Babbitt LS7000 User Manual

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BABBITT INTERNATIONAL, INC.
P.O. Box 70094 Houston, TX 77270 (713) 467-4438
TABLE OF CONTENTS
Page
1. Description ------------------------------------------------------- 1
A. General Description ---------------------------------- 1
B. Specifications ------------------------------------------- 1
2. Theory of Operation ------------------------------------------- 2
3. Installation------------------------------------------------------------- 2
A. Inspection and Operation Check ------------------------- 2
B. Physical Installation ------------------------------------------- 2
C. Removing Electronics ------------------------------------------- 3
D. Typical Applications and Wiring Diagrams ---------------- 3
1) LS7000 Terminal Layout ---------------------------------- 3
2) Ladder Diagrams ------------------------------------------- 5-6
4. Calibration ------------------------------------------------------------- 7
A. Setting the Time Delay ---------------------------------- 7
B. Fail Safe Selection ------------------------------------------- 7
C. Sensitivity Calibration ---------------------------------- 7
5. Maintenance and Troubleshooting ---------------------------------- 8
6. Warranty ------------------------------------------------------------- 9
1. DESCRIPTION
A. General Description
The LS7000 is a point level switch that detects the presence or absence of material in a bin, silo, tank or other container. The basic unit is made up of a solid stainless steel probe attached to an explosion proof housing. Inside the explosion proof housing are all calibration adjustments and sensing electronics. The unit is calibrated in the absence of material and an internal relay changes state when material is detected.
B. Specifications
Electrical
Power: 115 VAC (±15%) 50/60 Hz. 2 watts, standard.
(12 VDC, 24 VDC or 230 VAC optional)
Output 2 Form C contacts, DPDT relay, 5 amp resistive
At 125, 250 VAC; 30 VDC
Fuse: On board, 250 mA @ 125 volts Fail Safe: Selectable high or low level Time Delay: Selectable: ON or OFF delay
Adjustable: 1/8 sec to 2 hrs.
RF Frequency: Approximately 1.3 MHz
Environmental
Hazardous Area: Class I, Group D, Class II, Group E, F, G Temperature: Probe: -30° F to 400° F
Electronics: -40° F to 185° F
Pressure: Probe: 1500 psi @ 75° F. Higher ranges available
on request.
Construction: Probe: All wetted parts, 316 SS Teflon and Viton.
A Halar coating can be applied to the probe when applicable. Electronics: Housed in cast aluminum explosion proof enclosure.
Specifications subject to change without notice.
LS7000 LEVEL SWITCH
C. Ordering Information
1” NPT
1” NPT ½” DIA. 316 SS 6 1/8” 5 1/8” INSULATOR
1 7/8” 4 ¾” 4” MAX
10” Standard Longer Lengths Available FIGURE 7.1
1
LS7000 – 115VAC – S – 10*
Model Supply Voltage “S” – 316 Stainless Steel Probe “H” – Halar Coated Probe Probe length in inches
*This describes an LS7000, powered by a 115 VAC, with a 316 SS probe, 10” long. The probe length is measured from the end of the nipple to the tip of the
.
probe
2. THEORY OF OPERATION
The LS7000 employs a radio frequency (RF) balanced impedance bridge circuit to detect if the probe is in contact with the material that is to be sensed. When material is not in contact with the probe, the bridge is balanced by turning the adjustment pot to find the threshold where the red led goes out. When material is in contact with the probe, the bridge becomes unbalanced and the comparing circuit realizes the change. This causes the relay to change state.
3. INSTALLATION
*CAUTION: ALL INSTALLATION AND WIRING MUST CONFORM TO NEC AND ALL OTHER LOCAL ELECTRICAL CODES. TAKE SPECIAL CARE IN OBSERVING HAZARDOUS AREA SAFETY PROCEDURES. WE ASSUME NO LIABILITY FOR IMPROPERLY INSTALLED OR WIRED UNITS.
A. Inspection and Operation
After unpacking the LS7000, visually inspect the unit for any damages. Please advise the factory or your local distributor of any damage. Before installing the unit, a simple operational check can be performed.
*THIS IS AN EXCELLENT TIME TO SET THE TIME DELAY IF IT IS TO BE USED IN YOUR APPLICATION.
On the bench, hook up the appropriate power to L1 and L2. The operating voltage of the LS7000 is marked on the power supply board. Hold the unit so that the probe is not touching any surface and press the test switch. When the test switch is depressed, the red led should come on. This simulates product touching the probe. If a timing mode has been selected it will operate as if installed.
NOTE: The timing mode can be adjusted when checking the unit but the sensitivity adjustment MUST BE MADE AFTER
B. Physical Installation
1) The LS7000 is installed into the vessel wall using a 1” NPT connection. This can be either a threaded coupling or a tapped entry such as a flange.
2) The teflon insulator should always extend at least 2” through the vessel wall.
3) Always check for physical room around the location you have chosen to allow for installation. Allow 3.25” turning radius to screw the probe in and clearance above for the length of the probe.
4) CAUTION: Always take the necessary safety precautions when cutting or welding in the coupling for the LS7000.
a) Tag and lock out the electrical power to the equipment that services the vessels. b) Check liquid or dry powders that create a gas in the vessel for oxygen as well as the explosion factor.
(All dust will explode.)
c) Vessels that are cross vented have to be isolated.
5) Screw the LS7000 into the connection provided. In dry material application, no sealant on threads is required. On liquid, teflon or a good pipe thread sealant may be used.
6) The LS7000 has a 1” NPT conduit entry. When wiring these units, conform to the National Electrical Code and any other city or company codes.
7) Always install the electrical connection into the 1” NPT on the LS7000 so water will not follow the connection routing into the threads of the 1” NPT hub. To guarantee that condensation and water will stay outside the unit, install an EYSM unilet before each LS7000 and fill with explosion proof sealing cement.
8) When required, the LS7000 probe can be bent to meet your special application. Remember to allow 2” of clearance between the probe and the vessel wall. If the probe is to be used in a pressure application, the factory must bend the probe to your specifications.
9) Location of probes on high level installations is more critical on dry material than liquids. Note the following:
(See calibration instructions, section 4, A)
the unit is installed where it will be used.
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