLOCK - W4L07588
(2)
1"x2 3/8"x2 7/8" (24x60x72)
(2)
WASHER
LOCK EXT
6x15 BLK
J5
LAG SCREW
(2)
WH 1/4x2 BLK
BOLT WH
(2)
5/16x1 3/4
(4)
BLK
SCREW PFH
8x1 3/4 BLK
LAG SCREW
(2)
WH 5/16x2
BLK
LAG SCREW WH 5/16x2 BLK
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
J5
J3
(4)
(2)
(2 PLCS)
WASHER
LOCK EXT
8x19 BLK
T-NUT 5/16
BLK
T-NUT 5/16 BLK
(2 PLCS)
J4
WASHER LOCK EXT 6x15 BLK (2 PLCS)
LAG SCREW WH 1/4x2 BLK
J3
J4
(2 PLCS)
BOLT WH 5/16x1 3/4 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
Page 68
M2 - BENCH BOARD - W4L07591
(2)
5/8"x3 3/8"x23" (16x86x583)
STEP 24
M3 - TABLE BOARD - W4L07593
(2)
5/8"x3 3/8"x23" (16x86x583)
N3 - BENCH BOARD - W4L07592
(2)
5/8"x2 3/8"x23" (16x60x583)
(22)
SCREW PFH
8x1 1/2
M3
SCREW PFH 8x1 1/2 (22 PLCS)
M2
N3
M2
N3
M3
Page 69
K16 - TABLE BOARD - W4L07594
(1)
5/8"x5 1/4"x23" (16x134x583)
STEP 25
M3 - TABLE BOARD - W4L07593
(2)
5/8"x3 3/8"x23" (16x86x583)
SCREW PFH 8x1 1/2
(12 PLCS)
M3
K16
H3
M3 H2
ASSEMBLE TABLE TOP ASSEMBLY AS SHOWN.
(2)
BOLT WH
5/16x1 3/4
BLK
H2 - TABLE SUPPORT - W4L07584
(1)
1"x3 3/8"x11 5/8" (24x86x295)
H3 - TABLE SUPPORT - W4L07585
(1)
1"x3 3/8"x11 5/8" (24x86x295)
WASHER
(2)
LOCK EXT
8x19 BLK
T-NUT 5/16
(2)
BLK
(12)
SCREW PFH
8x1 1/2
(2)
SCREW PFH
8x1 1/8
INSTALL T-NUTS INTO PARTS BEFORE ASSEMBLY OF PARTS.
T-NUT 5/16 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
BOLT WH 5/16x1 3/4 BLK
(2 PLCS)
SCREW PFH 8x1 1/8
(2 PLCS)
TABLE TOP ASSEMBLY
Page 70
STEP 26
(2) WP2 - RIGHT LOWER WALL PANEL - W2A02083
1"x16 7/8"x46 1/2" (24x430x1181)
SCREW PFH 8x1 1/4 BLK (4 PLCS)
(8)
SCREW PFH
8x1 1/4 BLK
SCREW PFH 8x1 1/4 BLK (4 PLCS)
] n
i 2
/ 1
3
[ m
m 0
9
WP2
Page 71
STEP 27
(1) WP10 - BENCH BACK ASSEMBLY - W2A02081
1 1/8"x11 7/8"x17 5/8" (27x303x615)
T-NUT 5/16 BLK
(3 PLCS)
F3 - SUPPORT BLOCK - W4L07604
(1)
1 3/8"x2 3/8"x5 7/8" (36x60x148)
BOLT WH
(3)
5/16x2 BLK
BOLT WH
(1)
5/16x2-3/4
BLK
(1)
SCREW PFH
8x1-1/2 BLK
(4)
(4)
T-NUT 5/16
BLK
WASHER
LOCK EXT
8x19 BLK
WASHER LOCK EXT 8x19 BLK
(3 PLCS)
BOLT WH 5/16x2 BLK
(3 PLCS)
WP10
T-NUT 5/16 BLK (1 PLC)
WASHER LOCK EXT 8x19 BLK (1 PLC)
BOLT WH 5/16x2-3/4 BLK (1 PLC)
F3
SCREW PFH 8x1-1/2 BLK (1 PLC)
Page 72
STEP 28
(1) WP9 - LOWER WALL PANEL - W2A02090
1"x16 7/8"x46 1/2" (24x476x1181)
SCREW PFH 8x1 1/4 BLK (2 PLCS)
(4)
SCREW PFH
8x1 1/4 BLK
SCREW PFH 8x1 1/4 BLK (2 PLCS)
] n
i 2
/ 1
3
[ m
m 0
9
WP9
Page 73
STEP 29
(1) WP10 - BENCH BACK ASSEMBLY - W2A02081
1 1/8"x11 7/8"x17 5/8" (27x303x615)
T-NUT 5/16 BLK
(3 PLCS)
F4 - SUPPORT BLOCK - W4L07614
(1)
1 3/8"x2 3/8"x5 7/8" (36x60x148)
SCREW PFH
(1)
8x1-1/2 BLK
(4)
T-NUT 5/16
BLK
T-NUT 5/16 BLK
(1 PLC)
WP10
(1)
BOLT WH
5/16x2-3/4
BLK
(3)
BOLT WH
5/16x2 BLK
(4)
WASHER LOCK EXT 8x19 BLK
BOLT WH 5/16x2 BLK
V
(3 PLCS)
WASHER LOCK EXT 8x19 BLK (3 PLCS)
SCREW PFH 8x1-1/2 BLK
(1 PLC)
F4
BOLT WH 5/16x2-3/4 BLK (1 PLC)
WASHER LOCK EXT 8x19 BLK (1 PLC)
Page 74
STEP 30
M6 - COUNTER TOP - W4L07605
(1)
5/8"x3 3/8"x37 5/8" (16x86x957)
M7 - COUNTER TOP - W4L07606
(1)
5/8"x3 3/8"x38 5/8" (16x86x981)
(10)
SCREW PFH
8x1 1/2
W
SCREW PFH 8x1 1/2 (10 PLCS)
M7
M6
Page 75
STEP 31
(1) WP9 - LOWER WALL PANEL - W2A02090
1"x16 7/8"x46 1/2" (24x476x1181)
SCREW PFH 8x1 1/4 BLK (2 PLCS)
(4)
SCREW PFH
8x1 1/4 BLK
SCREW PFH 8x1 1/4 BLK
(2 PLCS)
] n
i 8
/ 7
3
[ m
m 0
0 1
WP9
Page 76
STEP 32
(1)
- FAUCET KIT - A6P00024
SCREW PFH
(2)
8x1 1/2
FAUCET KIT
SCREW PFH 8x1 1/2 (2 PLCS)
Page 77
STEP 33
(1)
- SURFACE MOUNT BASIN - A6P00032
AA
SCREW PWH
(2)
8x5/8
SCREW PWH 8x5/8
(2 PLCS)
SURFACE MOUNT BASIN
Page 78
STEP 34
(1)
- STOVE KIT - A6P00025
SCREW PFH
(4)
8x1 1/8
SCREW PFH 8x1 1/8
(4 PLCS)
STOVE KIT
Page 79
STEP 35
(1)
FRUIT BASKET KIT - A6P00069
SCREW PFH 8x1/2 (4 PLCS)
FRUIT BASKET KIT
(4)
SCREW PFH
8x1/2
AC
Page 80
STEP 36
(1) WP7 - TOP FRONT WALL PANEL - W2A02088
1"x16 7/8"x38 1/4" (24x476x971)
SCREW PFH
(4)
8x1 1/4 BLK
SCREW PFH 8x1 1/4 BLK (4 PLCS)
WP7
Page 81
STEP 37
(2) WP3 - TOP RIGHT FRONT WALL PANEL - W2A02084
1"x16 7/8"x24 5/8" (24x430x627)
SCREW PFH 8x1-1/2 BLK (4 PLCS)
(4)
SCREW PFH
8x1 1/4 BLK
(4)
SCREW PFH
8x1-1/2 BLK
SCREW PFH 8x1 1/4 BLK (4 PLCS)
WP3WP3
Page 82
STEP 38
(2) WP8 - TOP LEFT WALL PANEL - W2A02089
1"x11 3/4"x38 1/4" (24x214x971)
(8)
SCREW PFH
8x1 1/4 BLK
SCREW PFH 8x1 1/4 BLK (4 PLCS)
SCREW PFH 8x1 1/4 BLK (4 PLCS)
WP8
Page 83
(1) WP5 - TOP LEFT REAR WALL PANEL - W2A02086
1"x16 7/8"x46 1/2" (24x430x971)
(1) WP6 - TOP REAR WALL PANEL - W2A02087
1"x18 7/8"x11 3/4" (24x479x300)
STEP 39
SCREW PFH 8x1 1/4 BLK (4 PLCS)
BOLT WH
(2)
5/16x1 1/2
BLK
WASHER
LOCK EXT
(2)
8x19 BLK
SCREW PFH 8x1 1/4 BLK (2 PLCS)
(8)
(2)
SCREW PFH
8x1 1/4 BLK
T-NUT 5/16
BLK
] n
i 8
/ 7
3
[ m
m 0
0
T-NUT 5/16 BLK
1
(2 PLCS)
SCREW PFH 8x1 1/4 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
BOLT WH 5/16x1 1/2 BLK
(2 PLCS)
WP6
WP5
Page 84
STEP 40
N2 - PICKET - W4L07612
(8)
5/8"x2 3/8"x24 3/4" (16x60x628)
82 mm [3 1/4 in] TYP
FRONT PICKET PLACEMENT
63 mm [2 1/2 in] (3 SPCS)
N2
SCREW PFH
(32)
8x1 1/8
SCREW PFH 8x1 1/8 (32 PLCS)
LEFT & RIGHT PICKET PLACEMENT
Page 85
STEP 41
51 mm [2 in] TYP
N2 - PICKET - W4L07612
(10)
5/8"x2 3/8"x24 3/4" (16x60x628)
(40)
SCREW PFH 8x1 1/8 (40 PLCS)
SCREW PFH
8x1 1/8
FRONT PICKET PLACEMENT
60 mm [2 3/8 in] (4 SPCS)
AH
LEFT & RIGHT PICKET PLACEMENT
Page 86
STEP 42
(1) GP1 - GABLE PANEL - W2A02091
1 1/8"x53 1/2"x16 3/8" (27x1359x414)
BOLT WH 5/16x1 1/4 BLK (2 PLCS)
(1)
SY - PLASTIC SUNBURST - A100322
WASHER LOCK EXT 8x19 BLK (2 PLCS)
T-NUT 5/16 BLK (2 PLCS)
CENTER
STARBURST
SCREW PWH
(4)
8x5/8
SCREW PWH 8x5/8
(4 PLCS)
WASHER
LOCK EXT
(2)
8x19 BLK
BOLT WH
(2)
5/16x1 1/4
BLK
(2)
T-NUT 5/16
PLASTIC SUNBURST
BLK
GP1
Page 87
STEP 43
(1) GP1 - GABLE PANEL - W2A02091
1 1/8"x53 1/2"x16 3/8" (27x1359x414)
BOLT WH 5/16x1 1/4 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
(1)
SCREW PWH
(4)
SY - PLASTIC SUNBURST - A100322
WASHER
LOCK EXT
(2)
8x19 BLK
8x5/8
(2)
BOLT WH
5/16x1 1/4
BLK
(2)
T-NUT 5/16
BLK
CENTER
SUNBURST
T-NUT 5/16 BLK (2 PLCS)
PLASTIC SUNBURST
SCREW PWH 8x5/8 (4 PLCS)
GP1
Page 88
STEP 44
RP2
(2) RP2 - TOP ROOF PANEL - W2A02093
1 3/8"x48"x19 1/8" (35x1220x486)
SCREW PWH 8x5/8 (8 PLCS)
SCREW PFH 8x1 3/4 (4 PLCS)
(4)
(8)
SCREW PFH
8x1 3/4
SCREW PWH
8x5/8
RP2
Page 89
STEP 45
(2)
RP1 - BOTTOM ROOF PANEL - W2A02092
1 3/8"x48"x19 3/8" (35x1220x491)
SCREW PFH 8x1 3/4 (8 PLCS)
(8)
SCREW PFH
8x1 3/4
RP1
RP1
Page 90
STEP 46
E10 - MOUNTING BLOCK - W4L07615
(1)
1 3/8"x3"x4 3/4" (36x76x120)
(1)
LP - STEERING WHEEL - A100105
SCREW PFH 8x1 1/4 BLK (2 PLCS)
NOTE HOLE LOCATION FOR PROPER ORIENTATION.
E10
STEERING WHEEL
WASHER FLAT 8x27 (INCLUDED IN KIT)
LAG SCREW WH 5/16x1 1/2 (INCLUDED IN KIT)
PLASTIC CAP (INCLUDED IN KIT)
(2)
SCREW PFH
8x1 1/4 BLK
Page 91
THIS HOLE FACES THE
RAIL IN THIS STEP.
(1)
STEP 47
E10 - MOUNTING BLOCK - W4L07615 1 3/8"x3"x4 3/4" (36x76x120)
SCREW PFH 8x1 1/4 (2 PLCS)
(1)
LN - Telescope - A6P00096
SCREW PFH 8x1 1/4 BLK
(2 PLCS)
E10
TELESCOPE KIT
(2)
SCREW PFH
8x1 1/4 BLK
(2)
SCREW PFH
8x1 1/4
AT
Page 92
STEP 48
(2)
EA - HAND GRIP YELLOW PLASTIC - A100043
HAND GRIP YELLOW PLASTIC
T-NUT 1/4 (2PLCS)
(2)
(2)
LAG SCREW
WH 1/4x1-1/2
(4)
T-NUT 1/4 (2)
BOLT WH
1/4x1-1/4
WASHER
LOCK EXT
6x15
WASHER LOCK EXT 6x15 (2 PLCS)
BOLT WH 1/4x1-1/4 (2 PLCS)
WASHER LOCK EXT 6x15
(2 PLCS)
LAG SCREW WH 1/4x1-1/2
(2 PLCS)
HAND GRIP YELLOW PLASTIC
Page 93
STEP 49
(2)
EA - HAND GRIP YELLOW PLASTIC - A100043
HAND GRIP YELLOW PLASTIC (2 PLCS)
(4)
(4)
LAG SCREW WH 1/4x1-1/2
WASHER
LOCK EXT
6x15
LAG SCREW WH 1/4x1-1/2
(4 PLCS)
WASHER LOCK EXT 6x15
(4 PLCS)
Page 94
STEP 50
(1) LADDER ASSEMBLY
BOLT WH 5/16x1 1/4 BLK (2 PLCS)
WASHER LOCK EXT 8x19 BLK (2 PLCS)
(2)
(2)
BOLT WH 5/16x1 1/4
BLK
WASHER LOCK EXT
8x19 BLK
LADDER ASSEMBLY
Page 95
STEP 51
(1) ROCKWALL ASSEMBLY
(2)
(2)
BOLT WH
5/16x1 1/4
BLK
WASHER
LOCK EXT
8x19 BLK
ROCKWALL ASSEMBLY
T-NUT 5/16
(2)
BLK
T-NUT 5/16 BLK (2 PLCS)
BOLT WH 5/16x1 1/4 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
Page 96
STEP 52
USE A 7/16" DRILL BIT.
(1)
10' SLIDE ASSEMBLY
BOLT WH 5/16x1/2 (3 PLCS)
(3)
(3)
BOLT WH
5/16x1/2
T-NUT 5/16
10' SLIDE ASSEMBLY
T-NUT 5/16 (3 PLCS)
66 mm [2 5/8 in]
164 mm [6 1/2 in]
25 mm [1 in]
163 mm [6 3/8 in]
44 mm [1 3/4 in]
Page 97
STEP 53
(1) 4' SWING BEAM ASSEMBLY
(4)
(4)
BOLT HEX
5/16x1
WASHER
SPLIT 5/16
WASHER FLAT 8x27 (4 PLCS)
WASHER SPLIT 5/16 (4 PLCS)
(4)
WASHER
FLAT 8x27
BOLT HEX 5/16x1 (4 PLCS)
Page 98
(6)
FA - QUICK LINK - A100069
(2)
KN - CHAIN GREEN 31" - A100177
STEP 54
(2)
DP - SWING SEAT GREEN - A100027
(4)
EZ - CHAIN GREEN 51.25" - A100068
(1)
- TRAPEZE - A6P00034
TIGHTEN QUICK LINK
INSERT CHAIN INTO QUICK LINK
CHAIN GREEN 31" (2 PLCS)
QUICK LINK (2 PLCS)
CHAIN GREEN 51.25" (4 PLCS)
QUICK LINK (4 PLCS)
Page 99
STEP 55
HC - BYD ID TAG (LARGE) WITHOUT AGES - A100242(1)
SCREW PFH
(4)
8x1/2 BLK
SCREW PFH 8x1/2 BLK
(4 PLCS)
BYD ID TAG (LARGE) WITHOUT AGES
Page 100
«
S
P
A
N
I
S
H
(6)
- GROUND STAKE REBAR - A4M00527
Anchoring Instructions
STEP 56
TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES.
NOTE:
FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY!
NUT BARREL WH 5/16x5/8 BLK (4 PLCS)
WASHER LOCK EXT 12x19 BLK (4 PLCS)
(6)
(6)
BOLT WH
5/16x1/2 BLK
WASHER
LOCK EXT
12x19 BLK
FORT GROUND STAKES
NUT BARREL WH 5/16x7/8 BLK
(2 PLCS)
BOLT WH 5/16x1/2 BLK (4 PLCS)
GROUND STAKE REBAR (4 PLCS)
BOLT WH 5/16x1/2 BLK
(2 PLCS)
NUT BARREL
WH 5/16x5/8
(4)
NUT BARREL
(2)
WH 5/16x7/8
BLK
BLK
WASHER LOCK EXT 12x19 BLK
(2 PLCS)
GROUND STAKE REBAR
(2 PLCS)
FINAL STEP
DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR TIGHTNESS. MAKE SURE EVERY BOARD IS SECURE AND MAKE SURE THE PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
SWING BEAM GROUND STAKES
Loading...