Bacharach AGM-SZ Installation & Operation Manual

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Single Zone Gas Monitors
HGM-SZ (Halogen) and AGM-SZ (Ammonia)
Instruction 3015-4256
Installation / Operation / Maint e na nc e
Product Leadership • Training • Service • Reliability
Patent 6,590,690
UL 61010-1
CSA 22.2 No. 61010-1
EN 14624
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Single Zone Gas Monitor
WARRANTY
Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material and manufacture and will conform substantially to Bacharach Inc.'s applicable specifications. Bacharach's liability and Buyer's remedy under this warranty are limited to the repair or replacement, at Bacharach's option, of this Product or parts thereof returned to Seller at the factory of manufacture and shown to Bacharach Inc.'s reasonable satisfacti on to have been defective; provided that written notice of the defect shall have been given by Buyer to Bacharach Inc. within two (2) years after the date of delivery of this Product by Bacharach, Inc.
Bacharach, Inc. warrants to Buyer that it will convey good title to this Product. Bacharach's liability and Buyer's remedy under this warranty of title are limited to the removal of any title defects or, at the election of Bacharach, to the replacement of this Product or parts thereof that are defective in title.
The warranty set forth in paragraph 1 does not apply to parts the Operating Instructions designate as having a limited shelf-life or as being expended in normal use (e.g., filters).
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF (I) ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE: AND (II) ANY OBLIGA­TION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR TORT, WHETHER OR NOT ARISING FROM BACHARACH'S NEGLIGENCE, ACTUAL OR IMPLIED. The remedies of the Buyer shall be limited to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or consequential damages. No agreement varying or extending the foregoing warranties, remedies or this limitation will be binding upon Bacharach, Inc. unless in writing, signed by a duly authorized officer of Bacharach.
Register your warranty by visiting
www.MyBacharach.com
NOTICE
Effective as of revision 4, this inst ruction manual refers to the current “new style” of Single-Zone leak monitoring equipment (which has its pump mounted on the inside bottom of the cabinet). For information on the older style of monitoring equipment (pump mounted to the inside top of the cabinet), refer to Rev 3 of this manual. Contact Bacharach for additional information.
Product improvements and enhancements are continuous; therefore the specifications and information contained in this document may change without notice.
Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Bacharach, Inc.
Patent 6,590,690
Copyright © 2005-2012, Bacharach, Inc. All rights reserved.
BACHARACH® is a registered trademark of Bacharach, Inc.
All other trademarks, trade names, service marks and logos referenced herein belong to their respective owners.
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Single Zone Gas Monitor
Table of Contents
SECTION 1. INTRODUCTION..................................................................................................................... 1
1.1. How to Use This Manual..................................................................................................................... 1
1.2. Warning Statements ........................................................................................................................... 1
1.3. Caution Statements ............................................................................................................................ 1
1.4. Hazard Symbols Located on the Monitor ........................................................................................... 1
1.5. Safety Precautions .............................................................................................................................. 1
1.5.1. AC Power Supply .................................................................................................................... 2
1.5.2. Protective Grounding ............................................................................................................... 2
1.5.3. Explosive Atmosphere ............................................................................................................. 2
1.5.4. Proper Exhaust Venting .......................................................................................................... 2
1.5.5. Accessing the Interior of the Monitor ....................................................................................... 2
1.5.6. Misuse and Modifications to the Monitor ................................................................................. 2
1.5.7. In Case of Malfunction ............................................................................................................. 2
1.5.8. Fusing ...................................................................................................................................... 3
1.5.9. Installation Category ................................................................................................................ 3
1.5.10. Altitude Limit ............................................................................................................................ 3
1.5.11. Cleaning .................................................................................................................................. 3
1.6. Functional Overview ........................................................................................................................... 3
1.6.1. General Description and Use .................................................................................................. 3
1.6.2. Understanding Monitor ing Levels ............................................................................................ 3
1.6.3. Suggested Location of Sampling Point ................................................................................... 4
1.7. Specifications ...................................................................................................................................... 5
SECTION 2. INSTALLATION ...................................................................................................................... 7
2.1. Installation Considerations.................................................................................................................. 7
2.1.1. Warnings and Cautions ........................................................................................................... 7
2.1.2. Inspection ................................................................................................................................ 7
2.1.3. Location of the Monitor ............................................................................................................ 7
2.2. Mounting Instructions .......................................................................................................................... 7
2.3. Connecting Gas Sample and Exhaust Lines ...................................................................................... 8
2.3.1. Overview .................................................................................................................................. 8
2.3.2. Tubing Considerations ............................................................................................................ 9
2.3.3. Connecting the Gas Sample Line............................................................................................ 9
2.3.4. Connecting the Exhaust Line ................................................................................................ 10
2.3.5. Connecting the Purge Line .................................................................................................... 10
2.3.6. Installing Optional Splitter Kit ................................................................................................ 10
2.3.7. Connecting the Water Trap ................................................................................................... 10
2.4. Interior Schematic (Halogen HGM) .................................................................................................. 11
2.5. Interior Schematic (Ammonia AGM) ................................................................................................. 12
2.6. Electrical Wiring ................................................................................................................................ 13
2.7. Connecting External Alarms ............................................................................................................. 14
2.7.1. Overview ................................................................................................................................ 14
2.7.2. Connection ............................................................................................................................ 14
2.8. 4–20 mA Current Loop Interface ...................................................................................................... 16
SECTION 3. OPERATION ......................................................................................................................... 17
3.1. Front Panel Display and Controls ..................................................................................................... 17
3.2. General Operation ............................................................................................................................ 18
3.3. Display Screens ................................................................................................................................ 19
3.3.1. Initial Power Up ..................................................................................................................... 19
3.3.2. Data Display Screen .............................................................................................................. 19
3.3.3. Function Screens .................................................................................................................. 19
3.4. Gas Alarms ....................................................................................................................................... 22
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Single Zone Gas Monitor
3.4.1. Overview ................................................................................................................................ 22
3.4.2. Clearing / Silencing a Gas Alarm .......................................................................................... 22
3.4.3. Viewing the Gas Alarm Log ................................................................................................... 22
3.5. System Faults ................................................................................................................................... 23
3.5.1. Overview ................................................................................................................................ 23
3.5.2. Clearing / Silencing a Fault Alarm ......................................................................................... 23
3.5.3. Viewing the Fault Log ............................................................................................................ 23
3.5.4. Fault Codes ........................................................................................................................... 24
3.6. Clearing the Stored PPM Log, Alarm and Fault Data ....................................................................... 25
3.7. Reset to Factory Default Settings ..................................................................................................... 25
3.8. The P-CHK Function ......................................................................................................................... 25
3.8.1. Overview ................................................................................................................................ 25
3.8.2. Keypad Functions .................................................................................................................. 25
3.8.3. Screen Display ...................................................................................................................... 25
3.9. The DIAGNOS Function ................................................................................................................... 26
3.9.1. Overview ................................................................................................................................ 26
3.9.2. Keypad Functions .................................................................................................................. 26
3.9.3. First Diagnostic Screen ......................................................................................................... 26
3.9.4. Second Diagnostic Screen .................................................................................................... 26
3.10. The Calibration Function................................................................................................................... 27
3.10.1. Overview ................................................................................................................................ 27
3.10.2. Calibration Procedure ............................................................................................................ 27
3.10.3. Adjusting Calibration Factor .................................................................................................. 27
SECTION 4. MAINTENANCE.................................................................................................................... 28
4.1. Warnings and Cautions .................................................................................................................... 28
4.2. Charcoal Filter (Halogen Gas Monitor Only) .................................................................................... 28
4.3. Hydrophobic Filters ........................................................................................................................... 28
4.4. Servicing Air Lines and Termination Filters ...................................................................................... 28
4.5. Fuses ................................................................................................................................................ 29
4.6. Sample Pump ................................................................................................................................... 29
4.7. End-of-Line Water Stop (Optional) ................................................................................................... 29
4.8. Water Trap (Optional) ....................................................................................................................... 29
4.9. Clock Battery .................................................................................................................................... 29
4.10. Replacement Parts and Optional Accessories ................................................................................. 30
4.11. Service Centers ................................................................................................................................ 31
APPENDIX A. DATA TABLES .................................................................................................................. 32
A.1. Recommended Alarm Settings ........................................................................................................... 32
A.2. Response Time/Flow Rate ................................................................................................................. 33
APPENDIX B. AGENCY APPROVALS .................................................................................................... 34
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Single Zone Gas Monitor
SECTION 1. INTRODUCTION
1.1. How to Use This Manual
Thank you for investing in a BACHARACH Single Zone Monitor. This manual provides important information on how to install, operate, and service the SZ monitoring unit.
To assure operator safety and the proper use of the monitor, please read, understand, and follow the contents of this manual.
If you have a work ing knowledge of gas monitors, yo u will find this m anual useful as a ref erence tool. If you are new to the use of gas monitors, you can educate yourself about the princ iples of gas detection and the proper operation of this device by reading this manual thoroughly.
1.2. Warning Statements
The use of the word WARNING in th is manual denotes a potentia l hazard associated with the us e of this equipment. It calls attention to a procedure, practice, or condition, or the like, which if not correctly performed or adhered to, could result in personal injury or death.
1.3. Caution Statements
The use of the word CAUTION in t his manual denote s a potential hazard assoc iated with the use of this equipment. It calls attention to a procedure, practice, condition, or the like, which if not correctly performed or adhered to, could result in damage to the equipment.
1.4. Hazard Symbols Located on the Monitor
This symbol indicates the need to consult this manual when opening the enclosure. WARNING: A potential risk exists if the operating instructions are not followed.
This symbol indicates the presence of electric shock hazards when enclosure is opened. WARNING: To avoid risk of injury from electric s hock, do not open the enc losure without
first disconnecting AC power.
1.5. Safety Precautions
WARNING: This instrument has not been designed to be intrinsically safe for use in areas
classified as hazardous locations. For your safety, DO NOT locations.
WARNING: This is NOT a safety device. Some gases which this instrument can detect may be combustible/flammable. When properly configured, this instrument is designed to alarm at concentrations that are lower than the explosive limit of the gas. As such, it is the buyer’s responsibility to initiate an immediate planned response to any gas leaks as soon as they are detected. This equipment should NEVER be used to measure or sample gases at or above their respective lower explosive limits.
WARNING: The Single Zone gas monitor is not to be used in any application that is beyond its intended purpose or beyond the scope of its specifications. Failure to follow this warning can result in personal injury or damage to the equipment. For details on appropriate use, refer to the general description, application, and operation discussions in this manual.
use it in hazardous (classified)
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Single Zone Gas Monitor
1.5.1. AC Power Supply
IMPORTANT: The Single Zone monitor uses a universal power supply that is capable of
accepting inputs of 100 to 240 VAC, 50/60 Hz. The monitor’s power consumption is 15 Watts. It is highly recommended that the monitor be connected directly to the AC power source, preferably on its own circuit (with UPS or surge protection).
WARNING: A switch or circuit breaker rated 1.0 A, 250 VAC, with a minimum terminal spacing of 3.0 mm must be attached to the monitor’s AC power leads. This switch must also be located in close proximity to the monitor, and be in easy reach of the operator. This switch should also be clearly marked as the monitor’s main AC disconnect device.
1.5.2. Protective Grounding
WARNING: Under no circumstances should the SZ unit be operated without connection to
a protective ground. Doing so poses a potential shock hazard and is also a violation of electrical safety standards applicable to this type of equipment.
1.5.3. E xplos ive Atmosphere
WARNING: Do not operate this equipment in the presence of flammable liquids, vapors or
aerosols. Operation of any electrical equipment in such an environment constitutes a safety hazard.
1.5.4. Proper Exhaust Venting
WARNING: It is imperative that the monitor’s exhaust port be vented as described in this
manual. Failure to do so may constitute a safety hazard.
1.5.5. Accessing the Interior of the Monitor
WARNING: Extreme care should be exercised when accessing the interior of the monitor.
Only qualified electrical maintenance personnel should perform connections and adjustments. Always remove AC power before performing work inside the monitor.
1.5.6. Misuse and Modifications to the Monitor
WARNING: The protection provided by the monitor may be impaired if the monitor is used
in a manner not specified by Bacharach, Inc. Modifications to this monitor, not expressly approved, will void th e warranty.
NOTE: Use ONLY the provided knockouts for electrical and communications wiring. Drilling into the box will void the warranty.
1.5.7. In Case of Malfunction
WARNING: Do not continue to use this equipment if there are any symptoms of
malfunction or failure. In the case of such occurrence, de-energize the power supply and contact a qualified repair technician or the nearest Bacharach Service Center.
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1.5.8. Fusing
WARNING: This device uses type “F” fuses (F1 and F2) rated at 1.0 A, 250 VAC.
Replace ONLY with Bacharach-approved fuses.
1.5.9. Installation Category
IMPORTANT: This device is classified as Installation Category II, Pollution Degree II, as
defined by UL.
1.5.10. Altitude Limit
IMPORTANT: This device is designed for operation at or below an altitude of 6,562 ft
(2,000 m). Do not operate this device above this altitude limit.
1.5.11. Cleaning
NOTE: To clean the outside of the case use a dry cloth. To avoid shock hazard and/or
equipment damage, DO NOT use soap and wat er .
Single Zone Gas Monitor
1.6. Functional Overview
1.6.1. Ge neral Description and Use
Single zone gas m onitors are specified to support com pliance to federal, state and local safety codes governing gas emissions. Avoiding significant loss reduces equipment replacement costs, maintains equipment efficiency, promotes safety, and protects the environment.
The Bacharach SZ is designed to continuously test for the pres ence of gas in an area that is loc at ed up t o 500 ft (152.4 m) away from the monitor. The SZ monitor displa ys the type of gas being monitored, a long with displa ying both the c urrent gas level and the peak gas level detected in t hat area on its f ront panel LCD. The monitor retains a log of previous readings that can be easily accessed for analysis.
An audible alarm and front panel i ndicators are provided to signal alarm and fault cond itions, and relay contacts are provided th at can be used t o trigger ex ternal alarm devices in the event of a system f ault, or if a leak (sm all), sp ill (m edium ), or evacuati on (lar ge) l evel of gas is d etecte d. Th e s ystem also inc ludes a 420 mA current loop interface that can be connected to remote monitoring equipment.
The SZ requires only minor periodic maintenance such as the occasional replacement of filters. The monitor incorpor ates active diagnostics that continuou sly check the system for proper operation. A front panel indicator is provided to alert an o per at or of system malfunctions, and fau lt c odes are generated that enable the operator to identify the cause of the fault.
1.6.2. Understanding Monitoring Levels
Effective use of this monitor requires an understanding of what constitutes reasonable alarm set points for the type of gas being monitored. Most systems leak some gas. In a good “tight” installation these background levels will be acceptably low and often do not require corrective action. You can reduce nuisance alarms and needless service c alls if the alarm levels are set at pract ical limits. Bacharach has developed recommended monitoring levels based on compliance to ANSI/BSR ASHRAE 15-2007 and ASHRAE Safety Code 34-2007. These reference levels are listed in the Appendix.
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Single Zone Gas Monitor
The SZ monitor is shipped with its leak , spill, and evacuate alarm levels set at 100, 300 and 500 ppm respectively. Setting the monitor at these recomm ended alarm levels will satis fy the needs of most user s. However, the ppm levels generated by system leaks into t he environment are great ly influenced by the volume of air in the sam pling area, air cir culation, s ize of the leak , distance t o the m onitoring poi nt, and a host of other variables. In s ome cases the alarm set points ma y need to be adjusted ei ther up or do wn to achieve effective monitoring.
1.6.3. Suggested Location of Sampling Point
At the point of a gas leak, the gas is nearly pure. As gas is dispersed into the air, the gas molecules diffuse, causing a di lution of the orig inal concentration. T he SZ monitor m easures the gas concentration at the point the sam ple is collected. Therefore, if th e termination of th e collection line is not at the exact point of the gas leak, then the monitor will read a diluted mixture of gas and air.
It should be noted that when refrigerant an d amm onia gases are cold, th ey are heaver than air and settle below the leak point. When the gas warms to room temper ature, it becomes light er than air and t ends to collect above the leak point. Consequently, t he sampling point s hould be located as close as possible to the source of a potential leak. If this is impractical, then the alarm set points should be adjusted to compensate for the dilution of the gas.
The SZ monitor should be mounted outsid e of the m echanical room or just inside a doorway to the room. This is the “split arc hitecture desi gn” for safety of the operator. The m onitor should be r eadily accessible for easy visual monitoring and servicing. The total length of the sample line + exhaust line can be up to 500 ft (152.4 m). If the area around the m onitor is not well ventilated, the n an optional exha ust line and purge line can be run to an outs ide location. The total le ngth of the exhaust line + the pur ge line cannot exceed 200 ft (61.0 m).
It may be necessary to perform a “smoke” test of the mechanical r oom to determine the best monitoring point. The smoke test would provide the pattern of air currents present in the room.
The SZ monitor shou ld be k ept dry. W hen used in a wet or humid area, it is h ighly recom mended to use the optional water stop accessory to avoid internal damage.
Figure 1-1. Aerial View of Example Single Zone Leak Monitor Placement in a Mechanical Room
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1.7. Specifications
Category HGM-SZ Specifications
Single-zone infrared monitoring system for low level continuous monitoring of CFC, HCFC
Product Type
Gas Library:
CFC HFC
HCFC
HALON
Other
Sensitivity Measuring
Range
Accuracy
Response Time
and HFC ref rigerant gass es used in mos t commercial re frigeration systems. System design supports compliance to the refrigerant monitoring requirements of ANSI/BSR ASHRAE 15­2007 and ASHRAE Safety Code 34-2007.
HFP, R-11, R-113, R-114, R-12, R-502 R-125, R-134a, R-236FA, R-245Fa, R-404a (HP62), R-407a, R-407c (AC9000), R-410a
(AZ20), R-422a, R-422d, R-427a, R-507 (AZ50), R-508b (SUVA95) R-123, R-124, R-21, R-22, R-227, R-23, R-401a (MP39), R-402a (HP80), R-402b (HP81),
R-408a, R-409a, R-500, R-503 H1211, H1301, H2402 FA188, FC72, HFO1234YF, N1230, R-420a, R-424a, R-426a, R-427a, R-438a All gasses 1 ppm
All gasses 0 to 10,000 ppm ±1 ppm ±10% of reading from 0-1000 ppm
(R11, R22, R113: ±10 ppm ±15% of reading 0-1000 ppm) 105 seconds maximum (depe ndent on sample line length)
Single Zone Gas Monitor
Category AGM-SZ Specifications
Product Type Gas Library
Sensitivity Measuring Range Accuracy Response Time
Single zone infrared monitoring system for low level continuous monitoring of ammonia refrigerant gas used in most commercial refrigeration systems.
Ammonia / NH 20 PPM (minimum detection limit) 25-10,000 PPM ±10 ppm ±10% of reading from 25 to 1,000 ppm 180 seconds maximum (depe ndent on sample line length)
/ R-717
3
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Single Zone Gas Monitor
Category General Single Zone Specifications
Coverage Detector Type Warm-up Time
Single zone Infrared, Non-Dispersive 15 minutes 3 Indicator lights:
Green Monitor is powered on. LED glows during normal operation; flashes
Front Panel
when unit is in warm-up mode
Red Alarm. LED flashes when any point has exceeded the alarm setting.
Yellow Fault. LED flashes when there is a system fault
Size (HxWxD) Weight Temperature Drift Sampling Mode Re-Zero System Noise Monitoring Distance Conditioned Signal
7.5" x 13.5" x 3.625" (190.5 mm x 343 mm x 92 mm)
5.5 lbs (2.5 kg) Less than 1 ppm per °C betw een purge cy cle s Automatic (continuous) Automatic (approximately every 5 minutes) Less than 50 dB(A) @ 10 feet (3m) 500 ft. (152 m) maximum 4-20 mA DC non-isolated output (ppm) Four SPDT alarm contacts are provided rated 2A at 250 VAC (inductive), 5 A at
Alarms
250 VAC (resistive) Three assigned to PPM level alarms, one assigned to system faults
Power Safety Mode Operating Temp Ambient Humidity AC Power Certification Warranty Altitude Limit Sensor Life
Fully automatic system reset. All programmed parameters retained. 32 to 122 °F (0 to 50 °C) 5% to 90% RH (non-condensing) 100 to 240 VAC, 50/60 Hz, 15 Watts UL 61010-1, CAN/CSA 22.2 No. 61010-1 and CE Mark 2 years from date of shipment 6,562 ft (2,000 m) maximum 7-10 years
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SECTION 2. INSTALLATION
Shock hazard! Always disconnect AC power before working inside
2.1. Installation Considera t ions
2.1.1. Warnings and Cautions
WARNING: Explosi on hazard! Do not mount the SZ monitor in an area that may contain
flammable liquids, vapors or aerosols. Operation of any electrical equipment in such an environment constitutes a safety hazard.
WARNING: the monitor.
CAUTION: Drilling holes in the SZ enclosure may damage the unit and will void the warranty. Please use knockouts provided for electrical connections.
CAUTION: The SZ unit contains sensitive electronic components that can be easily damaged. Be careful not to touch or disturb any of these components.
Single Zone Gas Monitor
2.1.2. Inspection
The SZ monitor has been thoroughly inspected and tested prior to shipment from the factory. Nevertheless, it is recommended that the monitor be r e-checked prior to i nstallation. Inspec t the outside of the enclosure to mak e sure there are no obvious signs of shipping damage. Open the enclosure and inspect the interior of the monitor for loose components that may have become dislodged during shipment. If damage is discovered, please contact the nearest Bacharach Service Center for assistance.
2.1.3. Location of the Monitor
Place the monitor in a loca tion that will re quire no more than 500 f t (152.4 m) of tubing (total of sample line + exhaust) to reach the sampling area. The ammonia monitor typically requires a purge air line (maximum of 100 feet). The halogen monitor uses ambient air to zero its gas sensor, so the m onitor should be located in an area that nor mall y does not contain gas. If an ex haust line is not used, locate th e monitor in a well ventilated area so that the exhaust gas does not accumulate around the monitor’s ventilation holes. An exhaust line can be up to 100 feet in length.
The SZ unit shou ld be operated in an environm ent that is between 32 and 122°F (0 and 50°C); h as a relative humidity that is from 5 to 90% non-condensing; and is at an altitude of no more than 6,562 ft (2,000 m). The area sh ould also be r elatively free of dirt, grease, and o ils that could adversely aff ect the operation of the monitor.
The location should allow the monitor to be easily accessible for visual monitoring and servicing.
2.2. Mounting Instructions
The SZ monitor should be installed plumb and level and securely fastened to a rigid mounting surface. The enclosure utilizes keyhole mounting designed for ¼ inch fasteners. Install the four screws as
displayed in the diagram below or by using the provided mounting tem plate. Allow the screw heads to protrude approximately ¼ inch.
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Single Zone Gas Monitor
Figure 2-1. Enclosure Mounting Specs
Hold the monitor flat agains t the m ounting s urfac e and allo w it to slid e down enga ging the s crew heads in the keyhole slots of the mounting brac kets. Adjust th e screws as nec essary to hold the monitor secur ely against the mounting surface.
2.3. Connecting Gas Sample and Exhaust Lines
2.3.1. Overview
A single gas-sample line must be run from the SZ unit to the area of the facility to be monitored. An optional exhaust line can be installed to vent the sample gas away from the monitor. All tubing connections are made on the bottom of the enclosure as displayed in the illustration below.
* There is an additional service knockout on top of the case.
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Figure 2-2. HGM-SZ Monitor Bottom View
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Single Zone Gas Monitor
The Single Zone monitor u ses pus h-to-
To remove tubing from a PTC
2.3.2. Tubing Considerations
Use ¼ in. outside diam eter (0.040 in. wall) flex tubing for all air lines (P/N 0304-2743 or equivalent for HGM; P/N 0304-2742 or e quivalent for AGM). The tu bing should be clean and free of moisture or other contaminants. The tub ing should b e cut cleanl y with a s harp knif e and care shou ld be taken no t to distort the tubing end.
IMPORTANT! Due to the reactive nature of refrigerant and ammonia gasses, it is important to use m aterials that will not absor b the gas as it passes thro ugh the sampling system. The use of unauth orized tubing or an y other m aterials in the gas-sampling stream may lead to erroneously low readings.
All tubing bends should ha ve a radius of no less than 5" (127 mm ) to ensure proper airflow. If kinks or obstructions occur in the line, the monitor may not function properly.
2.3.3. Connecting the Gas Sample Line
Please refer to the section titled Suggested Location of Sampling Point (page 4) to learn more about where to take a gas sample.
The gas-sample lin e can be up to 500 ft (152.4 m) in length. The com bined length of the s ample line and exhaust line (if one is us ed) s houl d not ex ceed 500 ft (152.4 m). The end of this line should be placed near the potential leak s ource and pos it ione d to red uce the p oss ibili t y of m ists, aer osols , oi l, wat er, d ust, or other contaminates from bein g drawn into the monitor. For add ed protect ion, a termin ation fi lter (P/N 301 5-3420) supplied with the monitor must be attached to the end of this line.
CAUTION: The introduction of contaminants through the gas-sample line can result in serious and permanent damage to the monitor.
Depending on type of use and locat ion of lines , the optional end-of-line water stop f ilter assembly can be used to prohibit moisture from entering the intake lines. Place the end of the intake line into the blue receiver of the end-of-line water stop and tighten sufficiently.
NOTE: Only one f ilter assem bly, either the l ine-end filter or end-of-line water stop, shou ld be used for each line.
connect (PTC) style connectors. To insert sample lines , firmly push the
appropriate tubing into t he hole in the center of the connect or until it seats in the connector. Ref er to the figures at the left.
connector, push and hold the spring­loaded collar inwards, then simultaneously withdraw the tubing. Refer to the figures at the right.
Figure 2-3. Using PTC Connectors: Connecting (Left) and Disconnecting (Right)
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Single Zone Gas Monitor
exhaust line terminates outside the building,
require a termination filter.
2.3.4. Connecting the Exhaust Line
The exhaust line carries the exhausted gas sam ple away from the monitor and is required if the monitor is located in a confined, poorly venti late d ar ea. If no purge line is used (ammonia monitor) you must vent the exhausted gas sam ple away from the monitor to pre vent erroneous readin gs due to improper zeroing of the detector. Note that if the monitor is exposed to an unusually high level of gas for prolonged periods of time, its charcoal f ilter (Halogen Gas Monitor Only) wi ll quickly become saturated and no longer ab le to clean the purge-air of refrigerant gas.
The exhaust line can be up to 100 ft (30.52 m) in length. Ideally, this line should terminate outdoors in a location that is not exposed to th e elements. Connect the exhaust li ne to the monitor by firm ly pushing the tubing ont o the barbed fitting. If the
position the tubing so that no water or moisture can enter the line. Note that this line does not
Figure 2-4. Termination Filter (P/N 3015 -3420)
2.3.5. Connecting the Purge Line
The purge is an intake line that draws fresh air into the instrument. It should not exceed 100 feet (30.48 m) in length. It is advisable to terminate the purge line outdoors, provided the input is not exposed to rain, snow, ice, exhaust fumes, or other airborne contaminates. If an outdoor installation is impractical, the line should be run to an area inside the facility that you are certain is not contaminated with ambient gas. If this is not possible, an optional charcoal filter assembly (P/N 3015-3125) can be used with the monitor to filter refrigerant from the purge line. It may be mounted adjacent to the monitor. (Use upgrade kit 3015-5716 to convert an SZ with an internally mounted filter to an SZ with an externally mounted filter.) A line-end filter (P/N 3015-3420) should be attached to the end of the purge line when the charcoal filter is not used.
2.3.6. Installing Optional Splitter Kit
Splitter Kits are m ade a vailabl e whic h al low the SZ unit to tak e gas sam ple r eadi ngs f rom several sam ple points. These kits are designed f or use ONLY in confined/defined spaces with hig h potential for leaks, such as food cases, c old rooms, refrigerati on rack rooms, etc. Bac harach’s SZ 2-way (P/N 3015-5404) and 3-way (P/N 3015-5405) splitter kits are a va il ab le a s an optional access or y. Refer to instruction 3 015­5415 (supplied with kit) for detailed installation instruction.
2.3.7. Connecting the Water Trap
The water trap (P/N 0007-1655) is an optional accessory for applications that result in water or condensation frequen tly entering the intake lines. Ins tall the trap close to the un it for the most effective results. The intake l ine may be cut where the user finds appro priate (preferab ly close to monitor). Eac h side of the intake line shoul d be inser te d int o the r ecei v ers on eit her s ide of the wat er tr ap. Secur e ti ght ly. A replacement filter (P/N 0007-1656) for the water trap is available and is replaced by unscrewing the clear plastic cup of the water trap, pulling the filter d irectly out (do not unscrew) , and inserting the new filter into place. R eplace the cup of the water tr ap. If desired, a n option al m ounting brac ket (0007-1657) may be used to secure the water trap in place.
NOTE: The terminati on filter (P/N 3015-3420) or end-of-line water stop filter (P/N 3 015-
5512) should be used, regardless of the presence of a water trap.
WARNING: Extreme temperatures and/or humid conditions may cause water to condense in the tubes. A water trap is highly recommended for use in these scenarios.
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2.4. Interior Schematic (Halogen HGM)
Single Zone Gas Monitor
Figure 2-5. Interior Assembly of the Single Zone Halogen Gas Monitor
NOTE: The plastic cable tie s urrounding the pump is f or stability during shipping. Ple ase
remove before operating. If the unit gets shipped to Bacharach for service, reinstall a plastic cable tie around the pump to prevent damage during shipping.
**For IR Bench Gas In/Out, see SZ bottom view drawing on page 8.
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Single Zone Gas Monitor
2.5. Interior Schematic (Ammonia AGM)
Figure 2-6. Interior Assembly of the Single Zone Ammonia Gas Monitor
NOTE: The plastic cable tie surrounding the pump is to ensure safe handling during
shipping. Please remove before operating. If the unit gets shipped to Bacharach for service, reinstall a plastic cable tie around the pump to prevent damage during shipping.
*For IR Bench Gas In/Out, see SZ bottom view drawing on page 8.
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Single Zone Gas Monitor
Using the supplied c rimp-on
AC power ground wire Input Ground Stud, and between the ground stud
be located in close
the monitor’s main AC
2.6. Electrical Wiring
The SZ unit uses a universal power supply that is capable of accepting inputs of 100 to 240 VAC, 50/60 Hz. The monitor’s p ower consumption is 15 Watts (maximum). It is highly recommended that the monitor be connected directly to the AC power source, preferably on its own circuit. The connection should be completed with UL listed multi-conductor wire (minimum 16 AWG), rated 300 VAC at 105°C.
Locate a convenient ser vice knockout and install e lectrical conduit in the t ypical manner. Locate the AC Input Terminals and Groun d Stud on th e inside of the m onitor (page 11). Secure the i ncom ing AC p ower neutral (white) and live (black) wires to the LINE 1 and LINE 2 terminals.
Using the supplied crimp-on ring terminals, washers, and nuts, conn ect the incoming AC po wer ground wire (green) to the monitor’ s AC Input Ground Stud, and then install a sep arate wire betwee n the ground stud and the GND terminal.
ring terminals, washers, and nuts, connect the incoming
(green) to the monitor’s AC then install a separate wire and the GND terminal.
A switch or circuit breaker rated 1.0 A, 250 VAC, with a minimum terminal spac ing of 3.0 mm must be attac hed to the monitor’s AC power leads. This switch must also
proximity to the monitor, and be in easy reac h of the operator. This switch sho uld also be clearly marked as
disconnect device.
WARNING: Electrical inst al lat ion s h ou ld be p erf ormed by a certified elec tric i an, an d s hou ld comply with all applicable NEC/CEC and loc a l electr ic al saf et y codes.
WARNING: The AC power ground wire must first be connected to the monitor’s ground stud. Under no circum stances s hould this m onitor be operate d wit hout a prot ecti ve groun d. Doing so poses a potential shock hazard, and is also a violation of electrical safety standards applicable to this type of equipment.
Figure 2-7. AC Power Connections
WARNING: Copper conductors for connection to supply mains must be made in
accordance with NEC/CEC and loca l codes .
CAUTION: Drilling holes in the SZ enclosure may damage the unit and will void the warranty. Please use knockouts provided for electrical connections.
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Single Zone Gas Monitor
2.7. Connecting External Alarms
2.7.1. Overview
The SZ monitor includes four SPDT rela ys whose contacts are rated 2 A at 250 VAC (inductive) and 5 A at 250 VAC (resistive). These relays are used for the connection of external alarm devices that are activated when the rela y is energized. The relays are factor y assigned to energi ze under the following conditions:
Relay #1 Leak Alarm Point 100 ppm Relay #2 Spill Alarm Point 300 ppm Relay #3 Evacuate Alarm Point 500 ppm Relay #4 Fault System Fault Event
NOTE: Alarm points of relays #1, #2, and #3 are set using the monitor’s LEAKLVL, SPILLLVL, and EVACLVL function screens (page 22).
2.7.2. Connection
Use any of the ser vice knockouts to g ain cable acc ess to the interior of the monitor. Loca te the Exter nal Alarm Relay Connec tor (page 11). Secure the leads fr om the ex ternal alarm devi ce and its power s ource to the connector as shown in the diagram below.
Figure 2-8. External Alarm Relay Connector
Each relay may be connected as normally open (NO), or normally closed (NC). The relay contacts are rated 2 A at 250 VAC (inductive) and 5 A at 250 VAC (resistive). Power for the alarm devices connec ted to the relay contacts may be supp lied by an external 24 V DC
power source or the monitor’s AC input terminals. In Figure 2-9, power to this device is bei ng tapped off the monitor’s AC input. In Figure 2-10, power is
supplied from an external power source
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Single Zone Gas Monitor
Figure 2-9. Typical AC External Alarm Relay 1 Wiring
Figure 2-10. Typical DC External Alarm Relay 1 Wiring
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Jumper the ‘Live/Positive’ line of an ex ternal power source (DC devices) or the monitor’s AC input (AC devices) to the ‘Common’ terminal on the relay connector.
Connect the ‘Live/Positive’ end of the strob e or horn to the ‘NO’ terminal of whic hever level of alarm is appropriate for the application.
For protection, install an in-line fuse of the appropriate size and design for the external alarm device being used.
The other end of the strobe or horn is connected to the ‘Neutral/Negative’ leg of the external power source (DC devices) or monitor’s AC input (AC devices).
2.8. 4–20 mA Current Loop Interface
An external 4–20 mA m onitoring d evice (e. g., char t recor der) c an be connec ted to the SZ monitor using a shielded-twisted-pair cable. Use any of the s ervice k nockouts to gain acces s to the inter ior of the monitor. Locate the 420 mA Connec tor (page 11), remove it from the circuit board, and then rem ove the resistor or shorting wire from its terminals.
IMPORTANT! The monitoring device must be isolated from ground (floating).
NOTE: A 100 Ohm, ¼ W resistor must be connected to the 4–20 mA connector if no
external monitoring device is used. Failure to install this resistor m ay cause a loop fault code <0010> to occur (page 23).
Secure the wire leads from the external monitoring device to the 4–20 mA connector as shown in the diagram below, making sure that the polarity at this connector matches the wiring at the monitoring device.
The default current-to-ppm factor is set to 0.016 mA = 1 ppm, providing a meas urement range 0 ppm (4 mA) to 1,000 ppm (20 m A). Note that the current-to-ppm factor can be changed using the monit or’s LOOP function (page 22).
To facilitate loop zero and s pan c hec k ing, not e t hat when the LOOP function is selected the loo p outp ut is set to 20 mA, and upon exiting this function the loop output is set to 4 mA.
Figure 2-11. 4–20 mA Current Loop Connector
CAUTION: Never app ly power to the 4–20 mA Current Loop Con nector from an external
power supply. Connect only a load resistor and/or a floating measurement device.
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SECTION 3. OPERATION
Keypad
any of three preset alarm points.
Display Screen
3.1. Front Panel Display and Controls
Single Zone Gas Monitor
Use these buttons to:
1. Enter function mode, then move arrow (>) on screen to the desired function
2. Scroll through data
3. Change a function’s value Monitor On LED (Green)
Flashes during warm-up Lights steady during normal operation
System Fault LED (Yellow) Flashes when one or more faults occur
Alarm LED (Red) Flashes when detected gas leve l exceeds
Figure 3-1. Front Panel Display and Controls
Displays current readings, menus, and parameters.
Enter Button
Press this button to:
1. Clear peak reading
2. Save a function screen’s displayed value
Silence/Quit Button
Press this button to:
1. Acknowledge a system fault or gas alarm by turning OFF the internal audible alarm and de-energizing the corresponding fault/alarm relay.
2. Return to the previous screen without saving data when in the function mode.
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Single Zone Gas Monitor
Once the SZ monitor has been inst alled, set up, and p owered ON, the gas without further operator intervention. The results of those
3.2. General Operation
monitor will make measurements in the area being sampled for desired
MEASURE 00485 pk 45ppm R134A
measurements are shown on the front panel display. In the example shown abo ve, MEASURE indica tes that the SZ unit is actively monitoring for refrigerant
gas, and that currentl y 45 ppm of R-134A (refrigerant gas) is being detec ted. This displa y also indicates that a peak measurement of 485 ppm has been made.
An operator can reset the peak value to zero by pressing the ENTER button. A log of up to 200 previous measurements can be viewed using the PPM LOG function (page 22). If the detected gas level exceeds the preset Leak, Spill, or Evacuate alarm point, then the monitor
responds by turning ON the f ront panel ALARM (red) light and energi zing the corres ponding al arm r elay. If the internal audible alarm is turned ON, it too will activate (AUDALRM page 22). Optional external alarm devices can be connected to the alarm relays to alert personnel that a Leak, Spill, or Evacuate alarm condition has occur red (page 14). Pressing the front panel SILENCE b utton will acknowledge an alarm and turn OFF all alarm indicators with the exception of the front panel ALARM light. The alarm circuit will reactivate, however, if the alarm condition is not cleared within the time period set by the SILENCE function (page 22). The ALARM lig ht will turn OF F after the detected gas level goes below the lowest alarm point and after the SILENCE button is pressed.
If a system fault occurs ( see Fault Code list on page 23) , the monitor responds by turning ON th e front panel SY STEM F AULT (yellow) light and e nergizing the f ault relay. If the i nternal audib le alarm is tur ned ON, it too will activate ( AUDALRM page 22). An optiona l external alarm device can be connec ted to the fault relay to alert personnel that a system fault has occurred (page 14). Pressing the front panel SILENCE button will acknowledge the fau lt and turn OFF all alarm indicators w ith the exception of the front panel SYSTEM FAULT light. The alarm c ircuit will reactivate, however, if the fault condition is no t cleared within the t ime period set by the SILENCE f un ction ( page 22). The SY STEM FAULT light will turn OFF only after the cause of the fault has been eliminated.
A log of the a larm and fault events can be viewed using the monitor’s ALARMS and FAULTS function (page 22).
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3.3. Display Screens
During normal operation, the Data Display screen shows when the
4A (refrigerant gas), and that a peak
SQUELCH CAL
LOOP CLOCK
0ppm R134A
0ppm R134A
0ppm R134A
VERSION x.xx
ALARMS DIAGNOS
LEAKLVL EVACLVL
3.3.1. Initial Power Up
Single Zone Gas Monitor
When the SZ monitor is f irst po wered u p all f ront pane l lig hts are t urned ON, and a splash screen appears showing the monitor’s firmware revision level. After a brief moment the Warm Up screen is display along with the front panel MONITOR ON light (green) blinking.
The monitor takes 15 m inutes to warm up; after which, the MONITOR ON light glows steadily and the Data Display screen is displayed.
BACHARACH
WARM UP
3.3.2. Data Display Screen
monitor is performing the following three functions: MEASURE indicates that the m onitor is activel y measuring for selec ted
gas. In the example screens shown above, the monitor is currently detecting 0 ppm of R-13 measurement of 485 ppm has occurred.
To reset the peak value to zero, press the ENTER button. PURGE is displayed wh en the monitor is resetting its infrared detec tor
to a baseline of 0 ppm using fresh (zero) air that is being drawn in through the Purge Air Inle t Port. This purging process is performed on an “as needed” basis, which is normally once every 6 to 8 minutes.
PRES CHK is displayed when the m onitor is perf orming an atmospher ic pr es sur e c heck, which is done to ensure the accuracy of the gas measurem ent under va rying atm ospheric condit ions . T his pressur e check is performed ever y 30 minutes.
MEASURE 00485pk
PURGE 00485pk
PRES CHK 00485pk
3.3.3. Function Screens
The Function screens are used to display stored data and to set up the monitor. From the Data Display screen, press any Keypad button to display the first Function Menu screen.
Next, use the Keypad buttons to move the arro w (>) on th e displa y until it is nex t to the des ired func tion, and then press the ENTER button to select that function.
>PPM LOG FAULTS
>GASTYPE SPILLVL
Once a function has been s elected, use the Keypad t o scroll through the displa yed data or to change a parameter associated with that function. Press ENTER to save newly entered parameters. Press the QUIT button to return to the previous screen without saving.
Note that if no buttons ar e pres sed within 90 sec onds after s electing a f unctio n, the m onitor returns to the Data Display screen.
>LOG INT AUDALRM
>SILENCE ZONETMP
>P-CHK
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Single Zone Gas Monitor
ve been recorded, the newest record
0100 PPM
R134A
0.00002au 4.260v
24.5cD 14.00psi
11/10/10 12:37
11/10/10 15:06
11/07/10 15:35
PPM LOG – Contains records of the last 200 measurements. Each
record shows the m easurement’s date, time, and pp m level. Note that the interval at which the measurem ents are logged is determined b y the LOG INT function.
Use the Keypad Up and Down buttons to change the rec ord num ber b y a factor of 1. Use the Right and Left buttons to change the record number by a factor of 10. Press QUIT to return to the previous screen.
In the example on the right , record #025 shows th at a level of 425 ppm was measured on 11/07/10 at 15:35.
Note that the PPM Log can be cleared as described on page 25.
ALARMS – Contains records of the last 30 alarm events, with the
monitor’s most r ecent alarm being sh own whe n the Alarm screen is first displayed. After 30 events ha overwrites the oldest. Each record displays either LEAK, SPILL, or EVAC including the date and time the alarm occurred. Use any of the Keypad buttons t o s cr ol l th rough the other alarm recor ds . Pres s QUIT to return to the previous screen. Refer to page
Note that the ppm levels at which alarms occur are set using the LEAKLVL, SPILLLVL, and EVACLVL functions.
In the example on the right , r ecord #03 s hows th at a spil l event occurr ed on 11/10/10 at 15:06.
22.
#025 425PPM @
#03 SPILL @
FAULTS – Contains records of the last 30 fault events, with the
monitor’s current fault s tatus being shown when th e Fault screen is first displayed. After 30 events have been recorded, the newest record overwrites the oldest. Each record lists an event’s numeric fault code plus the date and time the fault occurred. Use any of the Keypad buttons to scroll through th e other fault records. Pres s QUIT to return to the previous screen. Refer to System Faults (page 23).
In the example on the right, rec ord #15 shows that a Purge Flow Fault <1000> occurred on 11/10/10 at 12:37.
DIAGNOS – Enters the diagnostic function. Press the Up Arrow
Keypad b utton to toggle between the m onitor’s two diagnostic scr eens.
Refer to (page 26).
GAS TYPE – Used to select of any one of the gas types listed for
monitoring. (See the gas library in the Specifications section.) Use the Keypad to select the desired gas type, and the n press ENTER to save the selection and return to the previous screen.
LEAKLVL – Sets the Leak Alarm level, adjustable f rom 1 to 300 ppm .
Factory default is 100 ppm. Note that the Leak Alarm level cannot be set higher than either the Spi ll or Evacuate Alarm levels. Refer to Append ix for recommended alarm s ettings for other gases . Use the Keypad to set the desired Leak Al arm level, and th en press ENTER to save that level and return to the previous screen.
#15 <1000> @
4.26500v <0000>
0.4ppm 0.00
SELECT GAS TYPE
EDIT LEAK LEVEL
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Single Zone Gas Monitor
0300 sec
11/10/10 15:30
OFF
0.016 ma/PPM
0010 min
0500 PPM
0300 PPM
SPILLLVL – Sets the Spill Alarm level, adjustable from no lower than
the Leak Alarm level to a maximum value of 500 ppm, but not higher than the Evacuate Alarm level. Factory default is 300 ppm. Refer to Appendix for recommended alarm settings for other gases. Use the Keypad to set th e desired Spill Alarm level, and then pr ess ENTER to save that level and return to the previous screen.
EVACLVL – Sets the E vacuate Alarm level, adjusta ble from no lo wer
than the Spill Alarm level to 9999 ppm. Factory default is 500 ppm. Refer to Appendix for reco mm ended alarm s ettings f or other g ases. Use the Keypad to set the desired spill level alarm level, and then press
ENTER to save that level and return to the previous screen.
LOG INT – Sets the interval at which measurements are logged to
memory from 1 to 9999 m inutes. F ac tor y def ault is 10 minutes. Note that the logged meas urements can be vie wed using the PPM LOG function. Use the Keypad to enter the desired value, and th en press ENTER to save that value and return to the previous screen.
LOOP – Adjusts the loop factor of the 4–20 mA current loop. Factor y
default is 0.016 mA per ppm, which provides an o utput range of 0 ppm (4 mA) to 1,000 ppm (20 mA). Use the Keypad to set the desired loop factor, and then press ENTER to save that value and return to the previous screen.
To facilitate loop zero and span checking, note that when the LOOP function is selected the loo p outp ut is s et t o 20 mA, and upon exiting t his function the loop output is set to 4 mA.
EDIT SPILL LEVEL
EDIT EVAC LEVEL
LOG INTERVAL IS
EDIT LOOP FACTOR
AUDALRM – Allows the monitor’s internal audible alarm to be
associated with any function of the m onitoring system . Factor y default is OFF. Use the Keypad to selec t the desired audible al arm function, and then press ENTER to save that value and return to the previous screen.
Audible Alarm Settings: OFF, ANY ALARM, SYSTEM FAULT, LEAK ALARM, SPILL ALARM, EVAC ALARM, MONITOR STOPPED
NOTE: MONITOR STOPPED indicates there is a critical system fault, and the monitor is no longer functioning correctly.
CLOCK – Sets the monitor ’s date and time. Use the Keypad to enter
the correct date and tim e, and then press ENTER to save those values and return to the previous screen. Note that time is displayed in a 24 hour format, while the date is displayed as mm/dd/yy.
SILENCE – Used to enter a length of time for which the internal
audible alarm and the external alarm are turned OFF when the front panel SILENCE button is pressed. The factory default is 300 seconds (5 minutes). If the cause of the alarm/fault has not been cle ared at the end of this time peri od, the internal audib le alar m and the extern al al arm device are reactivated. U se the Keypad to enter the d esir ed time period, and then press ENTER to save that value and return to the previous screen.
AUDIBLE ALARM IS
SET DATE & TIME
SILENCE TIMEOUT
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Single Zone Gas Monitor
e in psia, along with the
11/10/10 15:06
0.0
1.000
25 degC
50.0ppm
SQUELCH – Sets a value of between 0 .0 and 99.9 ppm that prevents
the display of meas urements below that value. Fact ory default is 0 ppm . For example, if the sque lch setting is set to 50 p pm, then the monitor will not display meas urem ents that are below that v alue. Use the Keypad to enter the desired value, and then pres s ENTER to save that value a nd return to the previous screen.
ZONETEMP – Used to enter the temperature of the area being
monitored in °C, thus givin g a more accurate ppm r eading. The factory default is 25°C. Use t he Keypad to e nter the desired tem perature, and then press ENTER to save that value and return to the previous screen.
CAL – Us ed to change the monitor’s cal ibration factor. This func tion is
to be used ONLY with instructions from a Bacharach Service Center. Factory default is 1.000.
P-CHK – This Pressure Check function displays the current manifold
pressure and the stored ambient pressur difference between these two pressures and the current fault code.
SQUELCH BELOW
TEMP AT ZONE =
R134A CALFACTOR
14.72 * AMB14.81
3.4. Gas Alarms
3.4.1. Overview
If the selected gas ppm level in the area being monitored exceeds its preset Leak, Spill, or Evacuate Alarm level (page 22), the SZ unit will detect this alarm condition and turn ON the front panel ALARM light. Additionally, an external alarm device may activate and the monitor’s int ernal audible alarm may sound if those features have been enabled (pages 14 and 22).
3.4.2. Cl earing / Silencing a Gas Alarm
Once the gas-alarm circuit has been triggered all alarm indicators remain turned ON, even after the detected gas level ret urns t o norm al. Pres s th e SILENCE butto n to c lear al l gas -alarm indicators after the cause of the alarm has been cleared and the detected gas level has dropped below all alarm levels.
Pressing the SILENCE button while a gas-alarm condition still exists causes th e internal audible alarm and all external alarm devices that ar e connected t o the relays to tur n OFF for a period of tim e as set by the SILENCE function (page 22). This will allow ventilatio n equipment tied to the SPI LL and E VAC r ela ys to continue operatin g. The f ront panel ALARM l ight re mains O N, however, as an ind ication t hat an a larm condition still exists, but w ill automatically turn OFF once the gas le ve l retur ns to nor mal. The alarm circuit will reactivate at the end of the silence period if the detected gas level is still above an alarm level.
3.4.3. Viewing the Gas Alarm Log
From the Data Display screen, use the Keypad butt ons to place th e arrow (>) on the displa y next to the ALARMS function. Then press ENTER to display the alarm log.
The alarm log shows the type of alarm (LEAK, SPILL, or EVAC), plus t he date and time it occurred. If CLEAR is displayed, this indicates that an alarm was acknowledged at the date and time shown.
Immediately after selecting the ALARM function, the most recent alarm event is displayed. In the example below, record #03 shows that a Spill Alarm occurred on 11/10/10 at 15:06. Note that if more than 30 alarm events have occurred, then the newest event overwrites the oldest. The Alarm Log can be cleared as described on page 25.
#03 SPILL @
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Single Zone Gas Monitor
11/12/10 08:17
12 ZONE FLOW
13 PURGE FLOW
11/12/10 08:30
3.5. System Faults
3.5.1. Overview
If a system malfunction occurs, the SZ monitor will detect the problem and turn ON the front panel SYSTEM FAULT light. Additionally, an external alarm device may activate and the monitor’s internal audible alarm may sound if those features have been enabled (pages 14 and 22).
3.5.2. Cl earing / Silencing a Fault Alarm
The SY STEM F AULT light and all other f ault indicators will autom atically turn OFF af ter the cause of the fault has been eliminated.
Pressing the SILENCE butt on while a fault condition st ill exists c auses the intern al audibl e alarm and the external alarm device that is connected to the fault relay to turn OFF for a period of time as s et by the SILENCE functi on ( page 22). The front panel SYSTEM FAULT light rem ains O N, however, as a reminder that a fault condition still exists. The alarm circuit will reactivate at the end of the silence period if the cause of the fault has not b een c or rec ted . The SYSTEM FAULT light will automatically turn OFF once t he fault has been cleared.
3.5.3. Viewing the Fault Log
From the Data Display screen, use the Keypad butto ns to place the arrow (>) o n the display next to t he FAULTS function. Then press ENTER to display the fault log.
#03 <0800> @
#04 <0000> @
FAULT CODE<1800>
FAULT CODE<1800>
Note that the Fault Log can be cleared as described on page 25.
The fault log shows the monitor’s current fault status. If the fault is still present when the FAULTS function is selected, then the curr ent cause of the fault is displa yed along with the d ate and t im e it occ urred. If the cause of the fault has be en cleared, then the fault log will show <0000> along with the date and time the fault was cleared. Use the keypad buttons to scroll through the fault lo g. In the examples shown to the left, record #03 shows that a Zone F low Fault (fault code <080 0>) occurred on 11/12/10 at 08:17, while record #04 shows that the f au lt was c l eared on 11/12/10 at 8:30.
The cause of the fault is identif ied by a numeric fault code. To c onvert the fault code into a text descriptio n of the fault, firs t press the ENTER button and then use the Keypad buttons to scroll through the display until the text description of the fault appears. If the fault c ode is a combination of two or more faults, t hen continue to use the Keypad buttons until all f ault text descriptions have been displayed. For example, the fault code <1800> represents the co mbination of both a Zone Flow <0800> and a Purge Flow <1000> fault as shown to the left.
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Single Zone Gas Monitor
to check the Box
3.5.4. Fault Codes
FAULT CODES ARE ADDIT IVE. For example: A fault code of <1800> indicates that both a Purge Flow
Fault <1000> and a Zone Flow Fault <0800> have occurred.
Code Name Description
<0001> Box Temperature
Fault
<0002> Bench
Temperature Fault
<0004> Manifold Pressure
Fault
<0010> Loop Fault The 4–20 mA current loop is open, or t here is a high resistance in the
<0100> Zero Filter Fault There is gas present in the purge air. Loc ate the m onitor in an area
<0200> Gain Set Fault The digipot autotune sequence has failed. T his fault will only occur
<0400> A/D Fault A fault has occurred in the analog-to-digital circuitry. Contact the
<0800> Zone Flow Fault Check for:
<1000> Purge Flow Fault Check for:
<4000> Zero Fault The IR detector’s output voltage is out of tolerance. Enter the
<8000> Clippi n g Faul t
Enclosure temperatur e is outside normal range (or IR detect or has failed). Check that the monitor is not being subjected to extreme temperatures. Verify that the ventilation holes are not obstructed. Use the DIAGNOS function (page 26
)
Temperature. Optical bench is ou tside norm al operating range (or IR detector has
failed). Check that the monitor is not being subjected to extreme temperatures.
The manifold pressure is outside normal operating range (or IR detector has failed). Enter the DIAGNOS function (page 26) and record ALL data. Call the factory with this information for further instructions.
circuit. Check the wiring to the load/monitoring circuit. If this feature is not being used, a 100 ohm resistor must be connected to the 4–20 mA connector (page 16).
containing fresh air, or install a purge air line. Refer to page 7.
on first boot up or after a firmware upgrade. Call the factory for further instructions.
factory with this information for further instructions.
A kink in the gas-sample line or exhaust line; a blocked external termination filter; a blocked internal hydrophobic filter (page 11); a failed pump.
A kink in the purge line; a blocked external termination filter; a blocked internal hydrophobic filter (page 11); a failed pump. Once the blockage has been cleared, the monitor will return to normal operation after the monitor completes a purge cycle.
DIAGNOS function (page 26) and record A LL data. Call the factory with this information for further instructions.
The detector voltage may be out of tolerance. Use the DIAGNOS function (page 26) to check the IR detector voltage. Call the factory with this information for further instructions.
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0.09dif <0000>
3.6. Clearing the Stored PPM Log, Alarm and Fault Data
Up to 200 gas measurements, and 30 alarm and fault events are stored by the monitor. To clear stored data, first display the data to be cleared by using the PPM LOG, ALARMS or FAULTS
function (page 22). N ext, pr ess the Right Arrow Keypad and ENTER buttons at t he sam e tim e. A single, long tone should be heard when the data has been successfully cleared.
3.7. Reset to Factory Default Settings
IMPORTANT! Perform ing this function will delete all program parameters , alarms, faults,
and ppm log files.
With AC power rem oved from the monitor, press an d hold down the Factory Default S witch (pages 10 and 11). Apply AC power and listen for a beep and then a long tone. Re lease switch. At this time the monitor will purge the IR bench and auto set the IR detector voltage to its baseline 0 ppm value.
After warming up, reprogram the SZ monitor to the desired settings as needed.
3.8. The P-CHK Function
3.8.1. Overview
The P-CHK function (Pressure Check Function) (page 22) is useful to a service technician for troubleshooting a flo w fault probl em . The m onitor will trigg er a f low fault if the press ure drop f rom am bient is less than 0.02 psi during a purge cycle, and 0.06 psi during a measurement cycle.
3.8.2. Keypad Functions
From the Data Displa y sc reen, use the Keypad butt ons to place the arro w (>) on the dis play next to the P-CHK function. Then press ENTER to display the Pressure screen.
The Left Arrow Keypad button toggles the purge valve open and closed. Note that an asterisk () appears when the purge valve is open (purging).
The Down Arrow Keypad button toggles the pump ON and OFF. Pressing the ENTER button stores the current manifold pressure shown on the left to the ambient
pressure shown on the right (must be done with the pump OFF).
3.8.3. Screen Display
14.72 * AMB14.81
Manifold Pressure – Current manifold pressure in psia. Stored Ambient Pressure – Stored ambient pressure in psia. Pressure Difference – The difference between the current manifold pressure and the stored ambient
pressure.
Manifold Pressure Stored Ambient Pressure Pressure Difference Fault Code
Fault Code – Current fault code (page 23). Purge Valve Asterisk () – W hen viewing the Pressure s creen, the purge valve can be opened and
closed by pressing the Left Arrow Keypad button. An asterisk appears on the display when the purge valve is open.
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24.5cD* 14.72psi
Bench Voltage Fault Code
29.5cB* 14.72psi
Noise Fault Code Box Temperature °C ∗ Manifold Pressure
0.00002au*4.260v
PPM Level µMole/Liter Avg. Absorption Unit ∗ Detector Voltage
3.9. The DIAGNOS Function
3.9.1. Overview
The DIAGNOS function displays sensor data and status information useful to a service technician for troubleshooting various fault conditions. Explanations of the data shown in these screens are given below.
3.9.2. Keypad Functions
From the Data Display screen, use the Keypad butt ons to place th e arrow (>) on the disp lay next to the DIAGNOS function. Then press ENTER to display the first of two Diagnostic screens.
Press the Up Arrow Keypad button to toggle between the First and Second Diagnostic screen.
3.9.3. First Diagnostic Screen
4.26500v <0000>
0.00250n <0000>
Detector Temperature °C Manifold Press ur e
In the first diagnostic screen, the user can toggle between displaying the Bench Voltage / Noise and Detector Temperature / Box Temperature by pressing the Right Arrow Keypad button.
Bench Voltage – This is the current peak-to-peak output of the IR detector. In the a bsence of gas this value can range from 3.90000V to 4.50000V.
Noise – T he Noise value is a 16 point running a verage of the noise portion of the IR detector’s output. This reading is valuable mainly when refrigerant is NOT present.
Detector Temperature – This is the current detector temperature in °C. Box Temperature – This is the current internal enclosure temperature in °C. Fault Code – Current fault code. A value of <0000> indicates that no faults are being detected. Manifold Pressure – Current manifold pressure in psia. Purge Valve Asterisk () – The purge valve can be opened and closed by pressing the Left Arrow
Keypad button. An asterisk appears on the display when the purge valve is open.
3.9.4. Second Diagnostic Screen
0.4ppm 0.00
PPM Level – Parts Per Million Level is the c urrent detected gas leve l, and is the volume conc entration referenced to standard temperature and pressure.
Average Absorption Unit – This is the optical absorbency. In the absence of gas the absorbency is
0.00000 au. When sampling selected gas, its value varies proportionally with the concentration.
µMoles/Liter – This is the absolute concentration in micro-moles per liter of gas. Detector Voltage – This is a running averag e of the IR detector’s bench v oltage as displa yed in the First
Diagnostic screen. Purge Valve Asterisk ( ) – W hen viewing the diagnostic screen, th e purge valve can be opened and
closed by pressing the Left Arrow Keypad button. An asterisk appears on the display when the purge valve is open.
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1.000
3.10. The Calibrati on Function
3.10.1. Overview
If greater than standard accuracy is desired, the factory’s default calibration factor of 1.000 may be adjusted by performing the calibration procedure as described below, and then selecting the monitor’s
CAL function to enter the new calibration factor.
IMPORTANT! Cha nging the c alibration fac tor will VOID the factor y calibration. T ypically, the
monitor will remain within the factory-calibrated accuracy indefinitely and no calibration is required. Complex software algorithms adjust for temperature drift, IR source aging, and
3.10.2. Calibration Procedure
The calibration factor is det ermined by sampling a known di lution of gas. The sample must be prepar ed to less than half the desir ed ac curac y and the conc entrat ion m ust be c orrec ted for am bient tem per ature and pressure at the time of measurement.
Calibration is best performed at or near full scale, it can however, be done at any concentration and ideally in the range where maximum accuracy is desired down to, but not below, 100 ppm.
pressure changes in order to keep the unit within factory accuracy specifications.
A cylinder of a certif ied calibration gas must be used to ensure sampling occurs at am bient conditions. A minimum sample size of 5 liters is required.
The SZ unit should be operating for at least one hour prior to performing a calibration. Prepare the SZ for sampling b y us ing t h e CAL function to s et t he c al ibrat ion factor to 1.000. Also, use the
LOG INT function to set the log interval to 1 minute. With the SZ monitor operating normally, connect the gas-sample bag directl y to the gas-inlet port and
allow the monitor to sample the entire bag. When sampling is complete, view the logged ppm values using the PPM LOG function. If the bag was large en ough f or m ultiple s am ples, average the m ost stable ones. The new calibration factor is computed by dividing the known gas concentration value by the measured value. Typically this number will be between 0.95 and 1.05. Use the CAL function as described below to enter the new calculated calibration factor.
3.10.3. Adjusting Calibration Factor
From the Data Display screen, use the Keypad butt ons to place th e arrow (>) on the disp lay next to the CAL function. Then press ENTER to display the Calibration screen.
R134A CALFACTOR
With the Calibration screen displayed, use the Keypad buttons to enter the new calibration factor. Press ENTER to save this value.
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SECTION 4. MAINTENANCE
During normal operation, the Single Zone monitor performs a purge cycle during
Replace the charcoal filter ( P/N 3015-3125) about every 6 months, when a zer o filter fault occurs (fault
4.1. Warnings and Cautions
WARNING: Shock Hazard! Always disconnect AC power before working inside the
monitor.
WARNING: Before performing any operation or m aintenance, verify connection of the AC power ground wire to the monitor’s ground stud. Under no circumstances should this monitor be operated or serviced without a protective groun d. Doing so poses a potential shock hazard and is also a violation of elec trical saf ety standards applica ble to t his t ype of
4.2. Charcoal Filter (Halogen Gas Monitor Only)
equipment.
WARNING: Electrical installation shou ld be performed by a certified electrici an and must comply with all applicable NEC/CEC and local electrical safety codes.
CAUTION: When working inside t he m onitor, be ver y car eful not to disl odge a ny electrica l wiring or pneum atic tubing. The SZ monitor contains sensiti ve electronic components that can be easily damaged. Be careful not to touch or disturb any of these components.
Single Zone Gas Monitor
which fresh air is dra wn in from the purge line to flu sh internal components of any residual refrigerants. Purge lines should draw in fresh outside air to perform the purge function. W hen access to outdoor air is impractical, purge lines may begin indoors, however a charcoal filter must be used on th e purge line to ensure that no contaminated air is dr awn into the system during pur ge cycles. The charcoal filter (which is mounted outside of the enclosure using the included bracket) removes refrigerant gas from the purge-air stream during the internal purging process.
Use upgrade kit 3015-5716 to convert an SZ with internally mounted filt er to an SZ with an externa l filt er.
code <0100>), or after the monitor itself has been exposed t o unusually high levels of refrigerant gas, such as after an evacuation alarm.
4.3. Hydrophobic Filters
Hydrophobic Filters (see Figure 2-5 on page 11 and Figure 2-6 on page 12) located in both the gas­sample and purge lines prevent water from entering the IR det ector. A zone flow fault will occur (fault code <0800>) if the gas-sample filter becomes blocked, while a purge flow fault will occur (fault code <1000>) if the purge filter becomes blocked. Replace the appropriate filter as required (P/N 0007-1650).
4.4. Servicing Air Lines and Termination Filt e rs
The gas-sample line and the optional purge and exhaus t lines should be periodically c heck ed f or obvious signs of kinks, damage, and contamination. Replace the tubing as required.
The gas-sample line and purge-line termination filters prevent dust and dirt from entering the monitor. Both of these filters should be periodically checked and replaced when there are obvious signs of contamination. A zone flow fault will occur (fault code <0800>) if the gas-sample line filter becomes blocked, while a purge flow fault will occur (f ault c od e <10 00>) if the purge-line f ilt er becomes blocked. To service the filter, simply remove it from the line and replace it with a new one (P/N 3015-3420).
External Filter Includes
Mounting Bracket
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4.5. Fuses
The SZ monitor is protected from electrical damage by two, 1 A, 250 V, type “F” fuses (page 11). Carefully remove the f uses from their fus e clips and visuall y inspect each fuse for dam age. Replace the fuses as required (P/N 0004-2620).
4.6. Sample Pump
The Sample Pump (page 11) draws the gas sample into the monitor, through the IR detector, and discharges the sample out the monitor’s exhaust port. W hen replacing the pump, remove its inlet and outlet tubing, disconnec t th e AC po wer wires fr om the pum p itself, and r em ove pum p from m onitor. Ins tall a new sample pump (P/N 3015-5176).
4.7. End-of-Line Water Stop (Optional)
The end-of-line water stops (P/N 3015-5512) prevent contaminates and moisture from entering the monitor. This filter should be checked regularly and replaced when signs of contamination are obvious.
4.8. Water Trap (Optional)
The water trap rem oves moistur e that en ters tubin g befor e allowing it to enter the interna l com ponents of the SZ unit. The water trap should be em ptied often as condensate accum ulates. The water trap filter should be periodically checked and replaced when there are obvious signs of contamination.
4.9. Clock Battery
The Clock Battery (page 11) maintains the correct date and time when AC power is not applied to the monitor. Replace this battery about every 5 years (P/N 0204-0020).
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4.10. Replacement Parts and Optional Accessories
REPLACEMENT PARTS P/N OPTIONAL ACCESSORIES P/N
General P/N General P/N
HGM-SZ complete assembly 3015-4200 Splitter Kit (2-way) 3015-5404 AGM-SZ complete assembly 3015-4280 Splitter Kit (3-way) 3015-5405 Panasonic CR2032, 3V Battery 0204-0020* Variable Flow Regulator 3015-3849 Fuse: 1.0 A, 250 V, Type “F” 0004-2620 Annual Maintenance Kit 3015-5529 IR Bench Replacement Kit (HGM) 3015-4572 IR Bench Replacement Kit (AGM) 3015-4492 120 V 3015-4121 Display Board 3015-5520 230 V 3015-5530 Universal Power Supply 3015-5523 4-20 mA 3015-4123 Power Entry PC Board 3015-5524 Main PCB Board Replacement 3015-5478 Water Trap, Manual Drain 0007-1655 Replacement Pump 3015-5176 Replacement Filter 0007-1656
Filters P/N
Charcoal, Zero Air (HGM Only)
If external, use… 3015-3125 End of Line Water Stop Filter 3015-5512
If internal, use… 3015-5716** Hydrophobic 0007-1650 Termination, Line End Assembly (gas
sample line)
3015-3420
Line End (Filter Only) 3015-2906 Panel Mount 3015-5491
Tubing P/N
¼ in OD - (for HGM) by the foot 0304-2743 Panel Mount 3015-5493 ¼ in OD - (for AGM) by the foot 0304-2742
* See Warning below. ** 3015-5716 is a conversion kit for older-style internal filters
R-134a 3015-3437 R-123 3015-3438
Surge Protectors P/N
Water Traps and Options P/N
Mounting Bracket 0007-1657
Alarms P/N
120 VAC 3015-3076
Audible/ Visual
Audio Alarm
9-28 VDC
9-28 VDC
Surface Mount 3015-5490
Surface Mount 3015-5492
Gases P/N
R-22 3015-3850
Gas Cylinder 1031
R-134a 3015-3851
(100 PPM)
R-123 3015-3852
R-22 3015-3430 Gas Verification Kit
WARNING: In compliance with agency appr ovals and safet y regulations, the batter y must be replaced with the specified Bacharach replacement part.
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4.11. Service Centers
Replacement parts a nd service can be obtained by c ontacting one of the following Bac harach Service Centers.
United States
Bacharach, Inc. 621 Hunt Valley Circle New Kensington, PA 15068-7074 Phone: 724-334-5000, 800-736-4666 Fax: 724-334-5723 Email: help@MyBacharach.com
Canada
Bacharach of Canada, Inc. 20 Amber Street Unit #7 Markham, Ontario L3R 5P4 Canada Phone: 905-470-8985 Fax: 905-470-8963 Email: bachcan@idirect.com
Europe
Murco Limited – a Bacharach Company 114a Georges Street Lower Dun Laoghaire Co. Dublin Ireland Phone: 353 1 284 6388 Fax: 353 1 284 6389 Email: sales@murco.ie
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APPENDIX A. DATA TABLES
A.1. Recommended Alarm S et t ings
Refrigerant Leak PPM Spill PPM Evacuate PPM
R11 100 300 500 R12 100 300 500 R22 100 300 500
R23 100 300 500 R113 100 300 500 R114 100 300 500 R123 25 35 50 R124 100 300 500
R134A 100 300 500 R401A 100 300 500 R402A 100 300 500 R402B 100 300 500 R404A 100 300 500 R407A 100 300 500 R407C 100 300 500 R409A 100 300 500 R410A 100 300 500
R500 100 300 500 R502 100 300 500 R503 100 300 500 R507 100 300 500
R508B 100 300 500 H1301 100 300 500 R408A 100 300 500 FA188 100 300 500
R236FA 100 300 500
N1230 100 300 500
R227 100 300 500
HFP 100 300 500 FC72 100 300 500
R21 100 300 500 R125 100 300 500
H1211 100 300 500 H2402 100 300 500
R245FA 100 300 500
R422A 100 300 500 R422D 100 300 500 R427A 100 300 500
HFO01234YF 100 300 500
R424A 100 300 500 R426A 100 300 500
Ammonia/NH3/R717 100 300 500
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A.2. Response Time/Flow Rate
Single Zone Gas Monitor
Gas-Sample Line
Feet (Meters)
0 0 0
100 (30.5) 20 40
200 (61) 40 60
300 (91.4) 56 90
400 (123) 80 120
500 (152.4) 105 180
Response Time Seconds (HGM)
Response Time
Seconds (AGM)
Dependent on gas-sample line length; 0.25" OD x 0.17" ID tubing.
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APPENDIX B. AGENCY APPROVALS
DECLARATION OF CONFORMITY
The manufacturer of the products covered by this declaration:
Year conformity is declared: 2010 (EN 14624), 2008 (all others)
Product(s): Refrigerant Monitors
Model(s): HGM-SZ and HGM-MZ (Single and Multi Zone Refrigerant Monitors) (EN 14624 only)
The undersigned hereby declares that the above referenced products are in conformity with the provisions of the following standard(s) and is in accordance with the following directive(s).
Standard(s):
EN 14624 Performance of mobile leak detectors and of room controllers of halogenated refrigerants
EN 61326-1:2006 Electrical equipment for measurement, control, and laboratory use—EMC requirements: Part 1 General Requirements
EN 61010-1:2001 Safety requirement for control, measurement, and laboratory equipment
Directive(s):
Bacharach, Inc.
621 Hunt Valley Circle
New Kensington, PA 15068
HGM-SZ, AGM-SZ, CO2-SZ, HGM-MZ, AGM-MZ, CO2-MZ and MZ-RD.
2004/108/EC EMC Directive
2006/95/EC Low Voltage Directive
Signature:
Name: Doug Keeports Title: VP of Product Development Date: 06 December 2010
The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach, Inc.
European Standard EN14624: 2005 testing with R-134a (Halogen Gas Monitor Only).
Min. Sensitivity Threshold 1 ppm
Max. Sensitivity Threshold (within 1 ppm ± 10% reading accuracy range) 1,000 ppm
Max. Sensitivity Threshold within Instrument Reading Range 10,000 ppm
Zeroing Time from 1,000 ppm* <12 seconds
Zeroing Time from 10,000 ppm* <25 seconds
Reaction Time for detection of minimum threshold* ≤12 seconds
Min. Sensitivity threshold once max. threshold has been measured 1 ppm
Repeatability at 500 ppm ± 1% of reading
* Based on a minimum tubing length of one foot
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Single Zone Gas Monitor
621 Hunt Valley Circle, New Kensington, PA 15068-7074
Toll Free: 800-736-4666 • Tel: +1-724-334-5000 • FAX: +1-724-334-5001
Website: www. MyBacharach.com • E-mail: help@MyBacharach.com
Printed in U.S.A. ® Registered Trademark of Bacharach Inc.
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Headquarters:
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