Azbil AVP703 User Manual

Smart Valve Positioner 700Series

CM2-AVP703-2001

with F

OUNDATION

Model AVP703

Fieldbus

User's Manual

Important

• Please be sure to hand this manual to the staff who will be using this product.

• No part of this publication may be reproduced or reused in any form or by
any means without the prior written permission of the publisher.

• The information and specifications in this document may be subject to
change without prior notice.

• While the contents of this document have been thoroughly checked, please
contact us if you find any incorrect or incomplete descriptions.

• We can not take responsibility for any unexpected results that are the result of
your handling of the product.

• F

OUNDATION

Fieldbus is a trademark of the FieldComm Group.

™

© 2014–2019 Azbil Corporation. All Rights Reserved.

Introduction

Thank you for purchasing our AVP703 Smart Valve Positioner. The AVP703 (called
“the device” below) is a smart valve positioner that can be connected to the Foundation
Fieldbus.

The auto setup function makes it easy to set up the valve.

All adjustments and setup can be performed from the Foundation Fieldbus host. The Local
User Interface (LUI), which consists of the LCD (liquid crystal display) and operation
buttons, facilitates monitoring of input signals, valve opening, pressure display, and other
items as well as basic adjustments.

In addition, the built-in pressure sensor can be used to measure the supply air pressure and
output air pressure. As a result, the device can not only perform self-diagnostics but can
also be combined with the control valve maintenance support system called “Valstaff ” in
order to monitor the characteristics, operating status, and other data of the control valve,
helping to improve the maintenance efficiency of control valves. This instruction manual
describes how to handle the device. Read this manual to make full use of the features of
this product.

Scope of this manual and related documents

This document describes the functions and method of installation and adjustment of this
device. For details on the F
Manual (No. CM2-FBS100-2001*).

OUNDATION

Fieldbus network, refer to Fieldbus Integration

For details on the control valve diagnostic items, refer to the Smart Valve Positioner 700
Series Control Valve Diagnostic Function Manual (No. CM2-AVP700-2003*).

* If you need the above documents, please contact one of our sales representatives.

i

Safety precautions

 Symbols

The purpose of the safety precautions listed here is to ensure the user uses the product
safely and correctly, to prevent harm to the user and other people and damage to property.
Make sure to observe the safety precautions.

Many different symbols are used in this manual.

Their appearance and meaning are described below. Thoroughly understand the
explanation before starting to read the main text.

WARNING

CAUTION

 Sample symbols

This symbol indicates warnings and cautions for handling the device.

This symbol indicates prohibited actions that must not be taken.

This symbol indicates instructions for an action that must be taken.

Handling Precautions:

This symbol indicates a point to be noted when handling the device.

Wrong handling may cause the death or severe injury of the user.

Wrong handling may cause a minor injury to the user or damage to equipment.

ii

Precautions for safe work

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open the
cover during operation (while the power is on).

Do not get on the installed device or use it as a step stool. This is dangerous because the device may
tip over.

Do not touch the device during operation without reason. This is dangerous because the surface may
be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when opening the
cover of the terminal box. You may be injured by these parts.

WARNING

CAUTION

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury. Be
careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may be
injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply may
damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in accordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure gauge.

iii

Unpacking, Verification, and Storage of Product

Unpacking

This device is precision measuring equipment. Carefully handle it to prevent accidents or
damage.

After unpacking, check that the items below are included.

• The device

• Feedback lever and hexagon socket bolts×2

• (4-mm) hexagon wrench×1 (for feedback lever) (Included only when the device is
shipped alone.)

• Solenoid valve (KZ03) (optional)

• Mounting plate set (optional)

• Pressure-resistant packing cable adapter and pressure-resistant elbow (option for
explosion-proof specifications)

• Instruction manual (this document) (Included if specified at the time of purchase.)

• Extension lever and hexagon socket bolts×2 (optional)

Specifications check

The specifications are shown on the nameplate of the main unit. Check that the specifications
are the same as what you specified. In particular, confirm the following points.

When using the device in an explosion-proof area, be sure to select the model that satisfies the
necessary explosion-proof requirements. Non-explosion-proof products cannot be used in an
explosion-proof area.

Contact

Storage

• Tag No. (TAG No.)

• Model (MODEL)

• Work No. (PROD.)

• Supply air pressure (SUPPLY)

• Explosion protection certification seal (for explosion-proof specifications)

WARNING

For inquiries about this device, please contact us.

When contacting us, let us know the model number and production number.

When storing the device after purchase, obey the following precautions.

• When storing the device before it has been used

1. Store the device as packed at shipment.

2. Store the device at an indoor location with little vibration or shocks and at normal

temperature and humidity (about 25°C, 65%).

• When storing the device after it has been used

1. Tightly secure the terminal box cover and block the conduit connection port with

tape to prevent humidity intrusion.

2. Block the three pneumatic piping connection ports (SUP, OUT1 and OUT2) with

tape to prevent humidity and dust intrusion.

3. Pack the device in the same way as at shipment.

4.

Store the device at an indoor location with little vibration or shocks where it will not be
exposed to rain or water and at normal temperature and humidity (about 25°C, 65%).

iv

Table of Contents

Chapter 1. Structure of the 700 Series Control System 1-1

1-1. System Configuration
1-2. Structure of the Device and Description of Each Part 1-3

1-2-1. Structure of the Device 1-3
1-2-2. Structure of Terminal Box 1-5
1-2-3. Display on the Local User Interface (LUI) 1-7

1-1

Chapter 2. Installation of the 700 Series 2-1

2-1. Usage Conditions
2-2. Selection Criteria for Installation Location 2-3

2-2-1. Selection Criteria for Installation Location 2-3

2-3. Installation Procedure 2-5

2-3-1. Mounting the 700 Series onto the Actuator 2-5
2-3-2. Pneumatic Piping Connection 2-11
2-3-3. Electrical Wiring Connection 2-14
2-3-4. Cables 2-16

2-4. Cable gland and flameproof universal elbow for TIIS Flameproof apparatus 2-18

2-2

Chapter 3. Operation of the 700 Series 3-1

3-1. Local User Interface (LUI)

3-1-1. Displays 3-4
3-1-2. Disp_TB Display 3-5

3-2. Adjustment before Operation 3-14

3-2-1. Auto Setup 3-14
3-2-2. Zero Span Adjustment 3-17
3-2-3. Supply Bypass 3-20
3-2-4. Control Parameters 3-21

3-3. Starting Operation 3-23

3-3-1. Checking Fieldbus Operation 3-23
3-3-2. Preoperation Check 3-24

3-2

Chapter 4. Operations Using Fieldbus Communication 4-1

4-1. Fieldbus Communication Menus
4-2. Setup and Adjustment of Device 4-1

4-2-1. Process Variables 4-2
4-2-2. Auto Setup 4-2
4-2-3. Valve System 4-4
4-2-4. Control Configuration 4-5
4-2-5. Characterization 4-6
4-2-6. Final Value Cutoff 4-7
4-2-7. Units 4-7
4-2-8. Travel Calibration 4-8
4-2-9. Pressure Sensor Adjustment 4-9
4-2-10. Simulation 4-9
4-2-11. Test 4-10
4-2-12. Restore factory settings 4-11
4-2-13. Operator Action Records 4-11
4-2-14. Device Information 4-12
4-2-15. FF Option 4-12

4-3. Diagnostic Messages 4-13

4-3-1. Self-Diagnostic Messages 4-13

v

4-1

4-3-2. Control Valve Diagnostic Messages

4-15

Chapter 5. Troubleshooting 5-1

5-1. Troubleshooting

5-1-1. The Device Does Not Operate. (There Is No Output Air Pressure.) 5-2
5-1-2. The Control Valve Operates Abnormally (There Is Output Air Pressure.) 5-3
5-1-3. Display Transducer Block Does Not Switch To Auto (LUI display says “DISP_OOS.”)

5-3
5-1-4. Adjustment Procedure When Hunting Occurs 5-4
5-1-5. Auto Setup Failure 5-5

5-2. Description of Messages 5-6

5-2

Chapter 6. Maintenance 6-1

6-1. A/M Switch
6-2. Replacement of Filter and Maintenance of Flow Restrictor 6-3
6-3. Cleaning the Flapper 6-4
6-4. Adjusting the Pilot Relay 6-5
6-5. Insulation Resistance Test 6-6
6-6. Adjustment Procedure When Using the Device with the Booster Relay Attached 6-7
6-7. Internal Block Diagram of the 700 Series 6-8
6-8. Resale Parts 6-8

6-8-1. Procedure to Change Switch Block 6-12
6-8-2. Procedure to Change Pilot Relay 6-13

6-2

Chapter 7. Notes on the Explosion-Proof 700 Series 7-1

7-1. TIIS Flameproof Model
7-2. ATEX Flameproof and Dust Ignition Protection 7-3
7-3. IECEx Flameproof and Dust Ignition Protection 7-5
7-4. FM Explosionproof/Dust Ignition Protection 7-7
7-5. FM Intrinsically safe (ic) and Nonincendive 7-8
7-6. FMC Explosionproof/Dust Ignition Protection 7-11
7-7. NEPSI Flameproof/Dust Ignition Protection 7-12
7-8. KOSHA Flameproof 7-14
7-9. INMETRO Flameproof/Dust Ignition Protection 7-15
7-10. EAC Flameproof 7-17
7-11. ATEX Intrinsic Safety and Dust Ignition Protection 7-18
7-12. IECEx Intrinsic Safety and Dust Ignition Protection (FISCO) 7-19

7-2

Appendix A. LUI Display Example A-1

Appendix B. Menu List B-1

Appendix C. Parameter List C-1

Appendix D. Specifications D-1

Appendix E. Model Configuration Table E-1

Appendix F. Outline Dimensional Drawing F-1

Terms and Conditions S2

vi

Chapter 1 Structure of the 700 Series Control System

Air to the actuator

Control valve

Process fluid

Chapter 1. Structure of the 700 Series Control System

This chapter describes the device configuration of the control system that uses the device.

•

Description of the configuration of the input/output system in the device

•

Description of the structure of the main unit of the device and the name and function of
each part

1-1. System Configuration

This device is a Fieldbus-enabled smart valve positioner and registered Foundation Field­bus product.

The concept and the operation block diagram of the control valve control system that uses
the device are shown below.

Fieldbus

Other Fieldbus device

Air supply
system

Figure 1-1. Concept Diagram of the 700 Series Control System

Shutoff
valve

Device

Supply air

Solenoid valve
with filter

1-1

Chapter 1 Structure of the 700 Series Control System

Fieldbus

CV

1) Operation block diagram

The block configuration of a typical function block and positioner is shown in the figure
below.

Resource

Block

PV

SP

PID

IN OUT

AO

Function

Block

Figure 1-2. Operation Block Diagram (AVP703)

Positioner

Transducer

Block

Position

sensor

−
Positioner

control section

Electropneumatic

transduction

section

Pilot

1-2

Chapter 1 Structure of the 700 Series Control System

interface (LUI)

Output air pressure gauge

Output air connection port (OUT1)

Electrical conduit connection port

Terminal box cover

Output air connection port (OUT2)

1-2. Structure of the Device and Description of Each Part

1-2-1. Structure of the Device

1) Major components

The structure of the main unit of the device is shown in the figure below.

Main unit

Mounting plate (optional)

Feedback lever

Local user

Exhaust cap

Supply air pressure gauge

Figure 1-3. Structure of the Device (Upper)

External grounding terminal

Pilot relay cover

Supply air connection port (SUP)

Figure 1-4. Structure of the Device (Lower)

1-3

Chapter 1 Structure of the 700 Series Control System

2) Name and description of each part

The table below describes each part.

Name Description

Main unit

Pilot relay cover

Auto/Manual (A/M)
switch

Table 1-1. Description of Each Part

•

Houses electronic circuits, an electro-pneumatic trans­ducer (EPM), a position sensor (VTD), and a pressure
sensor.

•

Cover of the pilot relay that amplifies the air signal from
the EPM (electro-pneumatic transducer) and transduces
it into the air signal sent to the actuator.

•

When you must adjust the balance pressure to switch
between the pilot relay for the single-acting actuator and
the pilot relay for the double-acting actuator, remove
this cover.

•

This switch is used to switch how the output air between
the auto operation status and the manual operation
status is controlled. This switch is built into the pilot
relay. This switch can be seen by removing the pilot relay
cover.

Feedback lever

Local user interface (LUI)

Supply air pressure gauge

Output air pressure gauge

Supply air connection
port (SUP)

Output air connection
port (OUT1)

Output air connection
port (OUT2)

Mounting plate (optional)

•

Extracts and transmits the movement of the control
valve lift to the VTD (position sensor).

•

The LUI allows you to adjust the zero span, perform
auto setup, and manually operate the device with the
LCD (liquid crystal display) and operation buttons with­out using the communicator.

•

Indicates the pressure of supply air.

•

Indicates the pressure of output air.

•

Supply air is input to this port.

•

“SUP” is displayed at this port.

•

Output air is sent out of this port to the actuator.

•

“OUT1” is displayed at this port.

•

Output air is sent out of this port to the actuator.

•

This port is blocked with a blind plug in the single­acting actuator.

•

OUT2 is displayed at the output port for the double­acting actuator.

•

The mounting plate is used to mount the device onto the
actuator.

•

The shape of the mounting plate differs depending on
the specifications (actuator model).

1-4

1-2-2. Structure of Terminal Box

Lock screw

Conduit connection port (2)

Conduit connection port (1)

box cover

1) Major components

The terminal box houses the Fieldbus terminal and the internal grounding terminal.

The structure of the terminal box is as shown below.

Chapter 1 Structure of the 700 Series Control System

Terminal

Figure 1-5. Structure of Terminal Box

M4 screw
for Fieldbus terminal

M4 screw
for external grounding terminal

M4 screw
for internal grounding terminal

Figure 1-6. Terminal Block in the Terminal Box

1-5

Chapter 1 Structure of the 700 Series Control System

2) Name and description of each part

The table below describes each part of the terminal box.

Name Description

•

Terminal box cover

Lock screw

•

•

•

Fieldbus terminal

External grounding
terminal

Internal grounding
terminal

Conduit connection
port (1)

Conduit connection
port (2)

•

•

•

•

•

•

Table 1-2. Description of Each Part

Lid of terminal box.

This cover has a pressure-resistant explosion-proof structure.

Used to secure the terminal box cover.

“FB” is displayed at this terminal.

The Fieldbus signal cable is connected to this terminal.

External terminal for grounding. The cable for grounding is
connected to this terminal.

Internal terminal for grounding. The cable for grounding is
connected to this terminal.

Service entrance for a cable.

Service entrance for a cable.

This entrance is normally blocked with a blind plug.

WARNING

When using a pressure-resistant explosion-proof model in a dangerous place, be sure to use the
specified cable adapter for pressure-resistant packing for the conduit connection port. Securely
close the terminal box cover all the way. Then, rotate the lock screw counterclockwise to secure the
terminal box cover.

Handling Precautions:

Ground either the external or internal grounding terminal according to the
specifications. Be careful not to ground the device at two points.

1-6

1-2-3. Display on the Local User Interface (LUI)

Chapter 1 Structure of the 700 Series Control System

(1)

(3)

(2)

(8)

(9)

(10)

(4)

(5)

(6)

(7)

Figure 1-7. Segments on the LUI

Table 1-3. Description of Each Part

No. Displayed element Main display

(1) 7 segments (5 digits)

Displays the main numerical values such as the speci­fied opening.

(2) Minus sign Displays the sign for the 7-segment number.

(3) Decimal point (5 places) Displays the decimal point for the 7-segment number.

(4) 16 segments (7 digits) Displays the unit, status, or other data.

(5) Dot (6 places)

Displays the 16-segment auxiliary display, separator, or
other data.

(6) Percentage Displays %.

(7) Bar graph (22 bars) Displays the bar graph in percentage at a set point, etc.

On: LUI operation is unavailable.

(8) Key mark

Off: LUI operation is available.

Blinking: LUI is in operation.

When the self-diagnostic alarm is activated, the key

(9) Flag mark

mark is displayed. For detailed information of the
alarms, please refer to the status monitor of page 3-4 .

Display during operation

(10) Display refresh mark

White and black circles alternately blink.

For a display example, refer to “Appendix A. LUI Display Example.”

Handling Precautions:

The LUI buttons may not respond well near an electromagnetic inductor (such as
a large transformer or high-frequency furnace).

Remove sand, dust, and other foreign objects from the rubber parts of the
operation buttons before operating the LUI. Operating the LUI with foreign
objects on it may damage the rubber parts.

Do not pull the rubber parts of the operation buttons. This may deteriorate the
sealability, possibly causing malfunction.

1-7

Chapter 1 Structure of the 700 Series Control System

1-8

Chapter 2 Installation of the 700 Series

Chapter 2. Installation of the 700 Series

This chapter describes the usage conditions, installation, piping, and wiring of the device.

Precautions for safe work

WARNING

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open the
cover during operation (while the power is on).

CAUTION

Do not get on the installed device or use it as a step stool. This is dangerous because the device may
tip over.

Do not touch the device during operation without reason. This is dangerous because the surface may
be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when opening the
cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury. Be
careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may be
injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply may
damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in accordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure gauge.

2-1

Chapter 2 Installation of the 700 Series

2-1. Usage Conditions

The device must be installed in the location, which satisfies the following conditions.

Also, the divice must be used in accordance with its specification.

Table 2-1. Range of Usage Conditions

Units

Basic

operating

conditions

Normal

operating

conditions

Marginal

operating

conditions

Transportation

conditions

General model °C +23 ±2 −40 to +80 −40 to +80 −40 to +70

TIIS flameproof model °C +23 ±2 −20 to +55 −20 to +55 −40 to +70

ATEX/IECEx/FM/

Operating

FMC/NEPSI/KOSHA/
EAC/INMETRO
flameproof model

°C +23 ±2 −30 to +75 −30 to +75 −40 to +70

temperature
range

FM Intrinsically Safe (ic)
and Nonincendive

°C +23 ±2 −24 to +75 −24 to +75 −40 to +70

ATEX/IECEx intrin­sically safe model

°C 23±2 −40 to +60 −40 to +60 −40 to +70

(FISCO)

LUI °C +23 ±2 0 to +50 −40 to +80 −40 to +70

Power supply voltage V 9 to 32 9 to 32 32 —

Vibration

Amplitude *

Acceleration *

Friction of applied valve % 3 to 20 3 to 20

Supply air pressure Ps
(140kPa≤Ps≤700kPa)

Installation orientation *

1

1 *2

mm

m/s

p-p

0 15/(5 to 8 Hz) 15/(5 to 10 Hz) 15/(5 to 10 Hz)

2

0 20/(8 to 400 Hz) 40/(10 to 400 Hz) 40/(10 to 400 Hz)

0 to 3

20 to 100

—

kPa Ps ±1% 140 to 700 0 to 710 —

3

° ±1*

4

±180 ±180 ±180

Humidity range %RH 50 ±10 5 to 100 5 to 100 5 to 100

Each operating condition is defined as follows.

•

Basic operating condition: Range in which the accuracy is guaranteed

•

Normal operating condition: Range in which the positioner normally operates

•

Marginal operating condition: Range in which performance is not guaranteed but the device can be used with-

out being permanently damaged

•

Transportation condition: Environment condition range in which the non-operating device is not permanently

damaged during transportation

*1. Vibration conditions when the positioner cover is positioned at the center front.

*2. The pressure gauge is not applied.

*3. The slope characteristics are not included.

*4. The status where the drive shaft of the direct-acting actuator is perpendicular to the ground and that is used as the reference.

2-2

2-2. Selection Criteria for Installation Location

The device is designed to withstand severe conditions, but the installation location should
be selected according to the criteria described below to maximize performance.

2-2-1. Selection Criteria for Installation Location

Install the device in a location that satisfies all of the following conditions.

•

Operating temperature range that conforms to the explosion protection rules

•

Relative humidity: 5 to 100%RH

•

Ambient temperature change rate: ±20°C/hr or slower

•

Electromagnetic induction: 400 A/m or less (Avoid places near a large transducer, high­frequency furnace, or other such equipment.)

•

Do not use a transceiver near the device.

•

Vibration: 20 m/s2 (5 to 400 Hz) or less (The vibration conditions defined for the device
are the vibrations at the positioner part.)

Chapter 2 Installation of the 700 Series

2-2-1-1. Criteria for instrumentation air

The device employs a nozzle flapper structure in the electropneumatic transduction sec­tion. If instrumentation air is contaminated (includes oil, water, or other substance), the
positioner function of the device may not function properly or an irrecoverable failure may
occur. Therefore, the quality of instrumentation air supplied to the device is defined as fol­lows.

•

Solid material: No particles with a diameter larger than 3 μm.

•

Oil: Less than 1 ppm.

•

Supply air humidity: The dew point temperature is at least 10°C lower than that of the

(This criterion is based on Japanese Industrial Standards JIS C 1805-1(2001).)

Select a compressor and main line or terminal-installation type compressed air purifier by
referring to the above specifications.

(1) Compressed air purifier for the main line

Select a compressed air purifier for the main line, such as a main line filter or micro­alescer, to satisfy the above specifications.

Domestic compressed air purifier manufacturers of Japan: SMC Corporation and CKD
Corporation

device.

(2) Compressed air purifier to be installed on the terminal

If an air purifier cannot be installed on the main line due to installation of a control
valve or for other reasons, use an compressed air purifier that can be installed on the
terminal in order to satisfy the above specifications.

2-3

Chapter 2 Installation of the 700 Series

<Example devices>

Products from SMC Corporation

•

Mist Separator AM150 or AM250 Series (Filtering level: 0.3 μm, Secondary oil mist
concentration: 1.0 mg/m3)

CKD Corporation

•

Oil mist filter

•

M1000 or M3000 Series

•

Mantle S Type (Filtering level: 0.3 μm, Remaining oil: 1.0 mg/m3)

Handling Precautions:

Select a compressed air purifier with specifications suited to the usage conditions.
Even when you install the above oil removal equipment, it is necessary to properly
inspect and maintain the air circuit section for long-term stable operation. Install
the oil removal equipment before use and perform periodic inspection and
maintenance.

The warranty is void if the device fails because the quality of the above
instrumentation air was not sufficient.

2-4

2-3. Installation Procedure

2-3-1. Mounting the 700 Series onto the Actuator

The device is a smart valve positioner for use with a control valve that uses a direct-acting
or rotary actuator. The main unit of the device weighs approximately 4.2 kg. The basic
mounting procedure is the same as that for conventional electropneumatic positioners.

CAUTION

Be careful not to get injured by sharp parts such as the edge of the main unit or actuator or screw
threads during mounting.

The type of mounting plate, mounting method, and mounting procedure differ depending on the
actuator model to be mounted in the device.

If the device is not properly mounted, not only will the device not be able to operate at its true
performance but it may be damaged or fail. Pay attention to the following points.

•

The mounting plate and its accessories differ depending on the specifications (actuator model).
Be sure to use the appropriate mounting plate and accessories for the actuator to be mounted.

•

When installing the control valve, ensure as much surrounding space as possible and put the
device in the correct orientation taking maintainability (such as piping, wiring, and adjustment)
into consideration.

•

Deliver the device to the installation location in the packaged state if possible.

•

Do not apply excessive force to the feedback lever during mounting.

•

Do not bend the feedback pin.

•

Do not block the exhaust port located underneath.

•

Install the device so that the electrical conduit connection port does not face upward.

•

Securely tighten bolts.

•

If the model KZ03 pressure regulator with filter is installed with the device, install with the drain
of the KZ03 facing downward. If the KZ03 cannot be attached vertically (with the drain facing
downward), install it separated from the AVP with the proper orientation.

•

In order to avoid the possibility of rainwater entering the pressure gauge, install the gauge
such that it does not face upward or downward. In addition, the pressure gauge has a rainwater
drain on its underside, so install the gauge with this hole facing downward.

•

If you install this device with the LCD facing upwards, use the LCD cover and pressure gauge
elbows as necessary, depending on the circumstances. For details, refer to 6) below, “Installing
the device with the LCD facing upwards.”

Chapter 2 Installation of the 700 Series

2-5

Drain plug

Chapter 2 Installation of the 700 Series

Hexagon socket ange bolts (×2)

Yoke

AVP

Hexagonal bolt

1) Mounting the feedback lever

Assemble the feedback lever from the front of the main unit of the device using the two
included hexagon socket bolts.

Assemble the extension lever as shown in the figure below if necessary.

Figure 2-1. Mounting Procedure for Feedback Lever

Figure 2-2. Mounting Procedure for Extension Lever

2) Mounting example

A typical mounting method is shown in the figure below. If your actuator is not shown in
the figure below, refer to the assembly diagram included with the device.

[Direct-Acting Actuator HA2 to 4, PSA1 to 4, 6, VA1 to 6 from Azbil Corporation]

Connector pin assembly

Plain washer

Spring washer

Feedback lever

Feedback pin

Figure 2-3. Mounting Procedure for Direct-Acting Actuator HA2 to 4, PSA1 to 4, 6, VA1 to 6 from Azbil Corporation

2-6

[RSA1, 2, VR3 actuator from Azbil Corporation]

Hexagonal bolt

Hexagonal bolt

AVP

Chapter 2 Installation of the 700 Series

Plain washer

Spring washer

Feedback pin

Feedback lever

Figure 2-4. Mounting Procedure for RSA1, 2, VR3 Actuator from Azbil Corporation

[Example of double-acting rotary cylinder actuator]

SpacerAVP

Spring washer

Hexagonal bolt

Arm

Spring washer

Spring
washer

Feedback pin

Hexagonal nut

Feedback lever

Figure 2-5. Mounting Procedure for Double-Acting Rotary Cylinder Actuator

3) Mounting procedure

The procedure for mounting the feedback lever onto the actuator is shown below.

Step Description

Tightly secure the mounting plate by inserting hexagonal bolts (M8×20) with

1

spring washers into the (two) screw holes at the rear of the device.

Tightly secure the device (mounting plate) onto the mounting seat of the actua-

2

tor by using bolts and washers. At this time, insert the actuator feedback pin into
the slotted hole of the feedback lever in the device.

2-7

Chapter 2 Installation of the 700 Series

Spring (cross section)

30°

30°

4) Connection of feedback pin and feedback lever (1)

There are several points to be careful of when connecting the feedback lever to the device
and the actuator feedback pin. Connect correctly.

•

Only a pin with a diameter of 6 mm can be used.

•

Insert the pin between the guide and the spring.

•

Make the feedback lever perpendicular to the pin when viewed from the above.

Feedback lever (cross section)

Pin

Figure 2-6. Connection of Feedback Lever and Feedback Pin

90°

Pin

Feedback lever

Figure 2-7. Angle between Feedback Lever and Pin

•

Mount the lever so that it is horizontal when opened by 50%.

•

The allowable rotation angle of the feedback lever is horizontal ± 30°. If the angle ex­ceeds ±30°, the self-diagnostic function detects Valve Travel Detector Out of Range and
the device will not operate normally. (The accuracy is guaranteed when the rotation
angle is between ±4° and ±20°.)

Figure 2-8. Operation Angle of Feedback Lever

2-8

Chapter 2 Installation of the 700 Series

Shaft of rotary cylinder

Feedback pin

Shaft of rotary cylinder

•

When assembling the lever onto a rotary cylinder so that the shaft of the rotary cylinder
is positioned between the feedback pin and the 700 Series as shown in the figure below,
select Rotary/90° (for 90°) or Rotary/other (for angles other than 90°) as the Actuator
Type according to the rotation angle.

AVP

Feedback pin

Feedback lever

Figure 2-9. Connection of the Rotary Cylinder to the Feedback Pin and Feedback Lever

•

When the rotary cylinder is large and the lever is assembled so that the feedback pin is
positioned between the 700 Series and the shaft of the rotary cylinder as shown in the
figure below, select Rotary (sub)/90° (for 90°) or Rotary (sub)/other (for angles other
than 90°) as the Actuator Type according to the rotation angle.

AVP

Figure 2-10. Connection of the Rotary Cylinder to the Feedback Pin and Feedback

Lever(Large cylinder)

5) Maintenance space behind the device

The device has a nozzle flapper mechanism in the back of the main unit. When cleaning
the flapper, you must remove the pilot relay cover secured to the back with three screws.
Design the clamp and feedback mechanism to ensure maintenance space for cleaning.

2-9

Chapter 2 Installation of the 700 Series

6) Installing the device with the LCD facing upwards

If you install the device with the LCD facing upwards, use the accessories below as re­quired depending on the circumstances. (Refer to 6-9, “Resale Parts.”)

•

LCD cover (material: silicone rubber)
This cover reduces deterioration of the LCD due to sunlight (ultraviolet radiation). Use
the cover if the device is used in a place with strong sunlight (outdoors, etc.).

Before mounting or removing the LCD cover, it is necessary to remove the face cover from the main
unit. Take care as you work not to touch sharp parts of the face cover, such as the rim. You might be
injured.

Handling Precautions:

Remove the face cover when checking the LCD.

•

Pressure gauge elbows (Connection: Rc1/8)
The elbows are for mounting the pressure gauges if the device is installed in a place with
direct exposure to rainwater (outdoors, etc.). (If the pressure gauges are installed facing
upward, they will be damaged by rainwater.

CAUTION

Front Back

Figure 2-11. LCD cover Figure 2-12. Pressure gauge elbow

LCD cover

Pressure gauge elbow

Figure 2-13. Example of LCD cover and pressure gauge elbow mounting

2-10

2-3-2. Pneumatic Piping Connection

Supply air

This section describes how to supply the air for the device to drive the actuator.

1) Air supply system

Supply air must be clean and dry to stably use the device for a long time. A typical example
of an air supply system is shown in the figure below.

Chapter 2 Installation of the 700 Series

Shuto

valve

Solenoid valve

with lter

Supply air piping

Figure 2-14. Air Supply System

Output air

piping

2) Supply air

Use supply air that conforms to the instrumentation air standards (on page 2-2).

3) Solenoid valve with filter

•

The solenoid valve with filter is used to adjust the pressure of the supply air to the device.

•

Install this valve as close to the main unit of the device as possible.

•

The control valve can be manually operated by using the A/M switching function. (The
double-acting actuator does not support manual operation.)

•

Use a 3-μm or finer filter.

•

The filter removes solid materials from supply air.

•

If the filter is not equipped, separately insert a (3-μm or finer) filter immediately before
the solenoid valve.

•

Install the solenoid valve so that the drain faces downward.

•

If you select the built-in Azbil solenoid valve KZ03, the filter is built into the device be­fore shipment.

4) Shutoff valve

•

The shutoff valve is used to temporarily stop supplying air to the device.

•

With this valve, the device or control valve can be removed without having to stop the
whole air supply system during maintenance or other operations.

2-11

Chapter 2 Installation of the 700 Series

Output air connection port (OUT1)

Rc1/4 or 1/4NPT

5) Piping

•

Use piping with an inside diameter of 6 mm.

•

When using the device in a corrosive atmosphere, select piping appropriate to the environ­ment of the installation location. For example, you may use the vinyl-coated copper pipe.

•

To prevent air leaks, be sure to use a fitting that is appropriate for the pipe.

6) Connection positions

The positions of the supply air connection port and output air connection port are shown
in the figure below. Select the dimensions of the connection port screws according to the
specifications.

Rc1/4 or 1/4NPT

Handling Precautions:

Output air connection port (OUT2)

(For double-acting actuator)

Figure 2-15. Pneumatic Piping Connection

When connecting the electromagnetic valve for emergency shutoff, air valve, or
other part, install it between the output air connection and the actuator rather
than the supply air connection side of the device.

2-12

Chapter 2 Installation of the 700 Series

7) Mounting procedure

The procedure for connecting pneumatic piping to operate the device is shown below.

Step Description

Connect the joint for piping to the connection port using seal tape.

Handling Precautions:

•

1

Use seal tape as the seal material. Avoid using solid or liquid seal material
if possible.

•

Do not let the seal tape get in the piping.

•

If you do use a liquid seal, make sure that no drops of the seal material get
in the piping.

Connect the supply and output pipes to each joint in consideration of the ar­rangement of the piping.

Handling Precautions:

•

2

3 After all piping is complete, make sure that air does not leak.

For the double-acting actuator, the connection between output air con­nection ports OUT1 and OUT2 and the actuator is determined by the
valve operation. Check the valve operation before connecting pipes.

•

Sufficiently flush piping before connection to prevent burrs on the piping
or other foreign objects from getting in the piping.

•

Keep the output air piping as short as possible.

2-13

Chapter 2 Installation of the 700 Series

M4 screw

for external grounding terminal

2-3-3. Electrical Wiring Connection

This section describes how to connect electrical wiring for signal inputs from the control­ler.

Turn the power off before starting wiring work. Otherwise, electric shock may occur.

When using the explosion-proof 700 Series in a dangerous place, be sure to connect the wiring while
following “Chapter 7. Notes on the Explosion-Proof 700 Series.”

Be sure to perform grounding work following the electrical work guidelines in each region.

Handling Precautions:

Be sure to attach a blind plug to the unused conduit connection port so that it is
completely covered.

WARNING

CAUTION

1) Connection positions

The figure below shows the terminal block in the terminal box.

for Fieldbus terminal

M4 screw

M4 screw
for internal grounding terminal

Figure 2-16. Terminal Block in the Terminal Box

2-14

Chapter 2 Installation of the 700 Series

2) Terminal for external grounding

Connect the external grounding terminal to the case with two washers as follows.

Cable lug

Washer

Washer

Figure 2-17. Connection of External Grounding Terminal

3) How to install a Fieldbus network

There are two ways to install a fieldbus network.

(1) Bus type: Connect each field device from the trunk cable within 1 m.

(2) Tree type: Install the trunk cable to the field and connect feeder cables from a junc-

tion box to each field device.

Bus type

Host

Terminator

Power

supply

Host

Power

supply

Trunk cable

Split terminator

(Branch wire: less than 1 m)

Tree type

Trunk cable

Spur

(feeder cable)

Junction box

(terminator built-in)

Figure 2-18. How to Install Fieldbus Networks

2-15

Chapter 2 Installation of the 700 Series

4) Precautions for installing cables

Note the following points when installing a cable.

•

Route the cable so as to avoid high-capacity transducers, motors, power supplies for
engines, or other devices that generate noise. Do not put a cable in the same tray or
duct as a cable for an engine.

•

We recommend using conduits and ducts to route cables for waterproofing and pro­tection from damage. Be sure to use a waterproof adapter at the conduit connection
port.

•

When routing cables in a place subject to electromagnetic noise, use conduits and
ducts.

2-3-4. Cables

1) Selection and conditions of cables

The criteria for selection and the conditions of cables for wiring are described below.

•

We recommend using 600-V plastic insulated sheath electric wire CVV (JIS C 3401 by
Japanese Industrial Standards) for control with a conductive cross-section of 1.25mm2
or a stranded cable with equivalent or higher performance.

•

When routing cable in a place subject to electromagnetic noise, use shielded wire CVVS
(JCS 4258 by the Japanese Electric Wire & Cable Makers’ Association) and metal con­duits.

•

Select a sheath material that withstands the cable installation environment (including the
ambient temperature, corrosive gas, and corrosive liquid).

Use cable with an outside diameter of 7 to 12mm. When using a pressure-resistant pack­ing cable adapter, be sure to use packing appropriate for the outside diameter of the cable.

A crimping terminal with insulated sleeve (for M4 screw) is recommended for terminals.

2) Types of Fieldbus cables

The maximum length of Fieldbus cable depends on the cable type. Refer to the table below.

Type Description of cable Size (mm2)

Type A Twisted pair wire with individual shields 0.8 (18AWG) 1900

Type B Common shielded multiple twisted pair wire 0.32 (22AWG) 1200
Type C Unshielded multiple twisted pair wire 0.13 (26AWG) 400
Type D Single unshielded wire 1.25 (16AWG) 200

Maximum

length (m)

Handling Precautions:

Model AVP703 is intended for use in industrial locations defined in CE marking
directive (EN 61326-1).

2-16

Chapter 2 Installation of the 700 Series

3) Wiring procedure

The procedure for electrical wiring to operate the device is shown below.

Step Description

1 Turn off the Fieldbus power supply.

Rotate the lock screw (M4) on the terminal box cover with a (3-mm) hexagonal

2

wrench clockwise to loosen it.

Rotate the terminal box cover counterclockwise to remove it.

3

4 Remove the dust-proof plug from the conduit connection port.

5

Handling Precautions:

•

Be careful not to damage the paintwork with a tool or other object.

Insert the cable into the conduit connection port.

Handling Precautions:

•

Be careful not to damage the sheath of the cable.

Wire the cable to the relevant terminal in the terminal box.

Handling Precautions:

6

7

•

Be careful of the polarity.

•

Sufficiently tighten the terminal screw. The recommend tightening torque
is 1.5N·m.

Apply sufficient waterproof treatment to the conduit to prevent rainwater or
other liquid from entering inside.

Handling Precautions:

•

We recommend using silicon non-hardening seal material.

Mount the terminal box cover, sufficiently tighten it with an appropriate tool,
and then secure the cover by rotating the lock screw counterclockwise.

CAUTION

•

Be careful not to get your finger caught in the clamp.

8

•

Be careful not to hurt your finger with the edge of cover or the screw
threads of the main unit.

Handling Precautions:

•

Be careful not to damage the paintwork of the device with a tool or other
object.

2-17

Chapter 2 Installation of the 700 Series

O-ring

Cable diameter

2-4. Cable gland and flameproof universal elbow for TIIS Flameproof

apparatus

TIIS Flameproof SVP model is provided with a certified cable gland.

The cable gland seals the cable entering the SVP enclosure to withstand an internal explo­sion and protects the cable from being damaged mechanically and electrically.

Use the dedicated elbow if it is necessary to change the direction of the cable with these
models.

Handling Precautions:

If the device is to be used under the authorization other than that for the TIIS
Flameproof standards, the wiring of cables must be performed according to local
regulations for electrical installations in explosive atmospheres.

1) Structure of the flameproof cable gland

The Flameproof cable gland is shown below in assembled and exploded views.

Cable diameter ≤ 8mm

Clamp
(Upper)

≥ 8mm

Clamp
(Lower)

Figure 2-19. Flameproof cable gland

Hexa-recess stopper screw

Body

O-ring

Gland

Coupling

O-ring

Clamp
(Upper)

Cross recessed
head screws

Washer

Sealing ring

Washer

Hexa-recess stopper screw (Two)

Union nut

Cross recessed
head screws

Hexa-recess stopper screw (Two)

Gland

Coupling

O-ring

Union nut

Figure 2-20. Constituent elements of flameproof cable gland

2-18

Chapter 2 Installation of the 700 Series

Lock nut

2) Structure of the flameproof universal elbow

The figure below shows the universal elbow.

O-ring

Elbow

Figure 2-21. Flameproof elbow

3) Mounting example

The flameproof cable gland and the universal elbow are used to connect the field wiring
cable to the device enclosure, as shown below.

a) Use of flameproof cable gland

b) Use of flameproof cable gland and elbow

Figure 2-22. Mounting example of flameproof cable gland and elbow

2-19

Chapter 2 Installation of the 700 Series

4) Mounting procedure for flameproof cable gland

The procedure for mounting the flameproof cable gland is shown below.

Step Description

Securely screw the main unit of the adapter into the conduit connection port of
the terminal box or into the flameproof universal elbow, and fasten the hexagon
socket bolt.

1

Refer to the illustrations and insert the cable carefully.

2

Handling Precautions:

•

Apply adequate waterproofing to these parts. We recommend the use of
silicone resin based non-hardening seal materials.

WARNING

If the diameters of the cable and the packing do not match each
other, the propagation of flame cannot be prevented. Refer to the
table below and select a packing adaptor whose internal diam­eter matches the outer diameter of the cable.

Cable outer diameter (mm) Packing inner diameter (mm) Notes

7.0 to 8.0 8 Provided

8.0 to 10.0 10 Built in

10.0 to 12.0 12 Provided

The cable outer diameter is 8mm max., fix the cable gland with
the clamps.

Handling Precautions:

•

Pay attention to the surface of the device. Tools may cause damage the
surface.

Screw the gland into the main unit of the adapter to secure it in place.

WARNING

3

4 Pass the cable through the body and insert it into the terminal box.

Screw the union nut onto the body and tighten it down securely to hold it in

5

place. Then, tighten the union nut's recess screw.

To prevent injuries due to a spark travel, be sure to tighten down
the packing adequately.

2-20

Chapter 2 Installation of the 700 Series

Elbow

Lock nut

O-ring

O-ring groove end surface

5) Mounting procedure for flameproof universal elbow

The procedure for mounting the flameproof universal elbow is shown below.

Step Description

Align the end surface of the lock nut with the end surface of the O-ring groove
as shown below.

Lock nut end face

1

Figure 2-23. Arrangement of lock nut and O-ring

Screw the flameproof universal elbow into the terminal box conduit connection
port until the lock nut end surface hits the connection port end surface.

When two elbow are used, at first, screw the first elbow into the terminal box.
Next, screw the second elbow into the terminal box in the reverse direction to

2

the first elbow.

Handling Precautions:

•

Apply adequate waterproofing to these parts.

Turn the flameproof universal elbow to loose in the desired direction.

3

4

Handling Precautions:

•

Do not loosen it more than 1 turn.

Lock the flameproof universal elbow in place by tightening down the lock nut
using the special tool.

2-21

Chapter 2 Installation of the 700 Series

2-22

Chapter 3 Operation of the 700 Series

Chapter 3. Operation of the 700 Series

This chapter describes how to start operating the device and adjust the device using the
local user interface (LUI). When you purchase the device alone, be sure to read “Installa­tion of the 700 Series” before reading this chapter.

Precautions for safe work

WARNING

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open the
cover during operation (while the power is on).

CAUTION

Do not get on the installed device or use it as a step stool. This is dangerous because the device may
tip over.

Do not touch the device during operation without reason. This is dangerous because the surface may
be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when opening the
cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury. Be care­ful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may be in­jured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply may
damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in accordance with the specification of the device. The over­pressure may cause abnormal actions of the control valve or damage to the pressure gauge.

3-1

Chapter 3 Operation of the 700 Series

socket bolts

3-1. Local User Interface (LUI)

Four push buttons on the LUI (with , , , and symbols) can be operated by
removing two screws ((2.5-mm) hexagonal socket bolts) from the front cover of the device.

Front cover

Hexagonal

Operation

buttons

Figure 3-1. LUI Structure with the Front Cover Removed

Table 3-1.

Key input Monitor mode Setup mode

Switches between display categories. Goes to the next display.

Selects the next item.

Selects the previous item.

Switches between display categories. Goes back to the previous display.

Hold down

Hold down

Switches between setup mode and monitor mode.

Executes the function.

The LUI supports the monitor and setup modes.

In monitor mode, the normal, detailed, status, and FF monitors are available. The normal
monitor can be used to monitor data such as opening and input signals and it displays
alarm information if a self-diagnostic alarm is issued.

To change from monitor mode to setup mode, hold down the

button. In setup mode,
operations such as auto setup and zero span adjustment can be performed. Figure 3-2
shows a diagram of the LUI screen transition.

3-2

Chapter 3 Operation of the 700 Series

The LUI displays the dynamic values in the device and can be used to adjust and set up the
following six functions.

•

Auto setup function

•

Zero span adjustment

•

Supply pressure bypass function

•

Starting the PST (Partial Stroke Test)

•

Specification of control parameters

•

Setup of the control valve system

Handling Precautions:

•

To perform adjustments and change settings with the LUI, set Target for MODE_
BLK in the Positioner Transducer Block to OOS (Out of service) from the host.

•

You cannot perform operations from the host while performing adjustments and
changing settings with the LUI.

•

If there is a foreign object near the operation buttons, remove it before starting
operation.

3-3

Chapter 3 Operation of the 700 Series

If you use another host or communicator

As for the display variation, refer to Appendix A.

3-1-1. Displays

for communication during setup, this
screen is displayed and the setup mode
cannot be started.

Hold down

Normal

Normal

monitor

monitor

Disp_TB Display

Auto
switching

Details

Details

monitor

monitor

Monitor modeMonitor mode

monitor

monitor

The codes are the same
as those of 5-1-4 and
5-1-5.

Status

Status

FF

FF

monitor

monitor

Setup modeSetup mode

When the alarm is issued
on the normal monitor,
an alarm message is
displayed.

There is no loop that
goes back to ASv.

Figure 3-2.

3-4

3-1-2. Disp_TB Display

1) Display at startup

The display changes as follows at startup:

(1) All segments are lit (approx. 0.8s) → (2) All segments are turned off (approx. 0.8s) →
(3) Normal monitor Disp_TB display (“FF_DISCON”) (approx. 10s) → (4) Normal moni­tor Disp_TB display (“DSP_OOS”) (approx. 30s) → (5) Normal monitor Disp_TB display:
normal display

If “FF_DISCON” continues to be displayed, contact your dealer.

2) Normal Display

With the factory default settings, the values of WORKING_SP and WORKING_POS for
the Positioner Transducer Block are indicated cyclically in the following sequence.

Chapter 3 Operation of the 700 Series

Sequence

No.

Numerical value section Character string section Display duration

(s)

1 WORKING_SP value W_SP (Tag) 5
2 WORKING_SP value % (Unit) 5
3 WORKING_SP value (Status) 5
4 WORKING_POS value W_POS (Tag) 5
5 WORKING_POS value % (Unit) 5
6 WORKING_POS value (Status) 5

To change display duration, change the settings of the following parameter.

•

DISPLAY_CYCLE: 1 to 10s can be specified.

Contents of the character string section can be configured by changing the settings of the
following parameter.

•

DISPLAY_INFO_SELECTION: Factory default settings: 0x07 (Tag, Unit, and Status

are displayed)

To display only Unit, for example, set the parameter to 0x02.

[When displaying other parameters]

To display parameters other than WORKING_SP for the Positioner Transducer Block (the
factory default setting), configure the following parameters.

•

BLOCK_TAG_SELECTION_1: specify the BLOCK_TAG of the block that the pa-

rameter to display belongs to

•

PARAM_SELECTION_1: specify the parameter to display

•

DISPLAY_TAG_1: specify the tag to display

For example, to display the OUT parameter of the AO Function Block, do the following:

(1) Set BLOCK_TAG_SELECTION_1 to “AO_FB” (AO_FB is the default block tag name.

If the name was changed after shipment, specify the new name.)

(2) Check that BLOCK_TYPE_SELECTION_1 is set to “0x0102: Analog Output (AO).”

(3) Set PARAM_SELECTION_1 to “9: OUT.”

(4) Enter “OUT,” for example, for the DISPLAY_TAG_1 parameter, which specifies the tag

name.

For other parameters that can be displayed, see Table 3-3, “Parameters that can be dis­played,” on the next page.

3-5

Chapter 3 Operation of the 700 Series

Table 3-2. Parameters that can be displayed

Block Profile Number Parameter Index Range Index

Positioner TB 0x0145 FINAL_VALUE 14 FINAL_VALUE_RANGE 15

FINAL_POSITION_VALUE 18 FINAL_VALUE_RANGE 15
WORKING_POS 19 FINAL_VALUE_RANGE 15
WORKING_SP 20 FINAL_VALUE_RANGE 15

PID FB 0x0108 OUT 9 OUT_SCALE 11

IN 15 PV_SCALE 10
CAS_IN 18 PV_SCALE 10
BKCAL_IN 27 OUT_SCALE 11
BKCAL_OUT 31 PV_SCALE 10
RCAS_IN 32 PV_SCALE 10
ROUT_IN 33 OUT_SCALE 11
RCAS_OUT 35 PV_SCALE 10
ROUT_OUT 36 OUT_SCALE 11
TRK_VAL 39 TRK_SCALE 37
FF_VAL 40 FF_SCALE 41

AO FB 0x0102 OUT 9 XD_SCALE 12

CAS_IN 17 PV_SCALE 11
RCAS_IN 26 PV_SCALE 11
BKCAL_OUT 25 PV_SCALE 11
RCAS_OUT 28 PV_SCALE 11

IS FB 0x0126 OUT 7 OUT_RANGE 8

IN_1 11 OUT_RANGE 8
IN_2 12 OUT_RANGE 8
IN_3 13 OUT_RANGE 8
IN_4 14 OUT_RANGE 8

OS FB 0x011C OUT_1 8 OUT_1_RANGE 10

OUT_2 9 OUT_2_RANGE 11
CAS_IN 14 No unit ×
BKCAL_IN_1 19 OUT_1_RANGE 10
BKCAL_IN_2 20 OUT_2_RANGE 11
BKCAL_OUT 15 No unit ×

3) Adding parameters to be displayed

For the Disp_TB, up to 4 parameters can be cyclically displayed.

The following example is the procedure for configuring the cyclic display of three param­eters.

Displayed parameters: WORKING_SP and WORKING_POS from the Positioner Trans­ducer Block, and OUT from the AO Function Block.

•

With the factory default settings, WORKING_SP and WORKING_POS for the Posi­tioner Transducer Block are displayed. In order to add OUT from the AO Function
Block as the third parameter, set DISPLAY_PARAM_SELECTION to 0x07 (bit2: Selec­tion 3 Enable). The default value of DISPLAY_PARAM_SELECTION is 0x03.

•

Set BLOCK_TAG_SELECTION_3 to “AO_FB.” Check that BLOCK_TYPE_SELEC­TION_3 is set to “0x0102: Analog Output (AO)”.

•

Set PARAM_SELECTION_3 to “9: OUT.”

•

Enter “OUT,” for example, for the DISPLAY_TAG_3 parameter, which specifies the tag
name.

3-6

Chapter 3 Operation of the 700 Series

With the above configuration, the parameters are displayed cyclically in the following se­quence.

Sequence

No.

1 WORKING_SP value W_SP (Tag) 5
2 WORKING_SP value % (Unit) 5
3 WORKING_SP value (Status) 5
4 WORKING_POS value W_POS (Tag) 5
5 WORKING_POS value % (Unit) 5
6 WORKING_POS value (Status) 5
7 AO: OUT value OUT (Tag) 5
8 AO: OUT value % (Unit) 5
9 AO: OUT value (Status) 5

To change the display duration, change the settings of DISPLAY_CYCLE. 1 to 10 s can be
specified.

To add a fourth parameter, specify the following:

•

DISPLAY_PARAM_SELECTION: 0x0f (bit3: Selection 4 Enable)

•

BLOCK_TAG_SELECTION_4: specify the BLOCK_TAG of the block that the param-

•

PARAM_SELECTION_4: specify the parameter to display

Numerical value section Character string section Display duration

(s)

eter to display belongs to

•

DISPLAY_TAG_4: specify the tag to display

For details on Disp_TB parameters, refer to the “Parameters in the Display Transducer
Block” section in Appendix C, “Parameter List.”

3-7

Chapter 3 Operation of the 700 Series

4) Status indication

For the status indicated in the character string section, see Table 3-3, “Indicated status,”
below.

Quality Substatus Units displayed Description

0: Bad 0 Bad_0 Non-specific

1: Uncertain 0 Unctn_0 Non-specific

2: GOOD (NC) 0 GD-NC_0 Non-specific

3: GOOD (C) 0 GD-C_0 Non-specific

Table 3-3. Indicated status

1 Bad_1 Configuration Error
2 Bad_2 Not Connected
3 Bad_3 Device Failure
4 Bad_4 Sensor Failure
5 Bad_5 No Comm, with LUV
6 Bad_6 No Comm, no LUV
7 Bad_7 Out of Service
8 Bad_8 Transducer in MAN

1 Unctn_1 Last Usable Value
2 Unctn_2 Substitute/Manual Entry
3 Unctn_3 Initial Value
4 Unctn_4 Sensor Conversion not Accurate
5 Unctn_5 Engineering Unit Range Violation
6 Unctn_6 Sub-normal
7 Unctn_7 Transducer in MAN

1 GD-NC_1 Active Block Alarm
2 GD-NC_2 Active Advisory Alarm
3 GD-NC_3 Active Critical Alarm
4 GD-NC_4 Unack Block Alarm
5 GD-NC_5 Unack Advisory Alarm
6 GD-NC_6 Unack Critical Alarm
8 GD-NC_8 Initial Fault State (IFS)

1 GD-C_1 Initialization Acknowledge
2 GD-C_2 Initialization Request
3 GD-C_3 Not Invited
4 GD-C_4 Not Selected
6 GD-C_6 Local Override
7 GD-C_7 Fault State Active
8 GD-C_8 Initial Fault State (IFS)

5) Unit to be displayed

The method of displaying the unit can be specified by UNIT_SELECTION_n. The avail­able options are “0: Auto” and “1: Custom.”

If “0: Auto” is selected, parameter values will be displayed in the predefined unit. For de­tails, see Appendix C, “Parameter List,” and Table 3-4,

“Units displayed on the LCD.” If “1: Custom” is selected, the first seven characters of the
unit specified by CUSTOM_UNIT_n (32 characters max.)

will be displayed.

3-8

Chapter 3 Operation of the 700 Series

Table 3-4. Units displayed on the LCD

Unit Unit code Display Description

UNIT_K 1000 K Kelvin
UNIT_degC 1001 degC degree Celsius
UNIT_degF 1002 degF degree Fahrenheit
UNIT_degR 1003 degR degree Rankine
UNIT_m3 1034 m3 cubic meter
UNIT_cm3 1036 cm3 cubic centimeter
UNIT_L 1038 L liter
UNIT_gal 1048 gal US gallon
UNIT_ImpGal 1049 ImpGal Imperial gallon
UNIT_bbl 1051 bbl barrel
UNIT_kg 1088 kg kilogram
UNIT_g 1089 g gram
UNIT_t 1092 t metric ton
UNIT_lb 1094 lb pound (mass)
UNIT_Pa 1130 Pa pascal
UNIT_GPa 1131 GPa gigapascal
UNIT_MPa 1132 MPa megapascal
UNIT_KPa 1133 kPa kilopascal
UNIT_mPa 1134 mPa millipascal
UNIT_uPa 1135 uPa micropascal
UNIT_hPa 1136 hPa hectopascal
UNIT_bar 1137 bar bar
UNIT_mbar 1138 mbar millibar
UNIT_torr 1139 torr torr
UNIT_atm 1140 atm atmospheres
UNIT_psi 1141 psi pounds per square inch
UNIT_psia 1142 psia pounds per square inch absolute
UNIT_psig 1143 psig pounds per square inch gauge
UNIT_gcm2 1144 gcm2 gram per square centimeter
UNIT_kgcm2 1145 kgcm2 kilogram per square centimeter
UNIT_inH2O 1146 inH2O inches of water
UNIT_inH2O_4C 1147 inH2O4C inches of water at 4°C
UNIT_inH2O_68F 1148 inH2O68 inches of water at 68°F
UNIT_mmH2O 1149 mmH2O millimeters of water
UNIT_mmH2O_4C 1150 mmH2O4C millimeters of water at 4°C
UNIT_mmH2O_68F 1151 mmH2O68 millimeters of water at 68°F
UNIT_ftH2O 1152 ftH2O feet of water
UNIT_ftH2O_4C 1153 ftH2O4C feet of water at 4°C
UNIT_ftH2O_68F 1154 ftH2O68 feet of water at 68°F
UNIT_inHg 1155 inHg inches of mercury
UNIT_inHg_0C 1156 inHg_0C inches of mercury at 0°C
UNIT_mmHg 1157 mmHg millimeters of mercury
UNIT_mmHg_0C 1158 mmHg_0C millimeters of mercury at 0°C
UNIT_g_s 1318 g/s gram per second
UNIT_g_m 1319 g/m gram per minute
UNIT_g_h 1320 g/h gram per hour
UNIT_g_d 1321 g/d gram per day
UNIT_kg_s 1322 kg/s kilogram per second
UNIT_kg_m 1323 kg/m kilogram per minute
UNIT_kg_h 1324 kg/h kilogram per hour

3-9

Chapter 3 Operation of the 700 Series

Unit Unit code Display Description

UNIT_kg_d 1325 kg/d kilogram per day
UNIT_t_s 1326 t/s metric ton per second
UNIT_t_m 1327 t/m metric ton per minute
UNIT_t_h 1328 t/h metric ton per hour
UNIT_t_d 1329 t/d metric ton per day
UNIT_lb_s 1330 lb/s pound per second
UNIT_lb_m 1331 lb/m pound per minute
UNIT_lb_h 1332 lb/h pound per hour
UNIT_lb_d 1333 lb/d pound per day
UNIT_ST_s 1334 STon/s short ton per second
UNIT_ST_m 1335 STon/m short ton per minute
UNIT_ST_h 1336 STon/h short ton per hour
UNIT_ST_d 1337 STon/d short ton per day
UNIT_LT_s 1338 LTon/s long ton per second
UNIT_LT_m 1339 LTon/m long ton per minute
UNIT_LT_h 1340 LTon/h long ton per hour
UNIT_LT_d 1341 LTon/d long ton per day
UNIT_PERCENT 1342 % percent
UNIT_m3_s 1347 m3/s cubic meter per second
UNIT_m3_m 1348 m3/m cubic meter per minute
UNIT_m3_h 1349 m3/h cubic meter per hour
UNIT_m3_d 1350 m3/d cubic meter per day
UNIT_L_s 1351 L/s liter per second
UNIT_L_m 1352 L/m liter per minute
UNIT_L_h 1353 L/h liter per hour
UNIT_L_d 1354 L/d liter per day
UNIT_ML_d 1355 ML/d megaliter per day
UNIT_CFS 1356 CFS cubic feet per second
UNIT_CFM 1357 CFM cubic feet per minute
UNIT_CFH 1358 CFH cubic feet per hour
UNIT_ft3_d 1359 ft3/d cubic feet per day
UNIT_SCFM 1360 SCFM standard cubic feet per minute
UNIT_SCFH 1361 SCFH standard cubic feet per hour
UNIT_gal_s 1362 gal/s US gallon per second
UNIT_GPM 1363 GPM US gallon per minute
UNIT_gal_h 1364 gal/h US gallon per hour
UNIT_gal_d 1365 gal/d US gallon per day
UNIT_Mgal_d 1366 Mgal/d mega US gallon per day
UNIT_ImpGal_s 1367 IpGal/s Imperial gallon per second
UNIT_ImpGal_m 1368 IpGal/m Imperial gallon per minute
UNIT_ImpGal_h 1369 IpGal/h Imperial gallon per hour
UNIT_ImpGal_d 1370 IpGal/d Imperial gallon per day
UNIT_bbl_s 1371 bbl/s barrel per second
UNIT_bbl_m 1372 bbl/m barrel per minute
UNIT_bbl_h 1373 bbl/h barrel per hour
UNIT_bbl_d 1374 bbl/d barrel per day
UNIT_mgal_s 1449 mgal/s milli US gallon per second
UNIT_kgal_s 1450 kgal/s kilo US gallon per second
UNIT_Mgal_s 1451 Mgal/s mega US gallon per second
UNIT_mgal_m 1453 mgal/m milli US gallon per minute
UNIT_kgal_m 1454 kgal/m kilo US gallon per minute

3-10

Chapter 3 Operation of the 700 Series

Unit Unit code Display Description

UNIT_Mgal_m 1455 Mgal/m mega US gallon per minute
UNIT_mgal_h 1457 mgal/h milli US gallon per hour
UNIT_kgal_h 1458 kgal/h kilo US gallon per hour
UNIT_Mgal_h 1459 Mgal/h mega US gallon per hour
UNIT_mgal_d 1461 mgal/d milli US gallon per day
UNIT_kgal_d 1462 kgal/d kilo US gallon per day
UNIT_Mgal_d 1463 Mgal/d mega US gallon per day
UNIT_mImpGal_s 1464 mIpGa/s milli imperial gallon per second
UNIT_kImpGal_s 1465 kIpGa/s kilo imperial gallon per second
UNIT_MImpGal_s 1466 MIpGa/s mega imperial gallon per second
UNIT_mImpGal_m 1468 mIpGa/m milli imperial gallon per day
UNIT_kImpGal_m 1469 kIpGa/m kilo imperial gallon per day
UNIT_MImpGal_m 1470 MIpGa/m mega imperial gallon per day
UNIT_mImpGal_h 1472 mIpGa/h milli imperial gallon per hour
UNIT_kImpGal_h 1473 kIpGa/h kilo imperial gallon per hour
UNIT_MImpGal_h 1474 MIpGa/h mega imperial gallon per hour
UNIT_mImpGal_d 1476 mIpGa/d milli imperial gallon per day
UNIT_kImpGal_d 1477 kIpGa/d kilo imperial gallon per day
UNIT_MImpGal_d 1478 MIpGa/d mega imperial gallon per day
UNIT_Mbbl_s 1482 Mbbl/s megabarrel per second
UNIT_Mbbl_m 1486 Mbbl/m megabarrel per minute
UNIT_Mbbl_h 1490 Mbbl/h megabarrel per hour
UNIT_Mbbl_d 1494 Mbbl/d megabarrel per day
UNIT_mm3_s 1496 mm3/s cubic millimeter per second
UNIT_km3_s 1497 km3/s cubic kilometer per second
UNIT_Mm3_s 1498 Mm3/s cubic megameter per second
UNIT_mm3_m 1500 mm3/m cubic millimeter per minute
UNIT_km3_m 1501 km3/m cubic kilometer per minute
UNIT_Mm3_m 1502 Mm3/m cubic megameter per minute
UNIT_mm3_h 1504 mm3/h cubic millimeter per hour
UNIT_km3_h 1505 km3/h cubic kilometer per hour
UNIT_Mm3_h 1506 Mm3/h cubic megameter per hour
UNIT_mm3_d 1508 mm3/d cubic millimeter per day
UNIT_km3_d 1509 km3/d cubic kilometer per day
UNIT_Mm3_d0 1510 Mm3/d cubic megameter per day
UNIT_cm3_s 1511 cm3/s cubic centimeter per second
UNIT_cm3_m 1512 cm3/m cubic centimeter per minute
UNIT_cm3_h 1513 cm3/h cubic centimeter per hour
UNIT_cm3_d 1514 cm3/d cubic centimeter per day
UNIT_kL_m 1518 kL/m kiloliter per minute
UNIT_kL_h 1519 kL/h kiloliter per hour
UNIT_kL_d 1520 kL/d kiloliter per day
UNIT_Nm3_s 1522 Nm3/s Normal cubic meter per second
UNIT_Nm3_m 1523 Nm3/m Normal cubic meter per minute
UNIT_Nm3_h 1524 Nm3/h Normal cubic meter per hour
UNIT_Nm3_d 1525 Nm3/d Normal cubic meter per day
UNIT_Sm3_s 1527 Sm3/s Standard cubic meter per second
UNIT_Sm3_m 1528 Sm3/m Standard cubic meter per minute
UNIT_Sm3_h 1529 Sm3/h Standard cubic meter per hour
UNIT_Sm3_d 1530 Sm3/d Standard cubic meter per day
UNIT_NL_s 1532 NL/s Normal liter per second

3-11

Chapter 3 Operation of the 700 Series

Unit Unit code Display Description

UNIT_NL_m 1533 NL/m Normal liter per minute
UNIT_NL_h 1534 NL/h Normal liter per hour
UNIT_NL_d 1535 NL/d Normal liter per day
UNIT_SL_s 1537 SL/s Standard liter per second
UNIT_SL_m 1538 SL/m Standard liter per minute
UNIT_SL_h 1539 SL/h Standard liter per hour
UNIT_SL_d 1540 SL/d Standard liter per day
UNIT_mL_m 1589 mL/m milliliters per minute
UNIT_ML_h 1617 ML/h megaliter per hour
UNIT_ML_m 1618 ML/m megaliter per minute
UNIT_kL_s 1619 kL/s kiloliter per second
UNIT_kft3_d 1620 kft3/d cubic kilofeet per day
UNIT_kCFH 1621 kCFH cubic kilofeet per hour
UNIT_kCFM 1622 kCFM cubic kilofeet per minute
UNIT_kCFS 1623 kCFS cubic kilofeet per second
UNIT_mft3_d 1624 mft3/d cubic millifeet per day
UNIT_mCFH 1625 mCFH cubic millifeet per hour
UNIT_mCFM 1626 mCFM cubic millifeet per minute
UNIT_mCFS 1627 mCFS cubic millifeet per second
UNIT_kgal 1648 kgal kilogallon
UNIT_kImpGal 1649 kImpGal kilo-imperial gallon
UNIT_Mft3_d 1653 Mft3/d cubic Megafeet per day
UNIT_Mm3_d1 1654 Mm3/d cubic Megameters per day

6) Abnormality indication

If the Disp_TB went out of service (OOS) or a communication error occurred between the
two CPUs of the positioner, these abnormalities will be indicated instead of the normal
displ ay.

•

DSP_OOS

If the Disp_TB went out of service, the following will be indicated.

Numerical value section (Turned off)

Character string section DSP_OOS

Change the mode of Disp_TB to Auto to show the normal display.

•

FF_DISCON (communication error between the two CPUs)

If a communication error occurred between the two CPUs of the positioner, the fol­lowing will be indicated.

Numerical value section FF

Character string section DISCON

If FF_DISCON was displayed, contact your dealer.

3-12

Chapter 3 Operation of the 700 Series

7) Alarms

If an error or failure occurred, the following alarms will be indicated cyclically.

Table 3-5. Indicated alarms

FD_xxx_ACTIVE Bit Units displayed Description

0 Check
1 FST Exe Full Stroke Test is Executing
2 PST Exe Partial Stroke Test is Executing
3 VsigExe Valve Signature is Executing
4 SRT Exe Step Response Test is Executing
5 AutoExe Auto Calibration is Executing
6 SIM Exe Simulation is Executing
7 LUT Act Local User I/F Active
8 Not used —

9 Not used —
10 Not used —
11 FST Alm Full Stroke Test Alarm
12 PST Alm Partial Stroke Test Alarm
13 VSD Alm Valve Self-Diagnostics Alarm
14 VTD Alm Valve Trend Diagnostics Alarm
15 Air Alm Positioner Air Circuit Alarm
16
17 OP Alm Operation Condition Alarm
18 DiagAlm FF Standard Diagnostics Alarm
19 FV Alm Final Value Alarm
20 WP Alm Working Position Alarm
21 PspOutR Pressure Supply Out of Range
22 TmpOutR Temperature Out of Range
23 VTDOutR VTD Angle Span Out of Range
24 PST Err Failure of Scheduled PST
25 Exe Err Internal Program Execution Error
26 Tmp Err Temperature Sensor Failure
27 PsenErr Pressure Sensor Failure
28 MBdFail Main Board Failure
29 VTDFail VTD Failure
30 CommErr Main Board Communications Error
31 FBdFail Fieldbus Board CPU Failure

T.B.D.

Failure Response is Executing

T.B.D.

3-13

Chapter 3 Operation of the 700 Series

3-2. Adjustment before Operation

Perform auto setup before using the device. Then, adjust the zero span if necessary.

The zero span adjustment function in the device electrically sets the fully closed and fully
open positions of the valve independently of each other. Therefore, you can adjust each of
these positions without interfering with the other one.

3-2-1. Auto Setup

There are two auto setup methods.

•

Method using the LUI

•

Method through Fieldbus communication

This section describes the method using the LUI. For the method through Fieldbus com­munication and the details of auto setup, refer to Chapter 4.

CAUTION

It is dangerous during auto setup because the fully closed valve moves to fully open. Be prepared in
advance to prevent injury and effects on the process when the valve moves.

Handling Precautions:

•

Please confirm proper supply air is supplied to the device before the Auto setup
operation.

•

If any of the self-diagnostic messages shown in Table 4-4 in 4-3-1, “Diagnostic
Messages” appears, auto setup cannot be executed.

•

When auto setup and zero span adjustment are complete, change the input signal
and be sure to check valve operations such as opening and shutoff.

•

Before the Auto setup operation, set the position of the Actuator Type and the
Valve Close Position correctly.

•

In some cases, the dynamic characteristic is not set correctly with the actua­tor capacity, operation stroke, inner diameter of pneumatic piping and piping
length. If this occurs, refer to “4-2-4 Control Configuration” and adjust the dy­namic characteristic manually.

•

When the actuator size is Custom, the size is not changed with the Auto setup.
When selecting the actuator size with the Auto setup, set the size as below.

•

PARAM 1 to 6 or PARAM A to C.

•

In some cases, the initial setting is not same even though the actuator and valve
size is same. Please perform the operation check and configuration of the device
if necessary.

•

There is a possibility that the forced open value described on page “4-2-6 Final
Value Cutoff” may change after performing the Auto-setup operation. Please re­configure the forced open value if necessary.

•

If the booster relay is on, and is operating the Auto-setup function, there might
be a possibility of hunting. In this case, adjust the booster's sensitivity, or refer to
“4-2-4 Control Configuration” and adjust the dynamic characteristic manually.

•

If a speed controller is incorporated, set it to full open and execute auto-setup.
Afterwards, adjust the speed with the speed controller.

3-14

Chapter 3 Operation of the 700 Series

•

When the device is purchased separately, its initial settings are set to those in the
list of default values in “Appendix C Parameter List” of this manual. Because the
default actuator direction is reverse, if you mount the device on the direct actua­tor the device will not work. Please be sure to execute the auto setup program
before operation and be sure that appropriate settings are created in the device.

The Actuator Type is set to Linear and the Valve Closed Position is set to DOWN when the
valve is fully closed at the time of shipment unless there are other shipment setup instruc­tions. If there are shipment setup instructions, check the settings at the time of shipment.
Configure settings as needed.

If auto setup fails, refer to 5-1-5, “Auto Setup Failure.”

Once auto setup starts, the valve, which is initially fully closed, is fully opened and fully
closed. Then, it is opened to between 20% and 25% and between 80% and 85%.

After auto setup, the valve moves to the opening appropriate to the input signal.

Check the Actuator Type and Valve Closed Position before starting auto setup.

•

Actuator Type

Linear (standard): Direct-acting actuator

Rotary/90°: When the distance between the feedback lever of the rotary actua-

tor (90°) and the pin is longer than the distance from the valve
shaft

Rotary/Other: When the distance between the feedback lever of the rotary actua-

tor (around 60°) and the pin is longer than the distance from the
valve shaft

Rotary (sub)/90°: When the distance between the feedback lever of the rotary actua-

tor (90°) and the pin is shorter than the distance from the valve
shaft

Rotary (sub)/Other: When the distance between the feedback lever of the rotary actua-

tor (around 60°) and the pin is shorter than the distance from the
valve shaft

•

Valve Closed Position

DOWN (standard)

UP

(For more information on setup from the LUI, refer to “Procedure for specifying Actuator
Type and Valve Closed Position” in this chapter. For more information on setup from the
F

OUNDATION

Fieldbus, refer to Chapter 4.)

3-15

Chapter 3 Operation of the 700 Series

(1) Procedure for performing auto setup

Step Description LUI display

Loosen two (2.5-mm) hexagonal socket bolts and remove the

1

front cover. (A sample initial setup status of the LUI screen is
shown.)

Hold down the

2

To change Actuator Type or Valve Closed Position, refer to step
(3).

Press the
is displayed.

3

Then, hold down the

To display the opening and pressure during execution, use the

button.

The valve, which is initially fully closed, is fully opened and fully
closed again. Then, it is opened to between 20% and 25% and

4

between 80% and 85%. After the valve operation ends, the LUI
screen changes and the opening appropriate to the input signal is
set.

When you press the

5

setup is displayed again.

The “FAIL” signs in the auto setup operation are as follows.

button to start the setup mode.

button once and check that the screen on the right

button again to perform auto setup.

button, the initial screen of the auto

FAIL00: The auto seuup is failed (The valve does not move, etc.).

FAIL01: The input signal is low level.

FAIL02: A function except for the auto setup is in operation.

FAIL90: The auto setup is forcibly shut down. (Auto setup was stopped from the LUI.)

For countermeasures for these problems, refer to 5-1-5, “Auto Setup Failure.”

(2) Procedure for aborting auto setup

Step Description LUI display

1

To abort auto setup during execution, press the

Holding down the

2

If auto setup is aborted, data is not saved.

When you press the

3

setup is displayed again.

button aborts the execution.

button, the initial screen of the auto

button.

3-16

Chapter 3 Operation of the 700 Series

(3) Procedure for specifying Actuator Type and Valve Closed Position

Step Description LUI display

Start the setup mode and display the screen on the right by re-

1

peatedly pressing the

2

Press the

button.

and button.

Select an appropriate actuator type with the

3

and press the
ample of when LINEAR is selected.)

Select an appropriate feedback lever position when the valve is

fully closed with the

4

button to set that position.

The specified actuator type and feedback lever position when the

5

valve is fully closed are displayed. Check the settings.

6

Go back to the desired menu with the

3-2-2. Zero Span Adjustment

After auto setup, check the 0% and 100% positions. If adjustment is required, adjust the
zero span.

Handling Precautions:

•

If you adjust the span after auto setup, the forced fully opening value is auto­matically changed to the value calculated by subtracting 1% from the overstroke
percentage.

and buttons

button. (The figure to the right shows an ex-

and buttons and hold down the

and buttons.

CAUTION

Then zero span adjustment is dangerous because of valve action. Take measures in advance to pre­vent injury to personnel and effects on the process in case the valve operates.

The following two zero span adjustment methods are available.

•

Method using the LUI

•

Method using Fieldbus communication (This method is further broken down into the
following four methods.)

•

Auto Travel Calibration

•

Angle Correction

•

Manual Setting

•

Change Travel Angle

This section describes the method using the LUI. For the method using Fieldbus commu­nication, refer to Chapter 4.

3-17

Chapter 3 Operation of the 700 Series

(1) Procedure for adjusting the zero span

Step Description LUI display

Set Target for MODE_BLK to MAN (Manual) in the
Positioner Transducer Block and specify the desired
opening value (0% or 100%) in FINAL_VALUE.

1

Then, set Target for MODE_BLK to OOS(Out of
service).
Loosen two (2.5-mm) hexagonal socket bolts and

2

remove the front cover.

3

Hold down the

Press the

4

the right (ADJ).

Press the

angle for 100% or 0% opening with the

buttons, and press the button. (Refer to “(2)

Procedure for adjusting the angle.”)

5

To manually adjust each opening rather than using
the opening adjustment function, select manual
adjustment for 100% opening (0% opening) with

and buttons and press the button.

the
(Refer to “(3) Procedure for manual adjustment.”)

button to start the setup mode.

button to display the screen shown on

button, select whether to adjust the

100% opening angle adjustment

and

( )

(0% opening angle adjustment)

100% opening manual adjustment

( )

(0% opening manual adjustment)

3-18

Chapter 3 Operation of the 700 Series

(2) Procedure for adjusting the angle

Step Description LUI display

Select the angle (COARSE, MID, FINE) for 100% opening ad-

justment (0% opening adjustment) with the

and press the

1

COARSE: Angle 1°
MID: Angle 0.1°
FINE: Angle 0.01°

Adjust the angle by pressing the

2

ing and pressing the

Pressing the
air pressure (Pout 1). Check that the angle is properly adjusted.

3

If further adjustment is required, go back to the adjustment

screen with the

(3) Procedure for manual adjustment

button.

button to decrease the opening.

button displays the current opening and output

button.

and buttons

( )

button to increase the open-

( )

( )

Step Description LUI display

Manually specify the desired position for 100% opening (0%

1

opening).

( )

2

Press the

button.

( )

Check that the desired position is selected and then hold down

3

the → button. This adjusts the 100% opening (0% opening).

( )

3-19

Chapter 3 Operation of the 700 Series

3-2-3. Supply Bypass

Supply bypass allows the valve to be fully closed and opened and enables operation with the
solenoid valve. (For double-acting actuators, the valve can only be fully opened or closed.)

When the supply bypass operates, it is dangerous because the valve moves. Be prepared in advance
to prevent injury and effects on the process when the valve moves.

(1) Procedure for supply bypass

Step Description LUI display

Loosen two (2.5-mm) hexagonal socket bolts and remove the

1

front cover.

CAUTION

Make a long press of the

2

3

Press the

Press the

To set the output air pressure to 0, hold down the

4

(If the output air pressure is already 0 or it is set to the supply air
pressure at the supply bypass, go to the screen of step 7 where the
supply bypass can be operated.)

To change the output air pressure to the supply air pressure, press

the

5

the

If supply bypass conditions are satisfied, the screen shows that

6

each bypass operates.

button to display the screen shown on the right.

button to go to the screen shown on the right.

button to display the screen on the right and hold down

button.

button to start setup mode.

button.

To clear supply bypass operations, press the

7

the screen shown on the right.

8

Holding down the

The “FAIL” signs in the supply bypass operation are as follows.

FAIL01: The input signal is low level.

FAIL02: A function except for the supply bypass is in operation.

FAIL90: The auto setup is forcibly shut down.

button clears the supply bypass.

3-20

button to display

3-2-4. Control Parameters

Control parameters are determined by Actuator Size (PARAM 1 to 6, A, B, C) and Friction
Level (Light (L), Medium (M), Heavy (H)).

Chapter 3 Operation of the 700 Series

Table 3-6. Actuator Size

Actuator Size Operating speed [s]

PARAM C Up to 0.25 — 200
PARAM B Up to 0.35 — 300
PARAM A Up to 0.45 — 400
PARAM 1 Up to 0.85 PSA1, PSK1 600
PARAM 2 Up to 2.0 PSA2, HA2 1400
PARAM 3 Up to 6.5 PSA3, HA3 2700
PARAM 4 Up to 8.15 PSA4, HA4 6600
PARAM 5 Up to 12 PSA6 8100
PARAM 6 Up to 99 VA 5 25300
Custom — — Individually set*

* Consult with one of our service representatives.

Table 3-7. Friction Level

Friction Level* Example of gland packing material

HEAVY Graphite packing type
MEDIUM Yarn packing type
LIGHT V-type PTFE packing type

* This value differs depending on the friction of the gland packing rather than the material.

Typical actuator

model

Actuator capacity

(Typical value) [cm3]

CAUTION

It is dangerous because the valve moves when control parameters are changed. It is dangerous
because the valve moves when the control parameters keep in nonoperational condition for 10 min­utes. Be prepared in advance to prevent injury and effects on the process when the valve moves.

3-21

Chapter 3 Operation of the 700 Series

(1) Procedure for specifying control parameters

Step Description LUI display

Loosen two (2.5-mm) hexagonal socket bolts and remove the

1

front cover.

2

Hold down the

button to start the setup mode.

Press the

3

(tune).

Press the

4

PARAM 1 to 6, A, B, or C for Actuator Size by operating the

button, and press the button.

Select L (Light), M (Medium), or H (Heavy) for Friction Level

and set it by holding down the

5

To return the setting to its original value, reset the value with

before holding down the

6 Check the specification result when it is displayed.

button to display the screen shown on the right

button to display the screen on the right and select

button.

button.

3-22

3-3. Starting Operation

3-3-1. Checking Fieldbus Operation

Check the operation of the device in combination with Fieldbus.

It is necessary to input the DD (device description) file and the CF (capability) file for the
device in the host before operating Fieldbus. The DD and CF files can be downloaded
from the official Website of Fieldbus Foundation. It is necessary to configure the following
settings in the host to operate Fieldbus. Configure the following settings and check that
PD_TAG and NODE_ADRS can be set.

1) Specification of LAS (Link Active Scheduler) network parameters

Turn on the Fieldbus power supply and check that the voltage between the FB+ and FB−
terminals is between 9 V and 32 V.

Symbol Parameter name Description and setting value

V (ST) Slot time Specify 5 or a larger value.

V (MID)

V (MRD)

V (FUN)

V (NUN)

Minimum gap be­tween frames

Maximum response
delay time

First unpoled node
number

Number of unpoled
nodes

Chapter 3 Operation of the 700 Series

Specify 10 or a larger value.

Specify a value such that the product of V(MRD)
and V(ST) is 20 or larger.

Specify the value next to the address used by the
host. Specify 12 or a larger value in hexadecimal
format.

Unused address range. Specify the value calcu­lated by subtracting the V(FUN) value from the
minimum address of the field device that uses an
address.

2) PD_TAG (Physical DeviceTAG), address check

Symbol Parameter name Setting value Data at shipment

PD_TAG Physical device tag Up to 32 ASCII characters

Specify F7 or a smaller hexa-

NODE_ADRS Node address

The same address as other devices cannot be specified for NODE_ADRS. (If the same ad­dress is specified, it is changed to the default address (0xF8 to 0xFB).)

Specify a different address for each device.

decimal value that represents
the minimum address for
the BASIC device.

32 spaces if there is
no specification.

F8 in hexadecimal
format

3-23

Chapter 3 Operation of the 700 Series

3-3-2. Preoperation Check

Check the following points before starting operation.

•

The device is properly installed and the feedback lever, feedback pin and other parts are
not damaged or fractured.

•

The pneumatic piping is completely connected and an appropriate supply air pressure is
supplied. (Air is not leaking.)

•

The Fieldbus power supply is applied.

1) Procedure for checking the device operation

The procedure for checking the device operation is shown below.

Step Description

Change the input signal from Fieldbus and check that the opening of the control
valve changes according to the specified characteristics.

1

If operation is not normal, refer to “Chapter 5 Troubleshooting.”

2 After confirming normal operation, tightly secure the terminal cover.

3-24

Chapter 4 Operations Using Fieldbus Communication

Chapter 4. Operations Using Fieldbus Communication

This chapter describes the operations performed using Fieldbus communication.

For the basic operations, the relationship between the mode and data settings, the speci­fication and modification of data, how to save each type of data, and other descriptions,
refer to this chapter.

4-1. Fieldbus Communication Menus

One of the following four types of Fieldbus communication menu structures is available
depending on the host to be used.

This section describes the device menu for communicator.

•

Device menu for the communicator

Displays the parameters for setup, adjustment, and other operations of the positioner.

This menu can be displayed in the host that supports the device menu. (Example: 475
communicator from EMERSON)

•

Block menu for the communicator

This is the menu for each block in the communicator that can perform Fieldbus com­munication and displays the parameters for setup, adjustment, and other operations of
the positioner. (Example: 475 communicator from EMERSON)

•

Block menu for PC

This is the menu for each block in the host (PC) that can display the block menu and
displays the parameters for setup, adjustment, and other operations of the positioner.
(Example: Device Management System, InnovativeField Organizer, from Azbil)

•

Parameter list

The parameter list displays all the parameters by block.

The parameter lists for the Positioner Transducer Block, Resource Block, and Display
Transducer Block are provided in Appendix C.

4-2. Setup and Adjustment of Device

Set up and adjust the functions required for the device to operate properly.

To change settings, perform adjustment, or operate the control valve in simulation mode
in the Transducer Block in the positioner, it is necessary to change Target for MODE_BLK
from the host.

To change settings or make adjustments, set Target for MODE_BLK to OOS (Out of Service).

To operate the control valve in simulation mode, set Target for MODE_BLK to MAN
(Manual).

After changing the settings, making adjustments, or operating the control valve in simula­tion mode, return Target for MODE_BLK to AUTO.

Handling Precautions:

Target for MODE_BLK cannot be changed from OOS (Out of service) while you
are making adjustments or changing settings with the LUI. Change the setting
after operating the LUI.

4-1

Chapter 4 Operations Using Fieldbus Communication

4-2-1. Process Variables

The measurement value data present when the device is operating can be viewed.

You can view the following items by selecting [Process Variables].

Item Description

Final Value Status Displays the status (Status) and value (Value) of input signals to

Valu e

Working
Setpoint

Working
Position

Final Position
Valu e

Drive Signal Control output value (current value that flows through the coil

Pressure Port A Output air pressure (OUT1) value.
Pressure Port B Output air pressure (OUT2) value.
Pressure Supply Supply air pressure (SUP) value.
Pressure Nozzle Nozzle back pressure (Pn) value.
Internal Temperature Temperature in the device.
VTD Temperature Temperature in the opening detection section.

Status Displays the status (Status) and value (Value) after the
Valu e
Status Displays the status (Status) and value (Value) of the opening
Valu e
Status Displays the status (Status) and value (Value) after the reverse
Valu e

the device.

characteristic transduction of input signals (Final Valve).

feedback value of the control valve

characteristic transduction of opening (Working Position).

in the electropneumatic transduction section).

Table 4-1. Description of Each Part

4-2-2. Auto Setup

It is dangerous during auto setup because the fully closed valve moves to fully open. Be prepared in
advance to prevent injury and effects on the process when the valve moves.

Auto setup is a function that automatically performs basic adjustments and setup after the
device is assembled onto the actuator.

Select [Device]→[Basic Setup]→[Auto Setup].

CAUTION

Handling Precautions:

•

Check that an appropriate supply air pressure is supplied to the device before
starting auto setup.

•

If any of the self-diagnostic messages shown in Table 4-4 in 4-3-1, “Diagnostic
Messages” appears, auto setup cannot be executed.

•

When auto setup and zero span adjustment are complete, change the input signal
and be sure to check valve operations such as opening and shutoff.

•

Before the Auto setup operation, set the actuator type and feedback lever posi­tion when fully closed correctly.

•

In some cases, the dynamic characteristic is not set correctly with the actua­tor capacity, operation stroke, inner diameter of pneumatic piping and piping
length. If this occurs, refer to “4-2-4 Control Configuration” and adjust the dy­namic characteristic manually.

•

When the actuator size is Custom, the size is not changed with the Auto setup.
When selecting the actuator size with the Auto setup, set the size as below.

•

PARAM 1 to 6 or PARAM A to C.

4-2

Chapter 4 Operations Using Fieldbus Communication

•

In some cases, the initial setting is not same even though the actuator and valve
size is same. Please perform the operation check and configuration of the device
if necessary.

•

There is a possibility that the forced open value described on page “4-2-6 Final
Value Cutoff” may change after performing the Auto-setup operation. Please re­configure the forced open value if necessary.

•

If the booster relay is on, and is operating the Auto-setup function, there might
be a possibility of hunting. In this case, adjust the booster's sensitivity, or refer to
“4-2-4 Control Configuration” and adjust the dynamic characteristic manually.

•

If a speed controller is incorporated, set it to full open and execute auto-setup.
Afterwards, adjust the speed with the speed controller.

•

When the device is purchased separately, its initial settings are set to those in the
list of default values in “Appendix C Parameter List” of this manual. Because the
default actuator direction’ is reverse, if you mount the device on the direct actua­tor the device will not work. Please be sure to execute the auto setup program
before operation and be sure that appropriate settings are created in the device.

Check the Actuator Type and the Valve Close Position before starting auto setup.

The Actuator Type is set to Linear and the Valve Close Position is set to Down when the
valve is fully closed at the time of shipment unless there are other shipment setup instruc­tions. If factory setting (initial setup) is requested, check the settings.

If auto setup fails, refer to 5-1-5, “Auto Setup Failure.”

Once auto setup starts, the valve, which is initially fully closed, is fully opened and fully
closed. Then, it is opened to between 20% and 25% and between 80% and 85%.

After auto setup, the valve moves to the opening appropriate to the input signal.

The following items are automatically adjusted and set during auto setup.

(1) Zero span adjustment

The zero point is set to the travel when the valve is fully closed. The span point (100
% travel) is set in such a way that the travel when the valve is fully opened is Travel
Cutoff High + 1 %. (If Travel Cutoff High is 99 %, the fully opened position is the span
point.) If the span is adjusted after auto setup, Travel Cutoff High will be automatically
changed and saved.

(2) Specification of Actuator Size

Select the actuator size from among PARAM 1 to 6, PARAM A, B, and C.

(3) Specification of Friction Level

Select the friction level of the gland packing from among LIGHT, MEDIUM, and
HEAVY.

(4) Specification of Feedback Lever Motion

Specify UP or DOWN as the operation of the feedback lever when output air pressure
OUT1 increases.

4-3

Chapter 4 Operations Using Fieldbus Communication

(5) Specification of Positioner Action

The positioner operation is forward operation (Direct) if the output air pressure at
power-off is 0.

The positioner operation is reverse operation (Reverse) if the output air pressure at
power-off is the supply air pressure.

(6) Specification of Pilot Relay Type

Select Single Acting or Double Acting as the operation of the actuator.

4-2-3. Valve System

Specify the operation of the control valve (actuator and valve) and the positioner.

Select [Device]→[Configuration]→[Positioner Configuration]→[Valve System].

CAUTION

It is dangerous because the valve moves when the settings are changed. Be prepared in advance to
prevent injury and effects on the process when the valve moves.

•

Actuator Type

Select the linear valve (Linear), rotary valve (Rotary), or other rotary valve (Rotary
Sub).

When selecting the rotary valve, select 90° or 60° as the rotation angle (Rotary Angle).

•

Valve Closed Position

Specify the upper position (Feedback Lever Up) or the lower position (Feedback Lever
Down) of the feedback lever as viewed from the front when the valve is not open.

•

Feedback Lever Motion

Specify up (Up when Po 1 Increase) or down (Down when Po 1 Increase) for the di­rection of the feedback lever operation as viewed from the front when the output air
pressure (OUT1) increases. (This item is automatically set during auto setup.)

•

Pilot Relay Type

Pilot Relay Type (Single Acting or Double Acting) is indicated. The type is automati­cally determined by auto setup.

•

Positioner Action

Indicates whether the output air pressure (OUT1) is set to zero (direct) or to supply
pressure (reverse) when the power is off. This setting is automatically determined by
auto setup, and cannot be changed manually.

Handling Precautions:

The positioner operation direction is determined by the hardware of the main
unit. This function cannot be used to switch the operation direction. If you want
to switch the operation direction, contact one of our service representatives.

•

Electrical Fail To

Open or Closed is automatically set as the fail safe direction when the electrical signal
is “Disconnected” based on the settings for Valve Closed Position, Feedback Lever Mo­tion, and Positioner Action.

4-4

•

Air Fail To

Open or Closed is automatically set as the fail safe direction when the supply air pres­sure is “Disconnected” based on the settings for Valve Closed Position and Feedback
Lever Motion.

This item is not displayed when Pilot Relay Type is Double Acting.

4-2-4. Control Configuration

Control parameters are PID operation parameters for controlling the control valve and are
selected based on Actuator Size and Friction Level.

Select [Device]→[Configuration]→[Positioner Configuration]→[Control Configuration].

•

Actuator Size

Specify PARAM 1 to 6 or PARAM A to C depending on the operation speed and ca­pacity of the actuator.
To specify every PID operation parameter, select Custom. (For details, consult with
one of our service representatives.)

Chapter 4 Operations Using Fieldbus Communication

Table 4-2. Actuator Size

Actuator Size Operating speed [s]

PARAM C Up to 0.25 — 200
PARAM B Up to 0.35 — 300
PARAM A Up to 0.45 — 400
PARAM 1 Up to 0.85 PSA1, PSK1 600
PARAM 2 Up to 2.0 PSA2, HA2 1400
PARAM 3 Up to 6.5 PSA3, HA3 2700
PARAM 4 Up to 8.15 PSA4, HA4 6600
PARAM 5 Up to 12 PSA6 8100
PARAM 6 Up to 99 VA 5 25300

•

Friction Level

Select Heavy, Medium, or Light depending on the gland packing. (It is not necessary
to specify this item when Custom is selected for Actuator Size.)

Table 4-3. Friction Level

Friction Level* Example of gland packing material

HEAVY Graphite packing type
MEDIUM Yarn packing type
LIGHT V-type PTFE packing type

Typical actuator

model

Actuator capacity

(Typical value) [cm3]

* This value differs depending on the friction of the gland packing rather than the material.

•

Position Deadband

Specify the deadband. Although deadband may be effective in preventing hunting,
when the friction of the gland packing is especially large, for example, we recommend
keeping this value within 1%.

•

Replace Control Parameters

Replace the PID parameters selected in Actuator Size and Friction Level with the val­ues in Control Parameters.

4-5

Chapter 4 Operations Using Fieldbus Communication

Equal percent

Input signal

•

Control Parameters

When Actuator Size is Custom, each PID must be specified individually.

The control algorithm employs dual GAP PID control, which switches PID parameters
between three levels depending on the control deviation size. There are 11 parameters
as shown below. Set a value larger than the dual width to the gap width. The integra­tion operation is disabled when 9999 is set as the value of the integral.

P Outside of Gap: Proportional gain outside the gap width (1/%)

I Outside of Gap: Integral time outside the gap width (s)

D Outside of Gap: Differential time outside the gap width (s)

Gap Band: Gap width (±%)

P Inside Gap: Proportional gain within the gap width (1/%)

I Inside Gap: Integral time within the gap width (s)

D Inside Gap: Differential time within the gap width (s)

Dual Gap Band: Dual gap width (±%)

P Inside of Dual Gap: Proportional gain within the dual gap width (1/%)

I Inside of Dual Gap: Integral time within the dual gap width (s)

D Inside of Dual Gap: Differential time within the dual gap width (s)

4-2-5. Characterization

Specify the flow amount characteristic.

Select [Device]→[Configuration]→[Positioner Configuration]→[Characterization].

•

Characterization

Select Linear, Equal Percent, Quick Open, or Custom Curve.

The concept of each characteristic is shown below.

•

Custom Curve Data

When selecting Custom Curve, individually specify the input signal (Custom Data X1
to 21) and the opening (Custom Data Y1 to 21) to specify a polygonal line consisting
of 21 points.

% STROKE

100

0

0

Quick Open

Linear

Custom

100

%

Valve
opening

Figure 4-1. Concept of Flow Amount Characteristics

Handling Precautions:

•

Specify values such that both Custom Data X and Custom Data Y monotonically
increase.

•

The setting range is between 0% and 100%. The linear characteristic is set from
both edges outside this range.

4-6

4-2-6. Final Value Cutoff

Specify the input signal (%) to forcibly fully open or close the valve. The valve is fully
closed when the input signal is less than or equal to the forced fully closed value. The valve
is fully opened when the input signal is greater than or equal to the forced fully open value.
These values can be independently specified.

Select [Device]→[Configuration]→[Positioner Configuration]→[Final Value Cutoff] to
specify the forced fully closed value (Final Valve Cutoff Low) and forced fully open value
(Final Valve Cutoff High).

The concept of input/output characteristics when the forced fully open and closed values
are specified is shown below.

Chapter 4 Operations Using Fieldbus Communication

% STROKE

100

Valve

opening

4-2-7. Units

0

−0.1% +0.1% −0.1% +0.1%

0

Forced fully
closed value

Forced fully

open value

100 %

Input signal

Figure 4-2. Forced Fully Open and Closed Values

Handling Precautions:

•

Specify values such that the forced fully closed value is smaller than the forced
fully open value. If the forced fully closed value is equal to the forced fully open
value, the valve performs the ON/OFF operation.

•

The settable range is between −200% and +50% for the forced fully closed value
and between 50% and 200% for the forced fully open value.

•

If you adjust the span after auto setup, the forced fully open value is automatically
changed to the value calculated by subtracting 1% from the overstroke percentage.

•

The forced fully closed and open values each have a hysteresis difference of 0.1%.

•

When the valve is forced fully closed (open), Working Setpoint shows the value
for the fully closed (open) status.

Specify the units for pressure.

Select [Device]→[Configuration]→[Positioner Configuration]→[Units].

Initial setting of SI system unit and non-SI system unit is as follows. You can not change
the initial setting.

2

If the non-SI system unit is needed, order kg/cm

•

SI system: kPa, MPa, Bar

•

Non-SI system: kPa, MPa, Bar, kg/cm2, PSI

or psi at the time of purchase.

This unit setting is invalid in the LUI display. Only the kPa is valid in the LUI display.

4-7

Chapter 4 Operations Using Fieldbus Communication

4-2-8. Travel Calibration

Adjust zero and span of valve opening.

Select [Device]→[Maintenance]→[Travel Calibration].

The following four types of zero span adjustment methods are available.

(1) Auto Travel Calibration

(2) Angle Correction

(3) Manual Setting

(4) Change Travel Angle

Handling Precautions:

If you adjust the span after auto setup, the forced fully open value is changed to
the value calculated by subtracting 1% from the overstroke percentage.

(1) Auto Travel Calibration

CAUTION

It is dangerous during automatic opening adjustment because the fully opened valve moves to fully
closed. Be prepared in advance to prevent injury and effects on the process when the valve moves.

When you select [Device]→[Maintenance]→[Travel Calibration]→[Auto Travel Calibra­tion], the valve, which is initially fully closed, is fully opened and then fully closed, and the
zero point and span point are automatically set.

Handling Precautions:

•

If any of the self-diagnostic messages shown in Table 4-4 in 4-3-1, “Diagnostic
Messages” appears, auto setup cannot be executed.

•

After device operation is performed, make sure Travel Cutoff of the valve with
changing input signals.

(2) Angle Correction

Adjust the angles of the zero and span points.

Select [Device]→[Maintenance]→[Travel Calibration]→[Angle Correction].

•

0% Travel

Set 0% to Final Valve.

Set a value less than 0% to Final Value Lo Cutoff, select the angle increment and
decrement values, and adjust the zero point. (To increase the value by 0.01°, select
Increment/0.01.)

After adjustment, return Final Value Lo Cutoff to the original value.

•

100% Travel

Set 100% to Final Valve.

If Final Value Hi Cutoff is less than 100%, set a value larger than 100%, select the
angle increment and decrement values, and adjust the span point. After adjustment,
return Final Value Hi Cutoff to its original value.

Handling Precautions:

If the angle after adjustment changes by more than ±30°, the operation is disabled.

4-8

Chapter 4 Operations Using Fieldbus Communication

(3) Manual Setting

Manually fix the 0% or 100% opening and set the zero and span points.

Select [Device]→[Maintenance]→[Travel Calibration]→[Manual Setting].

•

0% Travel

Move the valve to the 0% opening position by operating the input signal, actuator
pressure, manual handle, or other factor and set the zero point.

•

100% Travel

Move the valve to the 100% opening position by operating the input signal, actuator
pressure, manual handle, or other factor and set the span point.

Handling Precautions:

If the angle after adjustment changes by more than ±30°, the operation is disabled.

(4) Change Travel Angle

Set the angles of 0% opening and 100% opening.

The angle is 0° when the feedback lever is horizontal. The angle is negative if the lever
is lower than the horizontal position. The angle is positive if the lever is higher than
the horizontal position.

Select [Device]→[Maintenance]→[Travel Calibration]→[Change Travel Angle].

•

0% Travel

Set the angle of the 0% opening position.

•

100% Travel

Set the angle of the 100% opening position.

Handling Precautions:

Specify an angle within ±30°. Accuracy is guaranteed between ±4° and ±20°.

4-2-9. Pressure Sensor Adjustment

Adjust the zero point of the pressure sensor.

Select [Device]→[Maintenance]→[Pressure Sensor Adjustment].

Shut off the supply air pressure before zero adjustment.

4-2-10. Simulation

The following two operations can be changed.

(1) Final Value

Specify the pseudo input signal (0 to 100%) and operate the valve.

Select [Device]→[Maintenance]→[Simulation]→[Final Value].

(2) Drive Signal

Specify the pseudo EPM drive signal (0 to 100%). Regardless of the actual input signal
and travel, the desired EPM drive signal can be output from the device.

Select [Device]→[Maintenance]→[Simulation]→[Drive Signal].

4-9

Chapter 4 Operations Using Fieldbus Communication

4-2-11. Test

The two types of tests are Partial Stroke Tests and Full Stroke Tests.

Set VST_MODE to either PST or FST to perform PST or FST.

(1) Partial Stroke Test

Configure the settings for the partial stroke test.

Select [Device]→[Valve Stroke Test]→[Partial Stroke Test].

•

PST Initial Travel

Specify the opening during normal operation.

•

PST Target Travel

Target opening for the test

•

PST Pause Time

Wait time after the opening reaches the setting value This setting also applies to the
FST.

•

PST Ramp Rate

Specify the speed at which the opening setting value changes for every second.

•

Set PST Schedule

First execution date/time

•

PST Next Execute Time

Time to next execution

•

PST Interval

Test execution period

•

PST Breakout Timeout

Timeout time before the opening change is detected

•

PST Stroke Travel Timeout

Timeout time before the opening reaches the setting value

•

PST Pressure Threshold

Threshold value for abnormal pressure evaluation

•

PST Alarm Enabled

Whether to allow the PST alarm to be issued

•

PST Stick-Slip Threshold

Y/X threshold values for stick-slip during execution

•

PST Stick-Slip Alarm Enabled

Whether to allow the stick-slip generation alarm to be issued during execution

•

Execute PST

Executes the PST.

•

Abort PST

Aborts the PST.

4-10

Chapter 4 Operations Using Fieldbus Communication

(2) Full Stroke Test

Configure settings for the fully close/fully open operation test.

Select [Device]→[Maintenance]→[Full Stroke Test].

•

FST Enabled

Enables or disables the FST start command.

•

FST Pause Time

Wait time after the opening reaches the setting value. This setting also applies to the
PST

•

FST Ramp Rate

Speed at which the opening setting value changes

•

FST Breakout Timeout

Timeout time before the opening change is detected

•

FST Stroke Travel Timeout

Timeout time before the opening reaches the setting value

•

FST Completion Timeout

Timeout time before the test ends

•

FST Pressure Threshold

Threshold value for abnormal pressure evaluation

•

Execute FST

Executes the FST.

4-2-12. Restore factory settings

The initial data before shipping from the factory has the setting data and the calibration
data.

You can restore the data respectively.

1) Restoring of Setting Data

Select [Device]→[Maintenance]→[Restart]→[Restores factory default blocks].

2) Restoring of Calibration Data

Select [Device]→[Maintenance]→[Restart]→[Resets transducer block factory calibration].

(It may be necessary to restart the communication tool after restoring the factory data.)

Handling Precautions:

This operation does not change the Fieldbus communication settings such as
Device Tag and Long Tag, diagnostics-related settings, and history information.

4-2-13. Operator Action Records

Save the history of setting modification operations.

The operation item, operation method, and time of the last 10 modifications are saved.

Simulation operations are not saved.

Select [Device]→[Operator Action Records].

4-11

Chapter 4 Operations Using Fieldbus Communication

4-2-14. Device Information

Select [Device]→[Device Information].

The following setting information can be viewed and changed.

Item Description

Manufacturer Id Manufacturer ID
Device Type Device type
ITK Version ITK version.
Device Revision Device revision
DD Revision DD revision
Hardware Revision Hardware revision
Software Revision Software revision
Capability Level
Positioner Software Revision Positioner software revision
Positioner Model Number Positioner model number
Positioner Serial Number Serial number of positioner
VTD Sensor Serial Number Serial number of angle sensor
Pressure Sensor Serial Number Serial number of pressure sensor
Operating Time Operating time
Actuator Manufacturer Id Actuator manufacturer ID
Actuator Model Number Actuator model number
Actuator Serial Number Serial number of actuator
Valve Manufacturer Id Valve manufacturer ID
Valve Model Number Valve model number
Valve Serial Number Serial number of valve
Valve Type Valve type
Write Lock Write protection

4-2-15. FF Option

Select [Device]→[Configuration]→[FF Option].

The following items can be specified.

Item Description

Readback Select Select WORKING_POS or FINAL_POSITION_VALUE as the

opening feedback value.

0: Final Position Value
1: Working Position Value

Positioner OOS
Options

PSNR Fault State
Option

PSNR Fault State Final output value in the abnormal status when PSNR_FSTATE_

Signal Action Operation direction of actuator when FINAL_VALUE increases as a

Operation when the Positioner TB is OOS (Out of Service). This
item is fixed to 0:Hold Last Value in the device.

Select the operation for when there is an abnormal status from
among the following options:

0: Hold Last Value
1: Fail Closed
2: Fail Open
3: PSNR_FSTATE_VAL

OPT is set to 3:PSNR_FSTATE_VAL.

result of specification by the user.

0: Increase to Open
1: Increase to Close

Handling Precautions:

If you want to set Signal Action to Increase to close, contact us.

4-12

4-3. Diagnostic Messages

The device has a self-diagnostic function.

Select [Diagnostics]→[Diagnostics Status]→[Positioner Diagnostic Status].

4-3-1. Self-Diagnostic Messages

Failure Valve Travel Detector Failure

Function Check In Use by Local User I/F

Out of Specification VTD Angle Span Out of Range

Maintenance Required Restriction is clogged*

Information Travel Cutoff High

Chapter 4 Operations Using Fieldbus Communication

English

Valve Travel Detector Out of Range
CPU Failure
RAM Failure
ROM Failure
A/D Conversion Module 1 Failure
A/D Conversion Module 2 Failure
Non-Volatile Memory Failure
Po 1 Pressure Sensor Failure
Po 2 Pressure Sensor Failure
Ps Pressure Sensor Failure
Pn Pressure Sensor Failure
Temperature Sensor Failure
Internal Program Execution Error

Auto Setup is running
Auto Travel Calibration is running
Step Responce Test is running
Valve Signature is running
Partial Stroke Test is running
Full Stroke Test is running

Temperature Out of Range
Supply Pressure Out of Range
VTD Temperature Out of Range

Deposits on the Nozzle-Flapper*

Travel Cutoff Low
Factory Settings Restored
In Use by an Operator
Local User I/F Abnormal
Local User I/F was used in past 10 min.

* This message can be enabled or disabled by changing the setting of [Diagnostics] → [Diagnostic Setup]

→ [Positioner Air Circuit] → [Positioner Air Circuit Alarm Enabled]. The factory default setting is
“Enabled.” (“Enabled” is recommended.)
In addition, you can set the threshold value of this message with [Diagnostics] → [Diagnostic Setup] →
[Positioner Air Circuit] → [Drive Sig Shift Threshold +] or [Drive Sig Shift Threshold −]. The factory
default setting is “±25 %.” (“±25 %” is recommended.)

4-13

Chapter 4 Operations Using Fieldbus Communication

Self-diagnostic messages pertaining to fail-safe operation

If the device judges, based on the result of self-diagnosis, that it cannot control the valve
properly, the device executes fail-safe operation.

The output air pressure during fail-safe operation are as follows.

Positioner action Pilot Relay Type Output Air Pressure

Direct action single acting zero

double acting P

Reverse action single acting Supply Pressure

double acting P

Fail-safe operation is executed if any of the following self-diagnostic messages appear.

Table 4-4. Self-diagnostic messages leading to fail-safe operation

Valve Travel Detector Failure
Valve Travel Detector Out of Range
CPU Failure
RAM Failure
ROM Failure
A/D Conversion Module 1 Failure
Non-Volatile Memory Failure

o1: zero, Po2: Supply Pressure

o1: Supply Pressure, Po2: zero

Message

4-14

4-3-2. Control Valve Diagnostic Messages

The device has a control valve diagnostic function. Select [Diagnostics]→[Diagnostics
Status]→[Valve Diagnostic Status].

Out of Specification Supply Pressure High Alarm

Supply Pressure Low Alarm
Temp High Alarm
Temp Low Alarm
Deviation +Alarm
Deviation −Alarm
Zero Travel +Alarm
Zero Travel −Alarm

Maintenance Required Total Stroke Alarm

Cycle Count Alarm
Shut Count Alarm
Max Tvl Speed +Alarm
Max Tvl Speed −Alarm
Po Validity +Alarm
Po Validity −Alarm
Max Friction Alarm
Stick-Slip High Alarm
Stick-Slip Medium Alarm
Stick-Slip Low Alarm
PST Start Position Failure
No change in valve travel in PST
Did not Reach to Target in PST
PST Pressure Failure
PST Incomplete
Stick-Slip Occurred in PST
FST Start Position Failure
No change in valve travel in FST
Did not Reach to Target in FST
FST Pressure Failure
FST Incomplete
Stick-Slip Occurred in FST

Chapter 4 Operations Using Fieldbus Communication

English

4-15

Chapter 4 Operations Using Fieldbus Communication

4-16

Chapter 5. Troubleshooting

This chapter describes how to address problems in case of troubles.

The following three types of problems may occur when you start up and start operating the
device.

•

Problems that occur because the specifications of the device are not suitable for the ac­tual use conditions

•

Problems due to setup or operation errors

•

Problems due to failure of the device

If a problem occurs, take appropriate actions according to the troubleshooting guidelines
described in this chapter.

Precautions for safe work

WARNING

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Chapter 5 Troubleshooting

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open the
cover during operation (while the power is on).

CAUTION

Do not get on the installed device or use it as a step stool. This is dangerous because the device may
tip over.

Do not touch the device during operation without reason. This is dangerous because the surface may
be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when opening the
cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury. Be care­ful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may be in­jured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply may
damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe environment.

5-1

Chapter 5 Troubleshooting

CAUTION

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in accordance with the specification of the device. The over­pressure may cause abnormal actions of the control valve or damage to the pressure gauge.

5-1. Troubleshooting

If a problem occurs when operation starts or during operation, address the problem ac­cording to the procedure below. If the problem cannot be solved after taking the actions
described below, the device may be malfunctioning. In that case, contact the Azbil group.

5-1-1. The Device Does Not Operate. (There Is No Output Air Pressure.)

1. Check that setup has been properly completed (e.g. allowable rotation angle of feed­back lever).

2. Check that an appropriate supply air pressure is supplied (e.g. air leak).

3. Check that an appropriate input signal (power supply) is input (e.g. whether electrical
wiring is correct).

4. When communication is possible, have the device perform self-diagnostics and take
actions according to the displayed messages.

5. Check whether the internal data in the device is properly specified.

5-2

Chapter 5 Troubleshooting

5-1-2. The Control Valve Operates Abnormally (There Is Output Air Pressure.)

1. Activate the manual operation status with the A/M switch, adjust air with the sole-

noid valve, and check that the valve shaft moves smoothly. (Check whether galling or
packing solidification has occurred.)

2. Check whether the internal data in the device is properly specified (actuator size and

hysteresis, among other data).

3. If the symptoms of the problem can be found in the table below, take the correspond-

ing actions according to the table.

Problem Point to be checked and action

•

Check that the allowable rotation angle of the feedback lever is
obeyed.

•

Hunting

Overshoot

Change the friction level from Light to Medium to Heavy. If
this does not solve the problem, change the actuator size set­ting to a smaller parameter with the friction level set to Heavy.
(For the work procedure, refer to “Adjustment Procedure when
Hunting Occurs” on the next page.)

The device does not
complete a full stroke.

•

Check that the fully closed and open positions (zero and span)
of the valve are properly adjusted.

The response speed is

•

Check that the EPM drive signal is within the range of 50 ±25%.

too slow.

5-1-3. Display Transducer Block Does Not Switch To Auto (LUI display says “DISP_OOS.”)

Problem Point to be checked and action

•

Check if BLOCK_TYPE_SELECTION_n (n=1 to 4) is config­ured. If not, n will be 0. In that case, assign the BLOCK_TAG
(block tag name) of the parameter you want to display to
BLOCK_TAG_SELECTION_n (n=1 to 4).

•

Check if PARAMETER_SELECTION_n (n=1 to 4) is set to the

Display TB Does Not
Switch To Auto (LUI
display says “DISP_
OOS.”)

parameter you want to display.

•

Check if DISPLAY_PARAM_SELECTION is set to the param­eters you want to display.

Example: If DISPLAY_PARAM_SELECTION=Parameter 1 and

Parameter 2

BLOCK_TAG_SELECTION_1, PARAM_SELEC­TION_1, BLOCK_TAG_SELECTION_2, and
PARAM_SELECTION_2 are appropriately configured.

Note: When writing is not possible for BLOCK_TAG_SELECTION_n (n=1 to 4), or PARAMETER_

SELECTION_n (n=1 to 4), switch the settings of RB FEATURE_SEL Bit12 (Deferral of Inter­Parameter WriteChecks) to ON (enabled).

5-3

Chapter 5 Troubleshooting

5-1-4. Adjustment Procedure When Hunting Occurs

Start adjustment

Hunting event

confirmed

Is the control loop

controller auto or manual?

Manual

Manually change the AVP

control parameters.

Perform the dynamic

characteristics test.

Auto

Change the hysteresis, which is a control parameter for the AVP positioner,
from Light to Medium to Heavy or in the direction in which the actuator
size number decreases. (In case of the double-acting actuator, the actuator
size number increases in the reverse direction.)
<Example>
PARAM4-LIGHT → PARAM4-MEDIUM→PARAM4-HEAVY→
PARAM3-HEAVY→PARAM2-HEAVY→ PARAM1-HEAVY

If hunting still occurs after PARAM1-HEAVY is set or if you need quick
response, consult with one of our service representatives.

Perform the five-point check for the control valve to check
dynamic characteristics.

Does hunting still occur

after the controller

is set to manual?

YES

NO

The AVP is normal.
Adjust the control

loop again.

NO

Did the hunting

phenomenon stop?

YES

Adjustment

completed

Figure 5-1.

5-4

5-1-5. Auto Setup Failure

Check the following:

•

The supply air pressure is appropriate.

•

The A/M switch is in the AUTO position.

•

The feedback pin and feedback lever are properly connected.

•

The output air pressure is properly supplied to the actuator.

•

Valve motion is not obstructed by a handle, etc.

•

PST, FST, Valve Signature and Step Response Test are not running.

If there is no problem with the above, there is a possibility that the attached actuator can­not be set up using the auto setup function for some reason. For example, the actuator may
take too long before starting to operate. In this case, the user can set up the device manu­ally in order to control valve travel properly. However, some functions will be unavailable.

•

Some types of valve diagnosis cannot be used. (For details, contact our service staff.)

•

Deviation diagnosis when the valve is forced to open might not work properly.

Chapter 5 Troubleshooting

Settings necessary for travel control

Specify the parameters in the table below, referring to the indicated sections of the manual.

Type Parameter

Valve Closed Position 3-2-1 (3) 4-2-3

Control valve system
settings

Zero/span adjustment

Control parameter
settings

Actuator Type 3-2-1 (3) 4-2-3

Feedback Lever Motion

Travel Angle 0 %

Travel Angle 100 %

Actuator Size

Friction Level

Reference

LUI

Cannot be specified
using the LUI

3-2-2 (3)

3-2-4 4-2-4

Fieldbus
communication

4-2-3

4-2-8 (3) or
4-2-8 (4)

5-5

Chapter 5 Troubleshooting

5-2. Description of Messages

Message

ROM Failure

RAM Failure

Non-Volatile
Memory Failure

CPU Failure

Valve Travel
Detector Failure

Valve Travel
Detector Out of
Range

A/D Conversion
Module 1
Failure

LUI display

example

Upper

part

AL_00

AL_00

AL_00

AL_00

AL_01

AL_01

AL_01

LUI display

Lower part

(*:Optional)

0x01, 0x03, 0x05,
0x07, 0x09, 0x0b,
0x0d, 0x0F

0x02, 0x03, 0x06,
0x07, 0x0A,
0x0b, 0x0E, 0x0F

0x04, 0x05, 0x06,
0x07, 0x0c, 0x0d,
0x0E, 0x0F

0x08, 0x09,
0x0A, 0x0b,
0x0c, 0x0d, 0x0E,
0x0F

0x*1, 0x*5, 0x*9,
0x*d

0x*2, 0x*6, 0x*A,
0x*E

0x*4, 0x*5, 0x*6,
0x*c, 0x*d, 0x*E

Description and cause Action

ROM error. Contact Azbil group.

RAM error. Contact Azbil group.

Non-volatile memory error. Contact Azbil group.

CPU error. Contact Azbil group.

VTD (angle sensor) error.

•

The VTD connector is
disconnected.

•

VTD signal line is
disconnected or short­circuited.

VTD (angle sensor) output
error.

•

The allowable rotation
angle of feedback lever
(±30°) is exceeded.

•

The feedback lever is
disengaged.

Error in the AD conversion
section (operation part).

Contact Azbil group.

Check that the feedback lever
is not disengaged and that the
allowable rotation angle (±30°)
is obeyed.

If the error message does not
disappear even after you check
these points, contact Azbil
group.

Contact Azbil group.

A/D Conversion
Module 2
Failure

Po 1 Pressure
Sensor Failure

Po 2 Pressure
Sensor Failure

Ps Pressure
Sensor Failure

Pn Pressure
Sensor Failure

AL_01

AL_01

AL_01

AL_01

AL_01

0x*8, 0x*9, 0x*A,
0x*c, 0x*d, 0x*E

0x1*, 0x3*, 0x5*,
0x7*, 0x9*, 0xb*,
0xd*, 0xF*

0x2*, 0x3*, 0x6*,
0x7*, 0xA*, 0xb*,
0xE*, 0xF*

0x4*, 0x5*, 0x6*,
0x7*, 0xc*, 0xd*,
0xE*, 0xF*

0x8*, 0x9*, 0xA*,
0xb*, 0xc*, 0xd*,
0xE*, 0xF*

5-6

Error in the AD conversion
section (pressure sensor).

Error in the Po1 pressure
sensor.

Error in the Po2 pressure
sensor.

Error in the Ps pressure
sensor.

Error in the Pn pressure
sensor.

Contact Azbil group.

Contact Azbil group.

Contact Azbil group.

Contact Azbil group.

Contact Azbil group.

Chapter 5 Troubleshooting

Message

Temperature
Sensor Failure

Internal
Program
Execution Error

Local User I/F
Active

Dummy
Drive Signal
simulation is
running

Auto Setup is
running

Auto Travel
Calibration is
running

LUI display

example

LUI display

Upper

part

AL_14

AL_14

AL_02

AL_02

AL_02 0x1*

AL_02 0x2*

(*:Optional)

0x02, 0x03, 0x06,
0x07, 0x0A,
0x0b, 0x0E, 0x0F

0x04, 0x05, 0x06,
0x07, 0x0c, 0x0d,
0x0E, 0x0F

0x*2, 0x*3, 0x*6,
0x*7, 0x*A, 0x*b

0x*8, 0x*9, 0x*A,
0x*b

Lower part

Description and cause Action

Temperature sensor error. Contact Azbil group.

Program execution error. Contact Azbil group.

The LUI is operating (in
setup mode).

The device is in the pseudo
EPM drive signal output
state.

Auto setup is being
performed.

Automatic opening
adjustment is being
performed.

Exit the LUI setup mode by

holding down

Clear the pseudo EPM drive
signal output state.

Wait until execution ends or
stop it with the stop command
as needed.

Wait until execution ends or
stop it with the stop command
as needed.

.

Step Responce
Test is running

Valve Signature
is running

Partial Stroke
Test is running

Full Stroke Test
is running

VTD Angle
Span Out of
Range

Temperature
Out of Range

AL_02 0x4*

AL_02 0x8*

AL_15 0x01

AL_15 0x02

0x*1, 0x*3, 0x*5,

AL_03

AL_03

0x*7, 0x*9, 0x*b,
0x*d, 0x*F

0x*8, 0x*9, 0x*A,
0x*b, 0x*c, 0x*d,
0x*E, 0x*F

The step response test is
being performed.

Valve signature is being
performed.

The PST is being
performed.

The FST is being
performed.

The zero and span range is
to o narrow.

The temperature in the
device is lower than −40°C
or higher than 80°C.

Wait until execution ends or
stop it with the stop command
as needed.

Wait until execution ends or
stop it with the stop command
as needed.

Wait until execution ends or
stop it with the stop command
as needed.

Wait until execution ends or
stop it with the stop command
as needed.

Adjust the zero and span so that
the angle of the feedback lever
has a span of 4° or larger.

Set the ambient temperature
to between −40°C and 80°C
as specified by the usage
conditions. If this message is
displayed even though this
condition is satisfied, a sensor
error is suspected. contact Azbil
group.

5-7

Chapter 5 Troubleshooting

Message

Supply Pressure
Out of Range

Supply Pressure
High Alarm

Supply Pressure
Low Alarm

Temp High
Alarm

Temp Low
Alarm

Restriction is
clogged

Deposits on the
Nozzle-Flapper

Total Stroke
Alarm

LUI display

example

LUI display

Upper

part

Lower part

(*:Optional)

AL_03 0x1*, 0x5*

AL_16 0x01, 0x05, 0x09

AL_16 0x02, 0x06, 0x0A

AL_16 0x04, 0x05, 0x06

AL_16 0x08, 0x09, 0x0A

AL_04 0x01

AL_04 0x02

0x*1, 0x*3, 0x*5,

AL_17

0x*7, 0x*9, 0x*b,
0x*d, 0x*F

Description and cause Action

•

Check that the supply air
pressure is applied.

The supply air pressure
detected in the device is
lower than 50kPa or higher
than 715kPa.

•

Set the supply air pressure
to 715kPa or lower. If this
message is displayed even
though this condition is
satisfied, a sensor error is
suspected. Contact Azbil group.

•

The supply air pressure is
higher than the specified
threshold value.

Check the supply air pressure.

•

Check that the threshold value
is appropriate.

The supply air pressure is
lower than the specified
threshold value.

•

Check the ambient

The internal temperature
is higher than the specified
threshold value.

temperature.

•

Check that the threshold value
is appropriate for the usage
environment.

•

Check the ambient

The internal temperature
is lower than the specified
threshold value.

temperature.

•

Check that the threshold value
is appropriate for the usage
environment.

The EPM drive signal
has exceeded the normal
operation range.

•

The fixed flow restrictor is
clogged.

•

Air is not supplied.

•

The valve shaft is galled.

The EPM drive signal
has exceeded the normal
operation range.

•

The nozzle is clogged.

•

The A/M switch is in
manual mode.

The cumulated sliding
distance is larger than the
threshold value.

•

Clean the fixed flow restrictor.

•

Check the supply air pressure.

•

Adjust the EPM balance.

•

Change the input signal to
confirm seamless operation.

•

(Perform auto setup.)

•

Clean the nozzle.

•

Check that the A/M switch is
in auto mode.

•

Adjust the EPM balance.

•

Change the input signal to
confirm seamless operation.

Check the operation of the
control valve.

Cycle Count
Alarm

Shut Count
Alarm

Max Tvl Speed
+Alarm

AL_17

AL_17

AL_17

0x*2, 0x*3, 0x*6,
0x*7, 0x*A, 0x*b,
0x*E, 0x*F

0x*4, 0x*5, 0x*6,
0x*7, 0x*c, 0x*d,
0x*E, 0x*F

0x*8, 0x*9, 0x*A,
0x*b, 0x*c, 0x*d,
0x*E, 0x*F

5-8

The number of inversion
operations is larger than the
threshold value.

The number of fully closing
operations is larger than the
threshold value.

The maximum operation
speed + is larger than the
threshold value.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Chapter 5 Troubleshooting

Message

Max Tvl Speed

−Alarm

Po Validity
+Alarm

Po Validity

−Alarm

Max Friction
Alarm

Stick-Slip High
Alarm

Stick-Slip
Medium Alarm

LUI display

example

Upper

part

AL_17

AL_17

AL_17

AL_17

AL_18

AL_18

LUI display

Lower part

(*:Optional)

0x*1, 0x*3, 0x*5,
0x*7, 0x*9, 0x*b,
0x*d, 0x*F

0x*2, 0x*3, 0x*6,
0x*7, 0x*A, 0x*b,
0x*E, 0x*F

0x*4, 0x*5, 0x*6,
0x*7, 0x*c, 0x*d,
0x*E, 0x*F

0x*8, 0x*9, 0x*A,
0x*b, 0x*c, 0x*d,
0x*E, 0x*F

0x*1, 0x*3, 0x*5,
0x*7

0x*2, 0x*3, 0x*6,
0x*7

Description and cause Action

The maximum operation
speed − is smaller than the
threshold value.

The output air pressure
validity + is larger than the
threshold value.

The output air pressure
validity − is smaller than the
threshold value.

The maximum friction is
larger than the threshold
value.

Stick-slip is larger than the
“High” threshold value.

Stick-slip is larger than the
“Medium” threshold value.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Stick-Slip Low
Alarm

Deviation
+Alarm

Deviation

−Alarm

Zero Travel
+Alarm

Zero Travel

−Alarm

PST Start
Position Failure

No change in
valve travel in
PST

AL_18

AL_18

AL_18

AL_18

AL_18

AL_19 0x01

AL_19 0x02

0x*4, 0x*5, 0x*6,
0x*7

0x1*, 0x3*, 0x5*,
0x7*, 0x9*, 0xb*,
0xd*, 0xF*

0x2*, 0x3*, 0x6*,
0x7*, 0xA*, 0xb*,
0xE*, 0xF*

0x4*, 0x5*, 0x6*,
0x7*, 0xc*, 0xd*,
0xE*, 0xF*

0x8*, 0x9*, 0xA*,
0xb*, 0xc*, 0xd*,
0xE*, 0xF*

Stick-slip is larger than the
“Low” threshold value.

The deviation + is larger
than the threshold value.

The deviation − is smaller
than the threshold value.

The zero point opening +
is larger than the threshold
value.

The zero point opening − is
smaller than the threshold
value.

The opening is abnormal
when the PST starts.

Change of opening was
not detected within the
specified time.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the operation of the
control valve.

Check the opening at the
beginning.

The opening does not change.
Check the operation.

Did not Reach
to Target in PST

PST Pressure
Failure

AL_19 0x04

AL_19 0x08

The target opening was not
reached within the specified
time.

The output pressure is
lower than the threshold
value while the PST is being
performed.

5-9

The target opening was not
reached. Check the operating
opening.

The output air pressure dropped
below the threshold value. Check
the operation.

Chapter 5 Troubleshooting

Message

PST Incomplete

Stick-Slip in
PST

FST Start
Position Failure

No change in
valve travel in
FST

Did not Reach
to Target in FST

FST Pressure
Failure

LUI display

example

LUI display

Upper

part

AL_19 0x1*

AL_19 0x2*

AL_20 0x01

AL_20 0x02

AL_20 0x04

AL_20 0x08

(*:Optional)

Lower part

Description and cause Action

The PST did not end
normally.

Stick-slip was detected
while the PST was
performed.

The opening is abnormal
when the FST starts.

Change of opening was
not detected within the
specified time.

The target opening was not
reached within the specified
time.

The output pressure is lower
than the threshold value
while FST is performed.

The PST did not end normally.
Check the operation.

Check for stick-slip operation.

Check the opening at the
beginning.

The opening does not change.
Check the operation.

The target opening was not
reached. Check the operating
opening.

The output air pressure dropped
below the threshold value. Check
the operation.

FST Incomplete

Travel Cutoff
High

Travel Cutoff
Low

Factory Settings
Restored

In Use by an
Operator

Local User I/F
Abnormal

Local User I/F
was used in past
10 min.

Rejection of
Request for PST

PST Overridden
(aborted)

—

—

—

—

—

—

—

—

AL_20 0x10

—

—

—

—

—

—

—

—

The FST did not end
normally.

The valve was forcibly fully
opened.

The valve was forcibly fully
closed.

The data set when the
device was shipped from the
factory was restored.

The factory data restoration
(Restore factory settings)
operation was performed.

Settings are being changed
through FF communication
or with the LUI.

LUI module error.

Key input is still recognized
as ON.

The key is being physically
pressed down.

The LUI key was operated
within the past 10 minutes.

The request for PST was
rejected.

The PST was aborted by the
stop operation.

The FST did not end normally.
Check the operation.

Check the forced fully open and
closed values and apply the input
signal within the setting range.

Perform appropriate adjustment
and setup.

Check who the operator is that is
changing the settings.

Check the key status. Move the
device away from any nearby
strong magnetic field.

There may be someone near the
device. Check the safety in the
field.

Check the PST execution
conditions.

•

Clear the result.

•

Start a new PST.

5-10

Chapter 5 Troubleshooting

Message

PST Timeout

Rejection of
Request for FST

FST Overridden
(anorted)

FST Timeout

LUI display

example

—

—

—

—

Upper

part

LUI display

Lower part

(*:Optional)

—

—

—

—

Description and cause Action

Change of opening was
not detected within the
specified time.

The target opening was not
reached within the specified
time.

The end opening was not
restored within the specified
time.

The request for FST was
rejected.

The FST was aborted by the
stop operation.

Change of opening was
not detected within the
specified time.

The target opening was not
reached within the specified
time.

The end opening was not
restored within the specified
time.

The PST did not end normally.
Check the operation.

Check the FST execution
conditions.

•

Clear the result.

•

Start a new FST.

The FST did not end normally.
Check the operation.

5-11

Chapter 5 Troubleshooting

5-12

Chapter 6. Maintenance

This chapter describes periodic maintenance for the device. You can properly use the de­vice by performing appropriate maintenance. In addition, the limited life parts are listed as
resale parts in 6-8. Because the replacement frequencies of resale parts differ depending on
the usage environment and usage situation of the device, specify appropriate replacement
frequencies.

Precautions for safe work

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open the
cover during operation (while the power is on).

Chapter 6 Maintenance

WARNING

CAUTION

If appropriate maintenance is not performed, an unexpected operation may cause the feedback lever
to move, causing an injury. Perform maintenance at appropriate times.

Maintenance work is dangerous because the valve moves. Be prepared in advance to prevent injury
and effects on the process when the valve moves.

Do not get on the installed device or use it as a step stool. This is dangerous because the device may
tip over.

Do not touch the device during operation without reason. This is dangerous because the surface may
be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when opening the
cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury. Be care­ful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may be in­jured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply may
damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in accordance with the specification of the device. The over­pressure may cause abnormal actions of the control valve or damage to the pressure gauge.

6-1

Chapter 6 Maintenance

Setscrew

A/M switch

MANUAL

6-1. A/M Switch

It is dangerous because the valve moves when the A/M switch is operated. Be prepared in advance to
prevent injury and effects on the process when the valve moves.

The maintenance work can be performed by switching between Auto and Manual. The de­vice has a built-in Auto/Manual (A/M) switch.

The A/M switch switches the control method of output air from the positioner between
auto operation and manual operation.

1) Auto operation

•

The device outputs the output air pressure to control the opening according to the input
signal.

2) Manual operation

•

The positioner directly outputs the supply air pressure.

•

Manual operations with the solenoid valve are possible. (The double-acting actuator
does not support manual operation.)

WARNING

3) Structure of A/M switch

The structure of the A/M switch is shown in the figure below.

Remove the pilot relay cover.

AUTO

Figure 6-1. Structure of A/M Switch

CAUTION

Do not loosen the setscrew. If the setscrew is loosened, the A/M switch will pop out due to the air
pressure, potentially causing an injury.

4) Procedure for switching from auto operation to manual operation

The procedure for switching from auto operation to manual operation is shown below.

Step Description

Loosen the three screws to remove the pilot relay cover in order to operate the

1

A/M switch.

Rotate the A/M switch counterclockwise (in the MAN direction) by one revo-

2

lution using a flat-head screwdriver. (Confirm that operation has switched by
using the output air pressure gauge.)

6-2

Chapter 6 Maintenance

5) Procedure for switching from manual operation to auto operation

The procedure for switching from auto operation to manual operation is shown below.

Step Description

Securely rotate the A/M switch clockwise (in the AUTO direction) using a flat-

1

head screwdriver until it stops. (Confirm that operation has switched by using
the output air pressure gauge.)

2 Attach the pilot relay cover onto the main unit with the three screws.

6-2. Replacement of Filter and Maintenance of Flow Restrictor

The contamination of the flow restrictor section in the device caused by instrumentation
air can be removed during maintenance. The replacement and maintenance procedures are
described below.

Handling Precautions:

Use clean dry air with solid particles no larger than 3-μm as the instrumentation
air.

Step

1 Shut off the supply air to the device.

Loosen the three screws to remove the pilot relay cover and remove the setscrew

2

in the A/M switch section.

3 Rotate the A/M switch in the MAN direction to remove.

Cut the holder with nippers or other tool to remove the old filter.

4

5

6 Wrap a new filter around the A/M switch and hold it with the holder.

7 Screw in the A/M switch until it stops.

8 Screw the setscrew into the A/M switch section.

9 Attach the pilot relay cover with the three screws.

Handling Precautions:

•

Properly dispose of the old holder and filter.

Clean the flow restrictor section using a wire (with a diameter of 0.25 mm) or
other tool.

Handling Precautions:

•

When cleaning, be careful not to damage the hole of the flow restrictor.
Do not use an air gun. Be careful not to let oil get on the cleaned flow re­strictor again.

Description

6-3

Chapter 6 Maintenance

P cover

Nozzle flapper

6-3. Cleaning the Flapper

If air pressure is supplied to the device, the back pressure of the nozzle changes after the flapper is
cleaned, and therefore, the valve opening suddenly changes. Perform cleaning under conditions
where the sudden move of the valve will not injure people or disturb plant operation.

If the flapper is contaminated by instrumentation air, clean it as described below.

Step Description

1 Remove the three screws from the pilot relay cover.

2 Prepare a piece of 0.2-mm thick paper. A typical business card is appropriate.

Chip dirt that has accumulated in the space between the nozzle and flapper in

3

the EPM away with the paper.

4 After cleaning, attach the pilot relay cover to the main unit with the three screws.

CAUTION

Figure 6-2. Structure

6-4

6-4. Adjusting the Pilot Relay

The adjustment method for the pilot relay differs depending on whether the single-acting
or double-acting actuator is used.

Perform adjustments suitable for the actuator being used by referring to the procedures
described below.

When rotating the pilot relay adjustment screw, be careful not to get your finger caught in the space
between it and the adapter.

The adjustment screw may be damaged if you rotate it with excessive force by using a tool.

1) Procedure for adjusting the pilot relay for the double-acting actuator (Ad­justment from single-acting type to double-acting type)

Step Description

Rotate the pilot relay adjustment screw clockwise (tightening direction) until it
stops.

1

The balance pressure of output air pressures Pout1 and Pout2 is used as the sup­ply air pressure.

Perform auto setup. (Use the LUI or communication.)

Chapter 6 Maintenance

CAUTION

Auto setup configures the double-acting settings and roughly adjusts the zero
span.

2

If auto setup fails, refer to 5-1-5, “Auto Setup Failure” to solve the problem. If
there is still a problem and auto setup cannot be completed, Pilot Relay Type
will not be changed to Double Acting and the pilot relay cannot be used for a
double-acting actuator. In this case please stop adjustment and contact us.

After confirming that auto setup is completed, apply the input signal to make the

3

opening 50%.

While checking output air pressure Pout1 or Pout2 with the LUI or pressure
gauge, rotate the pilot relay adjustment screw to adjust the output air pressure to
70 ±10% of the supply air pressure.

Rotating the adjustment screw clockwise increases the balance pressure while

4

rotating it counterclockwise decreases the balance pressure.

Handling Precautions:

•

If the actuator has a large capacity, it takes time for the balance pressure
to stabilize. Rotating the adjustment back a bit facilitates stabilization.

Perform auto setup again.

5

The final adjustment value is measured.

Perform operation checks including a five-point check (0, 25, 50, 75, 100%

6

opening).

6-5

Chapter 6 Maintenance

2) Procedure for adjusting the pilot relay for the single-acting actuator (Ad­justment from double-acting type to single-acting type)

Step Description

Rotate the pilot relay adjustment screw counterclockwise (loosening direction)
until it stops.

1

Output air pressure Pout2 becomes 0.

Perform auto setup. If auto setup fails, refer to 5-1-5, “Auto Setup Failure” to
solve the problem. If there is still a problem and auto setup cannot be completed,

2

Pilot Relay Type will not be changed to Single Acting and the pilot relay cannot
be used for a single-acting actuator. In this case please stop adjustment and con­tact us.

Perform operation checks including a five-point check (0, 25, 50, 75, 100% opening).

3

6-5. Insulation Resistance Test

In principle, do not perform the insulation resistance test. This test may damage the built-in varis­tor for absorbing surge voltage. If it is absolutely necessary to perform this test, carefully follow the
specified procedure.

CAUTION

1) Test procedure

•

Remove external wiring from the device.

•

Short-circuit the FB input signal terminals + and -.

•

Perform the test between each of the short-circuited parts and the grounding terminal.

•

The applied voltage and evaluation criteria are as shown in the table below.

Handling Precautions:

Do not apply a voltage equal to or higher than the value below to prevent the
instrument from being damaged.

2) Evaluation criteria

The evaluation criteria for this test is as shown below.

Test Evaluation criteria

7

2×10

Insulation resistance

Ω or higher at a test voltage of 25 VDC (at 25°C, 60%RH

or less)

6-6

Chapter 6 Maintenance

6-6. Adjustment Procedure When Using the Device with the Booster Relay

Attached

When using the device with the booster relay attached, perform adjustment according to the following procedure.

Start adjustment

Change the dynamic
characteristics again.

Use the communication tool to:

- Change the actuator size *1

- Change the friction level *2

- Change dynamic characteristics
data *3

Assemble the device and

booster relay onto the control valve.

Adjust the booster relay sensitivity.

Perform auto setup.

Status during friction

level measurement

Normal

Dynamic

characteristics test

Perform the ve-point check
to check the dynamic
characteristics.

Properly connect the pneumatic piping to the connection
ports on the device and the booster relay.

Adjust the sensitivity by operating the sensitivity adjustment
throttle on the booster relay.

* Rotate the sensitivity adjustment throttle by one and a half

revolutions from the highest sensitivity (sensitivity
adjustment throttle fully closed) to lower the sensitivity of
booster before using a general IL100 model.
For other booster relays, lower the sensitivity before use.

Lower the input signal and rotate the
booster sensitivity adjustment throttle
by about 1/4 to 1/2 revolution to further
lower the sensitivity.

Hunting occurs.

When useful dynamic characteristics
data setup information exists

Manually specify

dynamic characteristics.

Lower the input signal and interrupt auto
setup. Add the input signal again and use
the communication tool to:

- Change the actuator size *1

- Change the friction level *2

- Change control parameters *3

Re-adjust the booster relay sensitivity.

- Large amount of overshoot
(undershoot)

- Stabilization takes time.

Dynamic characteristics

Good

End

- Permanent hunting

End adjustment.

*1. Toward smaller numbers (PARAM 6 to 5 to 4 ...)
*2. From Light to Medium to Heavy
*3. Reduction in P or I, or increase in D, etc.

Figure 6-3.

6-7

Chapter 6 Maintenance

Input

signal

Working Position

AVP703

6-7. Internal Block Diagram of the 700 Series

1) Internal block diagram of the 700 Series

Pilot relay

Air signal

amplification

VTD

Valve

opening

detection

Actuator

forward/

reverse

Valve plug

forward/

Input signal

Final Value

Final

Position

Value

Forcibly fully

opening/closing

signal

conversion

Reverse transduction

of flow amount

characteristic

Flow amount

characteristic

signal

conversion

Working

Setpoint

EPM

PID

control

+

operation

−

Drive Signal

Positioner

forward/

reverse

Zero span

ranging

Figure 6-4.

6-8. Resale Parts

The resale parts for maintenance are listed in the table below. For the position of each part,
refer to Figure 6-5.

Recommended

No. Name Part no. Qty.

replacement

period (year)*

1 Face cover assembly 80388840-101 1 — 0.9 ±0.1
2 Face cover 80388841-001 1 — —

Hexagon socket flush bolt (for face

3

cover, M4×16)

80388843-001 2 — 0.9 ±0.1

4 Screw retainer ring (for face cover) 80235519-010 2 — —
5 Switch block assembly 80388910-901 1 5 1.02 ±0.33

S-TITE (for switch block, equivalent

6

to M3×6)

80388918-001 2 — 1.02 ±0.33

80388820-001 (finish S)

7 Terminal cover assembly

80388820-002 (finish B)

1 5 —

80388820-003 (finish D)

O-ring (AS568-151) (for terminal

8

cover)
Hexagon socket bolt (lock screw for

9

terminal cover, M4×8)

803888281-151 1 5 —

314-204-080 1 — 0.9 ±0.1

Set of five cross recessed head screws

10

with captive spring washers (terminal

80277581-001 5 — 1.5 ±0.2

screw, M4×8)
Cross recessed head screws with cap-

11

tive spring washers (external ground-

80277581-001 1 — 1.5 ±0.2

ing terminal screw, M4×8)

80388823-001 (finish S)

12 Exhaust cap

80388823-002 (finish B)

1 — —

80388823-003 (finish D)

S-TITE (equivalent to M3×6) (for ex-

13

haust cap)

80388918-001 2 — 1.33 ±0.46

80388825-001 (finish S)

14 P cover assembly (with screw)

80388825-002 (finish B)

1 — 1.5 ±0.2

80388825-003 (finish D)

Special cross recessed head screws

15

with captive spring washers (for P

80388844-001 3 — 1.5 ±0.2

cover, M4×16, shank: 9)

16 Seal washer (for P cover) 80357789-001 3 — —

Pilot relay assembly (including the

17

A/M screw assembly)

80388850-001 1 5 —

6-8

Recommended

tightening

1

torque N·m

ValveActuator

reverse

Chapter 6 Maintenance

No. Name Part no. Qty.

Recommended

replacement

period (year)*

Recommended

tightening

1

torque N·m

Cross recessed head screws with cap-

18

tive spring washers (for pilot relay,

398-204-250 4 — 1.8 ±0.2

M4×25)
19 O-ring (AS568-014) (for pilot relay) 80020935-409 4 5 —
20 O-ring (S7) (for pilot relay) 80020935-323 1 5 —
21 A/M screw assembly 80388885-001 1 4 —
22 Filter 80377077-001 1 4 —
23 Holder 80377078-001 1 — —

Cross recessed truss head screw (for
24

A/M screw, M4×6)

310-240-060 1 — 1.5 ±0.2

25 O-ring (AS568-007) (for A/M screw) 80020935-216 1 5 —
26 O-ring (AS568-010) (for A/M screw) 80020935-324 1 5 —
27 O-ring (AS568-012) (for A/M screw) 80020935-325 1 5 —

80377049-001 (without op-

28 Feedback lever assembly

tion M6)
80377049-002 (with option

1 — —

M6)
80377148-001 (with option

29 Feedback lever

M6)
80377148-002 (without op-

1 — —

tion M6)
80377149-001(with option

30 Arm spring

M6)
80377149-002(without op-

1 — —

tion M6)

Hexagon socket bolt with captive
31

spring washer (for feedback lever,

M5×8)

80377127-001

2

(4)*

2

— 2.9 ±0.3

80377142-001 (40mm exten­sion, without option M6)

80377142-101 (40mm exten-

32 Extension lever

sion, with option M6)
80377142-002 (80mm exten-

1 — 2.9 ±0.3

sion, without option M6)
80377142-102 (80mm exten-

sion, with option M6)

Blind plug/pressure-resistant explo­33

sion-proof plug (G1/2)

Blind plug/plug (for general use,
34

NPT1/2)

Blind plug/plug (for IECEx/ATEX,
35

NPT1/2)

Blind plug/plug (for general use/
36

ATEX, M20)

80377115-001 1 5 —

80277971-001 1 — —

80372545-001 1 — —

80377205-001 1 5 —

37 Blind plug/plug (for IECEx, M20) 80372699-001 1 5 —

38 Flameproof cable gland 80388728-002

39 Flameproof elbow (G1/2) 80357206-108

1

(2)*

1

(2)*

3

3

10 —

10 —

100 LCD cover 80384067-001 1 10 —

101 Pressure gauge elbow 80384049-001

*1. The recommended replacement period assumes standard conditions (JIS C 1804, C 1805). The replacement period may be shorter

depending on environmental conditions (such as temperature, humidity, vibration, and air quality) and usage conditions (such as

operation frequency and ON/OFF operations).
*2. If the extension lever is required.
*3. When using two conduit connection ports.
*4. When Pilot Relay Type is set to Double Acting.

2

(3)*

4

— —

6-9

Chapter 6 Maintenance

Ask our service representative to replace the parts in the table below. Expertise is required to replace these parts.

CAUTION

Do not replace or desorb the parts in the table below, because it causes the device damage. When
you replace or desorb it, ask our service representative to replace the parts.

Recommended

No. Name Part no. Qty.

80388816-001 (finish S, except for
structure V)
80388816-002 (finish B, except for

41 Main cover assembly

O-ring (AS568-154) (for main

42

cover)

Hexagon socket bolt (lock screw

44

for main cover, M4×8)

45 Guide plate 80388905-001 1 — —

46 Electric module assembly

47 LCD assembly 80388931-001 1 5 —

48 Main board

49 Sub board

50 Adapter assembly 80388836-001 1 — 0.9 ±0.1
51 O-ring (AS568-021) (for adapter) 80020935-612 1 5 —

Hexagon socket bolt with captive

52

spring washer (for adapter, M3×6)
53 Adapter gasket 80388846-001 1 5 —
54 Filter screen 80377087-001 4 — —

Cross recessed head screws with
55

captive spring washer (for adapter,

M4×12)
56 Case packing 80388847-001 1 10 —

57 Magnet unit assembly (EPM)

58 O-ring (AS568-007) (for EPM) 80020935-216 1 5 —

Hexagon socket bolt with captive
59

spring washer (for EPM, M3×6)

structure V)
80388816-011 (finish S, structure

V)
80388816-012 (finish B, structure

V)
80388828-154 (except for struc-

ture V)
80020935-164 (structure V)

314-204-080 1 — 0.9 ±0.1

<Except for structure L,T>
80388900-903
<Structure L,T>
80388900-613

<Except for structure L,T>
80388953-001
<Structure L,T>
80388953-111

<Except for structure L,T>
80388955-003
<Structure L,T>
80388955-103

80377046-001 3 — 0.9 ±0.1

398-204-120 4 — 1.8 ±0.2

80377010-001 (Forward)
80377010-002 (Reverse)

80377046-001 2 — 0.9 ±0.1

replacement

period (year)*

1 5 —

1 5 —

1 — 0.9 ±0.1

1 — —

1 10 —

1 — —

Recommended

tightening

torque N·m

6-10