Aztech MH-400 User Manual

AZTECH CONVERTING SYSTEMS
212 W Lodge Drive TEMPE, AZ 85283 PHONE (480) 951-8351 FAX (480) 998-5409
ROLL RUNNER
User Manual
MH-400
AZTECH CONVERTING SYSTEMS
MH-400E USER MANUAL
TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION 1-5
SECTION 2: MACHINE SETUP 5
SECTION 3: MACHINE OPERATION 6-9
SECTION 4: MAINTENANCE AND REPAIRS 10
SECTION 5: TROLLEY BRAKE DETAIL 11
SECTION 6: REPLACEMENT PARTS 12
SECTION 7: WARRANTIES AND SERVICE 13
AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
Section 1: General Information
1-1: Introduction
The AZTECH RollRunner Model 400 Roll Handling Cart is designed and manufactured to help re­duce workplace injuries by performing various material handling functions utilizing AZTECH’s inno­vative quick-change attachment system. The RollRunner with its all-steel construction and simplis­tic design will prove to be an invaluable product for your work environment and is sure to provide your company many years of safe, dependable service.
1-2: Machine Information and Specications
MH-400A MH-400B MH-400C
Fig. 1-1: MAX LIFT HEIGHTS
The 400A and the 400B have similar footprints, while the 400C is slightly larger. Their respective sizes are shown in Figs 1-2, 1-3 & 1-4.
The MH-400 operates on a cable and winch lift system. The lift hieght is limited by the height of the upright boom. Currently, three different lift heights are offered. They are the 400A, 400B and 400C. Their respective maximum lifts are shown in Fig. 1-1.
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AZTECH CONVERTING SYSTEMS
MH-400 USER MANUAL
MH-400A
MAX LOAD: 400 LBS (181 kg)
MAX Lift Height: 38.25 (97cm)
Dimensions: 28.25 X 34 X 50.75
All dimensions are inches unless
otherwise specied
2 Rev 1.0
Fig. 1-2: THE MH-400A
AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
MH-400B
MAX LOAD: 400 LBS (181 kg)
MAX Lift Height: 48 (122cm)
Dimensions: 28.25 X 34 X 50.75
All dimensions are inches unless
otherwise specied
Fig. 1-3: THE MH-400B
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AZTECH CONVERTING SYSTEMS
MH-400 USER MANUAL
MH-400C
MAX LOAD: 400 LBS (181 kg)
MAX Lift Height: 62.00 (157cm)
Dimensions: 28.25 X 39 X 73.35
All dimensions are inches unless
otherwise specied
4 Rev 1.0
Fig. 1-4: THE MH-400C
AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
1-3: Care and Maintenance
The RollRunner is relatively maintenance free, generally only re­quiring periodic inspections. Over time, you may need to replace the lift cable, which is simply performed by removing old cable and inserting the new cable and crimping at the open end.
1-4: Safety
The RollRunner is equipped with a safety brake which will automatically engage in the event of lift cable breakage. (see Figure 1-5)
Fig. 1-5: SAFETY BRAKE DETAIL
NEVER:
Section 2: Machine Setup
2-1: Uncrating & Inspection
After carefully removing your RollRunner from the crate, check to assure that all the bolts are tight and that no components have come loose during shipment. Carefully inspect all 4 wheels making sure they roll freely and are free of damage. If any visible damage has occurred in ship­ment, contact AZTECH imme­diately.
-Operate the ROLL RUNNER without the safety cover.
-Lift load over people
-Exceed the 400 LB weight limitation
-Use the ROLL RUNNER to transport people
2-2: Safety Brake Inspection
As noted in 1-4, your RollRun­ner is equipped with a safety brake which will prevent a load from falling in the event of a ca­ble break. To assure it is work­ing properly, check to see that the 2 springs that activate the safety brake have tension and are attached at both ends.
2-3: Winch & Cable Inspec­tion
Before lifting a load for the rst time, remove the protec­tive winch cover and visually inspect to assure that the cable is seated properly in the grooves of the pulleys.
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LOWER
AZTECH CONVERTING SYSTEMS
MH-400 USER MANUAL
Section 3: Machine Operation
3-1: Operating Lift
To operate the lift, turn crank handle clockwise to raise and
RAISE
counter-clockwise to lower. ( see Figure 3-1) When raising the lift, make certain that the winch makes a clicking sound.
This clicking denotes that the winch is performing properly.
Fig. 1-5: CRANK OPERATION
3-2: Rear Wheel Safety
Brakes
The RollRunner is equipped with back wheel safety brakes which are to be used to hold the cart in place once in de­sired position and as a safety feature to keep the cart from rolling while in the stationary position. To operate, simply press handle down and snap into place to activate brake, and lift to de-activate brake.
PRESS TO
LOCK
6 Rev 1.0
Fig. 1-5: SAFETY BRAKE
AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
3-3 Changing Attachments
The Rollrunner utilizes a EZ Change Attachment System which makes it capable of performing numerous tasks. To change attachments, simply lift attachment off the trolley and lower into place making certain that retainer tab slides into the Slot at the top of the trolley.
3-4: Available Attachments
Roller Core Boom: For load­ing and unloading rolls from the side position by supporting the roll through the roll’s core.
360 Degree Swivel-Cradle:
Supports the roll from the bottom and can be turned 360 degrees for precise alignment.
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AZTECH CONVERTING SYSTEMS
MH-400 USER MANUAL
SLIDE HANDLE FORWARD TO UNLOAD CORE
EJECTOR CORE:
Allows the operator to manually unload the roll without walking around the machine.
8 Rev 1.0
BOOM ACESSORIES MAY BE ORDERED INDIVIDUALLY.
Please contact your AZTECH sales representative for more information.
AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
LOCK & LOAD EJECTOR:
Allows the operator to automat­ically unload the roll by operat­ing a crank.
EXTENDRETRACT
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AZTECH CONVERTING SYSTEMS
MH-400 USER MANUAL
Section 4: Maintenance and Repairs
4-1 Periodic Inspections
To keep your RollRunner operating properly, AZTECH recommends performing the following peri­odic inspection:
Inspect cable for frayed strands or wear. If any are found, replace the cable immediately.
Inspect the pulley on the trolley to assure that it turns easily.
Inspect the lift attachment(s). If any cracks or damage is found, have the attachment repaired or
replaced.
Inspect the springs on the safety brake to assure they are connected at both ends.
Inspect the toe brake on the rear heels for proper operation.
10 Rev 1.0
AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
Section 5: Trolley Brake Detail
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AZTECH CONVERTING SYSTEMS
MH-400 USER MANUAL
Section 6: Replacement Parts
6-1: Replacement Casters
FRONT: CAS002-781 REAR w/BRAKE: CAS084-894
6-2: Replacement Lift Cables
MH-400A - 13907 MH-400B - 13908 MH-400C - 13909
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AZTECH CONVERTING SYSTEMS
MH-400
USER MANUAL
Section 7: Warranties and Service
7-1: Warranties & Provisions
WARRANTIES
All equipment manufactured and sold by AZTECH (Seller) is warranted to be free of defec­tive materials and workmanship under normal use and service for a period of one (1) year from the date of delivery to Buyer’s premises. All commercial components not manufactured by Seller carry the original manufactur­er’s warranty. At Seller’s discre­tion, Seller may provide on-site warranty service for a period of ninety (90) days from the afore­mentioned date.
REMEDIES
If within the Warranty Period any such Equipment is proven to Seller’s satisfaction to be defective in either material or workmanship, Seller, at its sole discretion, shall (a) repair or replace defective parts on the Equipment at Seller’s cost, or (b) grant a reasonable allow­ance on account of such a breach. If within the Warranty Period the Seller receives no­tice from Buyer of defects in parts or materials. Seller will ship (ground, prepaid) replace­ment parts) and invoice Buyer for the full cost of the replace­ment parts). Buyer will receive a Return Authorization (RMA) from seller, and return defective parts or materials to Seller, who at its sole discretion shall deter-
mine whether defective parts or materials are or are not subject to exclusion from this warranty as provided herein. Any de­fective parts or material not excluded from the Warranty Period will then be fully credit­ed to Buyer.
EXCLUSIONS
THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY.
• Defects or damage caused by
careless or improper use.
• Parts that need periodic
replacement from wear during normal operation.
• Routine maintenance and
adjustment.
• Failure or damage caused by
improper installation or inade­quate maintenance by Buyer.
• Failure or damage caused by equipment modications by
Buyer.
• Equipment damage resulting
from an accident, or abnormal conditions of operation.
DISCLAIMER
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTIC­ULAR PURPOSE. SELLER IS NOT LIABLE FOR INCIDEN­TAL OR CONSEQUENTIAL DAMAGE SUCH AS, BUT NOT LIMITED TO LOSS IN
PROFITS, LOSS OF USE OF EQUIPMENT, OR INCREASED IN OPERATING COSTS OR EXPENSES.
7-2: Technical Service
In the event that your MH-400 is not functioning properly or if you have any technical questions, an AZTECH Tech­nical Service representative is available to assist you. Contact information is as follows:
Phone: 1-800-829-8351 Fax: 1-480-998-5409
E-Mail: techservice@aztech­converting.com
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