PTO-POWERED ALTERNATORS
OPERATORS MANUAL
AND PARTS CATALOG
15 KW
MODEL NO.
20004
•y-:7
BABSON
943-0011
BROS.
BABSON
CO. 2100 s. YORK RD. OAK BROOK,ILLINOIS
BROS.
CO.
(CANADA)
Printed
in U.S.A.
LTD. PORT CREDIT,
ONTARIO
60521
1 1 -73
TABLE
OF CONTENTS
GENERAL
SPECIFICATIONS
INSTALLATION
OPERATION
SERVICE
WIRING
PARTS
INFORMATION . 2
3
7
AND MAINTENANCE 8
DIAGRAM 12
CATALOG
' 2
. 13
GENERAL
INTRODUCTION
This
manual contains information for the proper instal-
lation,
operation and maintenance of your alternator. We
suggest
to
If
ment; be
and the
information
mong the many units manufactured.
DESCRIPTION
These
2 pole alternators
nates
Output voltage is inherently regulated to produce a
non-fluctuating
tor
output
recommended. The alternator is
dard tractor PTO.
(
you
keep
this book handy so it can be referred
when
necessary.
you wish to contact your
sure
to supply the complete
full
SERIAL
is
15
KW
models; are revolving armature, 3600RPM,
the
need
is completely
receptacles.
CAUTION
NUMBER
necessary
with
for a commutator or commutator
source
wired
This alternator cannot
3
to
rectifier excitation. This
of electrical power. The alterna-
internally and connected to the
No further
dealer
regarding this equip-
MODEL
of your equipment. This
identify
your equipment a-
wiring
gear
is required nor
driven by a stan-
be
belt driven.
INFORMATION
NUMBER
elimi-
brushes.
The unit is complete
mounted
and a mounted control box.
The control box contains a voltmeter; two 70
circuit
SOampere,
60ampere
post); and one duplex 120
tacle (see Figure .1). An auxiliary
also
intervals up to
strength when required for starting larger electric
motors.
OPTIONAL
Power Take-Off Shaft: Telescoping, shielded, heavy
duty
PTO powered,
safety for the operator. The splined universal
with
fits
take-off
maximum
for
gear
box
breakers
3blade
full
output
provided
power take-off shafts, recommended for use
snap
a 1-3/8 inch tractor PTO drive. Telescoping power
shaft operating lengths are: minimum 45 inch,
520rpm PTO.
which
ACCESSORIES
gear
ring
type shield and quick disconnect feature,
60
inch;
with
lifting
with
splined shaft and safety shield
for alternator protection; one 240
range
five
weight 35 pounds. Six spline universal
receptacle; one 120/240volt,
receptacle
volt,
can be manually set for time
minutes to provide added
drive alternators, provide maximum
eye, mounting feet,
(3blade
15
with
ampere
(fused)
field
timer switch is
grounding
ampere
volt,
recep-
field
with
joint
SPECIFICATIONS
Watts 15,000(3 1.0PF
Volts
'. '. '. '. '. '. '. '. '.[ '. '. '. '. '. '. '. '. '. '. '.. '. 120/240
Phase
1
Cycles 60
Current (Amperes) 63
Wire
: 3
Alternator
Tractor PTO
Minimum
Weight
6ear
Gear
Gear
Gear
Tractor PTO
Speed
(RPM)
Speed
Horsepower Required,
(Generator Set) 300
Reduction
Ratio 6.9 to 1 6.78 to 1
Box Oil Capacity, Pints (SAE 90) 1-1/2 2
Box Weight 76 84
Unit
Speed
3600
(RPM)
(RPM) 520 530
520
Driving
VonRuden
Source
30
Apex
LOCATION
Select a site for the alternator
in
mind:
1.
Ventilation:
heat
when operating under load conditions. It is
important
ventilation.
small
of
fresh,
exhausting the air
the
heated
The alternator
that this
If
heat
installing
room or compartment, provide a vent for entry
cool
air. Provide a
heated
air
exhaust
vent
Heated air is discharged
the alternator.
EXHAUST
GAS IS
ing alternator inside a building, provide
adequate ducting
2.
Convenience to
tor
for
ior
tractor exhaust iumes.
Driving
easy
connection to the tractor.
Power: Locate the alterna-
INSTALLATION
with
the
following
creates
considerable
be dissipated by proper
the alternator inside a
separate
by the alternator. Locate
above
from
the
the driveshaft end of
DEADLY! U operat-
points
vent for
inlet
vent.
Align
the
power
take-off
limits
of the power
3. Dusty or Damp
or
damp conditions as much as possible. Dust and
dirt
are
enemies
alternator is
exposure
to the alternator. Stay
take-off
Condition:
shaft.
Avoid
excessively dusty
within
of any piece of machinery. The
drip proof
in design, but
unnecessary
to moisture should be avoided. The alternator should be mounted under cover or inside a
building
4.
Servicing Convenience:
space
to protect it
on all
sides
from
the weather.
Allow
at
least
24 inches of
of the alternator for convenient
servicing.
5.
Wiring
Convenience: Do not locate the alternator
in
a location
have
poor
Install
the alternator as close to the load transfer
switch
as possible. Do not move the load transfer
switch
to the alternator. Refer to
LOAD
TRANSFER
difficult
ventilation,
SWITCH.
to service or
to
save
a few feet of
INSTALLING
which would
the
wiring.
THE
ALTERNATOR
VENT PLUG
240 VOLT.SO AMP_
CIRCUIT BREAKERS
LIFTING
_ /
FYE
. GEAR REDUCTION
VQLTMETER
AUXILIARY FIELD
BOX
TIMER SWITCH
-PTO SHAFT GUARD
120
VOLT
AMP FUSE
20/240 VOLT
CONTROL
60 AMP
BOX
FIGURE
I.
ALTERNATOR DESCRIPTION
POWER
SHAFT
BE
AS
POSSIBLE
PERMANENT
TO LOAD
TAKE-OFF
SHOULD
STRAIGHT
ALTERNATOR
BASE-
AS
FIGURE
MOUNTING
Provide a substantial mounting
or
steel
ing
base
brackets
It
should
the alternator
^J^JJ^
^K^^^^^l horsepower
C
torque will flip
strong substructure.
suitable
measurement
Be
sure
driving
THE
and use
should
will
be
for
is
that
mechanism
2.
TRACTOR CONNECTION
ALTERNATOR
large bolts.
be
flat
so
not be
possible
is
operation.
the
sprung when tightening
to
bolted down.
To
develop
the
alternator over unless secured
A
narrow
A 40
required.
alternator
and
that
that
turn
15
at the
is
it
base of
The
the
the
KW
(30
inch
hub to hub
properly aligned
will
concrete,
surface
shaft
power take-off.
of the
alternator mounting
by
requires
inch) trailer
stay
in
wood
mount-
into
place.
hand after
30 to 35
The
to a
is not
minimum
with
the
alignment.
FIGURE
INSTALLING
Before
install a DOUBLE
SWITCH.
large enough
source
code.
The
installed
the main
installed,
will
connect
the load transfer
tion,
the
source
alternator. Using
impossible
source
4.
RECOMMENDED
THE
using
of
of
of
the
The
close
line
switch
to
carry
power
is in use.
load transfer
to the
switch
the
load transfer
the
electrical load
switch
load
is
power,
to
power.
-IgDIA.SSPLINE
connect
PER
SAE
and
The
-34-
alternator
first
the
MOUNTING
LOAD
J7I8
TRANSFER
for
THROW
must
the
main
and the
is
disconnected
then connected
load transfer
the
load lines must connect
LOAD
have
total
load when
Follow
switch
line
switch,
load. When properly
switch
to the
thrown
alternator
SWITCH
standby
TRANSFER
an
ampere
the
local
should always
and
in one
highline.
to the
from
to the
switch
to the
BASE
purposes,
rating
the
main
electrical
be
between
position
When
other posi-
the
main
tractor
makes
it
main
to
FIGURE
TATION
-|DIA
4 MTG
HOLES
3.
INSTALLATION
4
OUTLINE
.ol.
9
2
g°@
a
S ERVICE
HEAD
DRIP
LOOPS
It
USE THIS DIAGRAM IF NEUTRAL^
IS NOT SWITCHED
SWITCH
OR
SAFETY
BREAKER
2 -POLE
DOUBLEi
THROW
LOAD
TRANSFER
SWITCH
USE THIS DIAGRAM IF NEUTRAL^
IS SWITCHED.
SWITCH
OR SAFETY
BREAKER
3
POLE DOUBLE
THROW
LOAD
TRANSFER
SWITCH
GfOUNOING-
CONDUCTOR
TO
ELECTRICAL
LOAD
LOAD
PROTECT ALTERNATOR
FROM WEATHER
TO MAIN SWITCH OR
BREAKER AT
MET
5B.
*HOT
TO CIRCUIT
BREAKER BOX
TRANSFER
FIGURE 5. TYPICAL FARM STANDBY
SWITCH CONNECTIONS
GROUNDING
ELECTRODB
FUSE
if^POWER RETURN SIGNAL
r A LIGHT AND SWITCH
the
center
alternator
must be connected at OPPOSITE
terminals of the transfer switch. The
leads
and the main power
source
ends
of the switch.
leads
POWER
When
install a pilot light
the power is restored and when the alternator can be
disconnected. Connect a signal
regular power
switch.
signal
signal
alternator into operation. When the nonnal power
returns, the signal
then be disconnected.
RETURN
the
generator
Install an
light.
switch to the ON position before putting the
SIGNAL
is
used
for emergency applications,
or alarm signal to indicate when
light
across
line,
just
ahead
on-off
When a power failure occurs,
operates
of the load transfer
switch and a fuse for the
and the alternator can
snap
the
the
OPERATION
STARTING
Before
engaging power take-off, proceed as
the order shown.
1.
Alternator
circuit
breakers
must be in the OFF
position.
2.
Connect power
load
transfer switch.
leads
between the alternator and
3. Throw transfer switch to connect load to alternator.
4. Turn
power return signal ON if one has
stalled.
5. Engine power
to
520rpm (530rpm for Apex
nator
speed
take-off
and
at this time
bring
PTO shaft
gear
will
be 3600rpm (60cycle).
The voltmeter on the alternator control box
read approximately 250volts. A green
the voltmeter
scale
indicates the correct operating
range.
6.
Snap
both alternator
position.
See Notes A and B.
circuit
breakers
OPERATING
Voltage
up even when constant
normal.
mended operating voltage (230 to 240 volts) it
necessary
pensate.
electrical
voltage by decreasing PTO
NOTE
rating.
cuit breakers will automatically trip, disconnecting
entire electrical load. Reduce
the circuit breakers back
NOTE
for starting than running.
taneously,
alternator causing
connect
horsepower motors
equipped with
when actuated, will connect
supplying added field strength
at
for proper timer operation.
the switch cuts
will
decrease
or drop, as the alternator warms
speed
is maintained. This is
However, if the power drops below the recom-
to
increase
Also,
avoid over-voltage to prevent
the tractor PTO
equipment and/or the alternator.
speed.
A:
Keep
the
alternator load within
If the
B:
3 H.P. or
alternator
Motors require
the
total electrical load
the
circuit.
an
larger.
is
seriously overloaded
the
load before throwing
to the ON
low to
If
several motors start simul-
position.
five times more current
may
the
circuit breakers
To
avoid this, always start larger
one at a
time. Your alternator
to
auxiliary field timer switch, which,
an
auxiliary winding
for
starting motors rated
Set the
timer
at one
At the end of the
out and the
motor runs
on
follows
been
speed
box). The alter-
will
segment
to the ON
will
speed
to com-
damage
Reduce
its
nameplate
the
cir-
the
overload
open
and
the
dis-
is
for
minute
or
longer
preset time,
normal current.
in
in-
on
be
to
T^Cf^jJIQfit^\
t~-*^»^-*~^^*^^J> less than
should
nor speed changes
could damage electrical equipment
draw than that which
TIPS
Total
could
ure. This can be done by taking the
from
the
the
information from
H
be
exercised
ON
OPERATION
tractor engine horsepower
2 H.P. per
in
disconnecting large loads. Gover-
can
cause high voltage surges which
is
removed from
kilowatt load, care
of
lesser current
the
line.
is
the wattage requirements of all the equipment that
be operating simultaneously during a power
information
typical
wattage requirement guide, or by taking
fail-
either
the nameplate on the equipment
itself.
Start motors one at a time, beginning
with
the largest
one, if possible. Then, after all motors are running,
there
will
be extra power for other
less
critical
equipment such as a television, air conditioner, etc. See
Note
B.
Check the motor
of
essential equipment: furnace blower motor,
lating
heater,
nameplates
electric
milking
for the horsepower rating
circu-
machine,
milk
pump, barn
cleaner, feed conveyor, silage unloader, chick brooder,
sump pump,
well
pump, ventilating fans, freezer,
refrig-
erator, washing machine, etc.
TYPICAL
SINGLE PHASE
SINGLE PHASE
MOTORS* (CAPACITOR TYPE)
MOTORS* (CAPACITOR TYPE)
1/2
horsepower
3/4 horsepower
1 horsepower
2 horsepower
3 horsepower
5 horsepower
T/i horsepower
* - Repulsion - induction motors require less starting
wattage. Split phase motors require slightly more
starting wattage.
WATTAGE
REQUIREMENTS
WATTS
REQUIRED
START
2800
4300
5500
7130
10350 2970
16660
23000
RUN
550
775
1000
I960
3500
5250
SERVICE
AND
MAINTENANCE
PERIODIC SERVICE
Follow
a definite schedule of inspection and servicing.
Make
a good visual check before,
nator is operating;
bad connections.
Internal
cally.
springs, bearings, etc.
GEAR
Use
gear
with
this
lOOhours.
Maintain
filling will
due to overheating. Remove the
case
case.
from
gear
alternator parts should be examined
Remove end
BOX
LUBRICATION
only
SAE 90 multi-purpose
box after the
fresh lubricant of the recommended grade.
procedure every six months thereafter, or every
the proper oil
cause
and the oil
Fill
the
case
the oil
box capacity. Replace both plugs.
level
AND
INSPECTION
while
look
for loose or broken
bell
cover and inspect brushes,
gear
lubricant.
first
lOOhours of operation and
level
between
foaming,
level
plug
which
can lead to an oil leak
filler
plug
from
the face of the
until
the oil just begins to
hole. See Specifications for
FILL
AND
VENT PLUG
and after alter-
leads
periodi-
Drain
changes.
plug
on top of the
and
the
refill
Repeat
Over-
gear
flow
SLIP RINGS
Slip rings must
(do
not
remove
an abrasive
never
use
be
clean
the
dark brown film).
on the
emery cloth
slip rings,
and
or
other conducting abrasives.
BEARINGS
The
ball
bearings are doubled sealed and lubricated for
life.
BRUSHES
Replace the
in
length. Order replacement
never by description:
ent electrical characteristics.
brushes
when they wear to about 5/8
similar
XXXXXX
free
of
scratches
If
necessary
use No. 00
brushes
brushes
1
by part number,
may have
REPLACE BEFORE
BRUSH WEARS
TO THIS POINT
and
burrs
to use
sandpaper,
inch
differ-
OIL LEVEL
JOTATICX
DRAIN
PLUG
FIGURE
6.
GEAR
BOX
LUBRICATION
POWER TAKE-OFF SHAFT
Grease
the universal joints at least every 25 operating
hours. Under
required,
alternator
off
shaft.
adverse
possibly every 4 to 8 hours. Never operate the
with
the shield removed
conditions,
grease
from
the joints as
the power take-
PLUG
FIGURE
,
^^J^JJV^?
number, severe damage
7.
BRUSH REPLACEMENT
//
brushes
they wear past
are not
to the
the
slip rings will take place.
replaced
stamped name
INSTALL BRUSHES WITH BEVELED
TOP SLANTING DOWN TOWARD
SPRING HOLDER
TO REMOVE BRUSH
SPRING.PRESS
SPRING HOLDER
DOWN
SHOWN
AND OUT AS
IN
BROKEN
LINES.
FIGURE
8.
BRUSH REMOVAL
by the
time
and
ARMATURE
See that all brushes are
a
continuity
one of the
part
of the alternator frame or armature shaft. The prods
GROUNDED
lifted
high
in their holders. Use
type test lamp set. Place one test
slip
rings and one other
prod
on a bare clean
prod
on
must make good electrical contact. The test lamp set
should
not
light.
If it
does
light
grounded.
If
the armature
Test all of the
slip
tests
grounded, replace
up, the
rings in the
slip
same
with
a new one.
ARMATURE
SHAFT
ring
is
manner.
ARMATURE,
To
test for a short
Place the armature in the growler
to
alternating current.
hacksaw blade) 1/4
If
the steel blade is attracted to any magnetized arma-
ture
laminations, either the armature windings or
lector
rings are short
material
ble.
Do not test for magnetism at just one
SHORT
CIRCUIT
circuit,
Hold
inch
from
circuited.
use an armature growler.
a steel
the armature laminations.
A piece of
between the collector rings
which
is connected
knife
blade (or old
could
col-
foreign
be responsi-
point
of the
armature laminations, but test all of the laminations
from
one side over to the other side (along the dotted
line
in
illustration).
volve
the armature about 1/8
in
the new
position.
After
testing in one
turn
Continue to
position,
re-
and test for magnetism
turn
and test
until
the
armature has been tested completely around.
TESTING
ARMATURE
Use a
continuity
1.
Test between the two
IF
GOOD
FIGURE
OPEN
FOR
GROUNDED
SHOULD
9.
ARMATURE
type test lamp.
slip
ings.
2.
Test between the two
slip
ing.
3. Test between the two outer
NOTE:
In
each
should glow.
armature
is
ol the
If the
indicated.
above combinations
test lamp does
ARMATURE-
NOT
LIGHT.
GROUNDED
rings
rings
slip
nearest
nearest
rings.
not
the
glow,
the
wind-
the
bear-
test lamp
an
open
ARMATU
FIELD
A
test lamp set can be used to test
an open
minal
on
the other
should
Check
the
terminal
due to a broken lead or loose
ed.
An open
of
the set of
F
FIGURE
WINDINGS,
circuit.
ends
of the
terminal
light.
If it
carefully
leads or a loose
circuit
coils.
II.
ARMATURE
OPEN
Place one test
field
does
CIRCUIT
prod
windings and the other test
end of the
not, an open
winding.
to see that the open
terminal.
terminal
within a coil
GROWLER
SHORTED
field
windings for
on one of the ter-
prod
The test lamp
circuit
is indicated.
circuit
is not at
An open
circuit
is easily repair-
requires replacement
TESTING
IF
GOOD
FIGURE
FOR
SHOULD
10.
OPEN
ARMATURE-
ARMATURE
ARMATURE
SHAFT
LIGHT.
OPEN
INSPECTING
When
inspecting the diodes, make sure they are kept
free
of dust,
on
these
failure.
filtered,
Also
check to see that the diodes are securely mounted
and
the lead wires are
AND
CLEANING
dirt
and
grease.
diodes
Blow
causes
out the diode assembly
compressed air.
DIODES
Excessive
(RECTIFIERS)
foreign
overheating and eventual diode
periodically.
tight
and in good
condition.
matter
Use
BRUSH
RIG
GOOD
DIODE
AND
LOW
WILL
READING
HAVE
HISH
WHEN
RESISTANCE
OHMMETER
READING
LEADS
IN ONE
ARE
REVERSED.
DIRECTION
TESTING
Faulty
mal
as
follows:
1.
2.
3. To check, use an ohmmeter to
DIODES
diodes (either shorted or open)
alternator operation. Check
Remove
of
Isolate
connecting one end
tance
leads
diode should
measurement
sheet
metal end cover and band
the alternator.
each
of the diodes before proceding by dis-
in the
individual
and
repeat
have
and a low
from
its connection point.
diode.
resistance
a high
measurement
will
these
individual
measure
Reverse
measurement.
resistance
cause
the resis-
the ohmmeter
value for one
when
are reversed. If diode is not in good condition,
replace
with
one known to be in good condition.
REPLACEMENT
When
replacing defective diodes,
1.
Use proper
diode
while
heat
sink (bracket).
2.
Push
the diode free of its mounting hole in the
OF
DIODES
size
wrenches to
follow
these
hold
the body of the
steps:
removing nut attaching the diode to the
sink.
3. Be
sure
to install the new diode in the
tion
(or direction) as the defective diode.
parts
have
directional arrows marked on them for
this
reason.
4.
Insert new diode into its mounting hole in the
sink
or bracket, making
clean. Using nut and
sure
washer
heat
provided,
being careful not to allow it to turn
ing
nut. Tighten finger-tight plus 1/4 turn or 30
same
sink surface is
secure
while
5. Connect lead wires to appropriate terminals.
6.
Replace
access
cover.
FIGURE
abnor-
diodes
from
end
A good
leads
heat
posi-
These
heat
diode,
tighten-
in-lb.
12.
TESTING
DIODES
10
We
suggest
ALTERNATOR
that
only a qualified
TROUBLESHOOTING
mechanic or electrician perform any of the
GUIDE
following
tests.
NATURE
Arcing
or poor contact at alternator
brushes
Alternator
Noisy
alternator
Alternator
produce current
OF
overheats
runs but
does
TROUBLE
not
PROBABLE
1.
Brushes not
2.
Alternator heavily overloaded
3. Brushes
4.
Brush tension
5. Brushes
6. Brush tension unequal
7.
Wrong
1.
Windings and parts covered
dirt
2.
Overloaded
3. Short
in
winding
4.
Air intake is restricted or incoming
air
1.
Alternator loose on
2.
Defective bearings or
3.
Field
4.
Loose gearbox bolts
1.
Rectifier
2.
Open, short or grounded
in
3. Alternator
binding
worn
type brush
and oil
circuit
the
field
is too hot.
pole rubbing armature
failed
alternator
CAUSE
seated
properly
in holder
insufficient
too short
or grounded
winding
base
leads
broken or loose
with
circuit
or armature
gears
circuit
REMEDY
1.
Sand brush to proper contour
2.
If AC
amperage
on
the nameplate remove part of
load
3. Clean each brush and holder
4.
Replace brush springs
5. Replace
6. Replace weak brush springs
7. Replace
and spring
1.
Clean alternator
2.
Check load
3. Replace defective parts
4.
Take
necessary
for
proper
1.
Tighten mounting bolts
2.
Replace. Check alignment
3. Tighten
4.
Retorque
1.
Replace
2.
Test windings and repair or replace
defective
3. Tighten connections and replace
broken
leads
is more than stated
brushes
with
correct type brush
steps
cooling
field
poles to frame
rectifier
parts
to
allow
Low
voltage output of alternator
Flash over between rings
Slip
rings out of round
Raw
copper shows up on inter-
mittent
points on
Raw
copper shows up continuously
around
slip
rings
slip
rings
1.
Tractor governor set at wrong
speed
2.
External short
3. Open
4.
2.
2.
3. Overloaded
4.
3. Dust and
circuit
Short
circuit
field
or armature
1.
Poor maintenance-dirt, oil,
cleaning
Excessive
condensation
3. Poor shielding
1.
Loose
brushes
1.
Rings out of round
Not enough
Wrong
brush grade
1.
Low
humidity
2.
High
altitude
circuit
on
of shunt
of
solvent residues
humidity
cooling
dirt
field
winding
or water
from
environment
or guides
air
in the
11
line
winding
1.
Reset
governor for correct
(520
RPM)
2.
Test alternator
disconnected
3. Make proper connections
4.
Replace defective part
1.
Damage can't be repaired, must
be replaced
1.
Turn
smooth on lathe or replace
1.
Turn
smooth on lathe or replace
2.
Correct situation
3. Remove part of load
4.
Replace
1.
Turn
smooth on lathe or replace
with
correct type
with
line
speed
wires
brushes
WIRING
DIAGRAM
INSIDE VIEW
OF BOX
Jl
BF,
_ J2
iSl
TDO
)
F| -
Gl
-SHT' ' (ACV
CRI
Ml
M2
J3
CBI
SCHEMATIC
Fl
J2
CB2
_r'_n_
Ml CBI
m, | r--t
Ml
AC
Gl
SI
TDO
J3
—M-
CRI i
WIRING
DIAGRAM
REF
CBI .2
Cfil
Fl
Gl
Jl
12
J3 RECEPTACLE. 50 AMP
Ml
Sl
PARTS LIST
CIRCUIT BREAKER-TOAMP
RECTIFlER-1 AMP 400PIV
FUSE - 15 AMP
HOLDFR - FUSE
GENERATOR
RECEPTACLE - OUTPUT
RECEPTACLE - DUPLEX. 120V
VOLTMETER - AC
SWITCH - TIME. 5 MIN
CONTROL BOX
COVER - CONTROL BOX
SILKSCREEN
SILKSCREEN
SILKSCREEN
DESCRIPTION
0-300
12
PARTS
CATALOG
REF.
NO.
1 518-0014
2 201-1 444
3 205-0060
4 204-0010 1
5 510-0047
6 210-0437
7
8
9
10
1 1
12
13
14
15
16
17
PART
NO.
221-0154 2
211-0097
212-0343 1 Rig Assembly, Brush
2 1 4-0056
212-1 105 6
212-1214
21
1-0188
516-0103
516-0176
51
5-01 08 1 Key, Armature Shaft Drive
403-0095
QTY.
USED
1
1
1
1
1 Frame
1
6
4
1
1
2 Drive Pin, Drive End
1 Bolt, Eye-Lifting
DESCRIPTION
Ring,
Retaining
Armature
B1 owe r
Ring,
Collector
Bearing
Shoe,
Pole
Bell,
End (Bearing Rig End)
Brush
Spring,
Brush Bracket
Clamp, Brush Rig
Bell,
End (Drive End)
Roll Pin, Brush Rig End
PART
REF.
PART
NO. NO.
18
520-0498
1
9
232-0596
22
234-0077 1
23
222-1674
24
312-0058
25 358-0024
26 1 90-0323
27
190-0317
28 403-0989
29 403-0990
30
403-0988
31 403-0987 1
32 332-0050 1
13
QTY.
USED
2
Stud,
1
Clip,
Scroll & Screen, Blower
1
2 Condenser, l-Mfd.
2 Rectifier
4
1
1
Coil Set. Field
1
Guard,
Spacer, Power Take-Off Guard
1
Bracket, Generator Mounting
Brace, Generator Mounting
Angle,
(Right Side)
Angle,
(Left Side)
Clamp. Wire
PART
DESCRIPTION
Generator Through
Bearing
Power Take-Off
Base-Generator Mounting
Base-Generator Mounting
GEAR
DRIVE
GROUP
Mfg . by Von
REF.
NO. NO.
1 190-0358
2
3
4
5
6 190-0362
7 190-0363 1
8
9
10
1 1
12 190-0368 1
13 190-0369 1
14
15 190-0372
16 190-0373
17 190-03 74 12
18
19
20
21 190-0378
22
23
24 190-0381
PART
1
90-0294
190-0359 1
190-0280 1
190-0360
190-0361
190-0279
190-0365
190-0366
190-0367 4
190-0371
190-0375
1
90-0376
1
90-0377
1
90-0379
1
90-0380
Ruden
USED
As Req.
Mfg. Co.
QTY.
1 Gear Drive Box (Complete
Case
1
Case
Gasket
Plate,
1
Shim Set
Bearing Ball
2
Plate,
Seal,
2
Shaft, Gear
1
1 Gear
Bearing
Gear & Shaft, Idler
Shaft, Splined
1
Seal,
1
Gear
1
1
Nut
Bolt
Key , Woodruff
Screw, Cap
Plug,
Plug.
Washer, Lock
Screw, Cap
Bushing,
12
2
4
2
6
2
PART
DESCRIPTION
Shaft)
End
Open End
Oil
Oil
Drain
Check
Line Up
* - NOTE: Check nameplate on gear box to identify
manufacture.
14
GEAR
DRIVE
Mfg.
by Apex Industries
GROUP
27
0
J i-
i J
=4=
7&
28
23
24
REF.
NO.
190-0386
1
50046
2 10178
10018
3
4
30073
20100 2
5
10035
6
20098
7
10179
8
9
10173
10 40037
1
1 10181
12 50051
10094
13
14 50047
14 50047
PART
NO.
QTY.
USED DESCRIPTION
Gear Drive Box (Complete
1
1 Flange. Mounting
2
2
1
1 Key, Woodruff 22
2
2
4
1
8
1
8
1
Splined Shaft)
Screw, Cap
Washer, Lock
Shaft &
Washer, Spacer 21
Cover, Dust 23
Ring,
Bearing,
Gear,
Screw, Cap
Gasket
Nut
Case,
PART
Gear,
Idler (LH)
Retaining
Bell
Right Hand 26
Sub Assembly
REF.
NO.
15
16
17 10180
18
19 10207
20 30074
24 10175
25
27
28
NOTE
PART
NO.
10206
30072
40038
10209 2
10177
20108
10166
10176
20020 1
10024
: Check nameplate on
12
QTY.
USED
1
1
1
1
2
1
4
As Req . Shim
2
2
1
2
PART
DESCRIPTION
Seal
Shaft, Input
Key, Woodruff
Gear,
Left Hand
Bearing,
Gear,
Seal
Screw, Cap
Screw, Socket Head Cap
Plug,
Plug,
Plate,
Screw, Drive
gear box to identify manufacturer
gear box to identify manufacturer
Ball
Pinion (RH)
(.005)
Oil Level Check Pipe
Cap (3/8)
Name
15
CONTROL GROUP
REF
NO. NO.
1
2
3
A 323-0207
5
6
7
8
9
10
1
1
12
13 305-0240
PART
301-3436
301-3441
301-3443
508-0001
320-0148
302-0665 1
308-0252
321-0138
321-0104
323-0635 1
323-0)84
QTY.
USED
1
1
2
4
1
2
1
1
1
1
1
PART
DESCRIPTION
Box, Control
Cover, Control Box
Bracket, Mounting
Receptacle, 50 Amp
Grommet, Rubber Breaker, Circuit
Voltmeter, AC (0-300)
Switch,
Time (5-Min)
Fuse (I5-Ampere)
Holder, Fuse
Receptacle, Output
Receptacle, Duplex
Rectifier
16
13
12 &
For PARTS. SERVICE
& WARRANTY:
Always provide MODEL
found on Alternator nameplate when referring
to
any
Surge Alternator. Contact
ized Surge Dealer from whom
this equipment.
and
SERIAL
the
you
purchased
NO.
Author-
IMPORTANT
Please fill
within
RETURN
TO:
BABSON BROS.
2100
S.
YORK ROAD
OAK BROOK, ILLINOIS 60521
10
out
days
this information
in
order
to
CO.
and
return card
establish your warranty.
WARRANTY VALIDATION CERTIFICATE
Purchased from
Dealer.
Address.
Model.
Owner's Name
Address
CUT
ALONG DOTTED
for
{SURGEI
LINE
AND DETACH
ALTERNATOR
Date purchased
— Serial
No.
Town
. State/Province
-Zip
{SURGE}ALTERNATOR WARRANTY
BABSON BROS.
manufacture
installed,
BROS.
BABSON BROS.
without charge
turned
tomer)
satisfaction
or supplying
obligations
This warranty shall
because
or which has been repaired
by BABSON BROS.
BABSON BROS. CO. shall
directly from
The above warranty supersedes
implied
No person, agent
BROS.
nators, unless made
is
serviced
CO.'s instructions.
to its
— and
CO., nor to
factory
to
of
to
original user.
of
normal wear, which
the
and of all
CO.
warrants
free from defects
and
operated under normal conditions according
CO.'s
for a
period
or
authorized service stations (transportation prepaid
which upon examination shall disclose
have been originally defective. Correction
replacements
not
apply
or
CO.
use
of
this Alternator
other liabilities
or
dealer
is
assume
in
any
writing
to the
in
material
obligation under this warranty
of one
altered outside the factory
not be
authorized
year
for
defective parts shall constitute fulfillment
to any
has
been subjected
and is in
or
other liabilities
and
original user
and
factory workmanship — if
any
part
Surge Alternator which must
liable
for
loss, damage
or
from
any
lieu
of all
obligations
to
signed
on the
give any warranties
in
by an
of
or
parts thereof which shall
to
of
to
misuse, negligence
or
other cause.
other warranties expressed
part
connection with
officer
this Alternator, that
to
BABSON
is
limited
BABSON BROS.
such defects
Service Center authorized
or
expense directly
of
BABSON BROS.
on
of
BABSON BROS.
behalf
any
to
correcting
by
be
or
of
BABSON
Surge Alter-
its
properly
be re-
by
cus-
CO.'s
repair
to
of all
replaced
accident
or in-
or
CO.
CO.
GUARANTEE
AND
WARRANTY
DEPARTMENT
BABSON BROS. CO.. (Canada) LTD., PORT CREDIT, ONTARIO
CUT
ALONG
DOTTED
BABSON BROS.
^
2100 S.
OAK BROOK, ILLINOIS 60521
BABSON BROS. CO.,
LINE
AND DETACH
CO.
YORK ROAD
OAK
BROOK, ILLINOIS
IMPORTANT:
Please fill
reverse side
turn within
to establish your warranty.
out
information
of
this card
10
days — in
and re-
order
on
PRINTED
IN U.S>.
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