Bacharach ECO-2020 Operating Manual

September 2013
High Performance Oilless Residential Light Commercial
User Manual
2020-9000 Rev. 0
Refrigerant Recovery Unit
WARRANTY
Bacharach, Inc. (Bacharach) warrants to the buyer that this product will be free from material defects, free from manufacturing defects, and will conform substantially to Bacharach’s applicable specifications at the time of delivery.
Bacharach’s liability and the buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option, of this product or parts thereof returned with a Return Material Authorization (RMA) to Bacharach and shown to Bacharach’s reasonable satisfaction to have been defective; provided that written notice of the defect is given by buyer to Bacharach within one (1) year after the date of purchase of this Product from an authorized Bacharach distributor, as indicated on the original sales receipt. The warranty excludes damage to the unit caused by misuse or mishandling. Such abuse, as determined by Bacharach, will void the warranty, and the customer can decide to have the unit repaired at current repair rates, replaced at current cost, or returned (postage paid by customer). If you have any questions, please contact our Customer Service Department at 800-736-4666 or email them at help@mybacharach.com.
Bacharach warrants to the buyer that Bacharach will convey good title to this product. Bacharach’s liability and the buyer’s remedy under this warranty of title are limited to: the removal of any title defects or, at the election of Bacharach, the replacement of this product or parts thereof that are defective in title.
The foregoing warranty is exclusive and is given and accepted in lieu of (I) any and all other warranties, express or implied, including without limitation the implied warranties of merchantability and fitness for a particular purpose: and (II) any obligation, liability, right, claim or remedy in contract or tort, whether or not arising from Bacharach’s negligence, actual or implied. The remedies of the buyer shall be limited to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or consequential damages. No agreement varying or extending the foregoing warranty, remedies or this limitation will be binding upon Bacharach unless in writing and signed by a duly authorized officer of Bacharach.
Copyright © 2013, Bacharach, Inc.
All rights reserved.
BACHARACH
is a registered trademark of Bacharach, Inc. ECO-2020 and the stylized ECO-2020 logo are trademarks of Bacharach, Inc. All other trademarks, trade names, service marks and logos referenced herein belong to their respective owners.
2 2020-9000 Rev 0
Refrigerant Recovery Unit
Table of Contents
SECTION 1. INTRODUCTION ......................................................................... 4
1.1. Safety (General Prerequisites) .................................................................. 4
1.2. Safety (Proper Surroundings) .................................................................... 5
1.3. Safety (Proper Setup) ................................................................................ 5
1.4. Safety (Proper Operations) ....................................................................... 6
1.5. Specifications ............................................................................................ 7
1.6. Components .............................................................................................. 8
SECTION 2. OPERATION ............................................................................. 12
2.1. Overview ................................................................................................. 12
2.2. High Pressure Shut-Off Feature............................................................... 13
2.3. Low Pressure Shut Off Feature ................................................................ 13
2.4. 80% Shut-Off Feature .............................................................................. 13
2.5. Recovery Mode (Liquid or Vapor) ........................................................... 13
2.6. Purge Mode ............................................................................................. 16
2.7. Liquid Push/Pull Recovery Mode ............................................................ 16
2.8. Recovery Tips .......................................................................................... 19
2.9. Resuming an Interrupted Recovery ........................................................ 19
SECTION 3. MAINTENANCE AND TROUBLESHOOTING ............................... 20
3.1. Troubleshooting ...................................................................................... 20
3.2. Exploded Drawing Showing Spare Parts.................................................. 21
3.3. Accessories .............................................................................................. 23
3.4. Wiring Diagram ....................................................................................... 24
SECTION 4. DECLARATION OF CONFORMITY.............................................. 27
List of Figures
Figure 1. ECO-2020 (Front View Showing Control Knob Operation)................. 8
Figure 2. ECO-2020 (Front Panel and Gauge Details) ....................................... 9
Figure 3. Shoulder Strap (Showing Connecting Points) .................................. 10
Figure 4. Filter and 4-Inch Hose ...................................................................... 10
Figure 5. Optional 80% Shut-off Cable ............................................................ 11
Figure 6. Power Connector, Example Power Cord, and Sample Power
Labels ............................................................................................... 11
Figure 7. Recovery Configuration .................................................................... 15
Figure 8. Liquid Push/Pull Configuration ........................................................ 18
Figure 9. Parts Diagram ................................................................................... 21
Figure 10. Wiring Diagram ................................................................................ 24
2020-9000 Rev 0 3
It is important that you have a thorough
read and understand the labels affixed to the unit. Learn the
These instructions are for personnel trained and
should not attempt to operate this equipment. Failure to follow
use this device to recover refrigerants which are rated as
A2 or A3 rated
Inhalation of high concentrations is harmful and may cause heart
Refrigerant Recovery Unit

Section 1. Introduction

1.1. Safety (General Prerequisites)

KNOW YOUR EQUIPMENT! Before operating this unit, please read this
manual in its entirety. understanding of the procedures outlined in this manual. Failure to follow these procedures could void all manufacturer warranties. Also,
application and limitations as well as the specific potential hazards of your equipment.
READ THE MSDS (material safety data sheet) from the refrigerant manufacturer before handling refrigerants.
CAUTION! experienced in the handling of refrigerants. Unqualified individuals
proper operating procedures may cause personal injury.
COMBUSTIBLE/FLAMMABLE GAS WARNING! For your safety, DO NOT
combustible/flammable gases (e.g., ASHRAE ­refrigerants).
CAUTION! Wear safety goggles and protective gloves. Avoid eye contact and prolonged skin exposure to liquid refrigerant, as contact may cause frostbite.
CAUTION! Avoid breathing high concentrations of refrigerant vapors.
irregularities, unconsciousness, or death.
4 2020-9000 Rev 0
Refrigerant Recovery Unit
CAUTION! Make sure the power switch is in the OFF position before
GROUND ALL EQUIPMENT! The ECO-2020 is equipped with a three-
2020 unit, and other vessels containing refrigerants should be

1.2. Safety (Proper Surroundings)

AVOID DANGEROUS ENVIRONMENTS! Although the unit can be used
outdoors, do not operate in the rain or in wet locations. Secure the unit when working above floor level. This equipment should not be used in the vicinity of spilled or open containers of flammable materials.
HAZARDOUS AREA WARNING! This instrument has not been designed to be intrinsically safe for use in areas classified as hazardous locations. DO NOT use it in locations classified as hazardous.
VENTILATION REQUIREMENTS! This equipment should be used in a location that is thoroughly ventilated (e.g., outdoors). For indoor use, mechanical ventilation must provide at least 4 air changes per hour, or the equipment should be located at least 18" above the floor.

1.3. Safety (Proper Setup)

plugging this equipment into an AC power source.
pronged grounded power cord.
USE AN APPROPRIATE EXTENSION CORD! Keep extension cord length to a minimum. It should be a minimum of 14 AWG (2.0 mm longer than 25 feet (7.5 m) to minimize the possibility of damage to the compressor.
CAUTION! All refrigerant hoses, recovery tanks, refrigerant lines, the ECO­handled at all times as if under high pressure.
WARNING! Before starting the unit you MUST OPEN the port to the recovery tank. Failure to open the port will cause permanent damage to the ECO-2020 and void the warranty.
2020-9000 Rev 0 5
2
) and no
WARNING! Unplug unit before servicing; otherwise, an electrical shock
IMPORTANT! Periodically check the filter screen (located inside the
Refrigerant Recovery Unit

1.4. Safety (Proper Operations)

WARNING!
R410A should be used to recover R410A. Failure to use the proper cylinder can be extremely dangerous.
USE RECOMMENDED ACCESSORIES! Follow the instructions that accompany all accessories. Improper use of accessories may damage the equipment or create a hazard.
USE WEIGHT (CHARGING) SCALE! When the ECO-2020 does not have the 80% Shut-Off Kit option installed, a scale (P/N 2010-0000 or similar) must be used to indicate when the recovery tank is 80% full (to prevent overfilling).
WARNING! The input pressure of the ECO-2020 must not exceed 26 bars (337 psi).
WARNING! The ECO-2020 must be positioned upright on a level surface, otherwise vibration, noise, and/or abrasion may occur.
WARNING! Do not block the ventilation openings of the ECO-2020.
WARNING! If the internal circuit breaker trips, wait at least 5 minutes before resetting.
REPAIR DAMAGED PARTS! Do not operate the unit with a defective part. Repair unit to proper operating conditions.
Only cylinders rated at 400 psi or greater and certified for
hazard will be present when the unit is disassembled.
brass fitting of the inlet port) before using and clean if necessary.
6 2020-9000 Rev 0
Refrigerant Recovery Unit
R407D, R408A, R409A, R411A,
R402A, R404A, R407A, R407B,

1.5. Specifications

Item Description
Compressor Oilless, air-cooled, twin cylinder
Motor 1 HP (1450 rpm @ 50 Hz; 1750 rpm @ 60 Hz)
Power and Current Draw
110-120 VAC/60 Hz 10 A max
100 VAC/50-60 Hz 10 A max
220-240 VAC/50-60 Hz 5A max
High Pressure
38.5 bar (3850 kPa, 558 psi)
Shut-Off
Operating
32° to 104° F (0° to 40° C)
Temperature
Dimensions
16.13 × 10.25 × 13.75 (410 mm × 260 mm × 350 mm)
Weight 28.5 lbs (12.9 kg)
Supported Refrigerants
AHRI 740-98
Cat III: R12, R134A, R401C, R406A, R500
Cat IV: R22, R401A, R401B, R402B, R407C,
R411B, R412A, R502, R509
Cat V:
R410A, R507
Contact factory for other supported refrigerants.
WARNING! Never use the ECO-2020 to pump anything flammable, explosive, or corrosive.
This equipment has been certified by AHRI to meet the EPA's Clean Air Act minimum requirements for recovery equipment as defined in AHRI Standard 740-1998. For refrigerant recovery rates, refer to AHRI’s Certified Refrigerant Recovery/ Recycling Equipment Directory located at the following web URL.
http://www.ahridirectory.org/ahridirectory/pages/rrr/RRREDirectory.pdf
For additional information contact Bacharach, Inc.
2020-9000 Rev 0 7

1.6. Components

Refrigerant Recovery Unit
Figure 1. ECO-2020 (Front View Showing Control Knob Operation)
8 2020-9000 Rev 0
Refrigerant Recovery Unit
Figure 2. ECO-2020 (Front Panel and Gauge Details)
2020-9000 Rev 0 9
Loading...
+ 19 hidden pages