Bacharach 6702-8000 User manual

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WARRANTY POLICY
Bacharach, Inc. warrants to buyer that at the time of delivery this product will be free from defects in material and manufacture and will conform substantially to Bacharach, Inc.’s applicable specifications. Bacharach’s liability and buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option, of this product or parts thereof returned to seller at the factory of manufacture and shown to Bacharach, Inc.’s reasonable satisfaction to have been defective; provided that written notice of the defect shall have been given by buyer to Bacharach, Inc. within one (1) year after the date of delivery of this product by Bacharach, Inc.
Bacharach, Inc. warrants to buyer that it will convey good title to this product. Bacharach’s liability and buyer’s remedy under this warranty of title are limited to the removal of any title defects or, at the election of Bacharach, to the replacement of this product or parts thereof that are defective in title.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF (I) ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE: AND (II) ANY OBLIGATION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR TORT, WHETHER OR NOT ARISING FROM BACHARACH’S NEGLIGENCE, ACTUAL OR IMPLIED. The remedies of the buyer shall be limited to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or consequential damages. No agreement varying or extending the foregoing warranties, remedies or this limitation will be binding upon Bacharach, Inc. unless in writing, signed by a duly authorized officer of Bacharach.
SERVICE POLICY
Bacharach, Inc. maintains a service facility at the factory. Some Bacharach distributors / agents may also have repair facilities; however, Bacharach assumes no liability for service performed by anyone other than Bacharach personnel. Repairs are warranted for 90-days after date of shipment (sensors, pumps, filters and batteries have individual warranties). Should your analyzer require non-warranty repair, you may contact the distributor from whom it was purchased.
If Bacharach is to do the repair work, send the monitor, prepaid, to the closest service center. Prior to shipping equipment to Bacharach, or a Returned Merchandise Authorization Number (RMA #). All returned goods must be accompanied by a RMA #. Pack the equipment securely (in its original packing, if possible), as Bacharach cannot be held responsible for any damage incurred during shipping to our facility. Always include your RMA #, shipping address, telephone number, contact name, billing information and a description of the defect as you perceive it. You will be contacted with a cost estimate for
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expected repairs prior to the performance of any service work. For liability reasons, Bacharach has a policy of performing all needed repairs to restore the monitor to full operating condition.
NOTICES
Product improvements and enhancements are on-going, therefore the specifications and information contained in this document may change without notice.
Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Bacharach, Inc.
Copyright © 2019, Bacharach, Inc., All Rights Reserved.
BACHARACH is a registered trademark of Bacharach, Inc. All other trademarks, trade names, service marks and logos referenced
herein belong to their respective companies.
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Table of Contents
Table of Contents 3
1. Introduction 6
1.1 About this Manual 6
1.2 Conventions 6
1.2.1 Short Form Instructions 6
1.2.2 Iconography 7
1.3 General Safety Statements 7
1.4 Communication Options 8
2. Product Description 9
2.1 Product Overview 9
2.2 Intended Use 10
2.3 Design Features 10
2.4 Components 11
3. Installation 12
3.1 Warnings & Cautions 12
3.2 Preliminary Inspection 13
3.3 Suitable / Appropriate Locations 13
3.4 Mounting the Gas Detection Controller 14
3.5 Electrical Wiring 14
3.6 Communications Connections 15
3.6.1 MGS-408 Gas Detection Controller Network 15
3.6.2 Integration with Building Management System 17
3.7 Connecting External Alarms 17
3.7.1 Overview 17
3.7.2 Connection Procedure 17
4. Operation 18
4.1 Overview 18
4.1.1 Main Function 18
4.1.2 Post 18
4.1.3 Channel number keys 18
4.1.4 Menu access and navigation 18
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4.2 Controller Setup 19
4.2.1 Setup Parameters 19
4.2.2 Relay Setup 19
4.2.3 AV Alarm 20
4.2.4 Fault Latching 20
4.2.5 Bluetooth 21
4.2.6 LCD Contrast 21
4.2.7 LED Brightness & Auto-dimming 21
4.2.8 Date/Time 21
4.2.9 Password Protection 22
4.2.10 Factory Reset 23
4.2.11 Update Firmware 23
4.3 Channel Summary and Setup 24
4.3.1 Channel Setup Overview 24
4.3.2 CHx MON (Monitor) 25
4.3.3 CHx TYP (Instrument Type) 25
4.3.2 CHx ADR (Node Address) 25
4.3.2 CHx LOC (Location) 25
4.4 Data Logging 25
4.4.1 Data Logging Overview 25
4.4.2 SD Card Requirements\ 26
4.4.3 Data Logging Menu 26
4.4.3.1 SD EJECT 27
4.4.3.2 LOGGING (ON/OFF) 27
4.4.3.3 SD %FREE 27
4.4.3.4 SD FAULT (XX) 27
5. MODBUS 28
5.1 MODBUS Overview 28
5.1.1 MASTR BAUD (XXXX) 28
5.1.2 SLAVE NODE (XXX) 28
5.1.3 SLAVE BAUD (XXXX) 28
5.1.4 SLAVE PRTY (XXXX) 28
5.1.5 SLAVE STOP (X) 28
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5.1.6 SLAVE TERM 29
5.2 MODBUS Registers 29
6. Diagnostics and Troubleshooting 35
6.1 Diagnostic Menu 35
6.1.1 CURRENT FAULT 35
6.1.2 LAST FAULT 35
6.1.3 CLEAR FAULT 35
6.1.4 CLEAR LAST FAULT 36
6.1.5 CLR LAST SD FAULT 36
6.1.6 POWER 36
6.1.7 MODBUS SLAVE 36
6.1.8 MODBUS MASTER 36
6.1.9 BLUETOOTH 36
6.2 FAULT CODES 37
6.3 SYSTEM TESTS 38
6.3.1 RELAY TEST 38
6.3.2 LED TEST 38
6.3.3 KEYPAD TEST 38
6.3.4 STROBE TEST 39
6.3.5 FAN TEST 39
7. Additional Information 40
7.1 Disposing of Instrument 40
7.2 Technical Specifications 40
8. Parts & Accessories 41
8.1 Part Numbers 41
8.1.1 MGS-408 Configurations
8.1.2 MGS-400 Series Accessories
41
41
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1. Introduction
IMPORTANT: Before using this product, carefully read and strictly follow the
instructions in the manual. Ensure that all product documentation is retained and available to anyone operating the instrument.
1.1 About this Manual
Thank you for investing in a Bacharach MGS-408 Gas Detector Controller. To ensure operator safety and the proper use of the controller, please read the contents of this manual for important information on the operation and maintenance of the instrument.
1.2 Conventions
1.2.1 Short Form Instructions
This document uses a short form for describing steps (e.g. executing a command).
Example:
Clearing the current fault.
Short Form Instructions:
To clear the current fault: Main Menu > Diagnostics > Clear Fault > press “OK”
Steps Required:
1. Press “OK” to access the Main Menu.
2. Select “Diagnostics.”
3. Select “Clear Fault.”
3. When prompted, press “OK” to clear the current fault.
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1.2.2 Iconography
Danger
Imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning
Potentially hazardous situation which, if not avoided, could result in death or serious injury.
Warning
Potential electrical shock hazard which, if not avoided, could result in death or serious injury.
Caution
Potentially hazardous situation which, if not avoided, could result in physical injury or damage to the product or environment. It may also be used to alert against unsafe practices.
Important
Additional information on how to use the product.
IMPORTANT: Before using this product, carefully read and strictly follow the
instructions in the manual. Ensure that all product documentation is retained and available to anyone operating the instrument.
DANGER: This instrument is neither certified nor approved for operation in oxygen-
enriched atmospheres. Failure to comply may result in personal injury or death.
WARNING: Under no circumstances should this product be operated without
connection to a protective ground. Failure to comply may result in a potential shock hazard and is a violation of electrical safety standards applicable to this category of equipment.
WARNING: Extreme care should be exercised when accessing the product’s
interior. Only qualified electrical maintenance personnel should perform connections and adjustments. Always remove AC power before working inside the MGS-408’s
enclosure.
1.3 General Safety Statements
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WARNING: Use a DRY CLOTH to clean the outside of this product. DO NOT use
soap and water or other detergents. Failure to comply may result in a potential shock hazard.
CAUTION: The protection provided by this product may become impaired if it is
used in a manner not specified by the manufacturer. Modifications to this instrument, not expressly approved, will void the warranty.
CAUTION: In case of malfunction, DO NOT continue to use this equipment if there
are any symptoms of malfunction or failure. In the case of such occurrence, de­energize the power supply and contact a qualified repair technician or the nearest Bacharach Service Center.
CAUTION: Use ONLY the provided cable glands for electrical and communication
wiring. Drilling into the box will void the warranty.
IMPORTANT: This device is designed for operation at or below and altitude of 6,562
ft (2,000 m). Operation above this elevation may impair product performance.
1.4 Communication Options
The MGS-408 Gas Detection Controller features full two-way communications via an RS-485 interface. MODBUS RTU is the communication protocol standard. The controller can be connected to a Building Management System or it may be operated as a stand-alone system with Bacharach’s gas monitors.
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2. Product Description
2.1 Product Overview
The MGS-408 Gas Detection Controller displays comprehensive information about the status of all connected gas detectors. A maximum of 8 Bacharach gas detectors can be connected to the MGS-408 via Modbus RTU. Compatible gas detectors are:
- MGS-410
- MGS-450
- MGS-460
- MGS-250
- MGS-550
The MGS-408 can be used to provide power to each connected, compatible gas detector, negating the need for separate power supply at the location of the gas detector.
The MGS-408 displays status via an LCD screen and LEDs. For each connected gas detector, status is clearly indicated via dedicated LEDs to indicate:
- Power & connectivity
- High alarm
- Low alarm
- Fault
The LCD screen will display the current gas reading and gas type for the selected channel, or will indicate fault and/or alarm status. The LCD screen is also used for configuration of the MGS-408 via the integrated keypad.
In addition to the visual alarm status displayed, the MGS-408 includes an integrated audible alarm. An optional audio-visual alarm beacon can be installed, mounted in the top of the enclosure, to enhance local alarm indication.
The MGS-408 provides relays (indicating any high alarm, low alarm or fault status) and can act as a Modbus slave device. This allows connection to a third-party device such as a Building Management System (BMS) or Programmable Logic Controller (PLC).
Data logging is available on the MGS-408 via the integrated SD card, which can be removed to allow download of the logged data to a computer.
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WARNING: This instrument is neither certified nor approved for operation in oxygen-
enriched atmospheres. Failure to comply may result in EXPLOSION.
WARNING: This instrument has not been designed to be intrinsically safe for use in
areas classified as being hazardous locations. For your safety, DO NOT use it in hazardous (classified) locations.
2.2 Intended Use
The MGS-408 is intended to be used to provide audio-visual alerts and information on the status of a network of gas detectors in a centralized location. This allows clear at-a-glance visualization of any alarm or fault status on a connected gas detector in a location outside of the monitored space, as required by many regulatory codes and standards.
2.3 Design Features
Power options:
100 - 240 VAC, 50/60 Hz, 80W (max.)  Provides power for 1 - 8 compatible Bacharach gas detectors
Output / Communications:
RS485 Modbus RTU Master for Gas Detectors  Diagnostic/status LEDs
o Controller (power; fault) o Gas detectors (power & connectivity; fault; low alarm; high alarm)
Optional: integrated high output horn/strobe
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Configurable output signal options
#
Component Description
1
AC Power Terminal Block
2
Power Supply
3
Cooling Fan
4
SD Card Slot
5
Coin Cell Battery
6
Reset Switch
o 3× relays (universal: high alarm / low alarm / fault) o RS485 Modbus RTU Slave
Data logging via SD card
User interface:
LCD display screen  Integrated keypad
2.4 Components
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7
High Alarm Relay
8
Low Alarm Relay
9
Fault Relay
10
Sensor Power Connector
11
Sensor Data Connector
12
BMS Data Connector
13
AV Beacon Connector (external beacon not shown)
WARNING: Explosion hazard! Do not mount the MGS-408 Gas Detection
Controller in an area that may contain flammable liquids, vapors or aerosols. Operation of any electrical equipment in such an environment constitutes a safety hazard.
WARNING: Electrical installation should be performed by a certified electrician, and
should comply with all applicable NEC/CEC and local electrical safety codes.
3. Installation
3.1 Warnings & Cautions
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WARNING: The AC power ground wire must first be connected to the monitor’s
ground terminal. Under no circumstances should this monitor be operated without a protective ground. Doing so poses a potential shock hazard, and is also a violation of electrical safety standards applicable to this type of equipment.
WARNING: Shock hazard! Always turn off AC power before working inside the
monitor.
CAUTION: Drilling holes in the MGS-408 Gas Detection Controller enclosure may
damage the unit and will void the warranty. Please use provided cable glands for electrical connections.
CAUTION: The MGS-408 Gas Detection Controller contains sensitive electronic
components that can be easily damaged. Be careful not to touch or disturb any of these components.
3.2 Preliminary Inspection
The MGS-408 Gas Detection Controller has been thoroughly inspected and tested prior to shipment from the factory. Nevertheless, it is recommended that the instrument be re-checked prior to installation. Inspect the outside of the enclosure to make sure there are no obvious signs of shipping damage. Loosen the two screws on the top of the enclosure lid and open the front panel. Visually inspect the interior of the enclosure for loose wires or components that may have become dislodged during shipment. If damage is discovered, please contact for assistance.
3.3 Suitable / Appropriate Locations
The MGS-408 Gas Detection Controller should be centrally located in the facility (preferably outside of the mechanical room) and should be easily accessible for visual monitoring and servicing. This is the “split architecture design” for safety of the operator.
Dirt, grease, and oils can adversely affect the operation of the MGS-408 Gas Detection Controller. The MGS-408 Gas Detection Controller should be installed out of direct sunlight in a clean, dry area that is not subject to temperature or humidity extremes. Installation in a mechanical room is acceptable provided reasonable environmental conditions exist. If there is a question, consider installing the unit outside of the mechanical room in a cleaner area of the facility.
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The MGS-408 Gas Detection Controller can be located up to 4500 feet (1372 m) from the
WARNING: Electrical installation should be performed by a certified electrician,
and should comply with all applicable NEC/CEC and local electrical safety codes.
WARNING: Copper conductors for connection to supply mains must be made in
accordance with NEC/CEC and local codes.
CAUTION: Drilling holes in the MGS-408 Gas Detection Controller enclosure may
damage the unit and will void the warranty. Please use cable glands provided for electrical connections.
furthest gas monitor when using RS485 communications. The available distance is less when using the controller as the power supply for downline gas transmitters. The total power available for gas detectors is 51W. Careful attention to voltage drop over distance with a suitable wire gauge employed is also required.
The MGS-408 Gas Detection Controller provides an interface by which you can monitor, acknowledge alarms, and observe conditions inside the mechanical room.
3.4 Mounting the Gas Detection Controller
The MGS-408 Gas Detection Controller should be installed plumb and level and securely fastened to a rigid mounting surface. The enclosure utilizes four mounting holes designed for #6 (or M3.5 or M4) pan head fasteners (included). Mounting holes are located in the four corners of the enclosure, accessed by opening the front panel. Install and adjust the screws as necessary to hold the unit securely against the mounting surface.
3.5 Electrical Wiring
The controller enclosure features M20 two cable glands that are intended for power entry. If conduit is preferred simply remove one of the M20 glands and install a suitable ½” conduit adapter.
Locate the AC power and Ground on the power input terminal block. Secure the incoming AC power neutral (white/blue) and live (black/brown) and ground wires to the appropriate terminals using a screwdriver on the press to release tabs as shown below.
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NOTE: A certified AC power disconnect or circuit breaker should be mounted near
the controller and installed following applicable local and national codes. If a switch is used instead of a circuit breaker, a properly rated CERTIFIED fuse or current limiter is required to be installed as per local or national codes. Markings for
positions of the switch or breaker should state (I) for on and (O) for off.
3.6 Communications Connections
3.6.1 MGS-408 Gas Detection Controller Network
The MGS-408 Gas Detection Controller is connected to MGS400/550/250 gas detectors using a shielded twisted pair instrument cable (Belden 3106A or equivalent) The maximum distance between the furthest gas detector and MGS-408 Gas Detection Controller is 4500 feet (1372 m) when only using Modbus communications. The available distance is less when using the controller as the power supply for gas detectors. The total power available for gas detectors is 51W. Careful attention to voltage drop over distance with a suitable wire gauge employed is also required. Use any of the remaining cable glands to gain access to the interior of the unit. The RS-485 communication wiring between the gas monitor and MGS-408 Gas Detection Controller must be connected in the following manner:
1. Locate the RS-485 connector in the gas monitor (See appropriate gas monitor manual).
2. Connect one lead of a twisted shielded pair to the “B” connection point; note the wire color.
3. Connect the second wire to the “A” connection point; note the wire color.
4. Connect the ground to the “GND” connection point
5. Connect the shield or drain wire to the “SH” connection point.
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Locate the RS-485 connectors in the MGS-408 Gas Detection Controller. The left RS-485
NOTE: Power for the external alarms can be tapped off the AC IN connector.
NOTE: The relay contacts are rated 5A at 250VAC (N.O. contact) and 2A at
250VAC (N.C. contact).
connector is for downstream “slave” devices (includes a dedicated shield position) and the right RS-485 connector is used to connect to “master” devices upline, such as building management controls.
3.6.2 Integration with Building Management System
A second RS485 connector allows a Building Management System to communicate with the MGS-408 Gas Detection Controller via Modbus protocol (see Section 5.2 for register mapping). The connection is established using a shielded twisted pair cable such as Belden 3106A. Use any of the remaining service cable glands to gain access to the interior of the MGS-408 Gas Detection Controller. Locate the RS485 upline connector. Secure the wire leads to the connector in the orientation as displayed on the board. Check to make sure the polarity matches the wiring to the Building Management System. The shield connection should only be grounded at the BMS device and should not be connected at the controller.
3.7 Connecting External Alarms
3.7.1 Overview
One switched 24V DC contact marked “BEACON” is available for the connection of an external alarm device. The terminals can sink up to 300 mA at 24V DC. Bacharach accessory light P/N
1100-23XX is intended for use with the terminal. Form C relay contacts are provided for FAULT,
LOW ALARM and HI ALARM conditions.
3.7.2 Connection Procedure
Use the remaining cable glands to gain access to the interior of the MGS-408 Gas Detection Controller. Locate the relay connectors. Secure the wire leads to the connectors
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4. Operation
4.1 Overview
4.1.1 Main Function
Every 5 seconds the MGS-408 Gas Detection Controller collects gas concentration and status information from each connected gas detector. Gas concentration appears on the LCD display and connection status, fault and alarm conditions are indicated by the LED matrix for each channel. When an SD card is installed, concentration and status information is logged every 10 seconds for all connected gas detectors. Detector data and controller status information can also be communicated via MODBUS, to a master or BMS device.
4.1.2 Post
After power up, the firmware revision level will be indicated on the LCD followed by an LED/LCD and beacon self test. The controller will then begin scanning connected detectors and display their reported gas concentration on the LCD and status information on the LED matrix.
4.1.3 Channel number keys
Pressing a Channel number key will bring up a scrollable channel detail screen with detector specific information. Pressing the channel number key a second time will access the channel setup menu.
4.1.4 Menu access and navigation
The system level menu is accessed by pressing the OK key while the main screen is being displayed. The currently selected menu item is indicated with triangle pointers to the left and right of the description. If the menu list is longer than can be displayed, up and down arrow keys on the right side of the screen will indicate additional items are available by either scrolling up or down.
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Some of the screens you will access will require data entry, such as the date/time setup or location description. These screens will appear with a character selected, as displayed below. Use the up/down Arrow keys to scroll through the characters provided for that character’s place. Use the left/right Arrow keys to move the cursor to the next character. When all character selections for the screen are completed, press ENTER to accept the entries.
4.2 Controller Setup
4.2.1 Setup Parameters
Before using the controller various parameters must be set by the user based on how the controller has been wired. These parameters are accessed from the main menu by selecting ”CONTRLR CONFIG”.
4.2.2 Relay Setup
From the RELAY menu, each of the three relays can be configured for either normal or failsafe operation. The default is normal, meaning normally open contacts will close with the event corresponding the relay designation. If fail safe is selected the relay will be normally energized and will be de-energized with the relays designated event or a power failure.
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4.2.3 AV Alarm
The beacon, if installed, and the internal buzzer may be enabled to indicate an alarm condition. When enabled, the beacon will be energized, and the buzzer will beep, if either a low or high alarm condition exists.
4.2.4 Fault Latching
Fault latching defaults to DISABLED, allowing the fault indication to clear with the condition without user intervention. When ENABLED the fault indication will persist after the condition has cleared, until a user clears the current faults by selecting “CLEAR FAULT” from the diagnostic menu.
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4.2.5 Bluetooth
To use the Bacharach smart phone app, before connecting you must ENABLE Bluetooth from this menu screen.
4.2.6 LCD Contrast
From the LCD contrast setting screen, use the arrow keys to adjust the contrast from 1-63, with 30 being the default.
4.2.7 LED Brightness & Auto-dimming
The brightness of front panel LEDs can be adjusted from 0-10. A full bright setting of 10 will be visible from a long distance but may be too bright when the user is operating the keypad. For this reason, when the keypad is in use the LED brightness will auto-dim to a comfortable level, and resume the programmed brightness setting after a period of keypad inactivity
4.2.8 Date/Time
The real time clock should be checked and set after installation or when the coin cell battery is changed. Enter or edit the month, day, year, hour and minute by scrolling the menu.
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IMPORTANT: Make note of your password and save it.
4.2.9 Password Protection
The MGS-408 Gas Detection Controller can be password protected to prevent the unauthorized editing of setup parameters. When password protection is enabled, an operator may still navigate between screens to observe settings or monitor network status. The unit is shipped with password protection OFF. Entering a 3 digit (non-zero) password enables password protection. After protection is enabled, the user will be prompted to enter the password when an attempt is made to edit a setup parameter. After entering the password, a 30 minute time period will be allowed for entries, after which the user will again be prompted to re-enter the password. To disable password protection, simply change the password to all zero’s (000). An emergency
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4.2.10 Factory Reset
Selecting FACTORY RESET will revert all user settings to their factory out of box defaults. A confirmation screen will ask the user to confirm their intent since user settings will be lost and you will need to re-configure each channel. For this reason record settings in each channel edit screen before performing a reset.
4.2.11 Update Firmware
When updated firmware is available, it can be installed via the SD card. Select ‘SD EJECT’ from the ‘DATA LOGGING’ menu and remove the SD card. Using a PC or Laptop, rename the new firmware image file to MGS408.txt and copy it onto the SD card. Re-install the SD card into its slot in the controller and select ‘UPDATE FIRMWARE from the ‘CONTRLR CONFIG’ menu. The new firmware will first be copied to flash memory, verified and moved to the application space followed by a reboot. This process may take several minutes.
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4.3 Channel Summary and Setup
Pressing a CHx key from the main screen will bring up a channel summary screen with detailed information collected from the gas detector assigned to that channel.
4.3.1 Channel Setup Overview
Prior to setting channel parameters, the installer should verify and record the instrument type, node address and baud rate for each connected detector. All detectors must be set for the same baud rate, either 9600 (default) or 19200, and must have a unique node address. The MASTER BAUD setting in the MODBUS CONFIG menu must match the settings of the detectors. The channel setup screen may be accessed either by selecting CHANNEL CONFIG from the main menu or by pressing the channel number key twice at the main screen. For each detector channel there are 4 parameters the user set MON, TYP, ADR, LOC.
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4.3.2 CHx MON (Monitor)
NOTE: All gas monitors on the network must have the same baud rate.
This parameter set to ON or OFF, enables or disables the monitoring of the gas detector assigned to that channel. When set to ON the controller will attempt to collect data, every 5 seconds, from the gas detector type and at the node address specified in the corresponding channel parameters. Successful communication will be indicated with a solid green LED next to the channel number key. Each time data is collected the LED will flicker to indicate communication access. Failed communication will be indicated by a blinking green LED and yellow system fault LED. Failed communication can be caused by a mismatch of either node address, instrument type or baud rate settings between the controller and the detector, or an unpowered detector. Setting the MON parameter to OFF will exclude the gas detector assigned to that channel from being scanned. If all channels have monitor parameters set to OFF a system level fault will be triggered to indicate no detectors are being monitored.
4.3.3 CHx TYP (Instrument Type)
The instrument type parameter indicates what instrument model is connected to CHx, there are 6 supported instrument types, MGS250, MGS410, MGS450, MGS460, MGS550S1, MGS550S2. For MGS 550 models the S1 and S2 designation specify which of the two sensors connected, are to be assigned to CHx.
4.3.2 CHx ADR (Node Address)
Each connected detector must have a unique node address (see detector instruction manual for how to set the detector node address). Select the node address corresponding to the detector assigned to CHx, valid addresses are 1-247.
4.3.2 CHx LOC (Location)
For each channel a 16 character string may be defined to describe the name or location of the detector assigned to that channel. This string will appear in the CHx detail summary screen as an aid to identify the location of the associated gas detector.
4.4 Data Logging
4.4.1 Data Logging Overview
With an SD card installed, the MGS408 will log concentration, units of measure, gas name, low alarm state, high alarm state, detector fault code and controller fault code, every 10 seconds.
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Log data is buffered for 10 minutes before writing to the SD card, so it is important to use the ‘SD EJECT’ menu item before removing the SD card, this will write the contents of the buffer and turn off data logging, so the card is ready to be removed. Log data is divided into weekly files using the naming convention MGS408_LOG_WEEK_XXX_OF_YYYY.csv, where XXX is the week number (1-52) and YYYY is the year. The file format is comma delimited text which can be opened directly in Microsoft Excel. Row 1 will contain a descriptive header for each column. The supplied 32Gb SD card can hold up to 10 years of log data.
4.4.2 SD Card Requirements\
The MGS408 comes with a 32Gb SD card installed, which can hold up to 10 years worth of log data. A compatible SD card will have 32GB or less capacity and be formatted in the FAT32 format.
4.4.3 Data Logging Menu
From the data logging menu the user can safely eject the SD card, turn logging ON or OFF, view the percentage of free space remaining on the SD card, and view any current or historical fault codes.
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4.4.3.1 SD EJECT
Select this option just prior to removing the SD card. This will write any buffered log data to the card and turn off logging. Logging will automatically resume when the SD card is re-installed.
4.4.3.2 LOGGING (ON/OFF)
Enable or disable data logging by setting this item to ON or OFF.
4.4.3.3 SD %FREE
Shows the percentage of free space remaining on the installed SD card
4.4.3.4 SD FAULT (XX)
Any faults associated with the SD card will display as a two digit code next to this menu item, and selecting it will bring up a scrollable list of faults in English. Selecting a fault item will bring up a suggested remedy. SD card specific faults include:
- SD CARD MISSING (01)
- SD POWER FAIL (02)
- SD CARD FULL (04)
- SD MOUNT FAIL (08)
- SD FILE FAIL (10)
- SD WRITE FAIL (20)
- SD CAP READ (40)
- SD WRITE PROTECT (80)
4.4.3 LAST FLT (XX)
This item displays a two digit fault history code, and selecting it will bring up a scrollable list of faults in English. Selecting a fault item will bring up a suggested remedy. The code may be cleared from the diagnostic menu by selecting “CLR LAST SDFAULT”.
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5. MODBUS
5.1 MODBUS Overview
MODBUS RTU protocol is utilized both for downstream detector communication and upstream BMS communication. Communication parameters may be set from the MODBUS CONFIG menu.
The MGS-408 controller acts as a MODBUS master device on the detector side, and as a MODBUS slave device on the BMS side.
5.1.1 MASTR BAUD (XXXX)
Slave devices (gas detectors) communicate with the master device (MGS4088 Controller) at this baud rate, either 9600(default) or 19200.
5.1.2 SLAVE NODE (XXX)
This is the Modbus node address (1-247) that the upstream BMS will need to use when sending queries to the controller.
5.1.3 SLAVE BAUD (XXXX)
The MGS408 controller will us this baud rate to communicate with the upstream BMS or MODBUS master device, either 9600(default) or 19200.
5.1.4 SLAVE PRTY (XXXX)
This PARITY setting should match the BMS PARITY (NONE, EVEN or ODD).
5.1.5 SLAVE STOP (X)
The number of stop bits (1 or 2) must match the BMS setting.
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5.1.6 SLAVE TERM
R E A D
W R
I T E
Register Address
Func Code 04
(read input registers)
Type Item Group Notes
R
W
30001
Sensor 1 is monitord flag
DYN
Sensor 1
0=NOT MONITORED 1=MONITORED
R
X
30002
Sensor 1 communicatin status
DYN
Sensor 1
1=COM NORMAL, 2=COM FAIL
R
X
30003
Sensor 1 modbus error code
DYN
Sensor 1
Exception code from Modbus standard
R
X
30004
Sensor 1 concentration
DYN
Sensor 1
0-65535
R
X
30005
Sensor 1 status code
DYN
Sensor 1
0=OFFLINE 1=WARMUP 2=ONLINE
R
X
30006
Sensor 1 Fault code (high byte)
DYN
Sensor 1
Sensor specific
R
X
30007
Sensor 1 sensor fault code
DYN
Sensor 1
Sensor specific
R
X
30008
Sensor 1 ° C
DYN
Sensor 1
Sensor specific
R
X
30009
Sensor 1 Cal expired flag
DYN
Sensor 1
0=Cal Valid, 1=Cal expired
R
X
30010
Sensor 1 Low alarm flag
DYN
Sensor 1
0=No alarm, 1=Alarm
R
X
30011
Sensor 1 High alarm flag
DYN
Sensor 1
0=No alarm, 1=Alarm
R
X
30012
Sensor 1 Saturation flag
DYN
Sensor 1
0=Unsaturated, 1=Saturated
R
X
30013
Sensor 1 Underflow flag
DYN
Sensor 1
0=Normal, 1=Underflow
R
W
30014
Sensor 1 Instrument Type code
STA
Sensor 1
0=MGS250,1=MGS400, 2=MGS450,3=MGS460, 4=MGS550­S1,5=MGS550-S2
R
W
30015
Sensor 1 Node Address
STA
Sensor 1
1-254
R
X
30016
Sensor 1 Sensor Type code
STA
Sensor 1
Sensor specific
R
X
30017
Sensor 1 Concentration Units
STA
Sensor 1
1=ppm,2=ppb,3=%VOL ,4=%LEL
R
X
30018
Sensor 1 Scale Factor
STA
Sensor 1
Power of 10 used on concentration, divide conc by 10^x for
A 120 ohm termination resistor can be enabled on the BMS connection. This is typically only required for cable lengths in excess of 1000’, for shorter distances set this termination to OUT.
5.2 MODBUS Registers
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correct value (MGS550 only)
R
X
30019
Sensor 1 Gas Type Text Char 1,2
STA
Sensor 1
ASCII characters
R
X
30020
Sensor 1 Gas Type Text Char 3,4
STA
Sensor 1
ASCII characters
R
X
30021
Sensor 1 Gas Type Text Char 5,6
STA
Sensor 1
ASCII characters
R
X
30022
Sensor 1 Gas Type Text Char 7,8
STA
Sensor 1
ASCII characters
R
X
30023
Sensor 1 Gas Type Text Char 9,10
STA
Sensor 1
ASCII characters
R
X
30024
Sensor 1 SID Text Char 1,2
STA
Sensor 1
ASCII characters
R
X
30025
Sensor 1 SID Text Char 3,4
STA
Sensor 1
ASCII characters
R
X
30026
Sensor 1 SID Text Char 5,6
STA
Sensor 1
ASCII characters
R
X
30027
Sensor 1 SID Text Char 7,8
STA
Sensor 1
ASCII characters
R
X
30028
Sensor 1 UID Text Char 1,2
STA
Sensor 1
ASCII characters
R
X
30029
Sensor 1 UID Text Char 3,4
STA
Sensor 1
ASCII characters
R
X
30030
Sensor 1 UID Text Char 5,6
STA
Sensor 1
ASCII characters
R
X
30031
Sensor 1 UID Text Char 7,8
STA
Sensor 1
ASCII characters
R
X
30032
Sensor 1 Alias Text Char 1,2
STA
Sensor 1
ASCII characters
R
X
30033
Sensor 1 Alias Text Char 3,4
STA
Sensor 1
ASCII characters
R
X
30034
Sensor 1 Alias Text Char 5,6
STA
Sensor 1
ASCII characters
R
X
30035
Sensor 1 Alias Text Char 7,8
STA
Sensor 1
ASCII characters
R
X
30036
Sensor 1 Alias Text Char 9,10
STA
Sensor 1
ASCII characters
R
X
30037
Sensor 1 Alias Text Char 11,12
STA
Sensor 1
ASCII characters
R
X
30038
Sensor 1 Alias Text Char 13,14
STA
Sensor 1
ASCII characters
R
X
30039
Sensor 1 Alias Text Char 15,16
STA
Sensor 1
ASCII characters
R
X
30040
RESERVED
Sensor 1
R
X
30041
RESERVED
Sensor 1
R
X
30042
RESERVED
Sensor 1
R
X
30043
RESERVED
Sensor 1
R
X
30044
RESERVED
Sensor 1
R
X
30045
RESERVED
Sensor 1
R
X
30046
RESERVED
Sensor 1
R
X
30047
RESERVED
Sensor 1
R
X
30048
RESERVED
Sensor 1
R
X
30049
RESERVED
Sensor 1
R
X
30050
RESERVED
Sensor 1
R
X
30051-30100
SENSOR 2 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 2
R
X
300101-30150
SENSOR 3 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 3
R
X
30151-30200
SENSOR 4 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 4
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R
X
30201-30250
SENSOR 5 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 5
R
X
30251-30300
SENSOR 6 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 6
R
X
30301-30350
SENSOR 7 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 7
R
X
30351-30400
SENSOR 8 DATA GROUP
(REPEAT OF SENSOR 1)
Sensor 8
R
X
31000
Sensor 1 Concentration
DYN
Sensor 1
R
X
31001
Sensor 2 Concentration
DYN
Sensor 2
R
X
31002
Sensor 3 Concentration
DYN
Sensor 2
R
X
31003
Sensor 4 Concentration
DYN
Sensor 3
R
X
31004
Sensor 5 Concentration
DYN
Sensor 4
R
X
31005
Sensor 6 Concentration
DYN
Sensor 5
R
X
31006
Sensor 7 Concentration
DYN
Sensor 6
R
X
31007
Sensor 8 Concentration
DYN
Sensor 7
R
X
31008-31031
RESERVED
DYN
Future
sensors
R
X
31032
Sensor 1 Fault code (high bytes)
DYN
Sensor 1
R
X
31033
Sensor 1 Fault code
DYN
Sensor 1
R
X
31034
Sensor 2 Fault code (high bytes)
DYN
Sensor 2
R
X
31035
Sensor 2 Fault code
DYN
Sensor 2
R
X
31036
Sensor 3 Fault code (high bytes)
DYN
Sensor 3
R
X
31037
Sensor 3 Fault code
DYN
Sensor 3
R
X
31038
Sensor 4 Fault code (high bytes)
DYN
Sensor 4
R
X
31039
Sensor 4 Fault code
DYN
Sensor 4
R
X
31040
Sensor 5 Fault code (high bytes)
DYN
Sensor 5
R
X
31041
Sensor 5 Fault code
DYN
Sensor 5
R
X
31042
Sensor 6 Fault code (high bytes)
DYN
Sensor 6
R
X
31043
Sensor 6 Fault code
DYN
Sensor 6
R
X
31044
Sensor 7 Fault code (high bytes)
DYN
Sensor 7
R
X
31045
Sensor 7 Fault code
DYN
Sensor 7
R
X
31046
Sensor 8 Fault code (high bytes)
DYN
Sensor 8
R
X
31047
Sensor 8 Fault code
DYN
Sensor 8
R
X
31048-31096
RESERVED
Future
sensors
Register Address
Func Code 03/06
Read/preset
Item Group
Notes
R
W
40000
Future unused
STA
Controller-related
return zero always
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R
W
40001
Future unused
STA
Controller-related
return zero always
R
W
40002
RS-485 Node Address
STA
Controller-related
1-254
R
W
40003
Baud Rate
STA
Controller-related
0=9600 1=19200
R
W
40004
Stop Bits
STA
Controller-related
1 or 2
R
W
40005
Parity
STA
Controller-related
0=none 1=odd 2=even
R
W
40006
Controller UID Char 1,2
STA
Controller-related
ASCII characters
R
W
40007
Controller UID Char 3,4
STA
Controller-related
ASCII characters
R
W
40008
Controller UID Char 5,6
STA
Controller-related
ASCII characters
R
W
40009
Controller UID Char 7,8
STA
Controller-related
ASCII characters
R
X
40010
16 bit Current Fault Code Controller
DYN
Controller-related
0-65535
R
X
40011
16 bit Last Fault Code Controller
DYN
Controller-related
0-65535
R
X
40012
Software Version Controller
STA
Controller-related
X100
R
W
40013
Relay 1 Contact Behavior / Failsafe
DYN
Controller-related
0=normal 1=Failsafe
R
W
40014
Relay 2 Contact Behavior / Failsafe
DYN
Controller-related
0=normal 1=Failsafe
R
W
40015
Relay 3 Contact Behavior / Failsafe
DYN
Controller-related
0=normal 1=Failsafe
R
X
40016
24V supply voltage x 100
DYN
Diagnostics
2400=24.00V
R
X
40017
24V supply output to sensors
voltage x 100
DYN
Diagnostics
2400=24.00V
R
X
40018
Battery voltage x 100
DYN
Diagnostics
300=3.0V
R
X
40019
Controller 5V supply voltage x100
DYN
Diagnostics
500=5.00V
R
X
40020
Controller 3.3V supply voltage x100
DYN
Diagnostics
330=3.30V
R
X
40021
Controller temperature x100
DYN
Diagnostics
2500=25.00degC
R
X
40022
Controller tact and mag switch
state
DYN
Diagnostics
Sum of activated switch values
R
W
40023
Buzzer enable
STA
Controller-related
0=Disabled 1=enabled
R
W
40024
Data Logging Enabled
STA
Controller-related
0=Disabled 1=enabled
R
W
40025
Fault Latching Enabled
STA
Controller-related
0=Disabled 1=enabled
Func Code 02
(read input status)
Item Group
R
X
10001
Sensor 1 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 1
R
X
10002
Sensor 2 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 2
R
X
10003
Sensor 3 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 3
R
X
10004
Sensor 4 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 4
R
X
10005
Sensor 5 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 5
R
X
10006
Sensor 6 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 6
R
X
10007
Sensor 7 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 7
R
X
10008
Sensor 8 Low Alarm Flag (0 or 1 = alarm)
DYN
Sensor 8
R
X
10009-10032
RESERVED
Sensor 9-
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R
X
10033
Sensor 1 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 1
R
X
10034
Sensor 2 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 2
R
X
10035
Sensor 3 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 3
R
X
10036
Sensor 4 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 4
R
X
10037
Sensor 5 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 5
R
X
10038
Sensor 6 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 6
R
X
10039
Sensor 7 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 7
R
X
10040
Sensor 8 High Alarm Flag (0 or 1 = alarm)
DYN
Sensor 8
R
X
10041-10064
RESERVED
Sensor 9­32(future)
R
X
10065
Sensor 1 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 1
R
X
10066
Sensor 2 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 2
R
X
10067
Sensor 3 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 3
R
X
10068
Sensor 4 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 4
R
X
10069
Sensor 5 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 5
R
X
10070
Sensor 6 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 6
R
X
10071
Sensor 7 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 7
R
X
10072
Sensor 8 Any Alarm Flag (0 or 1 = alarm)
DYN
Sensor 8
R
X
10073-10096
RESERVED
Sensor 9­32(future)
R
X
R
X
10097
Sensor 1 Fault Flag (0 or 1 = fault)
DYN
Sensor 1
R
X
10098
Sensor 2 Fault Flag (0 or 1 = fault)
DYN
Sensor 2
R
X
10099
Sensor 3 Fault Flag (0 or 1 = fault)
DYN
Sensor 3
R
X
10100
Sensor 4 Fault Flag (0 or 1 = fault)
DYN
Sensor 4
R
X
10101
Sensor 5 Fault Flag (0 or 1 = fault)
DYN
Sensor 5
R
X
10102
Sensor 6 Fault Flag (0 or 1 = fault)
DYN
Sensor 6
R
X
10103
Sensor 7 Fault Flag (0 or 1 = fault)
DYN
Sensor 7
R
X
10104
Sensor 8 Fault Flag (0 or 1 = fault)
DYN
Sensor 8
R
X
10105-10128
RESERVED
Sensor 9­32(future)
R
W
10129
Sensor 1 enabled flag (0=disabled 1=enabled)
DYN
Sensor 1
R
W
10130
Sensor 2 enabled flag (0=disabled 1=enabled)
DYN
Sensor 2
R
W
10131
Sensor 3 enabled flag (0=disabled 1=enabled)
DYN
Sensor 3
R
W
10132
Sensor 4 enabled flag (0=disabled 1=enabled)
DYN
Sensor 4
R
W
10133
Sensor 5 enabled flag (0=disabled 1=enabled)
DYN
Sensor 5
R
W
10134
Sensor 6 enabled flag (0=disabled 1=enabled)
DYN
Sensor 6
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R
W
10135
Sensor 7 enabled flag (0=disabled 1=enabled)
DYN
Sensor 7
R
W
10136
Sensor 8 enabled flag (0=disabled 1=enabled)
DYN
Sensor 8
R
W
10137-10160
RESERVED
Sensor 9­32(future)
R
X
10200
Relay 1 State (0 or 1 = energized)
DYN
Controller-related
R
X
10201
Relay 2 State (0 or 1 = energized)
DYN
Controller-related
R
X
10202
Relay 2 State (0 or 1 = energized)
DYN
Controller-related
Func Code 01/05 (Read/force coil)
Item Group
R
00001
UNUSED
DYN
R
00002
UNUSED
DYN
R
00003
UNUSED
DYN
00004
Relay Closed Test. Setting this flag to one closes
all 3 relays simultaneously for 5 seconds. At the
end of the test the relays revert to their normal
operation. During the test the Modbus flag will
remain ON. When the test is completed the flag
will turn OFF
DYN
00005
Relay Opened Test. Setting this flag to one
opens all 3 relays simultaneously for 5 seconds.
At the end of the test the relays revert to their normal operation. During the test the Modbus
flag will remain ON. When the test is completed
the flag will turn OFF
00006
UNUSED
00007
UNUSED
00008
UNUSED
Func Code 43/14
R
X
0x00
Vendor name "Bacharach"
STA
Controller-related
R
X
0x01
Product code "MGS-408"
STA
Controller-related
R
X
0x02
Major minor rev "NN.nn"
STA
Controller-related
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6. Diagnostics and Troubleshooting
6.1 Diagnostic Menu
From the diagnostic menu the user can review and clear current and historical faults, view power supply voltages, and watch live Modbus traffic for both master, slave and Bluetooth connections. The diagnostic menu appears on page 2 of the main menu.
6.1.1 CURRENT FAULT
Displays the current active controller fault code along with a list of fault descriptors. Scroll and select a descriptor for more detailed information about the fault and possible remedies.
6.1.2 LAST FAULT
Displays historical fault code and listing, selecting a fault descriptor will bring up more details, same as current fault screen. Intermittent fault conditions can be review here.
6.1.3 CLEAR FAULT
Resets the current active fault code to zero (no faults). Use to clear faults when FAULT LATCHING is enabled from the CONTRLR CONFIG menu.
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6.1.4 CLEAR LAST FAULT
Reset the historical last fault code to zero. Use to catch recurring intermittent fault conditions.
6.1.5 CLR LAST SD FAULT
Resets the historical SD card fault code. Use to catch recurring intermittent fault conditions with the SD card or data logging.
6.1.6 POWER
Displays live power supply voltages and chassis temperature. Use when a SUPPLY VOLTS ERR or CHASSIS TEMP HI is indicated as a fault. Voltage tolerances are as follows:
SUPPLY IN=24V ± 3 SUPPLY OUT=24V ± 3 5V=5V ± 0.3 3.3V=3.3V ± 0.3V BAT= 1.8V to 3.6V (Coin cell voltage) T=60 to -20degC (Internal chassis temperature)
6.1.7 MODBUS SLAVE
Displays the live Modbus traffic for the BMS connection. Use when troubleshooting communication problems with upstream master devices. The OK key will clear the screen to view the next query and response. For each query received by the controller from a master
device or BMS, the number of bytes transmitted TX=, the function code used FUNC=, the register address requested ADDR=, and any errors or exceptions on the bottom line.
6.1.8 MODBUS MASTER
Displays the live Modbus traffic for each channel. Use when troubleshooting communication problems with detectors on the slave network. Up and down arrow keys will switch channel numbers, the OK key will clear the screen to view the next query and response. For each query
sent by the controller the number of bytes transmitted TX=, the function code used FUNC=, the register address requested ADDR=, and any errors or exceptions on the bottom line.
6.1.9 BLUETOOTH
Displays the live Modbus traffic for the Bluetooth interface. Use when troubleshooting communication problems with Bluetooth devices. The OK key will clear the screen to view the next query and response. For each query received by the controller the number of bytes
transmitted TX=, the function code used FUNC=, the register address requested ADDR=, and any errors or exceptions on the bottom line.
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6.2 FAULT CODES
Code
Critical Fault
Possible Causes
Remedy
0001
CHASSIS TEMP HI
Chassis temperature outside the range of -20 to 60° C
Reduce ambient temperature or check for power supply malfunction.
0002
RS485 MSTR BUFR
Buffer overflow communicating with detectors
Disable all but one channel, use MODBUS MASTER traffic screen to one CH at a time.
0004
RS485 SLAVE BUFR
Buffer overflow communicating with BMS
Use MODBUS SLAVE traffic screen to diagnose.
0008
RS485 MSTR CRC
CRC error communicating with detectors
Disable all but one channel, use MODBUS MASTER traffic screen to one CH at a time.
0010
RS485 SLAVE CRC
CRC error communicating with BMS
Use MODBUS SLAVE traffic screen to diagnose.
0020
BT SLAVE CRC
CRC error communicating with Bluetooth APP
Use BLUETOOTH traffic screen to diagnose.
0040
RS485 SL TMOUT
Modbus timeout communicating with BMS
Use MODBUS SLAVE traffic screen to diagnose.
0080
BLE EEPROM
Error configuring Bluetooth transceiver
Reset, or Reboot controller, if fault persists, consult factory.
0100
BT SLAVE BUF
Buffer overflow communicating with Bluetooth APP
Use MODBUS SLAVE traffic screen to diagnose.
0200
STUCK KEY ERROR
On or more keys on the keypad are stuck down
Use KEYPAD TEST to determine stuck key, consult factory.
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0400
CONFIG ERROR
All detectors are disabled or there are duplicate node addresses
Enable one or more channels, or check for duplicate node address assignment.
0800
SD CARD ERROR
SD card interface is reporting an error (see section X.X.X)
Select SD FAULT from DATA LOGGING menu for details.
1000
SENSOR RESPONSE
One or more detectors are not responding to queries
Disable all but one channel, use MODBUS MASTER traffic screen to test one CH at a time
2000
SUPPLY VOLTS ERR
One or more power supply voltages are out of range
Check POWER screen in diagnostic menu, if SUPPLY OUT is <23.7V check for short or overload on detector supply feed. If battery voltage is less than 1.8V replace coin cell. Otherwise consult factory.
4000
CPU ERROR
Microcontroller malfunction
Reset or reboot controller, if fault persist, consult factory.
8000
EEPROM ERROR
EEPROM malfunction
Consult factory.
6.3 SYSTEM TESTS
To facilitate installation and troubleshooting the following test are available from the SYSTEM TEST menu
6.3.1 RELAY TEST
Manually toggle each relay using the CH key indicated.
6.3.2 LED TEST
Using the OK key, all front panel LED will illuminate when pressed
6.3.3 KEYPAD TEST
Key designation will be indicated on the screen for each key pressed
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6.3.4 STROBE TEST
Manually toggle the strobe, if installed, using up and down arrow keys
6.3.5 FAN TEST
Manually toggle the chassis cooling fan using the up and down arrow keys
1100-2295 Rev 0 39
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7. Additional Information
Product Type
8 Channel Gas Detector Controller
Number of Channels
1-8
Display
4 × 20 LCD w/ Backlight
Ambient Temperature Range
-20 to +50° C
Power Supply
80-264VAC 70W max
Power Output
24VDC 51W max
Accessory Alarm
A/V Strobe 24VDC 300ma max
Relays
1-Fault, 1-LO Alarm, 1-HI Alarm, Form C contacts rated 5A at 250VAC (N.O. contact) and 2A at 250VAC (N.C. contact).
Communications
1-Modbus Master, 1- Modbus Slave, RTU protocol, 9600 or 19200 baud.
Housing
Nema 1 Wall Mount
Approvals
UL/CSA/IEC/EN 61010-1 CE
7.1 Disposing of Instrument
EU-wide regulations governing the disposal of electrical and electronic appliances which have been defined in the EU Directive 2012/19/EU and in national laws have been effective since August 2012 and apply to this device.
Common household appliances can be disposed of using special collecting and recycling facilities. However, this device has not been registered for household usage. Therefore it must not be disposed of through these channels. The device can be returned to your national Bacharach Sales Organization for disposal.
7.2 Technical Specifications
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8. Parts & Accessories
Part Number
Description
6702-8000
MGS-408 gas detection controller, 8 channels
1100-2307
Optional horn/strobe, mounts directly onto MGS-408, red lens
1100-2308
Optional horn/strobe, mounts directly onto MGS-408, green lens
1100-2309
Optional horn/strobe, mounts directly onto MGS-408, blue lens
1100-2310
Optional horn/strobe, mounts directly onto MGS-408, yellow lens
Part Number
Description
3015-8041
Horn + strobe 24 V DC; blue lens
3015-8044
Strobe; blue lens; MP120K 120 V AC adapter
3015-8043
Horn + strobe 24 V DC; red lens
3015-8046
Strobe; red lens; MP120K 120 V AC adapter
3015-8042
Horn + strobe 24 V DC; amber lens
3015-8045
Strobe; amber lens; MP120K 120 V AC adapter
8.1 Part Numbers
8.1.1 MGS-408 Configurations
8.1.2 MGS-400 Series Accessories
1100-2295 Rev 0 41
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