Azbil VY5199J0080S, VY5199J0041S, VY5199J0101S, VY5199J0121S, VY5199J0040S Specifications And Instructions
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AB-7353-U
Specifications/Instructions
ACTIVAL™
Motorized Two-Way Valve with Flanged-End Connection
for High Differential Pressure Application
<4-20 mA DC Input with 4-20 mA DC Feedback Output>
(ANSI Class125 equivalent / Gray cast iron)*
General
ACTIVAL™ Model VY5199J for high differential pressure
application is a series of motorized two-way valves with
flanged-end connection. Rotary valve and actuator are
integrated in a single unit.
Valve size ranges from
Actuator has a reversible synchronous motor, which
operates at a low voltage of 24 V AC.
4 to 20 mA DC input control signal provides proportional
control in combination with a single loop controller (e.g.,
Model SDC35/SDC36).
11/
” to 6”.
2
Features
Applicable to high differential pressure applications:
•
Water ow is controlled inside the valve to prevent over
pressure drop, leading to cavitation erosion resistance.
(See Fig. 1.)
Compact and lightweight:
•
Rotary motor actualizes small body and light weight.
Valve and actuator integrated in a single unit:
•
Pre-assembled body requires no adjustment.
Durable actuator with low power consumption
•
Modied linear ow characteristics
•
Valve applicable to high differential pressure, high Cv
•
value, wide rangeability, and low leakage
4 to 20 mA DC output available for position feedback.
•
Open/close changeover for input signal failure:
•
Actuator fully opens/closes valve in case that the control
signal is not input to the actuator. (Default: Fully open)
Direction changeover of control action:
•
Open/close action by 4 to 20 mA DC input signal is
reversely controllable.
Normal action 4 mA: 0 % to 20 mA: 100 %
Reverse action 20 mA: 0 % to 4 mA: 100 %.
(Default: Normal action)
Adjustable dead band*:
•
Dead band width can be narrowed to more precisely
operate valve actuator.
∗ Actuator is not operated by input signal changed less than a
certain amount. This amount of change is called dead band.
CE Marking certied:
•
ACTIVAL Model VY5199J conforms to all the applicable
standards of CE Marking.
* This product was designed and manufactured conforming to the ISO (International Organization for Standardization, PN16/GG-20).
© 2015–2016 Azbil Corporation All Rights Reserved.
1
AB-7353-U
Safety Instructions
Please read instructions carefully and use the product as specied in this manual.
Be sure to keep this manual nearby for quick reference.
Restrictions
This product is targeted for general air conditioning. Do not use this product in a situation where human life
might be affected. Also, do not install this product in an atmosphere containing explosive gas or flammable gas.
If this product is used in a clean room or a place where particularly high reliability or control accuracy is required, please
contact our sales representative. Azbil Corporation will not bear any responsibility for the results produced by the
operators.
Warnings and Cautions
WARNING Alerts users that improper handling might cause death or serious injury.
CAUTION Alerts users that improper handling might cause minor injury or material loss.
Signs
Alerts users possible hazardous conditions caused by erroneous operation or erroneous use. The symbol inside
a
indicates the specic type of danger. (For example, the sign on the left warns of the risk of electric shock.)
Noties users that specic actions are prohibited to prevent possible danger. The symbol inside graphically
indicates the prohibited action. (For example, the sign on the left noties that disassembly is prohibited.)
Instructs users to carry out a specific obligatory action to prevent possible danger. The symbol inside
graphically indicates the actual action to be carried out. (For example, the sign on the left indicates general
instructions.)
a
a
a
WARNING
Some of the product models weigh more than 40 lb (18.1 kg). Carefully move the product with a vehicle or
•
enough manpower in an appropriate manner. Careless lift or accidental drop of the product might cause injury or
product damage.
Detach the cover only when wiring, setting the product or maintenance and reattach the cover after wiring,
•
setting the product or maintenance. Failure to do so might cause electric shock.
Before wiring, maintenance or setting the selector switches, be sure to turn off the power to the product
•
(including the optional devices). Failure to do so might cause electric shock or device failure.
CAUTION
Install and use this product under the operating conditions (for temperature, humidity, power, vibration, shock,
•
mounting direction, atmosphere, etc.) listed in the specifications. Failure to do so might cause fire or device
failure.
Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
•
standards.
Use the product within its lifespan and avoid instrumentations that keep the product to operate excessively.
•
Continued use beyond the lifespan might cause re or device failure.
Keep the products in package for storage. Failure to do so might damage or stain the products.
•
Do not allow any shock on the product. Doing so might damage the product.
•
(1/2)
a
a
a
All wiring must comply with applicable codes and ordinances.
•
Provide circuit breaker/fuse protection when powering this product.
•
Provide a circuit protector (e.g., a fuse, circuit breaker) for the control panel to ensure your safety.
•
2
AB-7353-U
a
a
a
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CAUTION
Use full face gaskets for at face anges to prevent the product damage or uid leakage.
•
Set the selector switches using a pen nib or a nger. Do not use a tool such as a screwdriver. Such a tool might
•
damage the selector switches or the PCB.
For installation, do not mount the valve in an improper position or overtighten the bolts on the ange. Doing so
•
might damage the product.
After installation, make sure no uid leaks from the valve-pipe connections. Incorrect installation might cause
•
uid leakage.
Install the product so that no foreign objects remains inside the pipes. Be sure to provide a strainer on the inow
•
side of the piping. Flush the piping to remove the foreign objects after installation. Foreign objects inside the
piping might damage the product.
Do not allow the uid to freeze. Doing so might damage the valve body and cause uid leakage.
•
Do not put load or weight on the actuator of the product. Doing so might damage the product.
•
Do not install the product nearby a steam coil, pressurized hot-water coil, or any high heat source. High
•
temperature radiation might cause malfunction of its actuator.
Do not use the product in an atmosphere corrosive to the actuator, valve, and their components. Doing so might
•
damage the product.
Do not carelessly touch this product when being used to control hot water. The product temperature is hot, and
•
you might get burned.
Use crimp terminals with insulation for connections to the product terminals. Failure to do so might cause short
•
circuit leading to re or device failure.
(2/2)
Firmly tighten the terminal screws. Insufcient tightening of the terminal screws might cause re or overheating.
•
Do not touch the moving parts of the product. Doing so might cause injury.
•
S
Do not disassemble the product. Doing so might cause device failure.
•
Dispose of this product as industrial waste in accordance with your local regulations. Do not reuse all or part of
•
a
IMPORTANT:
In case an Azbil Corporation product fails, you are required to provide your Equipment with safety design
such as fool-proof design*
any occurrence of physical injuries, res, signicant damage, and so forth. Furthermore, fault avoidance*3,
fault tolerance*4, or the like should be incorporated so that the said Equipment can satisfy the level of
reliability and safety required for your use.
*1. A design that is safe even if the user makes an error.
*2. A design that is safe even if the device fails.
*3. Avoidance of device failure by using highly reliable components, etc.
*4. The use of redundancy.
the product.
During engineering work, do not touch the uninstructed area other than the setting switches. Doing so, you might
•
be burned. Temperature of some parts of the actuator becomes high.
1
, and fail-safe design*2 (anti-ame propagation design, etc.), whereby preventing
IMPORTANT:
When installing the product with a ange gasket, do not allow the gasket going inside the pipe.
•
The service life of ACTIVAL operated with small dead band can be shortened since the ACTIVAL operates
•
more frequently with small dead band than with normal dead band.
To operate the product with small dead band, provide shielded cable for input/output signal lines and power line.
•
Unshielded cable might cause error due to noise.
3
AB-7353-U
Mechanism of Cavitation Erosion Resistance
∗ Note:
Fig.1 shows the image of 1
1
/2” to 3'' valve model.
4'' to 6'' valve also has the cone as well.
Refer to the section Dimensions for the image of
4'' to 6'' valve model.
Cone
Figure 1. Mechanism of cavitation erosion resistance
Model Numbers
Model VY5199J0XXXS-146 is the model for the valve and actuator integrated into a single unit.
The model number label is attached to the yoke. The 4 to 20 mA control signal is indicated on the actuator label and on the
wiring diagram.
Base
model
number
VY51 Flanged motorized two-way valve
* This product was designed and manufactured conforming to the ISO (International Organization for Standardization, PN16 / GG-20).
Actuator/valve Actuator Valve
Control
signal
Rating/
material
9 4 to 20 mA DC input with 4 to 20 mA DC feedback output
Type
9
J
Nominal
size / Cv
0
040 1
041 1
050 2” / 40 Cv
060 2
080 3” / 95 Cv
101 4” / 145 Cv
121 5” / 234 Cv
151 6” / 350 Cv
Fixed Description
ANSI Class125 equivalent / Gray cast iron*
with cavitation erosion resistant mechanism
S-146
NEMA 4X and IEC IP54 protected and standard torque type actuator with
terminal block for 1
NEMA 4X and IEC IP54 protected and high torque type actuator with
terminal block for 6'' valve
1
/2” / 16 Cv
1
/2” / 25 Cv
1
/2” / 65 Cv
1
/2” to 5'' valve
4
Speci cations
For weight, refer to the table shown in the section Dimensions.
Valve speci cations
Item Speci cation
Model Two-way valve with anged-end connection proportional control
ANSI Class125 equivalent (Max. working pressure: 230 psig)
(ASTM A126 class B ASME 16.1-2010)
Body pressure rating
260
220
180
140
Max working pressure 230 psig at 32 to 266°F : 4" to 6"
100
Use the product within the hatched range.
Pressure psig
60
32 68 104 140 176 212 248 284 320 356
Temperature °F
End connection ANSI Class125 Bolt pattern anges, at face ange (FF)
Size, Cv, close-off rating
Model number
VY5199J0040S-146 1
VY5199J0041S-146 1
VY5199J0050S-146 2” 50 40 145 psig
VY5199J0060S-146 2
Nominal size
Inch DN
1
/2” 40 16 145 psig
1
/2” 40 25 145 psig
1
/2” 65 65 145 psig
VY5199J0080S-146 3” 80 95 145 psig
VY5199J0101S-146 4” 100 145 72.5 psig
VY5199J0121S-146 5” 125 234 72.5 psig
VY5199J0151S-146 6” 150 350 72.5 psig
Materials Body Gray cast iron
Plug, stem Stainless steel
Cone
1
1
/2” to 3'' valve: Stainless steel
4'' to 6'' valve: Cast iron
Seat ring Heat-resistant PTFE
Gland packing Inorganic ber
Gasket Non-asbestos joint sheet
Applicable uid Chilled/hot water, high-temperature water, ethylene glycol solutions (50 % max.)
Allowable uid temperature Model VY5199J00XX(1
1
/2" to 3"): 32 to 347 °F (0 to 175 °C)
Model VY5199J01X1(4" to 6"): 32 to 266 °F (0 to 130 °C)
Flow characteristics Modi ed linear characteristic
Rangeability 100 : 1
Seat leakage 0.01 % or less of rated Cv value
Paint Gray
Actuator to be combined Integrated with the valve
Class125
at 32 to 347℉: 1 1/2" to 3"
Cv Close-off ratings
AB-7353-U
Actuator speci cations
Item Speci cation
Power supply 24 V AC ± 15 %, 50 Hz/60 Hz
Applicable valve size Standard torque type 1
1
/2” to 5''
High torque type 6''
Power consumption Standard torque type 12 VA
High torque type 13 VA
Timing 63 ± 5 sec (50 Hz) / 53 ± 5 sec (60 Hz)
Control signal input 4 mA DC to 20 mA DC input (Input impedance: 100 Ω)
Feedback signal output Range: 4 mA DC (0 % position) to 20 mA DC (100 % position)
Max. load resistance: 500
Ω
Materials Case Cast aluminum alloy
Top cover, terminal cover Polycarbonate resin (Color: gray)
Yoke Steel plate
Surface nishing Case None
Yoke Electro-galvanized (Bright chromate nish)
Valve position indication Pointer located at the bottom of the actuator shows the position by pointing at the value (0:
close to 100: open) of the scale on front, rear, and bottom sides.
Manual operation Available. Refer to the section Manually opening/closing the ACTIVAL.
Wires connection M3.5 screw terminal connection
Enclosure rating NEMA 4X, IEC IP54
Insulation resistance Between terminal and case: 5 MΩ or higher at 500 V DC
Dielectric strength Between terminal and case: 500 V AC/min with 5 mA or less leakage current
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AB-7353-U
Valve and actuator (as a single unit) specications
Item Specication
Environmental conditions
Ambient temperature*
Ambient humidity 5 % RH to 95 % RH
Vibration
Installation locations Indoor (salt air, corrosive gas, and organic solvent must be avoided.)
Installation orientation Installable in any position ranging from upright to sideways (90° tilted.)
Position for shipment 100 % (fully open) preset at factory.
1
Rated operating condition Limit operating condition
-4 to 122 °F (-20 to 50 °C)
(Fluid temperature 32 to 302 °F
(0 to 150 °C))
-4 to 104 °F (-20 to 40 °C)
(Fluid temperature 302 to 347 °F
(150 to 175 °C))
2
16.1 fps
(10 Hz to 150 Hz)
Notes: ∗1 Do not allow the uid to freeze.
(4.9 m/s2)
2 Actuator shall be packed during transport and storage.
∗
-4 to 140 °F
(-20 to 60 °C)
32.2 fps2 (9.8 m/s2)
(10 Hz to 150 Hz)
conditions (packaged*
-4 to 158 °F
(-20 to 70 °C)
64.3 fps2 (19.6 m/s2)
(10 Hz to 150 Hz)
122
104
Ambient temperature °F
-4
32 212 302 347
Fluid temperature °F
Outdoor (the optional outdoor cover must be used. Direct sunlight, salt air, corrosive gas,
and organic solvent must be avoided.)
* Always install in upright position outdoors.
Transport/storage
2
)
Options
For options, separate order is required.
Item Specication
Seal connector
(Part No. 83104346-003)
Auxiliary switch*
(Part No.83165274-001)
CE Marking Conformity
1
Applicable wire size: 0.28" Dia. to 0.35" Dia. (7 mm Dia. to 9 mm Dia.)
(Seal connector is necessary for NEMA 4X and IEC IP54 protection)
Number of switches: 2 (SW A and SW B)
Max. applied voltage/current: 30 V DC / 3 A
Actuating position
SW A: Adjustable between 0 % (fully closed) and 100 % (fully open)
SW B:.Adjustable between 0 % (fully closed) and 100 % (fully open)
This product complies with the following Electromagnetic Compatibility (EMC).
EMC: EN61000-6-2, EN55011 Class A
6
Dimensions and Maintenance Clearance
Valve size: 1 ” to 3''
1
/
2
5.43"
(138 mm)
2.76"
(70 mm)
2.76"
(70 mm)
H
1
H
L
1
L
t
Flow direction
Valve size: 4'' to 6''
2.76"
(70 mm)
2.76"
(70 mm)
C Dia.
Min. 12"
(305 mm)
3.23"
(82 mm)
3.35"
(85 mm)
Min. 20" (508 mm)
(See Note.)
N × h Dia.
D Dia.
∗ Note:
Leave a clearance of 4" (100 mm) if you do not open the top cover
(to set the selector switches after the ACTIVAL is installed).
Min. 12"
(305mm)
3.23"
(82mm)
3.35"
(85mm)
AB-7353-U
Min. 20"
(508mm)
(See Note.)
5.43"
(138 mm)
H
1
H
Model number
VY51X9J004XS-146
VY51X9J0050S-146
VY51X9J0060S-146
VY51X9J0080S-146
VY51X9J0101S-146
VY51X9J0121S-146
VY51X9J0151S-146
N × h Dia.
C Dia.
C Dia.
D Dia.
L
Flow direction
∗ Note:
t
Leave a clearance of 4" (100 mm) if you do not open the
L
1
top cover (to set the selector switches after the
ACTIVAL is installed)
Valve
size
1
1
DN40 mm 241 103 165 82.5 18 99.2 125 16 9.5 kg
2" in 9.65 4.21 7.01 3.50 0.79 4.72 5.91 0.75
DN50 mm 245 107 178 89 20 120 150 19 11.5 kg
1
2
DN65 mm 262 124 190 90 20 140 180 19 16 kg
3" in 10.35 4.92 7.99 3.94 0.87 6.00 7.48 0.75
DN80 mm 263 125 203 100 22 152.4 190 19 20 kg
4" in 11.14 5.71 13.78 6.42 0.94 7.46 8.66 0.75
DN100 mm 283 145 350 163 24 189.5 220 19 28.6 kg
5" in 12.19 6.75 15.75 6.65 1.02 8.46 9.84 0.87
DN125 mm 309.5 171.5 400 169 26 215 250 22.2 38 kg
6" in 12.52 7.09 18.90 8.35 1.02 9.50 11.02 0.87
DN150 mm 318 180 480 212 26 241.3 280 22.2 50.6 kg
Unit H H1 L L1 t C D h N Weight
/2" in 9.49 4.06 6.50 3.25 0.71 3.91 4.92 0.63
/2" in 10.31 4.88 7.48 3.54 0.79 5.51 7.09 0.75
4
4
4
4
8
8
8
Figure 2. Dimensions and maintenance clearance (inch/mm)
20.9 lb
25.4 lb
35.3 lb
44.1 lb
63.1 lb
83.8 lb
112 lb
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AB-7353-U
Parts Identication
Valve size: 1 " to 3''
1
/
2
Top cover
Gland packing
Bonnet
Seat ring
Plug
Valve size: 4'' to 6''
Terminal cover
Knockout hole
Pointer
Joint
Yoke
O-ring
Stem
Cone
Top cover
Terminal cover
Model number
VY5199JXXXX
Actuator
S-146
Valve body
Bonnet
Plug
Seat ring
Pointer
Joint
Yoke
O-ring
Gland packing
Stem
Cone
Figure 3. Parts identication
Model number
VY5199JXXXX
: Heat insulation
S-146
8
AB-7353-U
Recommended Criteria to Prevent Cavitation Erosion
Cavitation erosion is likely to occur in the case that the pressure ratio XF calculated by the following formula overreaches the
criterion value.
P1 - P
P1 - Pv
2
: Pressure ratio
F
: Absolute pressure of valve inlet [psig (abs)]
1
: Absolute pressure of valve outlet [psig (abs)]
2
X
=
F
X
P
P
Pv: Saturated vapor pressure of uid* [psig (abs)]
Saturated vapor pressure of uid varies depending on the uid temperature.
∗
Always keep the pressure ratio X
< 0.7 (criterion value).
F
If the pressure ratio does not meet this criterion, cavitation erosion may occur. This value is thus necessary to prevent
cavitation erosion. Note that cavitation itself may be generated even if the pressure ratio is kept below 0.7.
IIn addition to the pressure ratio, the ow velocity at the valve in 100 % position is another criterion for cavitation erosion.
Flow velocity [fps] = 263.5 x
Q
2
d
Q = Flow rate [GPM]
d = Valve size [DN (mm)]
Always keep the ow velocity < 23.0 fps (7.0 m/s) (criterion value) for chilled water and < 16.4 fps (5.0 m/s) (criterion value)
for hot water.
If the ow velocity does not meet these criteria, cavitation erosion may occur.
9
AB-7353-U
Setting
On the PCB (printed circuit board) of the actuator, the selector switches are provided.
WARNING
Before wiring, maintenance or setting the selector switches, be sure to turn off the power to the product
•
a
(including the optional devices). Failure to do so might cause electric shock or device failure.
Detach the cover only when wiring, setting the product or maintenance and reattach the cover after wiring,
•
setting the product or maintenance. Failure to do so might cause electric shock.
CAUTION
Set the selector switches using a pen nib or a nger. Do not use a tool such as a screwdriver. Such a tool might
•
damage the selector switches or the PCB.
During engineering work, do not touch the uninstructed area other than the setting switches. Doing so, you
•
might be burned. Temperature of some parts of the actuator will become high.
IMPORTANT:
The service life of ACTIVAL operated with small dead band can be shortened since the ACTIVAL operates
•
more frequently with small dead band than with normal dead band.
To operate the product with small dead band, provide shielded cable for input/output signal lines and power line.
•
Unshielded cable can cause error due to noise.
Identication of the selector switches
Open/close selector switch
for input signal failure
(Initially set at ‘close’.)
Direction selector switch
for control action of 4-20 mA input signal
(Initially set at normal action
(4mA:0% to 20mA:100%))
Normal/small selector switch
for dead band width
(Initially set at ‘normal’ dead band.)
Figure 4. Selector switches
Open/close selector switch for input signal failure:
If no control signal is input, the actuator automatically closes (0 %) or opens (100 %) the valve by setting the selector switch
at ‘open’ (100 %) or ‘close’ (0 %).
Direction selector switch for control action of 4 to 20 mA input signal:
Direction of control action by 4-20 mA DC input signal can be reversely switched.
Normal action: 4 mA for 0 % to 20 mA for 100 %
Reverse action: 20 mA for 0 % to 4 mA for 100 %
Normal/small selector switch for dead band width:
To more precisely operate the valve, smaller dead band (than the normal) of the control signal input can be set. Two selector
switches are provided for the normal/small dead band width. Always set the both switches at the same mode (‘normal’ or
‘small’).
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AB-7353-U
Installation
Precautions for installation
WARNING
Before wiring, maintenance or setting the selector switches, be sure to turn off the power to the product
•
a
a
ACTIVAL Model VY5199J is the valve and actuator integrated into a single unit. Do not combine the valve with any other
•
actuator, or do not combine the actuator with any other valve.
To remove foreign substances inside the pipes, install a strainer (with 40 or more meshes) on the inflow side of each
•
valve. In case that the strainers cannot be installed on the inow side of each valve, install it on the pipe diverting sections
(sections diverting from main piping system to sub piping system).
Install the valve so that the ow direction of process uid agrees with the arrow indicated on the valve body.
•
After installation, remove buffer material wrapped around the valve (4'' to 6'' model).
•
(including the optional devices). Failure to do so might cause electric shock or device failure.
CAUTION
After installation, make sure no uid leaks from the valve-pipe connections. Incorrect installation might cause
•
uid leakage.
For installation, do not mount the valve in an improper position or overtighten the bolts on the ange. Doing so
•
might damage the product.
Install the product so that no foreign objects remains inside the pipes. Be sure to provide a strainer on the inow
•
side of the piping. Flush the piping to remove the foreign objects after installation. Foreign objects inside the
piping.
Installation location
CAUTION
Do not install the product nearby a steam coil, pressurized hot-water coil, or any high heat source.
•
IMPORTANT:
The covers might be corroded by some chemical and organic solvent/vapor. Do not clean the ACTIVAL using
•
such substances, or do not expose the ACTIVAL to such substances.
Although the ACTIVAL can be used in high humidity environments (max. 95 % RH), do not immerse the
•
actuator in water.
Although the ACTIVAL can also be used outdoors, be sure not to expose the ACTIVAL to direct sunlight.
•
Install the ACTIVAL in a position allowing easy access for maintenance and inspection. Fig. 2 shows the minimum
•
clearance for maintenance and inspection. When installing the ACTIVAL in a ceiling space, provide an access hole within
the 20" (508 mm) radius of the ACTIVAL. And, place a drain pan under the valve.
Do not mount the ACTIVAL on a pipe where water hammer occurs, or where solid objects including slug may accumulate.
•
To set the selector switches after installation, leave a enough clearance above the top cover of the actuator, as shown in
•
Figs. 2 to 4.
Mounting position
The ACTIVAL can be mounted in any position ranging from upright to sideways (90° tilted). The ACTIVAL should be installed
with its actuator vertically positioned above the valve body. (See Fig. 5.) However, the ACTIVAL must be installed always in
upright position outdoors.
High temperature radiation might cause malfunction of its actuator.
Correct mounting Incorrect mounting
Figure 5. ACTIVAL mounting positions
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AB-7353-U
Piping
Check that the model number of the product is what you ordered. The model number is shown on the label attached to the
•
yoke.
Install a bypass pipe and gate valves on the inow, outow, and bypass sides. Also, install a strainer on the inow side.
•
When installing the ACTIVAL to pipes, do not allow any object, such as chips, to get inside a pipe or valve. Valve cannot
•
fully closes, or the valve seat may get damaged causing uid leakage, due to an object jammed inside the valve.
When piping, do not apply too much sealing material, such as solidifying liquid and tape, to the pipe connection sections so
•
that these materials ow into the valve. Valve cannot fully closes, or the valve seat may get damaged causing uid leakage,
due to the sealing material jammed inside the valve.
Before activating the ACTIVAL, fully open (in 100 % position) the valve and ush the pipes at the maximum ow rate to
•
remove all the foreign substances. (Factory preset position: 100 %)
Heat insulation
Do not apply heat insulation to the actuator or to the yoke, as shows in Fig. 3. If the yoke and the actuator are
covered with insulation material, the pointer cannot be checked and may be distorted.
Factory preset position
The actuator shaft is positioned at 100 % (in fully open position) for shipment. The shaft is thus completely turned
counterclockwise, and the pointer points at ‘100’. (See Fig. 6.)
Pointer
Figure 6. Preset pointer position for shipment
Manually opening/closing the ACTIVAL
IMPORTANT:
might
Manually opening/closing the ACTIVAL with the power (24 V AC) applied
•
To manually open/close the ACTIVAL, do not turn the joint beyond the fully open/closed mark.
•
To manually open/close the ACTIVAL, slowly turn the joint. If shock is sent to the actuator, the actuator
•
damage the actuator.
might
get damaged.
Disconnect the power from the ACTIVAL before manually operating the ACTIVAL. As shown in Fig. 7, from the front of the
ACTIVAL, hold the joint using a tool such as a wrench, and turn the joint slowly toward the set position.
Joint
Hold the joint using a wrench
and turn slowly.
Figure 7. Manual operation
12
AB-7353-U
Auxiliary switch (optional)
IMPORTANT:
The auxiliary switch is installed on site. Refer to the instructions supplied with the auxiliary switch for
•
installation.
Do not open the top cover except when adjusting the auxiliary switch. Close the top cover instantly after
•
adjusting the auxiliary switch.
Do not put any load on the top cover.
•
Procedure to change the actuator mounting position
IMPORTANT:
Do not change the combination of the valve, yoke, and actuator.
•
Set the ACTIVAL (actuator and valve) in 100 % position before changing the mounting position. If the valve
•
in 0 % position is assembled with the actuator in 100 % position, the actuator put torque on the closed valve,
and the gear of the actuator get damaged.
1) Remove the screws connecting the actuator and the yoke. Lift the actuator and detach it from the yoke. Make sure that the
groove on the top of the valve stem is parallel to the pipes (indicating the valve in 100 % position). <Step 1 in Fig. 8>
2) Remove the screws connecting the yoke and the valve. <Step 2 in Fig. 8>
3) Change the facing direction of the yoke. The yoke and actuator can be horizontally rotated every 90° (0°/90°/180°/270° from
the factory preset position) to mount onto the valve.
4) A thermal insulation sheet is inserted between the yoke and the valve. When changing the mounting positions, reinsert the
sheet and then t the yoke into the new mounting position.
5) Before xing the yoke to the valve with the screws, check that the actuator engages correctly with the valve stem (at the
new mounting position). Check that the pointer of the actuator indicates 100 % position as well. Then, x the yoke to the
valve. <Step 3 in Fig. 8>
6) Mount the actuator. Place the actuator, with its facing direction changed, on the yoke, and x with the screws. <Step 4 in
Fig. 8>
7) Check that the ACTIVAL with the mounting position changed operates smoothly (from 0 % to 100 %).
1.
Step 1 Step 4
Lift off the actuator.
2.
Step 2 Step 3
Detach the yoke from the
valve.
Thermal insulation sheet
Groove
Valve stem
Figure 8. Changing the actuator mounting position
Change the actuator mounting
position, and remount the
actuator on the yoke.
Change the yoke mounting
position and remount the yoke
on the valve.
4.
3.
13
AB-7353-U
Wiring
WARNING
Before wiring, maintenance or setting the selector switches, be sure to turn off the power to the product
•
a
IMPORTANT:
The ACTIVAL is designed for 24 V AC power supply voltage.
•
Do not apply any other power voltage (e.g., 120 V AC, 240 V AC) to the ACTIVAL.
Make sure the polarity of the power supply and 4 to 20 mA DC feedback output referring to the wiring
•
diagrams. Incorrect wiring
To prevent damage, cover the terminals except when connecting/disconnecting wires.
•
Do not leave any refuse including metal chips after cutting a knockout hole and after connecting the wires
•
inside the actuator.
Do not connect 24 V AC power to the terminals 4 to 7.
•
(including the optional devices). Failure to do so might cause electric shock or device failure.
Detach the cover only when wiring, setting the product or maintenance and reattach the cover after wiring,
•
setting the product or maintenance. Failure to do so might cause electric shock.
CAUTION
Installation and wiring must be performed by qualified personnel in accordance with all applicable safety
•
standards.
might
result in PCB (print circuit board) burnout.
To keep NEMA 4X and IP54 protection
Use a water-proof connector for the ACTIVAL in a high-humidity environment or outdoor location.
Be sure to completely close the terminal cover and the top cover.
•
Waterproof the wiring port.
•
- For cable connection, use a water-proof connector. (Seal connector Part No. 83104346-003 is recommended.)
- For conduit connection, use a water-proof plica tube or the like.
Wiring procedure
1) To lead the wires into the terminals, cut out a knockout hole for a wiring port. Two knockout holes are provided on the
bilateral sides of the actuator terminals. Select a knockout hole according to the conduit mounting direction, and cut it out by
lightly knocking the hole using a screwdriver.
Knockout hole for wiring port
Figure 9. Knockout hole for wiring port
14
2) Unscrew the 3 setscrews (M4 × 10) of the terminal cover and remove the terminal cover, as shown in Fig. 10.
AB-7353-U
Set screws
1. Unscrew the setscrews. 2. Remove the terminal cover.
Figure 10. Terminal cover removal
Terminal cover
3) Correctly connect the wires to the terminals with M3.5 screw terminal lugs, referring to Figs 11 to 13.
4) Attach the terminal cover by the 3 original screws.
Terminals connection
24 V AC
power supply
1 2 3 4 5 6 7
T1 T
Vacant-+
2
4 to 20 mA DC
controller
4 to 20 mA DC inputs from
feedback output
-
+
∗Note:
Terminals 2, 5, and 7 are
connected inside the actuator.
Figure 11. Terminals connection of Model VY5199J0XXXS-146
15
AB-7353-U
Connection Examples (Connection to Azbil Corporation's SDC series controller)
Connection to Model SDC35TC0/SDC36TC0 Connection to Model SDC35TC0/SDC36TC0 (Parallel operation)
Isolation
transformer
Power
supply
+ 13
- 14
Model SDC35/SDC36TC0
+
-
Position indicator
+ +
- -
Isolator
1 T
1
2
T
2
4 +
5
-
6 +
7
-
Model VY5199J
(4-20 mA DC input with
4-20 mA DC output)
Isolation example:
If the position indicator is not isolated inside, provide
an isolator. If isolated, an isolator is not required.
Figure 12. Connection example: Single Model VY5199J
with Model SDC35/SDC36TC0
Power
supply
+ 13
- 14
Model SDC35/SDC36TC0
+
-
Position indicator
Power
supply
Isolation
transformer
+ +
- -
Isolator
Isolation
transformer
1 T
2
4 +
5
6 +
7
1 T
2
4 +
5
1
T
2
-
-
1
T
2
-
6 +
7
-
Isolation example:
If the position indicator is not isolated inside, provide
an isolator. If isolated, an isolator is not required.
+
-
Position indicator
+ +
- -
Isolator
2 × Model VY5199J
(4-20 mA DC input with
4-20 mA DC output)
Figure 13. Connection example: Two Model VY5199J
with Model SDC35/SDC36TC0 (Parallel operation)
Notes:
Input impedance of the actuator is 100 Ω.
∗
For connecting multiple ACTIVAL to one controller (e.g., Model SDC35/SDC36), provide a transformer (two in total) for each ACTIVAL
∗
since 4 to 20 mA input is not isolated from other terminals.
Terminals 2, 5, and 7 are connected inside the actuator. To connect to a device (PLC, position indicator, etc.) with its terminals not isolated
∗
inside, externally isolate (between the ACTIVAL and the device). Otherwise, a loop is formed for the common line and can damage the
circuit of the ACTIVAL. (SDC series controllers including Model SDC35/SDC36 shown in Figs. 12 and 13 are isolated inside.)
Isolation transformer is required for ACTIVAL. Transformer without isolation may damage the ACTIVAL and other devices connected to
∗
ACTIVAL.
16
Internal Connection of Auxiliary Switch
Auxiliary switch Part No. 83165274-001
N.C.
OP1
OP2
OP3
OP4
OP5
OP6
Switches A and B actuating position: Adjustable between 0 % (fully closed) and 100 % (fully open)
Figure 14. Internal connection of Part No. 83165274-001
Common
N.O.
N.C.
Common
N.O.
AB-7353-U
Switch A Switch B
17
AB-7353-U
Inspection and Maintenance
CAUTION
Do not carelessly touch this product when being used to control hot water.
•
Inspect the ACTIVAL according to Table 1.
•
Manually open/close the ACTIVAL at least once a month if it is left in inactive state for a long period.
•
Visually inspect the uid leakage of the valve and the actuator operations every six months.
•
If any of the problems described in Table 2 are found, take corresponding actions shown in the table.
If your problem is not solved by the corresponding action, please contact Azbil Corporation near you.
Visual inspection Semiannual
Operating status Semiannual
Routine inspection Any time
The product temperature is hot, and you might get burned.
Table 1. Inspection items and details
Inspection item Inspection interval Inspection detail
Fluid leakage from the gland and the ange face
•
Loosened bolts
•
Valve and actuator damages
•
Unstable open/close operation
•
Abnormal noise and vibration
•
Fluid leakage to the outside
•
Abnormal noise and vibration
•
Unstable open/close operation
•
Valve hunting
•
Table 2. Troubleshooting
Problem Part to check Action
Fluid leaks from the ange face. Loosened ange bolts
Gasket on the ange face
Misaligned piping
Fluid leaks from the gland.
Fluid leaks from the bonnet. Loosened bolts Tighten the bolts.
Valve does not operate smoothly /
valve stops halfway /
valve does not operate at all.
Fluid leaks to the outside of the valve
when the ACTIVAL is in fully closed
position.
The valve vibrates or produces an
abnormal noise.
The auxiliary switch does not actuate. Auxiliary switch (cam switch) condition
Valve hunting occurs. Secondary pressure condition
Input signal disagrees with the feedback
output signal.
Conditions of the power applied and of the input
signal applied
Loosened terminals
Wiring conditions / disconnected wires
Actuator pointer not pointing to fully closed position Fully close the ACTIVAL.
Primary pressure condition
Differential pressure condition
Loosened terminals
Wiring condition / disconnected wires
Differential pressure condition
Control stability
To completely shut off the valve, valve open and close (0-100% position) operation is controlled
by 10-90 % range of actuator voltage/current input signal. Input signal therefore disagrees with
the feedback signal, and this is not an error.
Tighten the ange bolts.
Replace the gasket.
Redo piping.
Consult with our sales personnel.
Check the power supply and the controller
connected to.
Tighten the terminals.
Check the wiring.
Adjust the mounting position and change
the installation location.
Redo the cam switch setting.
Tighten the terminals.
Check the wiring.
Adjust the mounting position and change
installation location.
Connect the control parameters setting for
controller.
18
This blank page is added for page layout purposes.
AB-7353-U
19
AB-7353-U
ACTIVAL is a trademark of Azbil Corporation in Japan or in other countries.
Azbil North America, Inc.
9033 N. 24th Ave., Suite 6
Phoenix, AZ 85021
888-262-4639
602-216-8199
http://us.azbil.com/
Rev.4.0 Jun. 2016
20
Specications are subject to change without notice.
Building Systems Company
1-12-2 Kawana, Fujisawa, Kanagawa
251-8522 JAPAN
http://www.azbil.com/
AB-7353-U
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