Azbil MagneW Plus+, MGG14C User Manual

CM2-MGG31F-2001

MagneW PLUS+

Electromagnetic Flowmeter

oundation Fieldbus Transmitter

Model MGG14C

User’s Manual

Be sure that the user receives this manual before the product is used.

While this information is presented in good faith and believed to be accurate, Azbil Corporation disclaims the implied warranties of merchantability and tness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event shall Azbil Corporation be liable to anyone for any indirect, special or consequential damages. is information and specications in this document are subject to change without notice.

MagneW™ is a trademark of Azbil Corporation. F™ Fieldbus is a trademark of FieldComm Group.

Precaution

is device is designed and manufactured for the use of general applications. Do not use this device for the nuclear applications and applications which are directly related to the human life. Also do not use this device in the radiation controlled area.

In case the device is used in the following applications, please make sure to use the device with the system designed as failsafe/ redundant and the system should be maintained periodically.

• Safety device for human body protection

• Directly control the transport machine

• Aircra

• Space appliance

Azbil Corporation disclaims any liability for damages caused by any of accidents/results by the above application.

SAFETY PRECAUTIONS

About Icons

e safety precautions described in this manual are indicated by various icons.

Please be sure you read and understand the icons and their meanings described below before reading the

rest of the manual.

Safety precautions are intended to ensure the safe and correct use of this product, to prevent injury to the

operator and others, and to prevent damage to property.

Be sure to observe these safety precautions.

Warnings are indicated when mishandling this product might

WARNING

CAUTION

result in death or serious injury.

Cautions are indicated when mishandling this product might result in

minor injury to the user, or only physical damage to the product.

Examples

In describing the product, this manual uses the icons and conventions listed below



Use caution when handling the product.

The indicated action is prohibited.

Be sure to follow the indicated instructions.

SAFETY REQUIREMENTS

To reduce risk of electric shock which could cause personal injury, follow all safety notices in this

documentation.

WARNING

This symbol warns the user of a potential shock hazard where hazardous live voltages may be accessible.

Safety messages

Carefully read this section before installing or operating this device.

Cautions for installation

Installation of the device should be done by the expert from the safety perspective.

In case of the installation in the hazardous area, follow the regulation/guidance of the explosion-proof.

In case of the installation in the hazardous area, select the explosion-protected apparatus.

Do not use the non-explosion-protected apparatus in the hazardous area.

Install the device in the environment where the following is within in the specifications listed in the specification sheet.

• Ambient temperature, process fluid temperature

• Process fluid pressure

• Humidity

• Vibration

• Power supply voltage

Environment which exceeds the specifications may cause fire or device damage and it may cause injury.

WARNING

CAUTION

DO NOT use the installed device as foot hold. It may cause the damage of the device.

DO NOT hit the glass of the device by tools. It may cause the damage of the device.

Install the device in a location with an ambient temperature of -25 °C to 60°C (-13 °F to 140 °F) and an ambient humidity of 5 to 100% RH to prevent device malfunction or output errors.

DO NOT install the device near high-current power lines, motors, or transformers to prevent damage from electromagnetic induction, which can cause device malfunction or output errors.

DO NOT use the device to ground a welder. It can damage the device.

Be sure to ground the welding power transformer when welding near the device to avoid output errors.

DO NOT install the device in the severe vibration area or in corrosive environment. It may damage the device, or cause the fume of the device.

DO NOT install the device on the bridge or deck of the ship.

DO NOT install the device on in the severe vibration area on the ship.

Be sure to use the metal conduit for the cables between the remote style transmitter and flowtube.

Be sure to install the flowtube with a distance of 500mm minimum from the other flowtube. Magnetic field generated by a flowtube may affect the other flowtube and it may cause the output errors.

DO NOT install the device in a location subject to direct sunlight, wind, rain, severe vibration, or in a highly corrosive atmosphere. The transmitter and flowtube can be damaged.

Cautions for wiring

DO NOT wire with wet hands. DO NOT wire while the circuit is alive. It may cause electrical shock.

ELECTRIC SHOCK HAZARD! Turn the power supply OFF before opening the transmitter cover.

Wiring of the device should be done by the expert from safety perspective.

Wire the cables to the correct terminal. Incorrect wiring may damage the device or cause the fume of the device.

Connect the correct power supply. Incorrect power supply may damage the device or cause the fume of the device.

Be sure to properly ground the device. Improper grounding may cause the output errors

DO NOT give impact to the device. It may cause the damage of the device.

WARNING

CAUTION

Be sure to use the power supply with the overcurrent protection function.

Be sure proper wiring. Incorrect wiring may cause the damage of the device.

Be sure to properly tighten the terminal cover on the terminal box so that water does not penetrate in the terminal.

DO NOT connect AC power supply to the DC power supply model. The wrong power supply damages the device.

Turn off the Fieldbus power supply before connecting the Fieldbus cable to the transmitter. The transmitter or the Fieldbus power supply can be damaged. This type of damage is not covered by Azbil Corporation’s warranty.

Be sure to plug all unused conduit connections with a water tight plug.

In case that a remote model is installed in a ship, the cables between the transmitter and flowtube must be covered with a flexible metal conduit.

Switch the control equipment to manual control before terminating the device operation and shutting off the output to the control equipment. This action prevents the power shut-off from directly affecting the control equipment.

iii

1. Introduction ...........................................................1-1

1.1 System configuration ..............................................................1-1

1.2 F Fieldbus .............................................................1-2

1.3 Main components .................................................................1-4

1.4 Local user interface ...............................................................1-5

2. Overview of MagneW PLUS+ Foundation Fieldbus .........................2-1

2.1 Overview ........................................................................2-1

2.2 Structure of MagneW PLUS+ F Fieldbus .....................................2-1

2.2.1 System/network Management VFD ............................................2-1

2.2.2 Function Block VFD ........................................................2-2

2.2.3 Function block .............................................................2-2

2.2.4 Transducer Block ...........................................................2-2

2.3 VFD/Object correlation diagram ....................................................2-3

2.4 Wiring .........................................................................2-4

2.5 Others .........................................................................2-5

3. Installation ............................................................3-1

3.1 Before installing electromagnetic flowmeter ..........................................3-2

3.2 Installation of transmitter ..........................................................3-3

4. Startup and Shutoff ....................................................4-1

4.1 Startup .........................................................................4-1

4.2 Steps before measurement ..........................................................4-2

4.3 Shutoff .........................................................................4-5

5. Basic Settings by Fieldbus Communication ...............................5-1

5.1 Fieldbus communication menu .....................................................5-2

5.2 Zero adjustment ..................................................................5-3

5.3 Basic settings .....................................................................5-4

6. Maintenance and Troubleshooting ......................................6-1

6.1 Troubleshooting ..................................................................6-1

6.2 Input of simulated signals from calibrator ............................................6-6

6.3 Measurement of excitation current ..................................................6-7

Appendix A. View List .................................................... A-1

Appendix B. Parameter List .............................................. B-1

Appendix C. Menu Configuration ..........................................C-1

1. Introduction

This chapter contains an overview of the model MGG14C MagneW PLUS+ Flowmeter and F Fieldbus system. It describes available configurations and provides definitions for all the major parts of the transmitter.

MagneW PLUS+ Flowmeter

Thank you for purchasing the Azbil Corporation model MGG14C MagneW PLUS+ Flowmeter This system features:

• Advanced multi-variable capacity

• Digital panel display

• Intuitive, versatile operator interface with large characters and backlit liquid crystal display

• I/O Capacity

• Flexible digital communication using the F Fieldbus

1.1 System configuration

The model MGG14C MagneW PLUS+ Flowmeter consists of a flowtube and a transmitter which operate on the principles of Faraday’s law. The flowmeter is available in two configurations:

Integral

Remote

– The transmitter is mounted directly on the flowtube and they are installed as an

integrated unit on the fluid pipe.

– The transmitter and flowtube are installed separately and connected together

via cables

Figure1-1 Indegral system

1-1

1.2 Foundation Fieldbus

The F Fieldbus provides communications and programmability for a single or multiple flowmeter system. Some features of the fieldbus include:

• Complies with F Fieldbus H1 (31.25 kbps voltage mode bus) specifications.

• Supports the standard Analog Input (AI) function block.

• Is an externally powered device – AC and DC powered models available.

• Comes with Enhanced Device Description (EDD) files and a Capability File (CF) for automatic configuration.

The following figure shows a system in which the flow rate is output with a F Fieldbus.

Figure1-2 Remote system

1-2

Figure1-3 System using a Foundation Fieldbus

1-3

1.3 Main components

The transmitter consists of the components shown in the figure below.

Figure1-4 Main components

(1)

Local user interface

can be accessed using the four infrared sensor keys on the panel.

(2)

Fieldbus interface board

(3)

Main board

(4)

Power supply board

(5)

Terminal

(6)

Name plate

manufacture and the flowtube constant (EX) for the flowmeter.

(7)

Tag number plate

– This board includes fundamental functions of the flow measurement.

– Encloses the input/output terminals. Contains an integrated 12 kV, 1000A isolator.

– Indicates model numbers and production numbers, power supply requirements, date of

– Indicates the instantaneous flow rate or the totalized valve. The flowmeter functions

– Includes the fieldbus communication function.

– There are two types, AC power supply, and DC power supply type.

– Indicates the tag number as specified in the product order.

1-4

1.4 Local user interface

Figure1-5 Local user interface

Display MEASURING MODE

Main display Indicates a value set by PARAM_SELECTION

under the block selected by BLOCK_TAG_SEL. Indicates maximum four values cyclically.

Auxiliary display

Upper auxiliary display

Indicates the information of [Tag, unit, or status] set by DISPLAY_INFO_SEL cyclically.

Lower auxiliary display

Indicates percent flow rate with bar indicator. Range is set by EU_100, and EU_0.

Other than MEASURING

MODE

Indicates flow velocity.

Indicates procedures for the parameter setting or adjustment.

1-5

The following table is a summary of the functions of each of the keys.

1-6

How to operate the infrared touch sensor

For best results, approach the key from below and completely cover the circle. Then move your finger straight down to its original position. These motions ensure correct operation. Moving sideways across the keys can accidentally activate the wrong control.

Figure1-6 Using the touch senser keys

1-7

Local user interface operation

The following table describes the functions available in each mode.

Display

MEASURING MODE This is the normal operational mode and indicates the measuring

BASIC SETUP MODE This mode is used to change data settings that must be recorded or

MAINTENANCE MODE

ADVANCED MODE This mode is used to apply some specific noise immunity functions.

MEASURING MODE

Other than MEASURING MODE

status. Each time the MEASURING MODE is selected, data is written into memory. Settings entered in other modes are held in temporary memory for two minutes, but will return to the previously saved value unless the MEASURING MODE is selected to save the data. The only exception is the counter, which is always saved into memory immediately.

changed frequently. These settings include: TAG NO. Damping time constant Auto zero Detector data

This mode is used when adjustment or verification is required for regular maintenance of the system or when troubleshooting the system. This mode includes: Shipping information Output adjustment Gain adjustment This mode is further divided into the following two modes: OUTPUT CHECK MODE CALIBRATION MODE

This mode includes: Damping Manual zero Averaging Auto spike Cut Coefficient Drop out Low-flow cut off Flow direction change

1-8

AI – 01 PV

The screen returns to MEASURING mode

MEASURING MODE

to BASIC SETUP

Move the cursor under “Y” and press key.

Push 3 seconds

MODE

ENTER BASIC SET

YES OR

in case of no operation for 8 seconds.

Move the cursor under “N” and

* BASIC SETUP

MODE

Figure1-7 How to enter BASIC SETUP

* In the BASIC SETUP mode, flow velocity in m/s appears on the upper auxiliary display. * After entering the BASIC SETIP mode, if do not operate anything for 10 minutes, the

screen automatically returns from BASIC SETUP mode to MEASURING MODE.

1-9

2 seconds later

BASIC SETUP

to Fig1-11 screen

PD TAG 1/2

YA – RC - 001

PD TAG 2/2

YA – RC - 001

NODE ADRESS

FFh

MEMO

DAMPING

AUTO ZERO

READY

MODE

XXXXXXXX

003.0 s

MODE ENTER

ADVANCED

MODE ENTER

MAINTENANCE

DENSITY

SVR 10.000 m/s

1.0000

70.686 t/h

to Fig1-10 screen

MGG DIA

DUMMY

EX 300.0

50.0

Figure1-8 BASIC SETUP MODE

PVR 10.000 m/s

70.686

m3/h

1-10

2 seconds later

& ADVANCED

MODE

& COEFFICIENT

1.0000

& MANUAL ZERO

READY

& AVARAGING

OFF

& PV SPIKE CUT

OFF

& PV SPIKE CUT

TIME 00.0 s

& PV SPIKE CUT

LEVEL 00.0 %

& SV SPIKE CUT

OFF

& MODE RETURN

BASIC SETUP

& FLOW SWITCH 2

HYSTERISIS

& FLOW SWITCH 2

.00000 t/h

& FLOW SWITCH 2

MODE LOW

& FLOW SWITCH 2

SOURCE SV

& FLOW SWITCH 1

HYSTERISIS 0%

& FLOW SWITCH 1

.00000 m3/h

& SV SPIKE CUT

TIME 00.0S

& SV SPIKE CUT

& PV L-FLOW CUT

LEVEL

& SV L-FLOW CUT

LEVEL

LEVEL 00.0 %

10%

Figure1-9 ADVANCED MODE

& FLOW SWITCH 1

MODE LOW

& FLOW SWITCH 1

SOURCE

& FLOW DIRECTION

& EX FREQUENCY

FORWARD

12.5 Hz

1-11

> MAINTENANCE

MODE

> CALIBRATION

> SHIPPING INFO

> MODE RETURN

BASIC SETUP

OFF

Figure1-10 MAINTENANCE MODE

1-12

2. Overview of MagneW PLUS+ Foundation Fieldbus

2.1 Overview

This chapter contains an overview of the model MGG14C MagneW PLUS+ F Fieldbus transmitter.

Model MGG14C MagneW MagneW PLUS+ flowtube and measures the conductive fluid flow rate. It outputs the following with the F Fieldbus protocol.

 Primary value of Flow TB: volumetric flow rate  Secondary value of Flow TB: mass flow rate  Primary value of Diag TB: scale level by scale diagnostic

Those outputs are displayed on the following Display panel.

Fieldbus is a widely used bi-directional digital communication protocol for field devices that enable the simultaneous output to many types of data to the process control system.

PLUS+ F Fieldbus transmitter is coupled with the

MODE

The MagneW by the FieldComm Group, and provides interoperability between Azbil devices and those produced by other manufacturers.

Fieldbus comes with software consisting of three AI function blocks that enable the flexible implementation of systems.

PLUS+ Fieldbus communication type employs the specification standardized

2.2 Structure of MagneW PLUS+ Foundation Fieldbus

The MagneW PLUS+ contains two Virtual Field Devices (VFD), one is System/network Management VFD and the other is Function block VFD.

2.2.1 System/network Management VFD

• Sets node addresses and Physical Device tags (PD Tag) necessary for communication.

• Controls the execution of function blocks.

• Manages operation parameters and communication resources (Virtual Communication Relationship:VCR).

2-1

2.2.2 Function Block VFD

It includes some objects to execute function block applications. Resource block, Function block, and Transducer block are one of the objects.

Transducer block

2.2.3 Function block

AI * 2 (3) 30

DI 2 30 1800, 1900 For flow limit switches

PID 1 45 2000

AR 1 30 2100

TOT 2 30 2200, 2300 For totalization volume

Resource block

Function block

Alert object

Trend object

View object

Link object

Block name

Number

• Manages the status of The

• Automatically informs the host of any detected faults or other problems based on the NAMUR NE107.

It links together with Transducer block or other function block and provides arithmetic processing and transmits.

It provides interface function between the hardware and function block.

It provides processing for the event or alarm generated in function block.

Object to transmit trend data collected in short time

Object that provides information of each parameter in the function block.

Objects that links the above mentioned objects.

Execution

time (ms)

INDEX Note

1500, 1600, (1700)

MagneW PLUS+

For volumetric flow rate and mass flow rate

PID function block execute a control algorithm to minimize the error as the difference between a measured process variable and desired setpoint. It also has functions of cascade control, feed forward control, and alarm detection.

Arithmetic block perform an arithmetical operation to the flow measurement value.

hardware.

* Number of AI becomes three when selecting flow signal analysis function.

Flow signal analysis function will be provided as call factory basis. Consult your azbil representative.

2.2.4 Transducer Block

Flow transducer block

Display transducer block Block that controls the LCD display

Diag transducer block Block that executes the diagnosis

Block name Description

Block that calculates the flow speed, volumetric flow rate, and mass flow rate

2-2

2.3 VFD/Object correlation diagram

Device

Basic information control

Function block Control function

LAS

Communication stack

(FMS/FAS/DLL)

Physical layer (PHL)

H1 Fieldbus Line

VCR control

VCR VCR VCR VCR VCR

Function block VFD

Resource block

AI Function

Link object

FF standard transducer block

(FLOW/Positioner/Pressure)

View Object

2-3

Figure2-1 VFD/Object correlation diagram

DI Function

Senso r

Trend Object

Display

Display transducer block

PID Function

Alert Object

2-3

2.4 Wiring

The number of devices that can be connected to a single bus and the cable length vary depending on system design. When constructing systems, both the basic and overall design must be carefully considered to achieve optimal performance.

Fig 2-2 shows typical wiring to the Fieldbus network. The following are required for use with Fieldbus devices:

• Terminator:

Fieldbus requires two terminators. Refer to the supplier for details of terminators that are attached to the host.

• Field devices:

Connect Fieldbus communication type MagneW

PLUS+. Two or more MagneW PLUS+

devices or other devices can be connected.

• Host:

Used for accessing field devices. A dedicated host (such as DCS) is used for an instrumentation line while dedicated communication tools are used for experimental purposes. For operation of the host, refer to the instruction manual for each host. No other details on the host are given in this manual.

• Cable:

Used for connecting devices. For laboratory or other experimental use, a twisted pair cable

two to three meters in length with a cross section of 0.9 mm

or more and a cycle period of within 5 cm (2 inches) may be used. Termination processing depends on the type of device being deployed. For MagneW PLUS+, use an M4 screw terminal claw. Some hosts require a connector. Refer to Azbil Corporation when making arrangements to purchase the recommended equipment. Connect the devices as shown in Figure 2-2. Connect the terminators at both ends of the trunk, with a minimum length of the spur laid for connection.

Table 2-1 Fieldbus cable

Classification Description Size Maximum length

A Type A Fieldbus cable 0.8 mm

B Type B Fieldbus cable 0.32 mm

C Type C Fieldbus cable 0.13 mm

D Type D Fieldbus cable 1.25 mm

(18AWG) 1900m

(22AWG) 1200m

(26AWG) 400m

(16AWG) 200m

Table 2-2 Resistance of the Fieldbus cable

Classification Maximum resistance @ 25ºC

A 22 /Km

B 56 /Km

C 132 /Km

D 20 /Km

2-4

2.5 Others

Figure2-2 Cabling

Connect/disconnect the fieldbus devices

Before connecting/disconnecting the fieldbus device to the network, make sure this activity does not affect the process.

Fieldbus network allows device connection/disconnection to the network while the device circuit is alive. However from the process safety perspective, the device connection/ disconnection to the network after turn off the power is suggested.

Make sure to properly isolate the wires after disconnecting the device.

Non-fieldbus device

Non-fieldbus device is not allowed to connect to the fieldbus network.

Communication error and miss-wiring

If communication error appears, the device repeats sending the signal/message until it is received by the host system. This kind of the communication error appears when the wiring is improper.

Check the wiring if communication error appears.

2-5

2-6

3. Installation

Overview

Installation of the device should be done by the expert from the safety perspective.

In case of the installation in the hazardous area, follow the regulation/guidance of the explosion-proof.

In case of the installation in the hazardous area, select the explosion-protected apparatus. Do not use the non-explosion-protected apparatus in the hazardous area.

Install the device in the environment where the following is within in the specifications listed in the specification sheet.

• Ambient temperature, process fluid temperature

• Process fluid pressure

• Humidity

• Vibration

• Power supply voltage

Environment which exceeds the specifications may cause fire or device damage and it may cause injury.

This chapter describes the installation and wiring of the device in the following order:

- Criteria for selecting the installation environment

- Overview of the device installation

- Wiring of signal cables