Azbil ECM3000 User Manual
CP-UM-5306E
Control Motor
Model ECM3000
User’s Manual
Thank you for purchasing an Azbil Corporation product.
This manual contains information for ensuring the correct
use of this product. This manual should be read by those who
design and maintain equipment that uses this product.
Be sure to keep this manual nearby for handy reference.
Please read “Terms and Conditions” from the following URL
before ordering and use.
https://www.azbil.com/products/factory/order.html
NOTICE
Be sure that the user receives this manual before the product is
used.
Copying or duplicating this user’s manual in part or in whole is
forbidden. The information and specifications in this manual are
subject to change without notice.
Considerable effort has been made to ensure that this manual is
free from inaccuracies and omissions. If you should find an error or
omission, please contact the azbil Group.
In no event is Azbil Corporation liable to anyone for any indirect,
special or consequential damages as a result of using this product.
SAFETY PRECAUTIONS
Safety precautions are for ensuring safe and correct use of
this product, and for preventing injury to the operator and
other people or damage to property. You must observe these
safety precautions. Also, be sure to read and understand the
contents of this user’s manual.
If this device is used in a manner not specified by the
manufacturer, its built-in protective functions may be
impaired.
Key to symbols
l
WARNING
Warnings are indicated when mishandling this product might result in death or serious injury to the user.
CAUTION
Cautions are indicated when mishandling this product might result in minor injury to the user, or only
physical damage to this product.
WARNING
Before doing other wiring work, connect the frame
ground terminal to ground. The ground connection
should have a resistance of 100 or less. Afterwards
connect the other circuits.
Before removing, mounting, or wiring this device, be
sure to turn off the power to the device and all connected
devices. Failure to do so may cause electric shock.
Do not touch electrically charged parts such as the
power terminals. There is a risk of electric shock.
CAUTION
In order to use this product correctly, be sure to follow
this manual, the manuals for any associated devices
and equipment.
Installation, wiring, inspection, adjustment, maintenance,
etc., should be carried out only by trained and experienced technicians who have knowledge and technical
sk
ills related to this device and associated equipment.
Be sure to use this device correctly, within the ranges
specified in this user’s manual. Otherwise device failure or malfunction could result.
Avoid installing the device where it will be subject to
conditions such as the following. Otherwise device failure could result.
• Certain chemicals, corrosive gases, or salt
• High temperatures
• Prolonged vibration
• Direct sunlight
Do not stand on this device or use it as a step.
Doing so could damage the device, and if you lose your
footing you may be injured.
Wire this device properly according to indoor wiring
standards, technical standards, etc., using the types of
wire and wiring methods specified in the user’s manual.
Otherwise, device failure or malfunction could result.
The motor part of this device can reach a high temperature during operation. There is a risk of burns if the
cover is opened and the motor is touched immediately
after the power has been turned off.
While power is being supplied and during operation, do
not touch any movable part. Doing so may cause injury.
If equipment safety may be endangered by the failure
of this device, consider having a fail-safe design for the
system as a whole, with circuit breakers, duplexed controllers, and limiter; or use a redundant design.
When discarding this device, dispose of it properly as
industrial waste, following local regulations.
WARNING SYMBOLS USED FOR THE PRODUCT
To reduce the risk of an electric shock. resulting in
personal injury, and to ensure safe operation of devices, follow all safety notices in this document.
This symbol warns the user when there is a danger
of electric shock from accidental contact.
This symbol on the motor warns the user that there
is a danger of burns from accidental contact.
UNPACKING
Check the following items when removing the ECM3000 from its
package:
Name Part No. Q’ty Remarks
• Upset head bolt with captive washer
395-106-25A 4 M6 size
• label [0],[100] 83165267-001 1
• User’s Manual CP-UM-5306JE 1 This Manual
OVERVIEW
ECM3000 control motors are designed to control various types of
industrial equipment.
There are two types of strokes: a 90° stroke for burner control and
a 160° stroke for valve control using hot and cold water, steam,
etc. There are three types of control signal inputs: relay contact,
4–20mADC, and potentiometer (nominal 135Ω resistance input).
24, 100, and 200VAC models are available. Flexible 85–264VAC
powered models are also available for 4–20mADC signal input
models. The included bracket can be used for replacement of an
older Azbil Corporation motor with this one.
1
0(fully closed) and 100(fully open)
MODEL SELECTION TABLE
: Applicable —: Not applicable
Model No. Power Signal name
Rotation
angle
ECM3000D01 _ _ 24 V AC Relay contacts 90° 39 s 33 s
ECM3000D11 _ _ 100 V AC — —
ECM3000D21 _ _ 200 V AC — —
ECM3000E01 _ _ 24 V AC Potentiometer Position proportional
ECM3000F01 _ _ 24 V AC Relay contacts
ECM3000F11 _ _ 100 V AC — —
ECM3000F21 _ _ 200 V AC — —
ECM3000G01 _ _*
ECM3000G91 _ _*
2
2
24 V AC
85～264 V AC
4～20 mA DC
ECM3000F03 _ _ 24 V AC Relay contacts 20 s 16 s
ECM3000D020 _ 24 V AC Relay contacts 160° 69 s 58 s
ECM3000E020 _ Potentiometer Position proportional
ECM3000F020 _ Relay contacts
ECM3000F120 _ 100 V AC — —
ECM3000F220 _ 200 V AC — —
ECM3000G02 _ _*
ECM3000G92 _ _*
2*7
2*7
24 V AC
85～264 V AC
4～20 mA DC
ECM3000F040 _ 24 V AC Relay contacts 35 s 29 s
(Example) ECM3000D01_ _
0 (zero): not GB-compliant, C: GB-compliant
0 (zero): No options*
3
3: 4 built-in auxiliary switches (for standard model. Contact current: 100 mA to 5 A [resistive load], 100 mA to 3 A [inductive
8
load])*7 *
4: 2 built-in auxiliary switches (for standard model. Contact current: 100 mA to 5 A [resistive load], 100 mA to 3 A [in-
ductive load]) with forced open/close function*6 *
5: 4 built-in auxiliary switches (for low-current model. Contact current: 1 to 100 mA [inductive load, including inrush
current])*7*
8
6: 2 built-in auxiliary switches (for low-current model. Contact current: 1 to 100 mA [inductive load, including inrush
current]) with forced open/close function*6 *
*1. GB-compliant models are not compliant with UL or CE standards.
*2. Direct/reverse operation can be switched and zero point, span, and deadband can be adjusted. The device is adjusted at the factory with the direct opera-
tion setting. Readjustment is essential if the type of operation is switched.
*3. An extension unit can be mounted.
*4. Power consumption of the following models is 11 VA. ECM3000G014_, ECM3000G016_, ECM3000G024_, ECM3000G026_
*5. Power consumption of the following models is 15 W. ECM3000G914_, ECM3000G916_, ECM3000G924_, ECM3000G926_
*6. Selectable only for ECM3000G01_ _, ECM3000G91_ _, ECM3000G02_ _, ECM3000G92_ _.
*7. 4 built-in auxiliary switches models can not be selected.
*8. Use a class 2 power supplies with double or reinforced isolation from the MAINS power supply for the power supply and auxiliary switches.
*9. Use a limited-energy circuit (EN61010-1) with double or reinforced isolation from the MAINS power supply for the power supply and auxiliary switches.
Rotation time
50Hz 60Hz
Output
torque
12.5 N･m
39 s 14 W*
6 N･m
12.5 N･m
72 s 14 W*
6 N･m
8
8
Power
consumption
4
9 VA*
Notes UL*
ON/OFF operation
operation
5
14 VA High-speed motor
model
Position proportional
operation
4
9 VA*
ON/OFF operation
operation
5
14 VA High-speed motor
model
Position proportional
operation
1*8
CE*1*
— —
—
— —
—
9
Handling Precautions
• Use high-speed motor models at a duty ratio (operating ratio) of 40% or less.
• Do not connect the ECM3000F to a mechanical balancing relay such as the R9107A or R927C. Doing so may apply excessive voltage to
the potentiometer, resulting in device failure.
• Be sure to connect non-voltage contacts to terminals S, CONT, CW, and CCW of an ECM3000 model with forced open/close function.
In the case of the M744 and M7284, 24VAC may be applied to the S, CONT, CW, and CCW terminals.
If the ECM3000 is replaced with a forced open/close function model, do not apply 24VAC to any terminal. Doing so will damage the
circuit.
• For the ECM3000F and ECM3000D, leakage current from the snubber circuit protecting the motor drive element (relay or SSR) must
be within the following.
• 100VAC: 0.8mA (RMS) max.
• 200VAC: 0.4mA (RMS) max.
2
NAMES OF PARTS
Incorrect Incorrect Incorrect
Resin cover: protects the inside of the device.
Main unit
Control Motor
ECM3000E9110
*123103800150*
Bracket:
Used to mount the
control motor.
Handling Precautions
• The default setting for the output shaft is 0% opening.
• L: counterclockwise (CCW) rotation
R: clockwise (CW) rotation
CW: Clockwise CCW: Counterclockwise
7 654 3 2 1
CD
AB
0 100
Cover retaining screw:
Secures the cover. 3 screws are used.
The recommended tightening torque
is 0.8 to 1.0N·m.
Knockout hole:
Used to run the wires out.
There is one hole each on the left
and right sides.
Pointer (90° stroke models only)
Label [0],[100] (90° stroke models only):
When viewing the output shaft, “R”
indicates the valve opening direction
and “L” indicates the valve closing
direction.
Output shaft:
Moves the actuator via the linkage.
Mounting hole:
Located in the mounting bracket.
Frame ground terminal (use an M4 round
terminal lug for wiring)
Ground wire (E and G models only)
Terminal block:
Used for wiring. M3.5 screws are used.
Auxiliary switches (A, B, C, and D, or A and B):
Switches may be built into the motor depending on the model.
• When the motor is used with a control valve in an application such as fluid control, if the control valve is located
higher than the motor, water drops may enter the motor
by running along the valve.
Mounting orientation
l 90° stroke model
This model can be mounted with any desired orientation.
However, take measures to prevent water and foreign matter
from entering the output shaft.
l 160° stroke model
This device can be mounted with the output shaft horizontal or
facing downwards. To prevent water drops from entering the
device, do not mount with the output shaft facing upward.
To ensure splash-proofing
Close the cover securely so that the packing and cable are not
pinched. Make the knockout hole watertight after wiring.
• Use a waterproof connector for the cables running from the
motor. Recommended waterproof connector: refer to the
sealing item of specifications
• If a conduit is used, use a waterproof precut tube or the like
to ensure waterproofing.
WIRING
Symbols used on the device:
Symbol Meaning
AC power supply
DC signal
Functional ground terminal (not a protevtive ground terminal)
Adjustment section of 4–20mADC input models:
Direct/reverse action can be switched, and zero/span
and dead band are adjustable.
l Terminal block
For 4 built-in auxiliary switches
7 6 5 4 3 2 1
For the power supply and signals
D3 D2 D1 C3 C2 C1
B3 B2 B1 A3 A2 A1
2 built-in auxiliary switches with forced open/close function
7 6 5 4 3 2 1
S CONT CW CCW
Not
used
B3 B2 B1 A3 A2 A1
For the power supply and signals
Not
Forced open/close function
used
Auxiliary switches A and B
MOUNTING
Installation location
To install the ECM 3000, use the supplied bolt or equivalent (M6
size, with spring washer and flat washer). Use a nut (not supplied)
if necessary.
Bolt tightening torque: 4.1 to 5.2 N·m
Do not install the device in locations prohibited in the SAFETY
PRECAUTIONS section. For outdoor use, use a protective cover
or the like.
Handling Precautions
• Prevent foreign matter or moisture from entering the
device from the output shaft.
For auxiliary switches A to D
CAUTION
Make sure that the frame ground terminal is properly
grounded (100Ω max.) using at least 2mm
M4 crimp terminals with insulating sleeves.
During wiring, open a knockout hole (22mm dia.) on either side,
and pull out the cables from the hole. For wiring to the terminals,
follow the terminal label indicated on the terminal block, and be sure
to use M3.5 crimp terminals with insulating sleeves.
Handling Precautions
• To open a knockout hole, using a flat-head screwdriver, set
its tip on the outer edge of the knockout plug, and lightly
tap the screwdriver all the way around this edge until the
knockout is removed.
• Do not allow any fragments to enter the actuator when the
knockout hole is opened.
• Do not use unused terminals on the device as relay
terminals.
• Be sure to attach the cover after wiring is complete.
• Do not run the signal wires in the same conduit as power lines.
• Keep power cables at least 50cm away from signal cables.
• If the power and signal cables must run together in the
same conduit, use JCS4364-compliant instrument cable
for signals.
• Use the appropriate supply voltage according to the
model No.
• Be sure to install a circuit breaker (8A max) for the power
source.
• During motor operation, in order to stop hunting (which
causes the controller’s internal relay to turn ON and OFF
excessively), change the parameters of the controller.
For example, set the derivative time (D) to 0 seconds, set
a wider dead band, etc.
If the internal relay operates excessively, the life of the
motor or the host controller relay will be shortened.
3
2
wire and
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