Azbil AVP702, AVP701 User Manual

Smart Valve Positioner 700 Series

with HART Communication Protocol

Model AVP701/702

User's Manual

CM2-AVP702-2001

Notice

• Make sure that this manual is delivered to the user of this product.

• It is prohibited to copy or reprint this manual in whole or in part without

permission.

• The contents of this manual are subject to change without notice.

• Although Azbil took all possible measures to ensure the accuracy of

this manual, contact us if you find any errors or missing information.

• Note that we cannot be held responsible for the results of customer

operation.

• HART® is a registered trademark of the FieldComm Group.

2014-2019 Azbil Corporation. All Rights Reserved.

©

Introduction

Thank you for purchasing our AVP702 Smart Valve Positioner. The AVP702 (called “the
device” below) is a smart valve positioner that can be connected to the 4 to 20 mA loop.

The auto setup function makes it easy to set up the valve.

All adjustments and setup can be performed from the HART communication. The Local
User Interface (LUI), which consists of the LCD (liquid crystal display) and operation
buttons, facilitates monitoring of input signals, valve opening, pressure display, and other
items as well as basic adjustments.

In addition, the built-in pressure sensor can be used to measure the supply air pressure
and output air pressure. As a result, the device can not only perform self-diagnostics but
can also be combined with the control valve maintenance support system called “Valstaff”
in order to monitor the characteristics, operating status, and other data of the control
valve, helping to improve the maintenance efficiency of control valves. This instruction
manual describes how to handle the device. Read this manual to make full use of the
features of this product.

Scope of this manual and related documents

This document describes the functions and method of installation and adjustment of this
device. For details on HART communication, refer to

with HART Communication Protocol Model AVP701/702 HART Communication Manual

(No. CM2-AVP702-2002*).

For details on the control valve diagnostic items, refer to the “Smart Valve Positioner 700
Series Control Valve Diagnostic Function Manual” (No. CM2-AVP700-2003*).

* If you need the above documents, please contact one of our sales representatives.

Smart Valve Positioner 700 Series

i

Safety precautions

■ Symbols

The purpose of the safety precautions listed here is to ensure the user uses the product safely
and correctly, to prevent harm to the user and other people and damage to property.
Make sure to obey the safety precautions.
Many different symbols are used in this manual.
Their appearances and meanings are as described below. Thoroughly understand the
explanation before starting to read the main text.

Warning

Cautions

■ Samplesymbols

This symbol indicates “warnings” and “cautions” that you must pay attention to when
handling the device.

This symbol indicates “prohibited” actions that must not be taken.

This symbol indicates “instructions” for the action that must be taken.

Wrong handling may cause the death or severe injury of the user.

Wrong handling may cause a minor injury to the user or damage to
equipment.

ii

Precautions for safe work

Do not perform wiring with wet hands or while the device is energized. This may lead to
electric shock. Turn the power off before starting the work and work with dry hands or use
gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open
the cover during operation (while the power is on).

Do not get on the installed device or use it as a step stool. This is dangerous because the
device may tip over.

Do not touch the device during operation without reason. This is dangerous because the
surface may be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when
opening the cover of the terminal box. You may be injured by these parts.

Warning

Cautions

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury.
Be careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may
be injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply
may damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe
environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in acoordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure
gauge.

iii

Unpacking, Verification, and Storage of Product

Unpacking

This device is precision measuring equipment. Carefully handle it to prevent
accidents or damage.
After unpacking, check that the items below are included.

• The device

• Feedback lever and hexagon socket bolts x 2

•

(4-mm) hexagon wrench x 1 (for feedback lever) (Included only when the device is shipped alone.)

• Regulator (KZ03) (optional)

• Mounting plate set (optional)

• Pressure-resistant packing cable adapter and pressure-resistant elbow (option for
explosion-proof specifications)

• Instruction manual (this document) (Included if specified at the time of purchase.)

• Extension lever and hexagon socket bolts x 2 (optional)

Specifications check

The specifications are shown on the nameplate of the main unit. Check that the
specifications are the same as what you specified. In particular, confirm the following points.

• Tag No. (TAG No.)

• Model (MODEL)

• Work No. (PROD.)

• Input current range (INPUT)

• Supply air pressure (SUPPLY)

• Explosion protection certification seal (for explosion-proof specifications)

Contact

Storage

WARNING

When using the device in an explosion-proof area, be sure to select the model
that satisfies the necessary explosion-proof requirements. Non-explosion-proof
products cannot be used in an explosion-proof area.

For inquiries about this device, please contact us.

When contacting us, let us know the model number and production number.

When storing the device after purchase, obey the following precautions.

• When storing the device before it has been used

1. Store the device as packed at shipment.

2. Store the device at an indoor location with little vibration or shocks and at
normal temperature and humidity (about 25°C, 65%).

• When storing the device after it has been used

1. Tightly secure the terminal box cover and block the conduit connection
port with tape to prevent humidity intrusion.

2. Block the three pneumatic piping connection ports (SUP , OUT1 and
OUT2) with tape to prevent humidity and dust intrusion.

3. Pack the device in the same way as at shipment.
Store the device at an indoor location with little vibration or shocks where it will not be

4.
exposed to rain or water and at normal temperature and humidity (about 25°C, 65%).

iv

Table of Contents

Chapter 1 Structure of the 700 Series Control System ..............1-1

1-1 System Configuration ...............................................1-1

1-2 System Configuration without Motion Transmission ........................1-2

1-3 System Configuration with Motion Transmission ..........................1-2

1-4 Structure of the Device and Description of Each Part .......................1-3

1-4-1 Structure of the Device .........................................1-3

1-4-2 Structure of Terminal Box .......................................1-5

1-4-3 Display on the Local User Interface (LUI) ...........................1-7

Chapter 2 Installation of the 700 Series ..........................2-1

2-1 Usage Conditions ..................................................2-2

2-2 Selection Criteria for Installation Location ................................2-3

2-2-1 Selection Criteria for Installation Location ..........................2-3

2-2-2 Criteria for instrumentation air ...................................2-3

2-3 Installation Procedure ...............................................2-5

2-3-1 Mounting the 700 Series onto the Actuator ..........................2-5

2-3-2 Pneumatic Piping Connection ...................................2-12

2-3-3 Electrical Wiring Connection ....................................2-15

2-3-4 Input Signals and Travel Transmission Power ......................2-17

2-3-5 Cables .....................................................2-18

2-4 Cable gland and flameproof universal elbow for TIIS Flameproof apparatus ....2-20

Chapter 3 Operation of the 700 Series ...........................3-1

3-1 Local User Interface (LUI) ............................................3-2

3-2 Adjustment before Operation .........................................3-5

3-2-1 Auto Setup ..................................................3-5

3-2-2 Zero Span Adjustment .........................................3-9

3-2-3 Supply Bypass ..............................................3-12

3-2-4 Control Parameters ...........................................3-13

3-2-5 Password ..................................................3-15

3-3 Starting Operation .................................................3-16

3-3-1 Preoperation Check ..........................................3-16

Chapter 4 Operation with HART Communication ..................4-1

4-1 Operation with HART Communication ..................................4-1

4-2 Setup and Adjustment of Device .......................................4-2

4-2-1 Process Variables .............................................4-2

4-2-2 Auto Setup ..................................................4-3

4-2-3 Input Range .................................................4-5

4-2-4 Valve System ................................................4-5

4-2-5 Control Configuration ..........................................4-6

4-2-6 Input Characterization ..........................................4-8

4-2-7 Travel Cutoff .................................................4-8

4-2-8 Units .......................................................4-9

4-2-9 Travel Calibration ............................................4-10

4-2-10 Input Calibration .............................................4-12

4-2-11 Pressure Sensor Adjustment ...................................4-12

4-2-12 Simulation .................................................4-12

4-2-13 Adjustment of EPM Drive Signal (Pneumatic Modules) ...............4-13

4-2-14 Restore factory settings .......................................4-13

4-2-15 Operator Action Records ......................................4-13

v

4-2-16 Real Time Clock .............................................4-13

4-2-17 Password ..................................................4-13

4-2-18 Device Information ...........................................4-14

4-2-19 Option ....................................................4-16

4-2-20 Diagnostic Messages .........................................4-17

4-2-21 Control Valve Diagnostic Messages ..............................4-19

Chapter 5 Troubleshooting ....................................5-1

5-1 Troubleshooting ...................................................5-2

5-1-1 The Device Does Not Operate. (There Is No Output Air Pressure.) .......5-2

5-1-2 The Control Valve Operates Abnormally (There Is Output Air Pressure.) ...5-2

5-1-3 Failure to communicate with the communicator ......................5-2

5-1-4 Adjustment Procedure When Hunting Occurs .......................5-3

5-1-5 Auto Setup Failure ............................................5-4

5-2 Description of Messages .............................................5-5

Chapter 6 Maintenance .......................................6-1

6-1 A/M Switch .......................................................6-2

6-2 Replacement of Filter and Maintenance of Flow Restriction ..................6-4

6-3 Cleaning the Flapper ................................................6-5

6-4 Adjusting the Pilot Relay .............................................6-6

6-5 Insulation Resistance Test ...........................................6-7

6-6 Adjustment Procedure When Using the Device with the Booster Relay Attached . 6-8

6-7 List of Default Values for Internal Data ..................................6-9

6-8 Internal Block Diagram of the 700 Series ...............................6-10

6-9 Resale Parts .....................................................6-11

6-9-1 Procedure to Change Switch Block ..............................6-15

6-9-2 Procedure to Change Pilot Relay ................................6-16

Chapter 7 Notes on the Explosion-Proof 700 Series ...............7-1

7-1 TIIS Flameproof Model ..............................................7-2

7-2 ATEX Flameproof and Dust Ignition Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7-3 IECEx Flameproof and Dust Ignition Protection ...........................7-5

7-4 FM Explosionproof / Dust Ignition Protection .............................7-7

7-5 FM Intrinsically safe (ic) and Nonincendive ..............................7-8

7-6 FMC Explosionproof / Dust Ignition Protection ...........................7-13

7-7 NEPSI Flameproof / Dust Ignition Protection ............................7-14

7-8 KOSHA Flameproof ...............................................7-16

7-9 INMETRO Flameproof / Dust Ignition Protection .........................7-17

7-10 EAC Flameproof ..................................................7-19

7-11 ATEX Intrinsic Safety and Dust Ignition Protection ........................7-20

7-12 IECEx Intrinsic Safety and Dust Ignition Protection .......................7-21

Appendix A LUI Display Example ................................A-1

Appendix B Menu List ..........................................B-1

Appendix C Specification .......................................C-1

Appendix D Model Selection ....................................D-1

Appendix E Outline Dimensional Drawing .........................E-1

vi

Chapter 1 Structure of the 700 Series Control System

This chapter describes the device configuration of the control system that uses the
device.

• Description of the configuration of the input/output system in the device

• Description of the structure of the main unit of the device and the name and function of

each part

1-1 System Configuration

This device is a smart valve positioner that can be connected to the 4–20 mA DC signal
lines of the controller output. It makes various adjustments using electricity, so the
relationship between input signals and control valve travel can be set to any desired
value. In addition, by connecting the device using four lines, the control valve travel is
transmitted to the host monitoring system as a 4–20 mA DC analog signal. (Only the
AVP701 model supports valve travel transmission.)

Air to the actuator

Host
monitoring
system

Host controller

Air supply
system

DC4–20mA analog signal
(AVP701)

DC4–20mA analog signal

Shutoff Solenoid valve

with filter

valve

Device

Supply air

Control valve

Figure1-1 Concept Diagram of the 700 Series Control System

Process fluid

1-1

1-2 System Configuration without Motion Transmission

This shows the configuration for a system that does not use the motion transmission
function of this device (model AVP702).

Host
controller

HART configuration
tool

DC4–20mA

HART Modem

I IN

I IN

Device

Figure1-2 System Configuration without Motion Transmission (Model AVP702)

1-3 System Configuration with Motion Transmission

This device (model AVP701) has a function for motion transmission of the control valve.

To output the travel signal to the host monitoring device using analog values, configure
the system with motion transmission. Normally, the travel from fully closed to fully open
are output as 4–20 mA DC.

This shows an example of a system configuration for outputting valve travels detected
with this device as 4–20 mA DC analog signals.

With this system configuration, analog signals are output directly to the higher-order host
monitoring system from this device.

250Ω

Host

monitoring

system

(current input)

Host
controller

*1: For the detailed information of the power supply and resistor, please

refer to the figure 2-18 of 2-3-4 Input Signals and Travel Transmission

Resistor

*1 *1

Analog signal
DC4–20mA

DC4–20mA

DC24V

Power supply

HART Modem

Device

HART configuration tool

Figure1-3 System Configuration with Motion Transmission (Model AVP701)

1-2

1-4 Structure of the Device and Description of Each Part

1-4-1 Structure of the Device

1) Major components

The structure of the main unit of the device is shown in the figure below.

Output air connection port (OUT1)

Main unit

Output air pressure gauge

Mounting plate (optional)

Feedback lever

Local user

interface (LUI)

Exhaust cap

Supply air pressure gauge

Figure1-4 Structure of the Device (Upper)

Output air connection port (OUT2)

External grounding terminal

Pilot relay cover

Electrical conduit connection port

Supply air connection port (SUP)

Terminal box cover

Figure1-5 Structure of the Device (Lower)

1-3

2) Name and description of each part

The table below describes each part.

Table 1-1 Description of Each Part

Name Description

Main unit

Pilot relay cover

Auto/Manual (A/M) switch

Feedback lever

Local user interface (LUI)

Supply air pressure gauge - Indicates the pressure of supply air.

Output air pressure gauge - Indicates the pressure of output air.

Supply air connection port (SUP)

Output air connection port (OUT1)

Output air connection port (OUT2)

Mounting plate (optional)

- Houses electronic circuits, an electro-pneumatic transducer (EPM), a
position sensor (VTD), and a pressure sensor.

- Cover of the pilot relay that amplifies the air signal from the EPM
(electro-pneumatic transducer) and transduces it into the air signal
sent to the actuator.

- When you must adjust the balance pressure to switch between the
pilot relay for the single-acting actuator and the pilot relay for the
double-acting actuator, remove this cover.

- This switch is used to switch how the output air between the auto
operation status and the manual operation status is controlled.
This switch is built into the pilot relay. This switch can be seen by
removing the pilot relay cover.

- Extracts and transmits the movement of the control valve lift to the
VTD (position sensor).

- The LUI allows you to adjust the zero span, perform auto setup, and
manually operate the device with the LCD (liquid crystal display) and
operation buttons without using the communicator.

- Supply air is input to this port.

- “SUP” is displayed at this port.

- Output air is sent out of this port to the actuator.

- “OUT1” is displayed at this port.

- Output air is sent out of this port to the actuator.

- This port is blocked with a blind plug in the single-acting actuator.

- OUT2 is displayed at the output port for the double-acting actuator.

- The mounting plate is used to mount the device onto the actuator.

- The shape of the mounting plate differs depending on the
specifications (actuator model).

1-4

1-4-2 Structure of Terminal Box

1) Major components

This contains the input signal (controller output) terminal, output signal (motion
transmission) terminal, and internal ground terminal.

The structure of the terminal box is as shown below.

Lock screw

Terminal
box cover

Conduit connection port (1)

Conduit connection port (2)

Figure1-6 Structure of Terminal Box

Terminal for output signals
M4 screw

HART check pin

Terminal for input signals
M4 screw

Terminal for internal grounding
M4 screw

Figure1-7 Terminal Block in the Terminal Box

1-5

Terminal for external grounding
M4 screw

2) Name and description of each part

The table below describes each part of the terminal box.

Table 1-2 Description of Each Part

Name Description

Terminal box cover

Lock screw - Used to secure the terminal box cover.

Terminal for input signals

Terminal for output signalsl

Internal grounding terminal

Conduit connection port (1) - Service entrance for a cable.

Conduit connection port (2)

Check pin for HART communication

- Lid of terminal box.

- This cover has a pressure-resistant explosion-proof structure.

- Shown as IN.

- Connects the signal cable from the host controller.

- Shown as OUT.

- Connects the signal cable for motion transmission.

- The AVP702 model (without motion transmission) does not have
the terminal screws.

- Internal terminal for grounding. The cable for grounding is
connected to this terminal.

- Service entrance for a cable.

- This entrance is normally blocked with a blind plug.

- By connecting the connection hook for the setting device
communication cable to this pin, it is possible to communicate
with this device.

Warning

When using a pressure-resistant explosion-proof model in a dangerous place,
be sure to use the specified cable adapter for pressure-resistant packing for
the conduit connection port. Securely close the terminal box cover all the way.
Then, rotate the lock screw counterclockwise to secure the terminal box cover.

Handling Precautions:

Ground either the external or internal grounding terminal according to the
specifications. Be careful not to ground the device at two points.

1-6

1-4-3 Display on the Local User Interface (LUI)

3

1

2

8

9

10

5

4

6

7

Figure1-8 Segments on the LCD

Table 1-3 Description of Each Part

No. Displayed element Main display

(1) 7 segments (5 digits) Displays the main numerical values such as the specified opening.

(2) Minus sign Displays the sign for the 7-segment number.

Decimal point

(3)

(five places)

16 segments

(4)

(7 digits)

(5) Dot (6 places) Displays the 16-segment auxiliary display, separator, or other data.

(6) Percentage Displays %.

(7) Bar graph (22 bars) Displays the bar graph in percentage at a set point, etc.

(8) Key mark

(9) Flag mark

(10) Display refresh mark

Displays the decimal point for the 7-segment number.

Displays the unit, status, or other data.

On: LUI operation is unavailable.
Off: LUI operation is available.
Blinking: LUI is in operation.

When the self-diagnostic alarm is activated, the key mark is displayed.
For detailed information of the alarms,please refer to the status monitor of
page 3-4.

Display during operation
White and black circles alternately blink.

For a display example, refer to "LUI Display List" in Appendix A.

Handling Precautions:

The LUI buttons may not respond well near an electromagnetic inductor (such as
a large transformer or high-frequency furnace).
Remove sand, dust, and other foreign objects from the rubber parts of the
operation buttons before operating the LUI. Operating the LUI with foreign
objects on it may damage the rubber parts.
Do not pull the rubber parts of the operation buttons. This may deteriorate the
sealability, possibly causing malfunction.

1-7

1-8

Chapter 2 Installation of the 700 Series

This chapter describes the usage conditions, installation, piping, and wiring of the device.

Precautions for safe work

Warning

Do not perform wiring with wet hands or while the device is energized. This may lead to
electric shock. Turn the power off before starting the work and work with dry hands or use
gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open
the cover during operation (while the power is on).

Cautions

Do not get on the installed device or use it as a step stool. This is dangerous because the
device may tip over.

Do not touch the device during operation without reason. This is dangerous because the
surface may be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when
opening the cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury.
Be careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may
be injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply
may damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe
environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in acoordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure
gauge.

2-1

2-1 Usage Conditions

The device must be installed in the location, which satisfies the following conditions.

Also, the divice must be used in accordance with its specification.

General model °C 23 ± 2 -40 to +80 -40 to +80 -40 to +70

TIIS flameproof
model

ATEX/IECEx/
FM/FMC/NEPSI/
KOSHA/EAC/

Operating

temperature

range

Vibration

Friction of applied valve % 3 to 20 3 to 20

Supply air pressure Ps

(140 kPa ≤ Ps ≤ 700 kPa)

Installation orientation

Each operating condition is defined as follows.

- Basic operating condition: Range in which the accuracy is guaranteed

- Normal operating condition: Range in which the positioner normally operates
Marginal operating condition

-

- Transportation condition: Environment condition range in which the non-operating device is not

INMETRO
flameproof
model

FM Intrinsically
Safe (ic) and
Nonincendive

ATEX/IECEx
intrinsically safe
model

LUI °C 23 ± 2 0 to +50 -40 to +80 -40 to +70

Input current mA 4 to 20 3.84 to 21.6

Amplitude

Acceleration

Humidity range %RH 50 ± 10 5 to 100 5 to 100 5 to 100

Table 2-1 Range of Usage Conditions

Units

Basic

operating

conditions

Normal

operating

conditions

Marginal

operating

conditions

°C 23 ± 2 -20 to +55 -20 to +55 -40 to +70

°C 23 ± 2 -30 to +75 -30 to +75 -40 to +70

°C 23 ± 2 -24 to +75 -24 to +75 -40 to +70

°C 23 ± 2 -40 to +60 -40 to +60 -40 to +70

0 to 3.84

Note 5

21.6 to 24

Note 1

Note 1 Note 2

mm

m/s

p-p

2

0

0

15/(5 to 8 Hz) 15/(5 to 10 Hz) 15/(5 to 10 Hz)

20/(8 to 400 Hz)

40/(10 to 400 Hz) 40/(10 to 400 Hz)

0 to 3

20 to 100 ―

kPa Ps ± 1% 140 to 700 0 to 710 ―

Note 3

° ±1

Note 4

±180 ±180 ±180

: Range in which performance is not guaranteed but the device can be without

being permanently damaged

permanently damaged during transportation

Transportation

conditions

―

Note 1: Vibration conditions when the positioner cover is positioned at the center front.
Note 2: The pressure gauge is not applied.
Note 3: The slope characteristics are not included.
Note 4: The status where the drive shaft of the direct-acting actuator is perpendicular to the ground and that is

used as the reference.

Note 5: In the range of 3.5 mA to 3.84 mA, HART communication is possible though the operation of the

positioner is not guaranteed. (The output air pressure assumes that the power is cut. The pressure
sensor value is not guaranteed.)

2-2

2-2 Selection Criteria for Installation Location

The device is designed to withstand severe conditions, but the installation location should
be selected according to the criteria described below to maximize performance.

2-2-1 Selection Criteria for Installation Location

Install the device in a location that satisfies all of the following conditions.

• Operating temperature range that conforms to the explosion protection rules

• Relative humidity: 5 to 100%RH

• Ambient temperature change rate: ±20°C/hr or slower

• Electromagnetic induction: 400 A/m or less (Avoid places near a large transducer,
high-frequency furnace, or other such equipment.)

• Do not use a transceiver near the device.

2

• Vibration: 20 m/s
(The vibration conditions defined for the device are the vibrations at the positioner
part.)

(5 to 400 Hz) or less

2-2-2 Criteria for instrumentation air

The device employs a nozzle flapper structure in the electropneumatic transduction
section. If instrumentation air is contaminated (includes oil, water, or other substance),
the positioner function of the device may not function properly or an irrecoverable failure
may occur. Therefore, the quality of instrumentation air supplied to the device is defined
as follows.

• Solid material : No particles with a diameter larger than 3 μm.

• Oil : Less than 1 ppm.

• Supply air humidity : The dew point temperature is at least 10°C lower than that of the device.

(This criterion is based on Japanese Industrial Standards JIS C 1805-1(2001).)

Select a compressor and main line or terminal-installation type compressed air purifier by
referring to the above specifications.

(1) Compressed air purifier for the main line

Select a compressed air purifier for the main line, such as a main line filter or micro­alescer, to satisfy the above specifications.

Domestic compressed air purifier manufacturers of Japan: SMC Corporation and CKD
Corporation

(2) Compressed air purifier to be installed on the terminal

If an air purifier cannot be installed on the main line due to installation of a control
valve or for other reasons, use an compressed air purifier that can be installed on the
terminal in order to satisfy the above specifications.

2-3

<Example devices>

- Products from SMC Corporation

Mist Separator AM150 or AM250 Series

(Filtering level: 0.3 μm, Secondary oil mist concentration: 1.0 mg/m

- CKD Corporation

Oil mist filter

M1000 or M3000 Series

3

Mantle S Type (Filtering level: 0.3 μm, Remaining oil: 1.0 mg/m

)

Handling Precautions:

Select a compressed air purifier with specifications suited to the usage
conditions. Even when you install the above oil removal equipment, it is
necessary to properly inspect and maintain the air circuit section for long-term
stable operation. Install the oil removal equipment before use and perform
periodic inspection and maintenance.
The warranty is void if the device fails because the quality of the above
instrumentation air was not sufficient.

3

)

2-4

2-3 Installation Procedure

2-3-1 Mounting the 700 Series onto the Actuator

The device is a smart valve positioner for use with a control valve that uses a direct­acting or rotary actuator. The main unit of the device weighs approximately 4.2 kg.
The basic mounting procedure is the same as that for conventional electropneumatic
positioners.

Cautions

Be careful not to get injured by sharp parts such as the edge of the main unit or actuator
or screw threads during mounting.
The type of mounting plate, mounting method, and mounting procedure differ depending
on the actuator model to be mounted in the device.

If the device is not properly mounted, not only will the device not be able to operate at its
true performance but it may be damaged or fail. Pay attention to the following points.

- The mounting plate and its accessories differ depending on the specifications
(actuator model). Be sure to use the appropriate mounting plate and accessories for
the actuator to be mounted.

- When installing the control valve, ensure as much surrounding space as possible
and put the device in the correct orientation taking maintainability (such as piping,
wiring, and adjustment) into consideration.

- Deliver the device to the installation location in the packaged state if possible.

- Do not apply excessive force to the feedback lever during mounting.

- Do not bend the feedback pin.

- Do not block the exhaust port located underneath.

-

Install the device so that the electrical conduit connection port does not face upward.

- Securely tighten bolts.

- If the model KZ03 pressure regulator with filter is installed with the device, install
with the drain of the KZ03 facing downward. If the KZ03 cannot be attached
vertically (with the drain facing downward), install it separated from the AVP with the
proper orientation.

- In order to avoid the possibility of rainwater entering the pressure gauge, install the
gauge such that it does not face upward or downward. In addition, the pressure
gauge has a rainwater drain on its underside, so install the gauge with this hole
facing downward.

- If you install this device with the LCD facing upwards, use the LCD cover and
pressure gauge elbows as necessary, depending on the circumstances. For details,
refer to 6) below, “Installing the device with the LCD facing upwards.”

2-5

Drain plug

1) Mounting the feedback lever

Hexagon socket flange bolts (x 2)

Yoke

AVP

Hexagonal bolt

Assemble the feedback lever from the front of the main unit of the device using the two
included hexagon socket bolts.

Figure 2-1 Mounting Procedure for Feedback Lever

Assemble the extension lever as shown in the figure below if necessary.

Figure 2-2 Mounting Procedure for Extension Lever

2) Mounting example

A typical mounting method is shown in the figure below. If your actuator is not shown in
the figure below, refer to the assembly diagram included with the device.

[Direct-Acting Actuator HA2 to 4, PSA1 to 4, 6, VA1 to 6 from Azbil Corporation]

Connector pin assembly

Plain washer

Spring washer

Feedback lever

Figure 2-3 Mounting Procedure for Direct-Acting Actuator HA2 to 4, PSA1 to 4, 6, VA1

to 6 from Azbil Corporation

Feedback pin

[RSA1, 2, VR3 actuator from Azbil Corporation]

2-6

AVP

Hexagonal bolt

Plain washer

Spring washer

Feedback pin

Feedback lever

Figure 2-4 Mounting Procedure for RSA1, 2, VR3 Actuator from Azbil Corporation

2-7

[Example of double-acting rotary cylinder actuator]

Hexagonal bolt

SpacerAVP

Spring washer

Hexagonal bolt

Arm

Spring washer

Spring
washer

Hexagonal nut

Feedback lever

Feedback pin

Figure 2-5 Mounting Procedure for Double-Acting Rotary Cylinder Actuator

3) Mounting procedure

The procedure for mounting the feedback lever onto the actuator is shown below.

Step Work

Tightly secure the mounting plate by inserting hexagonal bolts

1

2

(M8×20) with spring washers into the (two) screw holes at the
rear of the device.

Tightly secure the device (mounting plate) onto the mounting
seat of the actuator by using bolts and washers. At this time,
insert the actuator feedback pin into the slotted hole of the
feedback lever in the device.

2-8

4) Connection of feedback pin and feedback lever (1)

Spring (cross section)

Pin

30°

30°

There are several points to be careful of when connecting the feedback lever to the
device and the actuator feedback pin. Connect correctly.

- Only a pin with a diameter of 6 mm can be used.

- Insert the pin between the guide and the spring.

Feedback lever (cross section)

Pin

Figure 2-6 Connection of Feedback Lever and Feedback Pin

- Make the feedback lever perpendicular to the pin when viewed from the above.

90°

Feedback lever

Figure 2-7 Angle between Feedback Lever and Pin

- Mount the lever so that it is horizontal when opened by 50%.

- The allowable rotation angle of the feedback lever is horizontal ± 30°. If the angle
exceeds ±30°, the self-diagnostic function detects Valve Travel Detector Out of Range
and the device will not operate normally. (The accuracy is guaranteed when the
rotation angle is between ±4° and ±20°.)

Figure 2-8 Operation Angle of Feedback Lever

- When assembling the lever onto a rotary cylinder so that the shaft of the rotary
cylinder is positioned between the feedback pin and the 700 Series as shown in the
figure below, select Rotary/90° (for 90°) or Rotary/other (for angles other than 90°) as
the Actuator Type according to the rotation angle.

2-9

Shaft of rotary cylinder

AVP

Feedback pin

Feedback lever

Figure 2-9 Connection of the Rotary Cylinder to the Feedback Pin and Feedback

Lever

- When the rotary cylinder is large and the lever is assembled so that the feedback pin
is positioned between the 700 Series and the shaft of the rotary cylinder as shown
in the figure below, select Rotary (sub)/90° (for 90°) or Rotary (sub)/other (for angles
other than 90°) as the Actuator Type according to the rotation angle.

AVP

Shaft of rotary cylinder

Feedback pin

Figure 2-10 Feedback Pin and Feedback Lever Connection for Rotary Cylinder (Large

Cylinder)

5) Maintenance space behind the device

The device has a nozzle flapper mechanism in the back of the main unit. When cleaning
the flapper, you must remove the pilot relay cover secured to the back with three screws.
Design the clamp and feedback mechanism to ensure maintenance space for cleaning.

2-10

6) Installing the device with the LCD facing upwards

If you install the device with the LCD facing upwards, use the accessories below as
required depending on the circumstances. (Refer to 6-9, “Resale Parts.”)

• LCD cover (material: silicone rubber)

This cover reduces deterioration of the LCD due to sunlight (ultraviolet radiation). Use the
cover if the device is used in a place with strong sunlight (outdoors, etc.).

Cautions

Before mounting or removing the LCD cover, it is necessary to remove the face cover
from the main unit. Take care as you work not to touch sharp parts of the face cover,
such as the rim. You might be injured.

Handling Precautions:

Remove the face cover when checking the LCD.

• Pressure gauge elbows
The elbows are for mounting the pressure gauges if the device is installed in a place
with direct exposure to rainwater (outdoors, etc.). (If the pressure gauges are installed
facing upward, they will be damaged by rainwater.

Front Back

Figure 2-11 LCD cover Figure 2-12 Pressure gauge elbow

LCD cover

Pressure gauge elbow

Figure 2-13 Example of LCD cover and pressure gauge elbow mounting

2-11

2-3-2 Pneumatic Piping Connection

Supply air

This section describes how to supply the air for the device to drive the actuator.

1) Air supply system

Supply air must be clean and dry to stably use the device for a long time. A typical
example of an air supply system is shown in the figure below.

Shutoff

valve

Regulator

with filter

Supply air piping

Output air

piping

Figure 2-14 Air Supply System

2) Supply air

Use supply air that conforms to the instrumentation air standards (on page 2-2).

3) Regulator with filter

• The regulator with filter is used to adjust the pressure of the supply air to the device.

• Install this valve as close to the main unit of the device as possible.

• The control valve can be manually operated by using the A/M switching function. (The
double-acting actuator does not support manual operation.)

• Use a 3-μm or finer filter.

• The filter removes solid materials from supply air.

• If the filter is not equipped, separately insert a (3-μm or finer) filter immediately before
the regulator.

• Install the regulator so that the drain faces downward.

• If you select the built-in Azbil regulator KZ03, the filter is built into the device before
shipment.

4) Shutoff valve

• The shutoff valve is used to temporarily stop supplying air to the device.

• With this valve, the device or control valve can be removed without having to stop the
whole air supply system during maintenance or other operations.

2-12

5) Piping

Output air connection port (OUT1)

Supply air connection port (SUP)

Rc1/4 or 1/4NPT

• Use piping with an inside diameter of 6 mm.

• When using the device in a corrosive atmosphere, select piping appropriate to the
environment of the installation location. For example, you may use the vinyl-coated
copper pipe.

• To prevent air leaks, be sure to use a fitting that is appropriate for the pipe.

6) Connection positions

The positions of the supply air connection port and output air connection port are shown
in the figure below. Select the dimensions of the connection port screws according to the
specifications.

Rc1/4 or 1/4NPT

Handling Precautions:

Output air connection port (OUT2)

(For double-acting actuator)

Figure 2-15 Pneumatic Piping Connection

When connecting the electromagnetic valve for emergency shutoff, air
valve, or other part, install it between the output air connection and the
actuator rather than the supply air connection side of the device.

2-13

7) Mounting procedure

The procedure for connecting pneumatic piping to operate the device is shown below.

Step Work

Connect the joint for piping to the connection port using seal
tape.

Handling Precautions:

1

- Use seal tape as the seal material. Avoid using solid
or liquid seal material if possible.

- Do not let the seal tape get in the piping.

- If you do use a liquid seal, make sure that no drops
of the seal material get in the piping.

Connect the supply and output pipes to each joint in
consideration of the arrangement of the piping.

Handling Precautions:

- For the double-acting actuator, the connection
between output air connection ports OUT1 and

2

3 After all piping is complete, make sure that air does not leak.

OUT2 and the actuator is determined by the
valve operation. Check the valve operation before
connecting pipes.

- Sufficiently flush piping before connection to prevent
burrs on the piping or other foreign objects from
getting in the piping.

- Keep the output air piping as short as possible.

2-14

2-3-3 Electrical Wiring Connection

This section describes the methods for electrical wiring for signal input from the controller
and signal output to the monitoring system.

Turn the power off before starting wiring work. Otherwise, electric shock may occur.

When using the explosion-proof 700 Series in a dangerous place, be sure to connect the
wiring while following “Chapter 7 Precautions for the Explosion-Proof 700 Series.”

Be sure to perform grounding work following the electrical work guidelines in each region.

Handling Precautions:

Be sure to attach a blind plug to the unused conduit connection port so that it is
completely covered.

Warning

Cautions

1) Connection positions

The figure below shows the terminal block in the terminal box.

Terminal for output signals
M4 screw

Terminal for input signals
M4 screw

HART check pin

Terminal for external grounding
M4 screw

Terminal for internal grounding
M4 screw

Figure 2-16 Terminal Block in the Terminal Box

2-15

2) Terminalforexternalgrounding

Connect the external grounding terminal to the case with two washers as follows.

Cable lug

Washer

Washer

Figure 2-17 Connection of External Grounding Terminal

3) Without motion transmission (model AVP702)

Remove the terminal box cover and connect the wires as shown in the figure below.

Controller

Ground

Figure 2-18 Electrical Wiring without Motion Transmission (2-conductor cable)

Use only one of the two ground terminals (internal or external) and perform the ground
work according to all local laws and ordinances governing electrical work.

4) With motion transmission (model AVP701)

Remove the terminal box cover and connect the wires as shown in the figure below.

Monitoring system

At least 250Ω

(current input)

Analog signal
DC4 - 20mA

Controller

*1

Ground

*1 : For the detailed information of the power supply and resistor,
please refer to the gure 2-18 of 2-3-4 Input Signals and Travel

Figure 2-19 Electrical Wiring with Motion Transmission (4-conductor cable)

• Use the following wiring method if the monitoring system is a voltage input (1 to 5 V)
device.

2-16

Monitoring

1,484

(Ω)

Supply voltage E (V DC)

External load resistance

Operable range

system

(Voltage

250Ω min.

input)

Refer to the gure 2-18

*1：

Figure 2-20 Wiring when the Monitoring System Is a Voltage Input Device

• Use only one of the two ground terminals (internal or external) and perform the ground
work according to all local laws and ordinances governing electrical work.

2-3-4 InputSignalsandTravelTransmissionPower

1) Inputsignal

The input signals to this device are 4–20 mA DC. These input signals are also used as
the power source to drive the internal circuit.

Handling Precautions:

• Do not use any more than 24 mA DC.

• It will not operate properly with less than 3.85 mA DC.

1

*

Cautions

Do not apply the overvoltage to the terminals for the input signal. The overvoltage may
cause the failure of the device due to fire damage of the printed wiring boards.

2) TravelTransmissionPower

The travel transmission power is 17.9–45 V DC.

The load resistance of connections to the travel transmission loop should fall within the
operating range shown below for the power voltage to be used.

Handling Precautions:

Do not apply the travel transmission power than 45 V DC.

1,347

E - 12.5

R=

0.0219

525

R

247

*2

Operating

range

17.9 24 450

42

Figure 2-21 Supply Power Voltage/Load Resistance Features

2-17

2-3-5 Cables

1) Selection and conditions of cables

The criteria for selection and the conditions of cables for wiring are described below.

• We recommend using 600-V plastic insulated sheath electric wire CVV (JIS C 3401 by
Japanese Industrial Standards) for control with a conductive cross-section of 1.25 mm
or a stranded cable with equivalent or higher performance.

• When routing cable in a place subject to electromagnetic noise, use shielded wire
CVVS (JCS 4258 by the Japanese Electric Wire & Cable Makers’ Association) and
metal conduits.

• Select a sheath material that withstands the cable installation environment (including
the ambient temperature, corrosive gas, and corrosive liquid).

• Use cable with an outside diameter of 7 to 12 mm. When using a pressure-resistant
packing cable adapter, be sure to use packing appropriate for the outside diameter of
the cable.

• A crimping terminal with insulated sleeve (for M4 screw) is recommended for terminals.

• The maximum permissible cable length is 1500 m.

2) Cable installation

Comply with the following when installing cables between this device and the actuator.

• Avoid installing cables near devices that generate noise such as large capacity
transformers, motors, or driving power sources.

2

• Do not install cables in the same tray or duct with other driving power cables.

• We recommend the use of electrical metal conduits and ducts to prevent water and
mechanical damage to electrical lines. Also, always use water-tight glands at conduit
connection ports.

• Use electrical metal conduits and ducts for locations exposed to electromagnetic noise.

• When using shielded cable, the cable must be connected to a single point ground on
the DCS side.

Handling Precautions:

ModelAVP701/702areintendedforuseinindustriallocationsdefinedinCE
markingdirective(EN61326-1).

2-18

3) Wiring procedure

Cautions

The procedure for electrical wiring to operate the device is shown below.

Step Work

1

Loosen the locking bolts (M4) on the terminal box cover with a
hex wrench (3). (Rotate the screw clockwise.)

Rotate the terminal box cover counterclockwise to remove it.

2

3 Remove the dust-proof plug from the conduit connection port.

4

Handling Precautions:

Be careful not to damage the paintwork with a tool or other
object.

Insert the cable into the conduit connection port.

Handling Precautions:

Be careful not to damage the sheath of the cable.

Wire the cable to the relevant terminal in the terminal box.

Handling Precautions:

5

6

- Be careful of the polarity.

- Sufficiently tighten the terminal screw. The recommend
tightening torque is 1.5 N·m.

Apply sufficient waterproof treatment to the conduit to prevent
rainwater or other liquid from entering inside.

Handling Precautions:

We recommend using silicon non-hardening seal material.

Mount the terminal box cover, tighten it securely, and then
secure the cover by rotating the lock screw counterclockwise.

7

- Be careful not to get your finger caught in the clamp.

- Be careful not to hurt your finger with the edge of cover or
the screw threads of the main unit.

Handling Precautions:

Be careful not to damage the paintwork of the device with a
tool or other object.

Handling Precautions:

The input resistance for the AVP701/702 models must be the equivalent of 475 Ω
(600 Ω if equipped with overvoltage protection)/20 mA DC and the inter-terminal

voltage must be at least 9.5 V (12 V if equipped with overvoltage protection).
Check the controller's allowable load resistance and the output voltage. Note

that when the controller's allowable load resistance is less than 475 Ω (600 Ω

if equipped with overvoltage protection), an isolator or similar device should be
used.

2-19

2-4 CableglandandflameproofuniversalelbowforTIISFlameproof

O-ring

Cable diameter

Cable diameter

apparatus

TIIS Flameproof SVP model is provided with a certified cable gland.

The cable gland seals the cable entering the SVP enclosure to withstand an internal
explosion and protects the cable from being damaged mechanically and electrically.

Use the dedicated elbow if it is necessary to change the direction of the cable with these
models.

Handling Precautions:

If the device is to be used under the authorization other than that for the TIIS
Flameproof standards, the wiring of cables must be performed according to local
regulations for electrical installations in explosive atmospheres.

1) Structure of the flameproof cable gland

The Flameproof cable gland is shown below in assembled and exploded views.

≥ 8mm

≤ 8mm

Clamp
(Lower)

Clamp
(Upper)

Cross recessed
head screws

Figure 2-22 Flameproof cable gland

Hexa-recess stopper screw

Body

O-ring

Washer

Gland

Coupling

O-ring

Hexa-recess stopper screw (Two)

Clamp
(Upper)

Cross recessed
head screws

Hexa-recess stopper screw (Two)

Gland

Coupling

O-ring

Union nut

Sealing ring

Washer

Union nut

Figure 2-23 Constituent elements of flameproof cable gland

2-20

2) Structure of the flameproof universal elbow

Lock nut

The figure below shows the universal elbow.

O-ring

Elbow

Figure 2-24 Flameproof elbow

3) Mounting example

The flameproof cable gland and the universal elbow are used to connect the field wiring
cable to the device enclosure, as shown below.

a) Use of flameproof cable gland

b) Use of flameproof cable gland and elbow

Figure 2-25 Mounting example of flameproof cable gland and elbow

2-21

4) Mounting procedure for flameproof cable gland

The procedure for mounting the flameproof cable gland is shown below.

Step Procedure

Securely screw the main unit of the adapter into the
conduit connection port of the terminal box or into the
flameproof universal elbow, and fasten the hexagon
socket bolt.

1

Handling Precautions:



Apply adequate waterproofing to these parts. We
recommend the use of silicone resin based non­hardening seal materials.

Refer to the illustrations and insert the cable carefully.

Warning

If the diameters of the cable and the packing do
not match each other, the propagation of flame
cannot be prevented. Refer to the table below
and select a packing adaptor whose internal
diameter matches the outer diameter of the cable.

Cable outer

2

Handling Precautions:



Pay attention to the surface of the device. Tools may
cause damage the surface.

Screw the gland into the main unit of the adapter to
secure it in place.

3

4

5

Pass the cable through the body and insert it into the
terminal box.

Screw the union nut onto the body and tighten it down
securely to hold it in place. Then, tighten the union nut's
recess screw.

diameter

(mm)

7.0〜8.0 8 Provided

8.0〜10.0 10 Built in

10.0〜12.0 12 Provided

The cable outer diameter is 8mm max., fix the cable
gland with the clamps.

To prevent injuries due to a spark travel, be sure
to tighten down the packing adequately.

Packing inner

diameter

(mm)

Warning

Notes

2-22

5) Mounting procedure for flameproof universal elbow

Elbow

Lock nut

O-ring

Lock nut end face

The procedure for mounting the flameproof universal elbow is shown below.

Step Procedure

Align the end surface of the lock nut with the end surface of the
O-ring groove as shown below.

1

Figure 2-26 Arrangement of lock nut and O-ring

Screw the flameproof universal elbow into the terminal box
conduit connection port until the lock nut end surface hits the
connection port end surface.

When two elbow are used, at first, screw the first elbow into the

2

terminal box. Next, screw the second elbow into the terminal box
in the reverse direction to the first elbow.

O-ring groove
end surface

Handling Precautions:



Apply adequate waterproofing to these parts.

Turn the flameproof universal elbow to loose in the desired
direction.

3

Handling Precautions:



Do not loosen it more than 1 turn.

4

Lock the flameproof universal elbow in place by tightening down
the lock nut using the special tool.

2-23

2-24

Chapter 3 Operation of the 700 Series

This chapter describes how to start operating the device and adjust the device
using the local user interface (LUI). When you purchase the device alone, be
sure to read “Installation of the 700 Series” before reading this chapter.

Precautions for safe work

Warning

Do not perform wiring with wet hands or while the device is energized. This may lead to
electric shock. Turn the power off before starting the work and work with dry hands or use
gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open
the cover during operation (while the power is on).

Cautions

Do not get on the installed device or use it as a step stool. This is dangerous because the
device may tip over.

Do not touch the device during operation without reason. This is dangerous because the
surface may be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when
opening the cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury.
Be careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may
be injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply
may damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe
environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in acoordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure
gauge.

3-1

3-1 Local User Interface (LUI)

socket bolts

Four push buttons on the LUI (with , , , and symbols) can be
operated by removing two screws ((2.5-mm) hexagonal socket bolts) from the

front cover of the device.

Front cover

Hexagonal

Operation

buttons

Figure 3-1 LUI Structure with the Front Cover Removed

Table3-1 

Key input Monitor mode Setup mode

Switches between display categories. Goes to the next display.

Selects the next item.

Selects the previous item.

Switches between display categories. Goes back to the previous display.

Hold down Switches between setup mode and monitor mode.

Hold down Executes the function.

The LUI supports the monitor and setup modes.
In monitor mode, the normal, detailed and status are available. The normal
monitor can be used to monitor data such as opening and input signals and it
displays alarm information if a self-diagnostic alarm is issued.

To change from monitor mode to setup mode, hold down the

button. In

setup mode, operations such as auto setup and zero span adjustment can be
performed. Figure 3-2 shows a diagram of the LUI screen transition.

3-2

The LUI displays the dynamic values in the device and can be used to adjust and
set up the following five functions.

• Auto setup function

• Zero span adjustment

• Supply pressure bypass function

• Specification of control parameters

• Setup of the control valve system

This section explains adjustment and setup using the LUI.

Handling Precautions:

- Operations cannot be performed from the host when you are using the LUI to
make adjustments or change settings.

- If there is an object near the operation button, remove it before operation.

- Please return display to the nomal monitor when you want to let you display
alarm.

Because you can not display alarm when let you display the monitor except

the normal monitor.

- Alarm and the present value are displayed at that time of the alarm outbreak in
turn.

- If you have made adjustments, make sure to verify them by checking device
operation. If you have also modified settings, make sure that they were
modified correctly.

3-3

Normal monitor

Normal monitor

Monitor modeMonitor mode

Details monitorDetails monitor

Enter the password if a
password has been set.

Hold down

Status monitorStatus monitor

If you use another host or
communicator for communication
during setup, this screen is displayed
and the setup mode cannot be started.

Setup modeSetup mode

When the alarm is
activated in the nomal
monitor, the alarm
messages are displayed.

The codes are the same
as those of 5-2.

There is no loop that
goes back to AS

U.

As for the display variation, refer to Appendix A.

Figure 3-2

3-4

3-2 Adjustment before Operation

Perform auto setup before using the device. Then, adjust the zero span if necessary.

The zero span adjustment function in the device electrically sets the fully closed and fully
open positions of the valve independently of each other. Therefore, you can adjust each
of these positions without interfering with the other one.

3-2-1 Auto Setup

There are two auto setup methods.

• Method using the LUI

• Method through HART communication

This section describes the method using the LUI. For the method through HART
communication and the details of auto setup, refer to Chapter 4.

Handling Precautions:

• The input signal should be 5 mA or more. If it is less than 5 mA, auto setup may

not operate normally.

• If any of the self-diagnostic messages shown in Table 4-5 in 4-2-20, “Diagnostic

Messages” appears, auto setup cannot be executed.

• Once auto setup and zero span adjustment are completed, always remember

to change the input signal and to check the opening, valve travel, and other
valve operations.

• Correctly set the actuator type and feedback lever position when fully closed

before starting auto setup.

• In some cases, the dynamic characteristic is not set correctly with the actuator

capacity, operation stroke, inner diameter of pneumatic piping and piping
length. If this occurs, refer to '4-2-5 Control Configuration' and adjust the
dynamic characteristic manually.

• When the actuator size is Custom, the size is not changed with the Auto setup.

When selecting the actuator size with the Auto setup, set the size as below.
Param 1 to 6 or
Param A to C.

• In some cases, the initial setting is not same even though the actuator and

valve size is same. Please perform the operation check and configuration of the
device if necessary.

• There is a possibility that the forced open value described on page '4-2-7

Travel Cutoff' may change after performing the Auto-setup operation. Please
reconfigure the forced open value if necessary.

• If the booster relay is on, and is operating the Auto-setup function, there might

be a possibility of hunting. In this case, adjust the booster's sensitivity, or refer
to '4-2-5 Control Configuration and adjust the dynamic characteristic manually.

• If a speed controller is incorporated, set it to full open and execute auto-setup.

Afterwards, adjust the speed with the speed controller.

• When the device is purchased separately, its initial settings are set to those

in the list of default values in '6-7 List of Default Values for Internal Data' of
this manual. Because the default actuator direction is reverse, if you mount
the device on the direct actuator the device will not work. Please be sure to
execute the auto setup program before operation and be sure that appropriate
settings are created in the device.

3-5

Cautions

It is dangerous during auto setup because the fully closed valve moves to fully open. Be
prepared in advance to prevent injury and effects on the process when the valve moves.

The Actuator Type is set to Linear and the Valve Closed Position is set to Down when
the valve is fully closed at the time of shipment unless there are other shipment setup
instructions. If factory setting (initial setup) is requested, check the settings at the time
of shipment. Configure settings as needed.

If auto setup fails, refer to 5-1-5, “Auto Setup Failure.”

The reverse action actuator fully closes, fully opens, and fully closes the valve when
auto setup starts. The direct action actuator fully opens, fully closes, and fully opens the
valve.Then, it is opened to between 20% and 25% and between 80% and 85%.

After auto setup, the valve moves to the opening appropriate to the input signal.

Check the following points before starting auto setup.

• Actuator Type

Linear (standard): Direct-acting actuator

Rotary/90°: When the distance between the feedback lever of the

rotary actuator (90°) and the pin is longer than the
distance from the valve shaft

Rotary/Other: When the distance between the feedback lever of the

rotary actuator (around 60°) and the pin is longer than
the distance from the valve shaft

Rotary(sub)/90°: When the distance between the feedback lever of the

rotary actuator (90°) and the pin is shorter than the
distance from the valve shaft

Rotary(sub)/Other: When the distance between the feedback lever of the

rotary actuator (around 60°) and the pin is shorter
than the distance from the valve shaft

• Valve Closed Position
DOWN (standard)
UP

3-6

(1) Procedure for performing auto setup

Step Work LUI display

Loosen two (2.5-mm) hexagonal socket bolts and remove

1

the front cover. (A sample initial setup status of the LUI
screen is shown.)

Press and hold the button to enter Settings mode.

2

3

4

5

The ‘FAIL’ signs in the auto setup operation are as follows.

FAIL00: The auto seuup is failed. (The valve does not move, etc.)

FAIL01: The input signal is low level.

FAIL02: A function except for the auto setup is in operation.

FAIL90: The auto setup is forcibly shut down. (Auto setup was stopped from the LUI.)

For countermeasures for these problems, refer to 5-1-5, “Auto Setup Failure.”

Enter the password if prompted to do so. For how to set the
password, refer to "3-2-5 Password". To change Actuator
Type or Valve Closed Position, refer to step (3).

Wait until the input signal becomes at least 5 mA and press

the

is displayed and press and hold the

perform auto setup.

The valve, which is initially fully closed, is fully opened and
fully closed again. Then, it is opened to between 20% and
25% and between 80% and 85%. After the valve operation
ends, the LUI screen changes and the opening appropriate
to the input signal is set.

When you press the button, the initial screen of the
auto setup is displayed again.

button once. Check that the screen on the right

button again to

(2) Procedure for aborting auto setup

Step Work LUI display

1 To abort auto setup during execution, press the

2

3

Holding down the button aborts the execution.

If auto setup is aborted, data is not saved.

When you press the

again.

button, the screen on the right is displayed

button.

3-7

(3) Procedure for specifying Actuator Type and Valve Closed Position

Step Work LUI display

Display the screen on the right by repeatedly pressing the

1

2 Press the button.

and button.

Select an appropriate actuator type with the

3

buttons and press the

Select an appropriate feedback lever position when the

4

5

6 Go back to the desired menu with the and buttons.

valve is fully closed with the

down the

The specified actuator type and feedback lever position when

the valve is fully closed are displayed. Check the settings.

button to set that position.

button.

and buttons and hold

and

3-8

3-2-2 Zero Span Adjustment

After auto setup, check the 0% and 100% positions. If adjustment is required, adjust the
zero span.

The following two zero span adjustment methods are available.

• Method using the LUI

• Method using HART communication (This method is further broken down into the
following four methods.)

- Auto Travel Calibration

- Angle Correction

- Manual Setting

- Change Travel Angle

This section describes the method using the LUI. For the method using HART
communication, refer to Chapter 4.

Handling Precautions:

If you adjust the span after auto setup, the forced fully opening value is

automatically changed to the value calculated by subtracting 1% from the
overstroke percentage.

Cautions

Then zero span adjustment is dangerous because of valve action. Take measures in
advance to prevent injury to personnel and effects on the process in case the valve
operates.

(1) Procedure for adjusting the zero span

Step Work LUI display

1

2

3

Loosen two hex socket bolts (2.5 mm) to remove

the front cover.

Press and hold the

mode. Enter the password if prompted to do so.
For how to enter the password, refer to "3-2-5
Password".

Press the button to display the screen on the

right (ADJ).

button to enter Settings

3-9

Step Work LUI display

Press the

angle for 100% or 0% opening with the

buttons, and press the button. (Refer to

“(2) Procedure for adjusting the angle.”)

4

(2) Procedure for adjusting the angle

Step Work LUI display

1

To manually adjust each opening rather than

using the opening adjustment function, select

manual adjustment for 100% opening (0%

opening) with the

the

manual adjustment.”)

Select the angle (COARSE, MID, FINE) for 100%

opening adjustment (0% opening adjustment)

with the

button.

button, select whether to adjust the

and buttons and press

button. (Refer to “(3) Procedure for

and buttons and press the

and

(100% opening angle adjustment)

(0% opening angle adjustment)

(100% opening manual adjustment)

(0% opening manual adjustment)

COARSE: Angle 1°

MID: Angle 0.1°

FINE: Angle 0.01°

Adjust the angle by pressing the

2

increase the opening and pressing the

to decrease the opening.

button to

button

( )

( )

Pressing the

opening and output air pressure (Pout1). Check

3

that the angle is properly adjusted.

If further adjustment is required, go back to the

adjustment screen with the

button displays the current

button.

( )

3-10

(3) Procedure for manual adjustment

Step Work LUI display

1

2 Press the button.

3

Manually specify the desired position for 100%

opening (0% opening).

Check that the desired position is selected and

then hold down the → button. This adjusts the

100% opening (0% opening).

( )

( )

(

)

3-11

3-2-3 Supply Bypass

Supply bypass allows the valve to be fully closed and opened and enables operation with
the regulator.

(For double-acting actuators, the valve can only be fully opened or closed.)

When the supply bypass operates, it is dangerous because the valve moves. Be
prepared in advance to prevent injury and effects on the process when the valve moves.

(1) Procedure for supply bypass

Step Work LUI display

Cautions

1

2

3

4

Loosen two (2.5-mm) hexagonal socket bolts and

remove the front cover.

Hold down to enter setting mode. If a

password is required, enter the password.

For details on password entry refer to 3-2-5,

“Password.”

Press the

on the right.

Press the

on the right. To set the output air pressure to 0,

hold down the

(If the output air pressure is already 0 or it is set

to the supply air pressure at the supply bypass,

go to the screen of step 7 where the supply

bypass can be operated.)
To change the output air pressure to the supply

button to display the screen shown

button to go to the screen shown

button.

5

6

7

8

9

air pressure, press the

screen on the right and hold down the

If supply bypass conditions (e.g. the input signal

is less than 5 mA) are not satisfied, the screen on

the right is displayed.

If supply bypass conditions are satisfied, the

screen shows that each bypass operates.

To clear supply bypass operations, press the

button to display the screen shown on the right.

Holding down the button clears the supply
bypass.

button to display the

button.

3-12

The ‘FAIL’ signs in the supply bypass operation are as follows.

FAIL01: The input signal is low level.

FAIL02: A function except for the supply bypass is in operation.

FAIL90: The auto setup is forcibly shut down.

3-2-4 Control Parameters

Control parameters are determined by Actuator Size (Param 1 to 6, A, B, C) and
Friction Level (Light(L), Medium(M), Heavy(H)).

Actuator Size Stroke Speed[s] Actuator Model

PARAM C to 0.25 - 200

PARAM B to 0.35 - 300

PARAM A to 0.45 - 400

PARAM 1 to 0.85 PSA1, PSK1 600

PARAM 2 to 2.0 PSA2, HA2 1400

PARAM 3 to 6.5 PSA3, HA3 2700

PARAM 4 to 8.15 PSA4, HA4 6600

PARAM 5 to 12 PSA6 8100

PARAM 6 to 99 VA5 25300

Custom - - *

* Consult an Azbil Corp. service representative.

Table3-2 Actuatorsize

Actuator

Diaphragm

capacity[cm3]

Table3-3 FrictionLevel

Friction Level Gland packing material example

HEAVY Graphite packing

MEDIUM Yarn packing

LIGHT Type V PTFE packing

* This is not decided with the materials in a parameter to be decided by frictional force of the grand packing.

Cautions

It is dangerous because the valve moves when control parameters are changed. Be
prepared in advance to prevent injury and effects on the process when the valve moves.

3-13

(1) Procedure for specifying control parameters

Step Work LUI display

1

2

3

4

5

Loosen two (2.5-mm) hexagonal socket bolts and
remove the front cover.

Hold down the

Enter the password if prompted to do so. For how
to enter the password, refer to "3-2-5 Password".

Press the button to display the screen shown
on the right (tune).

Press the

the right and select Param 1 to 6, A, B, or C for

Actuator Size by operating the

press the

Select L (Light), M (Medium), or H (Heavy) for

Friction Level and set it by holding down the
button.

To return the setting to its original value, reset

the value with
button.

button to start the setup mode.

button to display the screen on

button, and

button.

before holding down the

6

Check the specification result when it is
displayed.

3-14

3-2-5 Password

The password consists of four letters. Use alphanumeric characters for the password.

Howtoenterthepassword

Step Work LUI display

Check that the password screen (screen on
the right) is displayed and that the rightmost

1

2

digit is blinking. Select the alphanumeric
character of the specified password with the

or button and press the button.

The second digit from the right starts
blinking. Specify all four digits in the same
way. To return to and specify a digit to the left

of the current digit, use the button.

3

4

After specifying the fourth digit, press and

hold the button.

If the password matches, it changes to
Settings mode. If not, the error screen shown
on the right is displayed. In this case, enter
the password again.

3-15

3-3 Starting Operation

3-3-1 Preoperation Check

Check the following points before starting operation.

• The device is properly installed and the feedback lever, feedback pin and other parts
are not damaged or fractured.

• The pneumatic piping is completely connected and an appropriate supply air pressure
is supplied. (Air is not leaking.)

• Is the input signal (4 to 20 mA DC) being applied.

1) Procedure for checking the device operation

The procedure for checking the device operation is shown below.

Step Work

1

2

Check that the control valve travel is being changed to suit the
preset characteristics by changing the input signal from the
controller (constant current source).

If operation is not normal, refer to “Chapter 5 Troubleshooting.”

After confirming normal operation, tightly secure the terminal
cover.

3-16

Chapter 4 Operation with HART Communication

This chapter describes the operations performed using HART communication.
For the basic operations, the relationship between the mode and data settings, the
specification and modification of data, how to save each type of data, and other
descriptions, refer to this chapter.

4-1 Operation with HART Communication

This section describes the menu configuration and functions for adjustment and setting
items using HART communication. The HART communication tool is used to adjust,
set, and read data for this device. For details, see the operation manual for the HART
communication tool.

HARTcommunicationtoolandwiring

Wire it as shown in the following diagram.

Host

4 - 20 mA

controller

HART communication

tool

I IN

I IN

Device

Figure4-1

BeforestartingHARTcommunication

Check the following before starting communication.

• Tthe wiring connections with this device are completed.

• The input signal (4–20 mA DC) from the controller (constant current source) is correctly
applied.

•

Handling Precautions:

- If there is no input signal from the controller, connect the constant
current source to the input signal terminal (IN). The lines from the
controller must be removed in this case.

- Please download the latest DD (Device Description) when using the
HART communication tool.
(Download from http://www.azbil.com/products/bi/iap/index.html)

4-1

4-2 Setup and Adjustment of Device

Set up and adjust the functions required for the device to operate properly.

This section describes the menu of the 475 communicator.

To change settings and make adjustments, select [Device] → [Configuration] →
[Operator Action Setting] → [Allow operation action].

This allows you to change settings and make adjustments, and also restricts settings
changes and adjustments from LUI and the other HART master*.

* HART communication master stations are configured for either the primary or

secondary. In most cases, the host system is the primary and the 475 communicator is
the secondary.

Once the settings and adjustments are complete, select [Device] → [Configuration] →
[Operator Action Setting] → [Forbid operation action]. The LUI becomes inoperable if you

do not perform this operation. (When there has been no HART communication for more
than 10 minutes, this operation will be performed automatically and the LUI becomes
operable.)

4-2-1 Process Variables

The measurement value data present when the device is operating can be viewed.

Select [Process Variables].

Checkingmeasuredvalues

Selecting [Process Variables] allows the following items to be checked.

Item Description

Input (mA) Displays the current input value.

Input (%) *1 Displays the input signal (%).

Set Point (SP) *2 Displays the input signal (%) following flow type

Travel Displays the valve travel (%).

Position *1 Displays the valve travel following flow type conversion.

Drive Signal Displays the EPM (electric-pneumatic converter) drive

Po1
Po2
Ps
Pn
Temperature

*1: This is not displayed if flow type conversion was not performed.
*2: The set point during forced closure is fixed at 0 %.

The set point during forced opening is equal to the travel cutoff high +1 %.

Table 4-1 Description of Each Part

conversion.

signal (%).

Displays the output air pressure (OUT1).

Displays the output air pressure (OUT2).

Displays the supply air pressure (SUP).

Displays the nozzle back pressure.

Displays the temperature inside the positioner.

4-2

4-2-2 Auto Setup

Auto setup is a function that automatically performs basic adjustments and setup after
the device is assembled onto the actuator.

Select [Device]→[Basic Setup]→[Auto Setup].

Handling Precautions:

Cautions

It is dangerous during auto setup because the fully closed valve moves to fully open. Be

prepared in advance to prevent injury and effects on the process when the valve moves.

- The input signal should be 5 mA or more. If it is less than 5 mA, auto setup
may not operate normally.

- If any of the self-diagnostic messages shown in Table 4-5 in 4-2-20,
“Diagnostic Messages” appears, auto setup cannot be executed.

- When auto setup and zero span adjustment are complete, change the input
signal and be sure to check valve operations such as opening and shutoff.

- Before the Auto setup operation, set the position of the actuator type and the

forced close feedback lever correctly.

- In some cases, the dynamic characteristic is not set correctly with the actuator
capacity, operation stroke, inner diameter of pneumatic piping and piping
length. If this occurs, refer to '4-2-5 Control Configuration' and adjust the
dynamic characteristic manually.

- When the actuator size is Custom, the size is not changed with the Auto setup.
When selecting the actuator size with the Auto setup, set the size as below.
Param 1 to 6 or
Param A to C.

- In some cases, the initial setting is not same even though the actuator and
valve size is same. Please perform the operation check and configuration of
the device if necessary.

- There is a possibility that the forced open value described on page '4-2-7
Travel Cutoff' may change after performing the Auto-setup operation. Please
reconfigure the forced open value if necessary.

- If the booster relay is on, and is operating the Auto-setup function, there might
be a possibility of hunting. In this case, adjust the booster's sensitivity, or refer
to '4-2-5 Control Configuration and adjust the dynamic characteristic manually.

- If a speed controller is incorporated, set it to full open and execute auto-setup.
Afterwards, adjust the speed with the speed controller.

- When the device is purchased separately, its initial settings are set to those
in the list of default values in '6-7 List of Default Values for Internal Data' of

this manual. Because the default actuator direction is reverse, if you mount

the device on the direct actuator the device will not work. Please be sure to
execute the auto setup program before operation and be sure that appropriate
settings are created in the device.

Check the Actuator Type and Valve Closed Position before starting auto setup.

The Actuator Type is set to Linear and the Valve Closed Position is set to Down when
the valve is fully closed at the time of shipment unless there are other shipment setup
instructions. If factory setting (initial setup) is requested, check the settings at the time of
shipment. Configure settings as needed.

4-3

If auto setup fails, refer to 5-1-5, “Auto Setup Failure.”

The reverse action actuator fully closes, fully opens, and fully closes the valve when
auto setup starts. The direct action actuator fully opens, fully closes, and fully opens
the valve.Then, it is opened to between 20% and 25% and between 80% and 85%.

After auto setup, the valve moves to the opening appropriate to the input signal.

The following items are automatically adjusted and set during auto setup.

(1) Zero span adjustment

The zero point is set to the travel when the valve is fully closed. The span point (100

% travel) is set in such a way that the travel when the valve is fully opened is Travel
Cutoff High + 1 %. (If Travel Cutoff High is 99 %, the fully opened position is the span
point.) If the span is adjusted after auto setup, Travel Cutoff High will be automatically
changed and saved.

(2) Input signal range (Input Range), Input Range Low (Close) and Input Range High

(Open) settings
The input range settings are changed so that the valve operation direction (close
or open) when the input current is lowered from 20 mA to 4 mA is the same as the
direction for power-off (input current: 0 mA).
Example: If Valve Closed Position is set to DOWN (normal)

When the actuator action is reversed:

Input Range Low (Close) = 4mA, Input Range High (Open) = 20mA

When the actuator action is forwarded:

Input Range Low (Close) =20mA, Input Range High (Open) = 4mA

(3) Specification of Actuator Size

Select the actuator size from among Param 1 to Param 6, Param A, B, and C.

(4) Specification of Friction Level

Select the friction level of the gland packing from among LIGHT, MEDIUM, and HEAVY.

(5) Specification of Feedback Lever Motion

Specify UP or DOWN as the operation of the feedback lever when output air

pressure OUT1 increases.

(6) Specification of Positioner Action

When the input signal is “Disconnected,” the positioner operation is forward operation

(Direct) if the output air pressure is 0.
When the input signal is “Disconnected,” the positioner operation is reverse operation
(Reverse) if the output air pressure is the supply air pressure.

(7) Specification of Pilot Relay Type

Select Single Acting or Double Acting as the operation of the actuator.

4-4

4-2-3 InputRange

Sets the current input value when the valve travel is at 0% (Input Range Low (Close))
and the current input value when the valve travel is at 100% (Input Range High (Open)).
An input in the 4–20 mA range can be used.

Select [Device] → [Configuration] → [Input Range].

Input Range High (Open/100%): Set the input signal at 100% travel.

Input Range Low (Closed/0%): Set the input signal at 0% travel.

Handling Precautions:

Cautions

Changing the input signal range will move the valve, which is dangerous.
Ensure ahead of time that there will be no injuries or effects on the processes if
the valve is moved.

- Set the current input span to not exceed 4 mA for (Input Range High

(Open) - Input Range Low (Close)). If the current input span is less than
8 mA, the precision will be ±1.5% of full scale.

- Set the value so that the operation direction is the same when the input

signal is 0 mA and 4 mA. The following conditions must be satisfied.
If the valve is fully closed at power-off :
Input Range High (Open/100%) > Input Range Low (Closed/0%)
If the valve is fully open at power-off :
Input Range High (Open/100%) < Input Range Low (Closed/0%)

4-2-4 Valve System

Specify the operation of the control valve (actuator and valve) and the positioner.

Select [Device] → [Configuration] → [Valve System].

It is dangerous because the valve moves when the settings are changed. Be

prepared in advance to prevent injury and effects on the process when the valve
moves.

• Actuator Type

- Linear

Linear motion valve

- Rotary/90°

When the distance between the feedback lever of the rotary actuator (90°) and the pin

is longer than the distance from the valve shaft

- Rotary/Other

When the distance between the feedback lever of the rotary actuator (around 60°) and

the pin is longer than the distance from the valve shaft

Cautions

- Rotary sub/90°

When the distance between the feedback lever of the rotary actuator (90°) and the pin

is shorter than the distance from the valve shaft

4-5

- Rotary sub/Other

When the distance between the feedback lever of the rotary actuator (around 60°) and

the pin is shorter than the distance from the valve shaft

• Valve Closed Position

Feedback lever position of fully closed

- Down (Standard)

- Up

• Feedback Lever Motion

Specify UP or DOWN as the operation of the feedback lever when output air pressure
OUT1 increases. This setting is automatically set by the auto setup.

• Pilot Relay Type

Pilot Relay Type (Single Acting or Double Acting) is indicated. The type is automatically
determined by auto setup.

• Positioner Action

The EPM moving direction that is automatically determined by auto setup is indicated.

Handling Precautions:

The positioner operation direction is determined by the hardware of the
main unit. This function cannot be used to switch the operation direction.
If you want to switch the operation direction, contact one of our service
representatives.

• Electrical Fail To

Open or Closed is automatically set as the fail safe direction when the electrical signal is
“Disconnected” based on the settings for Valve Closed Position, Feedback Lever Motion,
and Positioner Action.

• Air Fail To

Open or Closed is automatically set as the fail safe direction when the supply air
pressure is “Disconnected” based on the settings for Valve Closed Position and
Feedback Lever Motion.
This item is not displayed when Pilot Relay Type is Double Acting.

4-2-5 Control Configuration

Control parameters are PID operation parameters for controlling the control valve and
are selected based on Actuator Size and Friction Level.

Select [Device] → [Configuration] → [Control Configuration].

- Actuator Size

Specify Param 1 to 6 or Param A to C depending on the operation speed and capacity

of the actuator.
To specify every PID operation parameter, select Custom. (For details, consult with one
of our service representatives.)

4-6

Table 4-2 Actuator Size

Actuator Size

Operating speed

[s]

Typical actuator

model

Actuator capacity
(Typical value) [cm

3

]

PARAM C Up to 0.25 - 200

PARAM B Up to 0.35 - 300

PARAM A Up to 0.45 - 400

PARAM 1 Up to 0.85 PSA1, PSK1 600

PARAM 2 Up to 2.0 PSA2, HA2 1400

PARAM 3 Up to 6.5 PSA3, HA3 2700

PARAM 4 Up to 8.15 PSA4, HA4 6600

PARAM 5 Up to 12 PSA6 8100

PARAM 6 Up to 99 VA 5 25300

- Friction Level
Select Heavy, Medium, or Light depending on the gland packing. (It is not necessary to

specify this item when Custom is selected for Actuator Size.)

Table 4-3 Friction Level

Friction Level * Example of gland packing material

HEAVY Graphite packing type

MEDIUM Yarn packing type

LIGHT V-type PTFE packing type

* This value differs depending on the friction of the gland packing rather than the material.

- Control Deadband
Specify the deadband. Although deadband may be effective in preventing hunting,

when the friction of the gland packing is especially large, for example, we recommend
keeping this value within 1%.

- Replace Control Parameters

Replace the PID parameters selected in Actuator Size and Friction Level with the

values in Control Parameters. The setting can be changed only if Actuator Size is set to
Custom.

- Control Parameters

When Actuator Size is Custom, each PID must be specified individually.

The control algorithm employs dual GAP PID control, which switches PID parameters
between three levels depending on the control deviation size. There are 11 parameters
as shown below. Set a value larger than the dual width to the gap width. The
integration operation is disabled when 9999 is set as the value of the integral.

P Outside of Gap: Proportional gain outside the gap width [1/%]

I Outside of Gap: Integral time outside the gap width [s]

D Outside of Gap: Differential time outside the gap width [s]

Gap Band: Gap width [±%]

P Inside Gap: Proportional gain within the gap width [1/%]

I Inside Gap: Integral time within the gap width [s]

D Inside Gap: Differential time within the gap width [s]

Dual Gap Band: Dual gap width [±%]

P Inside of Dual Gap: Proportional gain within the dual gap width [1/%]

I Inside of Dual Gap: Integral time within the dual gap width [s]

D Inside of Dual Gap: Differential time within the dual gap width [s]

4-7

4-2-6 Input Characterization

Equal percent

Specify the flow amount characteristic.

Select [Device] → [Configuration] → [Input Characterization] → [InputCharacterization].

- Characterization

Select Linear, Equal Percent, Quick Open, or Custom Curve.

The concept of each characteristic is shown below.

% STROKE

100

0

0

Quick Open

Linear

Input signal

Custom

100

% IIN

Valve
opening

Figure4-2 Concept of Flow Characteristics

- Custom Curve Data

When selecting Custom Curve, individually specify the input signal (Custom Data X1 to

21) and the opening (Custom Data Y1 to 21) to specify a polygonal line consisting of 21
points.

Handling Precautions:

- Specify both Custom Data IN and Custom Data OUT so that they
monotonically increase.

- The setting range is between 0% and 100%. The linear characteristic is set
from both edges outside this range.

4-2-7 Travel Cutoff

Specify the input signal (%) to forcibly fully open or close the valve. The valve is fully
closed when the input signal is less than or equal to the forced fully closed value. The
valve is fully opened when the input signal is greater than or equal to the forced fully
open value. These values can be independently specified.

Select [Device] → [Configuration] → [Travel Cutoff], then set forced fully closed value

(TravelCutoff Low) and forced fully open value (Travel Cutoff High).

The concept of input/output characteristics when the forced fully open and closed values
are specified is shown below.

4-8

% STROKE

100

Valve
opening

0

-0.1% +0.1% -0.1% +0.1%

0

Forced fully
closed value

Forced fully
open value

Input signal

100 % IIN

Figure4-3 Forced Fully Open and Closed Values

Handling Precautions:

- Specify values such that the forced fully closed value is smaller than the forced
fully open value.
If the forced fully closed value is equal to the forced fully open value, the valve
performs the ON/OFF operation.

- The settable range is between -200% and 50% for the forced fully closed value
and between 50% and 200% for the forced fully open value.

- If you adjust the span after auto setup, the forced fully open value is
automatically changed to the value calculated by subtracting 1% from the
overstroke percentage.

- The forced fully closed and open values each have a hysteresis difference of

0.1%.

- When the valve is forced fully closed (open), Working Setpoint shows the value
for the fully closed (open) status.

4-2-8 Units

Specify the units for pressure.

Select [Device] → [Configuration] → [Unit].

Initial setting of SI system unit and non-SI system unit is as follows. You can not change
the initial setting.

2

If the non-SI system unit is needed, order kg/cm

or psi at the time of purchase.

SI system: kPa, MPa, Bar

2

Non-SI system: kPa, MPa, Bar, kg/cm

, PSI

This unit setting is invalid in the LUI display. Only the kPa is valid in the LUI display.

4-9

4-2-9 Travel Calibration

Adjust zero and span of valve opening.

Select [Device]→[Maintenance]→[Travel Calibration].

The following four types of zero span adjustment methods are available.

(1) Auto Travel Calibration

(2) Angle Correction

(3) Manual Setting

(4) Change Travel Angle

Handling Precautions:

If you adjust the span after auto setup, the forced fully open value is changed to
the value calculated by subtracting 1% from the overstroke percentage.

(1) Auto Travel Calibration

When you select [Device]→[Maintenance]→[Travel Calibration]→[Auto Travel

Calibration], the valve, which is initially fully closed, is fully opened and then fully
closed, and the zero point and span point are automatically set.

Cautions

It is dangerous during automatic opening adjustment because the fully opened

valve moves to fully closed. Be prepared in advance to prevent injury and

effects on the process when the valve moves.

Handling Precautions:

- Set the input signal 5 mA min. If the input signal is below 5 mA, the device may
not operate properly.

- If any of the self-diagnostic messages shown in Table 4-5 in 4-2-20,
“Diagnostic Messages” appears, auto travel calibration cannot be executed.

- After device operation is performed, make sure Travel Cutoff of the valve with
changing input signals.

(2) Angle Correction

Adjust the angles of the zero and span points.

Select [Device]→[Maintenance]→[Travel Calibration]→[Angle Correction].

- 0% Travel

Set 0% to Final Valve.

Set a value less than 0% to Final Value Lo Cutoff, select the angle increment and

decrement values, and adjust the zero point. (To increase the value by 0.01°, select
Increment/0.01.)

After adjustment, return Final Value Lo Cutoff to the original value.

4-10

- 100% Travel

Set 100% to Final Valve.

If Final Value Hi Cutoff is less than 100%, set a value larger than 100%, select

the angle increment and decrement values, and adjust the span point. After
adjustment, return Final Value Hi Cutoff to its original value.

Handling Precautions:

If the angle after adjustment changes by more than ±30°, the operation is
disabled.

(3) Manual Setting

Manually fix the 0% or 100% opening and set the zero and span points.

Select [Device]→[Maintenance]→[Travel Calibration]→[Manual Setting].

- 0% Travel

Move the valve to the 0% opening position by operating the input signal, actuator

pressure, manual handle, or other factor and set the zero point.

- 100% Travel

Move the valve to the 100% opening position by operating the input signal, actuator

pressure, manual handle, or other factor and set the span point.

Handling Precautions:

If the angle after adjustment changes by more than ±30°, the operation is
disabled.

(4) Change Travel Angle

Set the angles of 0% opening and 100% opening.

The angle is 0° when the feedback lever is horizontal. The angle is negative if the lever

is lower than the horizontal position. The angle is positive if the lever is higher than the

horizontal position.

Select [Device]→[Maintenance]→[Travel Calibration]→[Change Travel Angle].

- 0% Travel Angle

Set the angle of the 0% opening position.

- 100% Travel Angle

Set the angle of the 100% opening position.

Handling Precautions:

Specify an angle within ±30°. Accuracy is guaranteed between ±4° and ±20°.

4-11

4-2-10 Input Calibration

Calibrates the input signal (4 mA, 20 mA).

Select [Device] → [Maintenance] → [Input Calibration].

• Calibrate the 4 mA signal

Set after making the current input (controller output) 4 mA.

• Calibrate the 20 mA signal

Set after making the current input (controller output) 20 mA.

4-2-11 Pressure Sensor Adjustment

Adjust the zero point of the pressure sensor.

Select [Device] → [Maintenance] → [Pressure Sensor Adjustment] → [ZeroAdjustment].

Shut off the supply air pressure before zero adjustment.

4-2-12 Simulation

The following two operations can be changed.

Handling Precautions:

The input signal should be 5 mA or more. If it is lower than 5 mA, the device
does not operate normally.

(1) Dummy Input Signal

Specify the pseudo input signal (0% to 100%) and operate the valve. Regardless of the

actual input current, the desired input signal can be sent to the device.

Select [Device] → [Maintenance] → [Simulation] → [Dummy Input Signal].

(2) Dummy Drive Signal

Specify the pseudo EPM drive signal (0% to 100%). Regardless of the actual input

current and travel, the desired EPM drive signal can be output from the device.

Select [Device] → [Maintenance] → [Simulation] → [Dummy Drive Signal].

Cautions

When a simulation is running, it is dangerous to leave it unused for more than 10
minutes, as this will cancel out the setting, and the valve may start moving.
Ensure ahead of time that there will be no injuries or effects on process if the valve is
moved.

4-12

4-2-13 Adjustment of EPM Drive Signal (Pneumatic Modules)

This function is used to adjust the EPM drive signal if the signal has shifted or if
Positioner Action has changed.

Select [Device] → [Maintenance] → [Pneumatic Modules] → [EPM Adjustment].

Handling Precautions:

Ask our service representative for the operation not to damage a device by
erroneous operation..

4-2-14 Restore factory settings

Restore the data that was set when the device was shipped from the factory.

Select [Device]→[Maintenance]→[Restore factory settings].

(It may be necessary to restart the communication tool after restoring the factory data.)

Handling Precautions:

This operation does not change the HART communication settings such as
Device Tag and Long Tag, diagnostics-related settings, and history information.

4-2-15 Operator Action Records

Save the history of setting modification operations.

The operation item, operation method, and time of the last 10 modifications are saved.

Simulation operations are not saved.

Select [Device]→[Maintenance]→[Operator Action Records].

4-2-16 Real Time Clock

Checks and sets the current time.

Select [Device] → [Maintenance] → [Real Time Clock].

Handling Precautions:

The current time set with this operation is reset when the power is cut.
(2012/04/01 00:000)

4-2-17 Password

Sets whether to use the password function and sets the password.

Select [Device] → [Maintenance] → [Password].

4-13

4-2-18 Device Information

Select [Device] → [Device Information].

The following information can be checked and the settings can be changed.

• Manufacturer

Displays Azbil Corporation as the device manufacturer.

• Model

Displays AVP700 as the name and model number of the device.

• Device ID

Displays the unique ID information of the device.

• Device Tag

Displays and changes the Tag No. assigned to the device.

• Long Tag

Displays and changes the Tag No. assigned to the device.

• Date

Displays and changes specific dates such as the final settings date of the

device.

• Descriptor

Displays and changes the various information required to manage the

device.

• Message

Displays and changes the messages registered in the device.Config

Change Counter

Displays and changes the messages registered in the device.

• Serial Number

Displays the unique serial number of the device.

• Final Assembly Number

Displays and changes specific management numbers such as the final

settings date for the device and system.

• Distributor

Displays the name of the company selling the device.

• Config Change Counter

Displays the number of changes made to the set device.

• Operating Time

Displays the time the device has been operating.

• Polling Address

Displays and changes the device address. Specifies the device address

when multiple devices are connected to the same loop (split range, multi­drop connection, etc.).

4-14

• Number of Request Preambles

Displays the number of preambles requested from the device to the host.

• Number of Response Preambles

Displays the number of preambles returned from the device to the host.

• Revision Numbers

HART Version:

Displays the revision number of the HART universal command supported

by this device.

Device Revision:

Displays the revision number of the device-specific command supported

by this device.

Software Revision:

Displays the revision number of the software in a given Device Revision.

Hardware Revision:

Displays the revision number of the hardware for this device.

• Factory Setting Information

Production Number:

Displays the production number.

Model Number:

Displays the model number.

Valve Model Number:

Displays the valve model number.

Factory Setting Date:

Displays the factory shipping date.

4-15

4-2-19Option

Additional functions include the following.

Traveltransmissionsignaloutput

Selecting [Device] → [Option] → [Travel Transmission (AO)] → [TravelTransmission]

allows the travel signal output to be monitored.

Selecting [Device] → [Option] → [Travel Transmission (AO)] → [Dummy

TravelTransmission] allows the travel signal output to be changed freely.

Selecting [Device] → [Option] → [Travel Transmission (AO)] → [Fail SafeDirection] allows

the failsafe direction (High or Low) for the travel signal to be checked.

This setting is set at the time of factory shipment, and the setting change

If a self-diagnostic message pertaining to fail-safe operation (Table 4-5 in

Selecting [Device] → [Option] → [Travel Transmission (AO)] → [D/A Trim] calibrates the

travel signal output (4 mA, 20 mA). Connect to an ammeter to calibrate the current value.

after the delivery is not possible.

section 4-2-20) appears, the travel transmission signal is sent according to
the specified fail safe direction.

4-16

4-2-20DiagnosticMessages

The device has a self-diagnostic function.

Select [Device]→[Diagnostics]→[Diagnostic Status]→[Positioner Diagnostic].

1) Self-DiagnosticMessages

Failure ValveTravelDetectorFailure

FunctionCheck InUsebyLocalUserI/F

OutofSpecification VTDAngleSpanOutofRange

MaintenanceRequired Restrictionisclogged*

Information TravelCutoffHigh

* This message can be enabled or disabled by changing the setting of [Diagnostics] →

[Diagnostic Setup] → [Positioner Air Circuit] → [Positioner Air Circuit Alarm Enabled].

The factory default setting is “Enabled.” (“Enabled” is recommended.)

In addition, you can set the threshold value of this message with [Diagnostics] →
[Diagnostic Setup] → [Positioner Air Circuit] → [Drive Sig Shift Threshold +] or
[Drive Sig Shift Threshold −]. The factory default setting is “±25 %.” (“±25 %” is

recommended.)

Table 4-4 Self-Diagnostic Messages List

Message

ValveTravelDetectorOutofRange

CPUFailure

RAMFailure

ROMFailure

A/DConversionModule1Failure

A/DConversionModule2Failure

Non-VolatileMemoryFailure

Po1PressureSensorFailure

Po2PressureSensorFailure

PsPressureSensorFailure

PnPressureSensorFailure

InputCircuitFailure

TemperatureSensorFailure

InternalProgramExecutionError

DummyInputSignalsimulationisrunning

DummyDriveSignalsimulationisrunning

DummyTravelTransmissionsimulationisrunning

AutoSetupisrunning

AutoTravelCalibrationisrunning

StepResponceTestisrunning

ValveSignatureisrunning

InputSignalLow

InsufficientInputSignalRange

TemperatureOutofRange

SupplyPressureOutofRange

VTDTemperatureOutofRange

IncorrectSettingofInputRangeHigh/Low

DepositsontheNozzle-Flapper*

TravelCutoffLow

FactorySettingsRestored

InUsebyanOperator

LocalUserI/FAbnormal

FailureOutput(AO)

LocalUserI/Fwasusedinpast10min.

4-17

Self-diagnostic messages pertaining to fail-safe operation

If the device judges, based on the result of self-diagnosis, that it cannot control the valve
properly, the device executes fail-safe operation.

The output air pressure and Travel Transmission during fail-safe operation are as follows.

<Output air pressure>

Positioner Action Pilot Relay Type Output Air Pressure

Direct action single acting zero

double acting Po1: zero

Po2: Supply Pressure

Reverse action single acting Supply Pressure

double acting double acting

Po1: Supply Pressure
Po2: zero

<Travel Transmission>

The travel transmission signal is output in accordance with the fail-safe direction (UP or
DOWN) specified by a switch. (For how to check the setting, refer to 4-2-19, “Option.”)

UP: 21.0 mA minimum
DOWN: 3.6 mA maximum

Fail-safe operation is executed if any of the following self-diagnostic messages appear.

Table 4-5 Self-diagnostic messages leading to fail-safe operation

Message

Valve Travel Detector Failure

Valve Travel Detector Out of Range

CPU Failure

RAM Failure

ROM Failure

A/D Conversion Module 1 Failure

Non-Volatile Memory Failure

Input Circuit Failure

4-18

4-2-21 Control Valve Diagnostic Messages

The device has a control valve diagnostic function. Select [Device]→[Diagnostics]→[Diag
nostic Status]→[Valve Diagnostic].

Table 4-6 Control Valve Diagnostic Messages List

OutofSpecification SupplyPressureHighAlarm

SupplyPressureLowAlarm

TempHighAlarm

TempLowAlarm

Deviation+Alarm

Deviation-Alarm

ZeroTravel+Alarm

ZeroTravel-Alarm

MaintenanceRequired TotalStrokeAlarm

CycleCountAlarm

ShutCountAlarm

MaxTvlSpeed+Alarm

MaxTvlSpeed-Alarm

PoValidity+Alarm

PoValidity-Alarm

MaxFrictionAlarm

Stick-SlipHighAlarm

Stick-SlipMediumAlarm

Stick-SlipLowAlarm

Message

4-19

4-20

Chapter 5 Troubleshooting

This chapter describes how to address problems in case of troubles.

The following three types of problems may occur when you start up and start operating the device.

• Problems that occur because the specifications of the device are not suitable for the
actual use conditions

• Problems due to setup or operation errors

• Problems due to failure of the device

If a problem occurs, take appropriate actions according to the troubleshooting guidelines
described in this chapter.

Precautions for safe work

Warning

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open
the cover during operation (while the power is on).

Cautions

Do not get on the installed device or use it as a step stool. This is dangerous because the
device may tip over.

Do not touch the device during operation without reason. This is dangerous because the
surface may be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when
opening the cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury.
Be careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may
be injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply
may damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe
environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in acoordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure
gauge.

5-1

5-1 Troubleshooting

If a problem occurs when operation starts or during operation, address the problem
according to the procedure below. If the problem cannot be solved after taking the
actions described below, the device may be malfunctioning. Please contact us.

5-1-1 The Device Does Not Operate. (There Is No Output Air Pressure.)

1. Check that setup has been properly completed (e.g. allowable rotation angle of
feedback lever).

2. Check that an appropriate supply air pressure is supplied (e.g. air leak).

3. Check that an appropriate input signal (power supply) is input (e.g. whether electrical
wiring is correct).

4. When communication is possible, have the device perform self-diagnostics and take
actions according to the displayed messages. Please refer to 5-2, “Description of
Messages.”

5. Check whether the internal data in the device is properly specified.

5-1-2 The Control Valve Operates Abnormally (There Is Output Air Pressure.)

1. Activate the manual operation status with the A/M switch, adjust air with the regulator,
and check that the valve shaft moves smoothly. (Check whether galling or packing
solidification has occurred.)

2. Check whether the internal data in the device is properly specified (actuator size and
hysteresis, among other data).

3. If the symptoms of the problem can be found in the table below, take the
corresponding actions according to the table.

Problem Point to be checked and action

- Check that the allowable rotation angle of the feedback lever
is obeyed.

Hunting
Overshoot

The device does not
complete a full stroke.
The response speed is
too slow.

- Change the friction level from Light to Medium to Heavy. If
this does not solve the problem, change the actuator size
setting to a smaller parameter with the friction level set
to Heavy. (For the work procedure, refer to “Adjustment
Procedure when Hunting Occurs” on the next page.)

- Check that the fully closed and open positions (zero and
span) of the valve are properly adjusted.

Check that the EPM drive signal is within the range of 50 ± 25%.

-

5-1-3 Failuretocommunicatewiththecommunicator

1. Check whether the electrical wiring is correct.

2. Check whether the communicator is correctly connected with the device.

3. Check whether both input and output devices have power sources.

4. Check whether the relationship between the power supply voltage and external load
meets the specifications.

5. Check whether the wiring is correct for the Models without the motion transmission
function (model AVP702) and with the motion transmission function (model AVP701)

5-2

5-1-4 AdjustmentProcedureWhenHuntingOccurs

Start adjustment

Hunting event

confirmed

NO

Is the control loop

controller auto or manual?

Manual

Manually change the AVP

control parameters.

Perform the dynamic

characteristics test.

Did the hunting

phenomenon stop?

Auto

Does hunting still occur

after the controller

is set to manual?

The AVP is normal.

NO

Adjust the control

loop again.

YES

Change the hysteresis, which is a control parameter for the AVP
positioner, from Light to Medium to Heavy or in the direction in which
the actuator size number decreases. (In case of the double-acting
actuator, the actuator size number increases in the reverse direction.)

<Example>

PARAM4-LIGHT → PARAM4-MEDIUM→PARAM4-HEAVY→
PARAM3-HEAVY→PARAM2-HEAVY→ PARAM1-HEAVY

If hunting still occurs after PARAM1-HEAVY is set or if you need
quick response, consult with one of our service representatives.

Perform the five-point check for the control valve to check
dynamic characteristics.

YES

Adjustment

completed

Figure 5.1

5-3

5-1-5 AutoSetupFailure

Check the following:

• The supply air pressure is appropriate.

• The A/M switch is in the AUTO position.

• The feedback pin and feedback lever are properly connected.

• The output air pressure is properly supplied to the actuator.

• Valve motion is not obstructed by a handle, etc.

• The input signal is 5 mA or more.

• Valve Signature and Step Response Test are not running.

If there is no problem with the above, there is a possibility that the attached actuator
cannot be set up using the auto setup function for some reason. For example, the
actuator may take too long before starting to operate. In this case, the user can set up
the device manually in order to control valve travel properly. However, some functions will
be unavailable.

• Some types of valve diagnosis cannot be used. (For details, contact our service staff.)

• Deviation diagnosis when the valve is forced to open might not work properly.

Settings necessary for travel control

Specify the parameters in the table below, referring to the indicated sections of the
manual.

Reference

Type Parameter

Control valve system settings

Zero/span adjustment

Control parameter settings

Input signal range settings*

LUI

Valve Closed Position 3-2-1 (3) 4-2-4

Actuator Type 3-2-1 (3) 4-2-4

Feedback Lever Motion

Travel Angle 0 %

Travel Angle 100 %

Actuator Size

Fliction Level

Input Range Low

Input Range High

Cannot be specified

using the LUI.

3-2-2 (3)

3-2-4 4-2-5

Cannot be specified

using the LUI.

HART

Communication

4-2-4

4-2-9 (3) or

4-2-9 (4)

4-2-3

* These parameters must be changed if their magnitude relationship is not correct.

5-4

5-2 DescriptionofMessages

LUI display

Message

LUI display
example *1

Upper

part

[*: Optional]

Lower part

Description and cause Action

ROM Failure

RAM Failure

Non-Volatile

Memory

Failure

CPU Failure

Valve Travel

Detector

Failure

AL_00

AL_00

AL_00

AL_00

AL_01

0x01,0x03,0x05,0x07

0x09,0x0b,0x0d,0x0F

0x02,0x03,0x06,0x07

0x0A,0x0b,0x0E,0x0F

0x04,0x05,0x06,0x07

0x0c,0x0d,0x0E,0x0F

0x08,0x09,0x0A,0x0b

0x0c,0x0d,0x0E,0x0F

0x*1,0x*5,0x*9,0x*d

ROM error. Contact Azbil group.

RAM error. Contact Azbil group.

Non-volatile memory

error.

CPU error. Contact Azbil group.

VTD (angle sensor) error.

- The VTD connector is

disconnected.

- VTD signal line is

disconnected or short-

circuited.

Contact Azbil group.

Contact Azbil group.

Valve Travel

Detector Out

of Range

A/D

Conversion

Module 1

Failure

A/D

Conversion

Module 2

Failure

Input Circuit

Failure

Po 1

Pressure

Sensor

Failure

AL_01

AL_01

AL_01

AL_14

AL_01

0x*2,0x*6,0x*A,0x*E

0x*4,0x*5,0x*6,0x*c

0x*d,0x*E

0x*8,0x*9,0x*A,0x*c

0x*d,0x*E

0x*1,0x*3,0x*5,0x*7

0x*9,0x*b,0x*d,0x*F

0x1*,0x3*,0x5*,0x7*

0x9*,0xb*,0xd*,0xF*

VTD (angle sensor)

output error.

- The allowable rotation

angle of feedback lever

(±30°) is exceeded.

- The feedback lever is

disengaged.

Error in the AD conversion

section (operation part).

Error in the AD

conversion section

(pressure sensor).

Input Circuit Failure Contact Azbil group.

Error in the Po1 pressure

sensor.

Check that the feedback

lever is not disengaged and

that the allowable rotation

angle (±30°) is obeyed.

If the error message does

not disappear even after you

check these points, contact us.

Contact Azbil group.

Contact Azbil group.

Contact Azbil group.

5-5

Message

Po 2

Pressure

Sensor

Failure

LUI display
example *1

Upper

part

AL_01

LUI display

Lower part

[*: Optional]

0x2*,0x3*,0x6*,0x7*

0xA*,0xb*,0xE*,0xF*

Description and cause Action

Error in the Po2 pressure

sensor.

Contact Azbil group.

Ps Pressure

Sensor

Failure

Pn Pressure

Sensor

Failure

Temperature

Sensor

Failure

Internal

Program

Execution

Error

Local User

I/F Active

Dummy

Drive Signal

simulation is

running

AL_01

AL_01

AL_14

AL_14

― ―

AL_02

0x4*,0x5*,0x6*,0x7*

0xc*,0xd*,0xE*,0xF*

0x8*,0x9*,0xA*,0xb*

0xc*,0xd*,0xE*,0xF*

0x02,0x03,0x06,0x07

0x0A,0x0b,0x0E,0x0F

0x04,0x05,0x06,0x07

0x0c,0x0d,0x0E,0x0F

0x*8,0x*9,0x*A,0x*b

Error in the Ps pressure

sensor.

Error in the Pn pressure

sensor.

Temperature sensor

error.

Program execution error. Contact Azbil group.

The LUI is operating (in

setup mode).

The device is in the

pseudo EPM drive signal

output state.

Contact Azbil group.

Contact Azbil group.

Contact Azbil group.

Exit the LUI setup mode

by holding down

Clear the pseudo EPM

drive signal output state.

.

Auto Setup

is running

Auto Travel

Calibration

is running

Step

Responce

Test is

running

Valve

Signature is

running

VTD Angle

Span Out of

Range

AL_02 0x1*

AL_02 0x2*

AL_02 0x4*

AL_02 0x8*

0x*1,0x*3,0x*5,0x*7

AL_03

0x*9,0x*b,0x*d,0x*F

Auto setup is being

performed.

Automatic opening

adjustment is being

performed.

The step response test is

being performed.

Valve signature is being

performed.

The zero and span range

is too narrow.

Wait until execution ends

or stop it with the stop

command as needed.

Wait until execution ends

or stop it with the stop

command as needed.

Wait until execution ends

or stop it with the stop

command as needed.

Wait until execution ends

or stop it with the stop

command as needed.

Adjust the zero and span

so that the angle of the

feedback lever has a

span of 4° or larger.

5-6

Message

LUI display
example *1

Upper

part

LUI display

Lower part

[*: Optional]

Description and cause Action

Input Signal

Low

Insufficient

Input Signal

Range

Temperature

Out of

Range

Supply

Pressure

Out of

Range

AL_03

0x*2,0x*3,0x*6,0x*7

0x*A,0x*b,0x*E,0x*F

0x*4,0x*5,0x*6,0x*7

AL_03

0x*c,0x*d,0x*E,0x*F

0x*8,0x*9,0x*A,0x*b

AL_03

0x*c,0x*d,0x*E,0x*F

AL_03 0x1*,0x5*

The input current is too

low.

The input signal range is

too narrow.

The temperature in the

device is lower than -40°

or higher than 80°.

The supply air pressure

detected in the device

is lower than 50 kPa or

higher than 715 kPa.

Input at least 3.5mA

Set the input signal span

more than 2mA.

Set the ambient

temperature to between

-40° and 80° as specified

by the usage conditions. If

this message is displayed

even though this condition

is satisfied, a sensor error

is suspected. Contact

Azbil group.

- Check that the supply air

pressure is applied.

- Set the supply air

pressure to 715 kPa or

lower. If this message

is displayed even

though this condition is

satisfied, a sensor error

is suspected. Contact

Azbil group.

Incorrect

Setting of

Input Range

High/Low

Supply

Pressure

High Alarm

Supply

Pressure

Low Alarm

Temp High

Alarm

AL_03 0x4*,0x5*

AL_16 0x01,0x05,0x09

AL_16 0x02,0x06,0x0A

AL_16 0x04,0x05,0x06

The high and low setting

of the input signal range

are incorrect.

The supply air pressure

is higher than the

specified threshold value.

The supply air pressure

is lower than the

specified threshold value.

The internal temperature

is higher than the

specified threshold value.

Make sure the sttings

of Input Range High

(Open)and Input Range

Low (Closed).

- Check the supply air

pressure.

- Check that the threshold

value is appropriate.

- Check the ambient

temperature.

- Check that the threshold

value is appropriate for

the usage environment.

5-7

Message

LUI display
example *1

Upper

part

LUI display

Lower part

[*: Optional]

Description and cause Action

Temp Low

Alarm

Restriction

is clogged

Deposits on

the Nozzle-

Flapper

AL_16 0x08,0x09,0x0A

AL_04 0x01

AL_04 0x02

The internal temperature

is lower than the

specified threshold value.

The EPM drive signal

has exceeded the normal

operation range.

- The fixed diaphragm is

clogged.

- Air is not supplied.

- The valve shaft is

galled.

The EPM drive signal

has exceeded the normal

operation range.

- The nozzle is clogged.

- The A/M switch is in

manual mode.

- Check the ambient

temperature.

- Check that the threshold

value is appropriate for

the usage environment.

- Clean the fixed flow

restriction.

- Check the supply air

pressure.

- Check the EPM drive

signal.

- Change the input signal

to confirm seamless

operation.

(- Perform auto setup.)

- Clean the nozzle.

- Check that the A/M

switch is in auto mode.

- Check the EPM drive

signal.

- Change the input signal

to confirm seamless

operation.

Total Stroke

Alarm

Cycle Count

Alarm

Shut Count

Alarm

Max Tvl

Speed +

Alarm

Max Tvl

Speed -

Alarm

― ―

― ―

― ―

― ―

― ―

The cumulated sliding

distance is larger than

the threshold value.

The number of inversion

operations is larger than

the threshold value.

The number of fully

closing operations is

larger than the threshold

value.

The maximum operation

speed + is larger than the

threshold value.

The maximum operation

speed - is smaller than

the threshold value.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

5-8

Message

LUI display
example *1

Upper

part

LUI display

Lower part

[*: Optional]

Description and cause Action

Po Validity +

Alarm

Po Validity -

Alarm

Max Friction

Alarm

Stick-Slip

High Alarm

Stick-Slip

Medium

Alarm

Stick-Slip

Low Alarm

Deviation +

Alarm

― ―

― ―

― ―

― ―

― ―

― ―

― ―

The output air pressure

validity + is larger than

the threshold value.

The output air pressure

validity - is smaller than

the threshold value.

The maximum friction is

larger than the threshold

value.

Stick-slip is larger than the

“High” threshold value.

Stick-slip is larger than

the “Medium” threshold

value.

Stick-slip is larger than

the “Low” threshold value.

The deviation + is larger

than the threshold value.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Deviation -

Alarm

Zero Travel

+ Alarm

Zero Travel -

Alarm

Travel Cutoff

High

Travel Cutoff

Low

Factory

Settings

Restored

― ―

― ―

― ―

― ―

― ―

― ―

The deviation - is smaller

than the threshold value.

The zero point opening

+ is larger than the

threshold value.

The zero point opening

- is smaller than the

threshold value.

The valve was forcibly

fully opened.

The valve was forcibly

fully closed.

The data set when the

device was shipped from

the factory was restored.

The factory data restoration

(Restore factory settings)

operation was performed.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the operation of

the control valve.

Check the forced fully

open and closed values

and apply the input signal

within the setting range.

Perform appropriate

adjustment and setup.

In Use by an

Operator

― ―

Settings are being

changed through HART

communication or with the

LUI.

5-9

Check who the operator

is that is changing the

settings.

Message

LUI display
example *1

Upper

part

LUI display

Lower part

[*: Optional]

Description and cause Action

Local User I/

F Abnormal

Local User I/

F was used

in past 10

min.

LUI module error.

Check the key status.

Move the device away

from any nearby strong

magnetic field.

There may be someone

near the device. Check

the safety in the field.

― ―

― ―

Key input is still

recognized as ON.

The key is being

physically pressed down.

The LUI key was

operated within the past

10 minutes.

*1: These alarms are displayed with the nomal monitor. The alarms are not displayed

with other monitors.

5-10

Chapter 6 Maintenance

This chapter describes periodic maintenance for the device. You can properly use
the device by performing appropriate maintenance. In addition, the limited life parts
are listed as resale parts in 6-8. Because the replacement frequencies of resale parts
differ depending on the usage environment and usage situation of the device, specify
appropriate replacement frequencies.

Precautions for safe work

Do not perform wiring with wet hands or while the device is energized. This may lead to electric
shock. Turn the power off before starting the work and work with dry hands or use gloves.

Follow the work procedure defined in the explosion protection guidelines when performing the
power distribution work in an explosion-proof area.

For devices equipped with the pressure-resistant, explosion-proof specifications, do not open
the cover during operation (while the power is on).

If appropriate maintenance is not performed, an unexpected operation may cause the
feedback lever to move, causing an injury. Perform maintenance at appropriate times.

Warning

Cautions

Maintenance work is dangerous because the valve moves. Be prepared in advance to prevent
injury and effects on the process when the valve moves.

Do not get on the installed device or use it as a step stool. This is dangerous because the
device may tip over.

Do not touch the device during operation without reason. This is dangerous because the
surface may be hot or cold depending on the usage environment.

Be careful not to touch the edge of the cover or the screw threads of the main unit when
opening the cover of the terminal box. You may be injured by these parts.

Use a DC power supply with overload protection. Overload may cause smoke or fire.

If a tool or other item touches the glass part of the display, it may break, leading to an injury.
Be careful. Wear safety glasses during work.

This product is heavy. Be careful where you step and wear safety shoes during work.

Do not touch the feedback lever or other moving part while the device is operating. You may
be injured by getting your hand or other body part caught in them.

Properly use the power supply based on the specifications. Inputting a different power supply
may damage the device.

Use gloves and other protective equipment during work in a hot, cold, or other severe environment.

Do not move the device close to a magnet or magnetic driver. The control valve may operate.

Apply the correct supply air pressure in acoordance with the specification of the device. The
overpressure may cause abnormal actions of the control valve or damage to the pressure
gauge.

6-1

6-1 A/M Switch

The maintenance work can be performed by switching between Auto and Manual. The
device has a built-in Auto/Manual (A/M) switch.

The A/M switch switches the control method of output air from the positioner between
auto operation and manual operation.

1) Auto operation

• The device outputs the output air pressure to control the opening according to the

input signal.

2) Manual operation

• The positioner directly outputs the supply air pressure.

• Manual operations with the regulator are possible. (The double-acting actuator does

not support manual operation.)

Warning

It is dangerous because the valve moves when the A/M switch is operated. Be
prepared in advance to prevent injury and effects on the process when the valve
moves.

6-2

3) Structure of A/M switch

Setscrew

A/M switch

MANUAL

The structure of the A/M switch is shown in the figure below.

Remove the pilot relay cover.

Figure 6-1 Structure of A/M Switch

Cautions

Do not loosen the setscrew. If the setscrew is loosened, the A/M switch will pop
out due to the air pressure, potentially causing an injury.

AUTO

4) Procedure for switching from auto operation to manual operation

The procedure for switching from auto operation to manual operation is shown below.

Step Work

1

Loosen the three screws to remove the pilot relay cover in
order to operate the A/M switch.

Rotate the A/M switch counterclockwise (in the MAN direction)

2

by one revolution using a flat-head screwdriver. (Confirm
that operation has switched by using the output air pressure
gauge.)

5) Procedure for switching from manual operation to auto operation

The procedure for switching from auto operation to manual operation is shown below.

Step Work

Securely rotate the A/M switch clockwise (in the AUTO

1

2

direction) using a flat-head screwdriver until it stops. (Confirm
that operation has switched by using the output air pressure
gauge.)

Attach the pilot relay cover onto the main unit with the three
screws.

6-3

6-2 Replacement of Filter and Maintenance of Flow Restriction

The contamination of the flow restriction section in the device caused by instrumentation
air can be removed during maintenance. The replacement and maintenance procedures
are described below.

Handling Precautions:

Use clean dry air with solid particles no larger than 3-μm as the instrumentation

air.

Step Work

1 Shut off the supply air to the device.

2

3 Rotate the A/M switch in the MAN direction to remove.

Loosen the three screws to remove the pilot relay cover and
remove the setscrew in the A/M switch section.

Cut the holder with nippers or other tool to remove the old filter.

4

5

6

7 Screw in the A/M switch until it stops.

8 Screw the setscrew into the A/M switch section.

9 Attach the pilot relay cover with the three screws.

Handling Precautions:

Properly dispose of the old holder and filter.

Clean the flow restriction section using a wire (with a diameter
of 0.25 mm) or other tool.

Handling Precautions:

When cleaning, be careful not to damage the hole of the
flow restriction. Do not use an air gun.
Be careful not to let oil get on the cleaned flow restriction
again.

Wrap a new filter around the A/M switch and hold it with the
holder.

6-4

6-3 Cleaning the Flapper

P cover

If the flapper is contaminated by instrumentation air, clean it as described below.

If air pressure is supplied to the device, the back pressure of the nozzle changes
after the flapper is cleaned, and therefore, the valve opening suddenly changes.
Perform cleaning under conditions where the sudden move of the valve will not
injure people or disturb plant operation.

Step Work

1 Remove the three screws from the pilot relay cover.

2

3

4

Cautions

Prepare a piece of 0.2-mm thick paper. A typical business card
is appropriate.

Chip dirt that has accumulated in the space between the nozzle
and flapper in the EPM away with the paper.

After cleaning, attach the pilot relay cover to the main unit with
the three screws.

Nozzle flapper

Figure 6-2 Structure

6-5

6-4 Adjusting the Pilot Relay

The adjustment method for the pilot relay differs depending on whether the single-acting
or double-acting actuator is used.
Perform adjustments suitable for the actuator being used by referring to the procedures
described below.

When rotating the pilot relay adjustment screw, be careful not to get your finger
caught in the space between it and the adapter.

The adjustment screw may be damaged if you rotate it with excessive force by
using a tool.

1) Procedure for adjusting the pilot relay for the double-acting actuator
(Adjustment from single-acting type to double-acting type)

Step Work

Rotate the pilot relay adjustment screw clockwise (tightening

1

2

3

direction) until it stops.

The balance pressure of output air pressures Pout1 and Pout2
is used as the supply air pressure.

Perform auto setup. (Use the LUI or communication.)

Auto setup configures the double-acting settings and roughly
adjusts the zero span.

If auto setup fails, refer to 5-1-5, “Auto Setup Failure” to solve
the problem. If there is still a problem and auto setup cannot
be completed, Pilot Relay Type will not be changed to Double
Acting and the pilot relay cannot be used for a double-acting
actuator. In this case please stop adjustment and contact us.

After confirming that auto setup is completed, apply the input
signal to make the opening 50%.

Cautions

While checking output air pressure Pout1 or Pout2 with the LUI or
pressure gauge, rotate the pilot relay adjustment screw to adjust
the output air pressure to 70% ± 10% of the supply air pressure.

Rotating the adjustment screw clockwise increases the balance pressure

4

while rotating it counterclockwise decreases the balance pressure.

Handling Precautions:

If the actuator has a large capacity, it takes time for the
balance pressure to stabilize. Rotating the adjustment back
a bit facilitates stabilization.

5

6

Perform auto setup again.

The final adjustment value is measured.

Perform operation checks including a five-point check (0, 25,
50, 75, 100% opening).

6-6

2) Procedure for adjusting the pilot relay for the single-acting actuator
(Adjustment from double-acting type to single-acting type)

Step Work

Rotate the pilot relay adjustment screw counterclockwise

1

2

3

(loosening direction) until it stops.

Output air pressure Pout2 becomes 0.

Perform auto setup.

If auto setup fails, refer to 5-1-5, “Auto Setup Failure” to solve
the problem. If there is still a problem and auto setup cannot
be completed, Pilot Relay Type will not be changed to Single
Acting and the pilot relay cannot be used for a single-acting
actuator. In this case please stop adjustment and contact us.

Perform operation checks including a five-point check (0, 25,
50, 75, 100% opening).

6-5 Insulation Resistance Test

Cautions

In principle, do not perform the insulation resistance test. This test may damage the built­in varistor for absorbing surge voltage. If it is absolutely necessary to perform this test,
carefully follow the specified procedure.

1) Test procedure

• Remove external wiring from the device.

• Short-circuit the FB input signal terminals + and -.

• Perform the test between each of the short-circuited parts and the grounding terminal.

• The applied voltage and evaluation criteria are as shown in the table below.

Handling Precautions:

Do not apply a voltage equal to or higher than the value below to prevent the
instrument from being damaged.

2) Evaluation criteria

The evaluation criteria for this test is as shown below.

Test Evaluation criteria

7

Ω or higher at a test voltage of 25 VDC (at 25°C, 60%RH

Insulation resistance

2×10
or less)

6-7

6-6 Adjustment Procedure When Using the Device with the Booster

Relay Attached

When using the device with the booster relay attached, perform adjustment according to the following
procedure.

Start adjustment

Change the dynamic
characteristics again.

Use the communication tool to:

- Change the actuator size *1

- Change the friction level *2

- Change dynamic
characteristics data *3

Assemble the device and

booster relay onto the control valve.

Adjust the booster

relay sensitivity.

Perform auto setup.

Status during friction

level measurement

Normal

Dynamic

characteristics test

Perform the five-point
check to check the
dynamic characteristics.

Properly connect the pneumatic piping to the connection
ports on the device and the booster relay.

Adjust the sensitivity by operating the sensitivity adjustment
throttle on the booster relay.
* Rotate the sensitivity adjustment throttle by one and a half

revolutions from the highest sensitivity (sensitivity
adjustment throttle fully closed) to lower the sensitivity of
booster before using a general IL100 model.
For other booster relays, lower the sensitivity before use.

Hunting occurs.

dynamic characteristics.

Lower the input signal and rotate
the booster sensitivity adjustment
throttle by about 1/4 to 1/2
revolution to further lower the
sensitivity.

Re-adjust the booster relay sensitivity.

When useful dynamic characteristics
data setup information exists

Manually specify

Lower the input signal and interrupt
auto setup. Add the input signal again
and use the communication tool to:

- Change the actuator size *1

- Change the friction level *2

- Change control parameters *3

- Large amount of
overshoot (undershoot)

- Stabilization takes time.

Dynamic characteristics

Good

End

End adjustment.

Figure 6-3

- Permanent hunting

*1 : Toward smaller numbers (Param 6 to 5 to 4 ...)
*2 : From Light to Medium to Heavy
*3 : Reduction in P or I, or increase in D, etc.

6-8

6-7 List of Default Values for Internal Data

Item Parameter Default

Device tag Device Tag XXXXXXXX

Long tag Long Tag

Input value to fully open
the valve

Input value to fully close
the valve

Actuator type Actuator Type Linear

Position of valve when
fully closed

Whether a booster relay is
provided

Feedback lever operation Feedback Lever Motion UP when Po1 increases

Pilot relay type Pilot Relay Type Single Acting

Positioner operation Positioner Action Direct

Electrical fail direction Electrical Fail to Close

Actuator size Actuator Size Param 1

Friction level Friction Level Heavy

Control deadband Control Deadband 0.05

Proportional gain
(beyond GAP1)

Integral time
(beyond GAP1)

Differential time
(beyond GAP1)

GAP width 1 GAP1 5

Controlled parameter

Proportional gain
(within GAP1)

Integral time (within
GAP1)

Differential time
(within GAP1)

GAP width 2 GAP2 1

Proportional gain
(within GAP2)

Integral time (within
GAP2)

Differential time
(within GAP2)

Flow amount
characteristic

Forced fully open value Travel Cutoff High 109

Forced fully closed value Travel Cutoff Low 0.5

Pressure display unit Unit of Pressure kPa

Input Range High

(Open)

Input Range Low
(Close)

Valve Closed Position FeedBack Lever Down

Booster relay Without Booster Relay

P out of GAP1 1

I out of GAP1 10

D out of GAP1 0.2

P inside of GAP1 0.5

I inside of GAP1 5

D inside of GAP1 0.2

P inside of GAP2 0.2

I inside of GAP2 2

D inside of GAP2 0.2

Input Characterization Linear

Number of characters:
32

20mA

4mA

6-9

6-8 Internal Block Diagram of the 700 Series

1) Internal block diagram of the 700 Series

AVP702

Controller

AVP701

DC24V

Local User
Interface（LUI）

DC4‒20mA

DC4‒20mA

250Ω

Surge Absorber

IIN

Surge Absorber

Microprocessor
Digital Processing
Communication I/F

Input Signal
Converter
Power Supply

Electrical Isolation

Output Signal
Converter

Communication
I/F

Photo

Isolater

EPM

Driver

Pressure

Sensor

Analog I/F
A/D
Converter

EPM
（Electrical-Air
Converter）

A/M

Switch

Pilot
Relay

VTD
（Position
Sensor）

140‒700kPa

SUP

OUT

Feedback
Lever

Control Valve

Air Supply

Input signal
DC4–20mA

Travel

transmission
Output signal
DC4–20mA

Input
current

caribration

INPUT

mA

Output
current
calibration

Travel

Transmission (%)

Input
signal
ranging

Fail safe

processing

opening/closing

INPUT

% IIN

Position (%)

Focibly flly

signal

conversion

Reverse
input
characterization

Figure 6-4

Flow amount
characteristic
signal
conversion

−

Set Point (%)

Figure 6-5

PID
control
operation

EPM drive signal

Drive Signal (%)

Positioner
forward/
reverse

Zero span
ranging

Travel (%)

EPM

Pilot relay

Air signal
amplification

VTD

Valve
opening
detection

Actuator

Actuator
forward/
reverse

Valve

Valve plug
forward/
reverse

6-10

6-9 Resale Parts

The resale parts for maintenance are listed in the table below. For the position of each
part, refer to Figure 6-6.

Recommended

No.

1 Face cover assembly 80388840-101 1 - 0.9 ± 0.1

2 Face cover 80388841-001 1 - -

Hexagon socket flush bolt (for face cover,

3

M4×16)

4 Screw retainer ring (for face cover) 80235519-010 2 - -

5 Switch block assembly 80388910-901 1 5 1.02 ± 0.33

6 S-TITE (for switch block, equivalent to M3×6) 80388918-001 2 - 1.02 ± 0.33

7 Terminal cover assembly

8 O-ring (AS568-151) (for terminal cover) 803888281-151 1 5 -

Hexagon socket bolt (lock screw for terminal

9

cover, M4×8)

Set of five cross recessed head screws with

10

captive spring washers (terminal screw, M4×8)

Cross recessed head screws with captive spring

11

washers (external grounding terminal screw, M4×8)

12 Exhaust cap

S-TITE (equivalent to M3×6) (for exhaust cap)

13

14 P cover assembly (with screw)

Special cross recessed head screws with captive

15

spring washers (for P cover, M4×16, shank: 9)

16 Seal washer (for P cover) 80357789-001 3 - -

Pilot relay assembly (including the A/M screw

17

assembly)

Cross recessed head screws with captive

18

spring washers (for pilot relay, M4×25)

19 O-ring (AS568-014) (for pilot relay) 80020935-409 4 5 -

20 O-ring (S7) (for pilot relay) 80020935-323 1 5 -

21 A/M screw assembly 80388885-001 1 4 -

22 Filter 80377077-001 1 4 -

23 Holder 80377078-001 1 - -

Cross recessed truss head screw (for A/M

24

screw, M4×6)

25 O-ring (AS568-007) (for A/M screw) 80020935-216 1 5 -

26 O-ring (AS568-010) (for A/M screw) 80020935-324 1 5 -

Name Part no. Qty.

80388843-001 2 - 0.9 ± 0.1

80388820-001 (finish S)
80388820-002 (finish B)
80388820-003 (finish D)

314-204-080 1 - 0.9 ± 0.1

80277581-001 5 - 1.5 ± 0.2

80277581-001 1 - 1.5 ± 0.2

80388823-001 (finish S)
80388823-002 (finish B)
80388823-003 (finish D)

80388918-001 2 - 1.33 ± 0.46

80388825-001 (finish S)
80388825-002 (finish B)
80388825-003 (finish D)

80388844-001 3 - 1.5 ± 0.2

80388850-001 1 5 -

398-204-250 4 - 1.8 ± 0.2

310-240-060 1 - 1.5 ± 0.2

replacement

(year)*1

1 5 -

1 - -

1 - 1.5 ± 0.2

Recommended

tightening torque

period

N·m

6-11

No.

Name Part no. Qty.

Recommended

replacement

(year)*1

Recommended

tightening torque

period

N·m

27 O-ring (AS568-012) (for A/M screw) 80020935-325 1 5 -

80377049-001 (without

28 Feedback lever assembly

option M6)
80377049-002 (with

1 - -

option M6)

80377148-001 (with

29 Feedback lever

option M6)
80377148-002 (without

1 - -

option M6)

80377149-001 (with

30 Arm spring

option M6)
80377149-002 (without

1 - -

option M6)

Hexagon socket bolt with captive spring

31

washer (for feedback lever, M5×8)

80377127-001

2

(4)*2

- 2.9 ± 0.3

80377142-001 (40mm
extension, without option
M6)
80377142-101 (40mm
extension, with option

32 Extension lever

M6)
80377142-002 (80mm

1 - 2.9 ± 0.3

extension, without option
M6)
80377142-102 (80mm
extension, with option
M6)

Blind plug/pressure-resistant explosion-proof

33

plug (G1/2)

80377115-001 1 5 -

34 Blind plug/plug (for general use, NPT1/2) 80277971-001 1 - -

35 Blind plug/plug (for IECEx/ATEX, NPT1/2) 80372545-001 1 - -

36 Blind plug/plug (for general use/ATEX, M20) 80377205-001 1 5 -

37 Blind plug/plug (for IECEx, M20) 80372699-001 1 5 -

38 Flameproof cable gland 80388728-002

39 Flameproof elbow (G1/2) 80357206-108

1

(2)*3

1

(2)*3

10 -

10 -

100 LCD cover 80384067-001 1 10 -

101 Pressure gauge elbow 80384049-001

*1 The recommended replacement period assumes standard conditions (JIS C 1804, C 1805). The replacement period may be

shorter depending on environmental conditions (such as temperature, humidity, vibration, and air quality) and usage conditions

(such as operation frequency and ON/OFF operations).
*2 If the extension lever is required.
*3 When using two conduit connection ports.
*4 When Pilot Relay Type is set to Double Acting.

2

(3)*4

- -

6-12

Cautions

Do not replace or desorb the parts in the table below, because it causes the device damage.
When you replace or desorb it, ask our service representative to replace the parts.

Ask our service representative to replace the parts in the table below. Expertise is required to replace
these parts.

Recommended

No.

41 Main cover assembly

42 O-ring (AS568-154) (for main cover)

Hexagon socket bolt (lock screw for main

44

cover, M4×8)

45 Guide plate 80388905-001 1 - -

46 Electric module assembly

47 LCD assembly 80388931-001 1 5 -

48 Main board

Name Part no. Qty.

80388816-001 (finish S,

except for structure V)

80388816-002 (finish B,

except for structure V)

80388816-011 (finish S,

structure V)

80388816-012 (finish B,

structure V)

80388828-154

structure V)

80020935-164 (structure

V)

314-204-080 1 - 0.9 ± 0.1

<Except for structure L,T>
80388900-901 (Model

AVP701)

80388900-902 (Model

AVP702)

<Structure L,T>
80388900-611 (Model

AVP701)

80388900-612 (Model

AVP702)

<Except for structure L,T>
80388953-001
<Structure L,T>
80388953-101

(except for

replacement

1 5 -

1 5 -

1 - 0.9 ± 0.1

1 - -

Recommended

period

(year)*1

tightening

torque

N·m

6-13

No.

Name Part no. Qty.

Recommended

replacement

Recommended

period

(year)*1

tightening

torque

N·m

<Except for structure L,T>
80388955-001 (Model

AVP701)

80388955-002 (Model

49 Sub board

AVP702)

<Structure L,T>

1 10 -

80388955-101 (Model

AVP701)

80388955-102 (Model

AVP702)

50 Adapter assembly 80388836-001 1 - 0.9 ± 0.1

51 O-ring (AS568-021) (for adapter) 80020935-612 1 5 -

Hexagon socket bolt with captive spring

52

washer (for adapter, M3×6)

80377046-001 3 - 0.9 ± 0.1

53 Adapter gasket 80388846-001 1 5 -

54 Filter screen 80377087-001 4 - -

Cross recessed head screws with captive

55

spring washer (for adapter, M4×12)

398-204-120 4 - 1.8 ± 0.2

56 Case packing 80388847-001 1 10 -

57 Magnet unit assembly (EPM)

80377010-001 (Forward)
80377010-002 (Reverse)

1 - -

58 O-ring (AS568-007) (for EPM) 80020935-216 1 5 -

Hexagon socket bolt with captive spring

59

washer (for EPM, M3×6)

80377046-001 2 - 0.9 ± 0.1

<Except for structure L,T>

60 Sensor board

80388935-001
<Structure L,T>

1 - -

80384101-001

61 Sensor cable 80388944-001 1 - -

62 O-ring (AS568A-013) (for pressure sensor) 80388829-013 4 10 -

Hexagon socket bolt with captive spring

63

washer (for sensor cover, M3×8)

Hexagon socket bolt with captive spring

64

washer (for coil, M3×8)

Hexagon socket bolt with captive spring

65

washer (M6×16)

VTD assembly (with hexagon socket bolt

66

M4×14)

*1 The recommended replacement period assumes standard conditions (JIS C 1804, C 1805). The replacement period may be

shorter depending on environmental conditions (such as temperature, humidity, vibration, and air quality) and usage conditions

(such as operation frequency and ON/OFF operations).

80377047-001 4 - 0.9 ± 0.1

80377047-001 2 - 0.9 ± 0.1

80388845-001 4 - 4.4 ± 0.5

80388909-001, 002 1 - 1.5 ± 0.2

6-14