Thank you for purchasing the ARF200
Paperless Recorder.
This manual contains information for
ensuring the correct use of the ARF200
Paperless Recorder. It also provides necessary information for installation, maintenance, and troubleshooting.
This manual should be read by those who
design and maintain equipment that uses
the ARF200 Paperless Recorder. Be sure
to keep this manual nearby for handy
reference.
NOTICE
Be sure that the user receives this manual before the product is used.
Copying or duplicating this user’s manual in part or in whole is forbidden.
The information and specifications in this manual are subject to change
without notice.
Considerable effort has been made to ensure that this manual is free from
inaccuracies and omissions. If you should find an error or omission, please
contact the azbil Group.
In no event is Azbil Corporation liable to anyone for any indirect, special or
consequential damages as a result of using this product.
The safety precautions described in this manual are indicated by various icons. Please be sure you read and understand the icons and their meanings described below before reading the rest of the manual.
Safety precautions are intended to ensure the safe and correct use of this product, to prevent injury to the operator
and others, and to prevent damage to property. Be sure to observe these safety precautions.
Warnings are indicated when mishandling this product might result
WARNING
in death or serious injury.
CAUTION
Examples
Cautions are indicated when mishandling this product might result
in minor injury to the user, or only physical damage to the product.
Use caution when handling the product.
The indicated action is prohibited.
Be sure to follow the indicated instructions.
i
Safety Precautions
Be sure to turn OFF the power supply before connecting wires to the power or input/output terminals to prevent an electric shock.
To prevent electric shock, connect the protective ground terminal to a ground of less than 100 Ω.
To prevent electric shock, attach the terminal cover after wiring.
Wire the recorder following the instructions in this manual, using the specified type of power leads
and installation methods. Failure to do so might cause electric shock, fire or faulty operation.
Do not disassemble the recorder or touch components inside it. Doing so might cause electric
shock or faulty operation.
If some hazardous condition arises — for example, if there is smoke from the recorder or if there is a
smell of something burning — immediately turn the power off.
WARNING
CAUTION
When disposing of this recorder, treat it appropriately as industrial waste in accordance with local
regulations.
ii
Unpacking
Check the following items when removing the ARF200 from its package:
1. Check the model number to make sure you received the correct product.
2. Check for any obvious damage.
3. Check the contents of the package against the packing list to make sure that all items are included.
Handle the ARF200 and its accessories with care to prevent damage or loss of parts.
If there is some problem with your order, please contact your dealer immediately.
NameModel No.Q’tyRemarks
ARF2001
Mounting bracket1
Wrench1
CF CardARF910CF0128 (128MB)
Screws (spare)5M3.5 X 8 bind
Stylus1
User’s Manual
CP-UM-5613E1This manual
CP-UM-5612E1ARF200 Paperless Recorder
Installation and Wiring
CP-UM-5484JE1CF Card Instructions
The model No. label is located on the top of the unit.
Chapter 2. PART NAMES AND FUNCTIONS, page 4.
1-2 Model Selection Guide, page 2.
The ARF200 Paperless Recorder is able to measure temperature and various other industrial process
quantities from 12 through to 24, 36 and 48 channels, and display various data in real time on a
12.1-inch TFT color LCD. This recorder can also store measured data in its internal memory or on a
memory card (CF card or USB memory). Stored data can be loaded into off-the-shelf software like
Excel, and data analysis software especially designed for the ARF200 is also available.
Main Features
・ A variety of screen displays
Real-time trends, bar graphs, data in table format, and combined displays of real-time
trends plus bar graphs, real time trends with numeric values, and real time trends plus
historical trends can be freely selected and monitored in the most suitable display format
for your requirements. Other displays include a summary of past alarm activity and a list
of annotations made with the marker function. In addition, up to 6 channel groups can be
registered, allowing easy switching between them and 4-split screen display.
・ Marker function
Symbols and annotations (up to 30 alphanumeric characters) can be written on trend
screens. Annotations can be written freely, and also up to 50 can be assigned to key
combinations for easy writing. Annotations can be written on stored and replayed trend
screens, too. Adding a symbol only without text is also possible.
・ Various memory functions
Start/stop of data storage can be executed by user-selected conditions like key operation,
alarm occurrence, time, etc. and simultaneous storage to as many as 6 files is available.
In normal operation, data is stored in internal memory and can be saved on a CF memory
card.
・ Analog recorder feeling
Since the trend screen displays data in chart format with scales and “pens,” monitoring
the data has the feel of monitoring an analog recorder.
・ Easy setup
Parameters are set easily and interactively by selecting an item from the menu and then
by opening a window. Fast setup of essential parameters can be done on the Home screen.
・ Consumables not required
Since it is paperless, this recorder does not require the consumables needed by other
recorders, like charts, pens and ink.
・ Easy data management
Older data stored on a CF card can be read and managed using off-the-shelf software like
Excel (a registered trademark of Microsoft Corporation).
・ Availability of software package
Data analysis can be executed conveniently on a PC with a dedicated software package,
ARF Data Analysis Tool, sold separately (ARF990DA0000, for Windows).
Additional functions
Additional functions are as follows:
Alarm outputs: Alarm relay outputs
Contact inputs: Digital (non-voltage contact) inputs
2
1.2. Model Selection Guide
Model number configuration
I
II
III
IV V VI
VII
VIII
Basic
model No.
Power
supply
Input
Option 1
Option 2
Option 3
Addition 1
Addition 2
Notes
ARF212
12 inputs
ARF224
24 inputs
ARF236
36 inputs
ARF248
48 inputs
A
100-240Vac, 50/60Hz
S
Standard multi-input (100 ms
specifications)
L
Standard multi-input (1 s
specifications)
0
None
1
12 relay outputs (normally open
contacts)
2
6 relay outputs (normally
closed contacts)
3
24 relay outputs (normally open
contacts)
4
12 relay outputs (normally
closed contacts)
5
12 relay outputs (normally open
contacts) + 6 relay outputs
(normally closed contacts)
A
8 non-voltage contact inputs
B
8 non-voltage contact inputs +
12 relay outputs (normally open
contacts)
C
Name Model number Notes
CompactFlash car d ARF910CF0128 128 MB
CompactFlash car d ARF910CF0256 256 MB
CompactFlash car d ARF910CF0512 512 MB
CompactFlash car d ARF910CF1000 1 GB
CompactFlash car d ARF910CF2000 2 GB
PC card adapter AR F910ADP000
Resistor 81401325 250 ± 0.02 % (qty.: 1)
Resistor 81446642-001 250 ± 0.05 % (qty.: 2)
Data analysis software
Name Model number Notes
ARF Data Analysis Tool ARF990DA0000
3
4
Chapter 2. PART NAMES AND FUNCTIONS
Main unit
(With options attached)
(With options attached)
Key cover (for the functions of keys, see chapter. 5 )
Display
Mounting bracket (2, left + right)
Rear terminals
Power and protective ground terminals
Non-voltage contact input terminals
Measurement input terminals
Alarm relay output terminals
Ethernet connector
Chapter 3. MOUNTING AND WIRING
3.1. Installation Site
The ARF200 recorder is designed for indoor use. Install it in a location with the following
char
・ S
・ Free from d
・ Not subject to excessive mechanical vibration and shock
・ Far from the sources of electri
・ Not near flammable liquid or gas
・ Protected from d
・ Where terminals are not near a heat source (to maximize measurement accuracy)
Handling Precautions
・ To prevent temperature rise, do not put in an airtight enclosure.
・ T
3.2. Mounting
Panel cutout dimensions
stic
+1
-0
281
s:
ust,
smoke, steam, etc.
irect sunlight
パネルカット
281
cal or magnetic fields
+1
-0
Unit: mm
● Minimum interval for gang-mounting
360
360
acteri
teady ambient temperature and humidity of about 23 °C, 50 % RH
o prevent deformation of the front panel, do not expose to hot air exhaust (50 °C or more).
5
6
Mounting methods
(1) Insert the ARF200 into the panel cutout on the instrument panel.
(2) There are two screw holes, one on the left side and one on the right side of the ARF200. Lightly screw
in the 2 screws provided.
(3) Next, put the hexagon head of the screws inserted above into the round holes of the mounting brackets,
and firmly press the ARF200 against the instrument panel (from the front) while sliding as shown in the
figure. In this state, tighten the mounting screws with the provided wrench or Phillips screwdriver.
Note that the left and right mounting brackets are different. (Installation should be done by two
people.)
Handling Precautions
・
The recommended tightening torque is 1.0 N・m. Tightening the mounting bracket screws to a higher
torque might deform or damage the case.
・ In mounting, the top surface should not be tilted down toward the back more than 20°, and it should
not be tilted up at all. Do not tilt toward the right or left sides.
・ Mount on a panel made of steel plate 2 to 6 mm thick or a panel having equivalent strength.
Slide
•For mounting the recorder on the panel, be careful of injury by dropping it.
Warning
3.3. Wiring Precautions
・
Be sure to turn OFF the power supply before connecting wires to the power or input/output
terminals to prevent an elect r ic shock.
・ Attach crimp terminals to the ends of wires to prevent looseness or disconnection of terminals
and short-circuit between terminals. Use the crimp terminals with an insulating sleeve to prevent
electric shock.
・ Arrange and secure connected wires so that a passing person or object cannot easily be caught
on them. Otherwise disconnection, electric shock, or other problems may occur.
・ To prevent electric shock, connect the protective ground terminal to a ground of less than 100
.
・ To prevent electric shock, attach the terminal cover after wiring.
Handling Precautions
・ Use a single-phase power supply having a stable voltage without any waveform distortion to prevent
malfunction.
・ Do not place the input/output wires close to, or in parallel with, power lines or high-voltage circuits. If
run parallel to each other, keep the I/O wires 50 cm or more apart.
they
・ For thermocouple (TC) inputs, keep the input terminals away f rom a heat source (a heating body) to
reduce a refere
nce junction compensation error. Don’t expose the input terminals to direct sunlight,
etc.
・ Don’t use any unused terminals for relaying; otherwise the electr ic circuits may be damaged.
・ To prevent malfunction, keep all connected wires as far from sources of electrical noise as possible.
Use a counter
measure (see below) if wires are unavoidably close to a noise source.
Warning
Electromagnetic switch, etc.
Major noise sources Power line with waveform distortion
Inverter
Thyristor regulator
Counter-measure
Insert noise filters between power terminals and input/output terminals.
A CR f ilt er is often used.
Terminal type and crimp terminal dimensions
Terminal
Power and
protectiv
e
ground
Screw
size
M4
Tightening
torque
Round type
1.2N・m
terminals
Round type
Other
terminals
M3.5
0.8N・m
8 or less
Note: Use the round type if possible.
Crimp terminal dimensions (unit: mm)
8.5 or less
Thickness: 0.8
3.7 or more
4.3 or more
With an insulating sleeve
Fork type
8 or less
With an insulating sleeve
With an insulating sleeve
Thickness: 0.8
Thickness: 0.8
3.7 or more
7
r
3.4. Terminal Block
The following figure shows the terminal block as configured for options (alarm relay outputs [12
Form A contacts, 6 Form C contacts] and 8 contact inputs). The Ethernet connector is the standard
type.
•Use crimp terminals with insulating sleeves on the end of wires connected to the inp ut terminals.
(2) DC voltage (or current) input
For input, use twisted cable made for instrumentation
use, in order to suppress noise. For current input,
connect a shunt resistor between the current input
terminals of that channel before wiring.
(3) Thermocouple (TC) input
Be sure to use thermocouple wire (or compensating leads)
to the input terminals of this recorder. If copper wire is
used part of the way, a significant measuring error will
occur. Avoid connecting a pair of thermocouple wires to
another device (controller, etc.) in parallel because such a
connection may affect the measurement of each device. If a
parallel connection is unavoidable, check whether the
effects are within the allowable range under the following
conditions:
•Set the burnout to disabled.
•Ground the device that you wish to connect in parallel at one point. In addition, install the device near the ARF200 and if possible
use t
he same power supply.
•Do not shut off the power of either device during operation.
DC voltage
input
Twisted cable
for
instrumentation
Compensating
wire
(+)
(-)
Red (+)
White (-)
Thermocouple
(4) Resistance thermometer (RTD) input
Use a 3-core cable in which each lead has equal resistance.
Also, do not connect a single RTD in parallel with more
than one recorder (controller, etc.).
3-core cable, each wire having the
same diameter, same length, and
same resistance (each less than
10 ).
B
C
Resistance thermometer
Handling Precautions
・ The allowable amount of noise on the measurement input terminals is 30 Vac (or 60 Vdc) or less.
Because of common mode noise and t he l ike, take care that the allowable noise level is not exceede d.
After wiring, attach the terminal cover to prevent electric shock and protect the input wires. Also, the
terminal cover can reduce the reference j unction compensation error for thermocouple input.
Channels are isolated from each other. Note, however, that the C terminals for RTDs are
・
short-circuited on the AR F _ _ _ AS (100 ms input cycle models) between channels 1 & 4, 5 & 8, and 9
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
10
&12 in each input terminal block, and on the ARF _ _ _ AL (1 s input cycle models) the C terminals are
short-circuited between a l l channels in each input terminal block.
11
A
3.7. Alarm Output Wiring (for applicable models)
(1) Alarm output terminal layout
The terminal arrangement depends upon the type of alarm output.
Alarm relay output (1a)
MOS alarm relay
outputs (8)
Digital inputs (8)
COM terminals (M3.5)
. te
N.Orminals (M3.5)
N.O. terminals (M3.5)
COM terminals (M3.5)
MOS alarm relay output (1a)
(From left) DI1, DI2, . . . –DI8
Digital inputs (8)
Alarm relay output (1a)
Alarm relay
outputs (12)
Digital input (DI) COM
(4 comm
on inputs)
1 2 3 4 5 67
N.O. terminals (M3.5)
COM te
Alarm relay output (1c)
N.C. terminals (M3.5)
COM terminals (M3.5)
N.O. terminals (M3.5)
rminals (M3.5)
Alarm relay
outputs (12)
larm relay
outputs (6)
12
y
r
(2) Wiring
Turn off the power supply and buffer relay power supply before wiring to prevent electric shock.
Connect leads to the load via a buffer relay.
Use leads with crimp terminal lugs (with insulating sleeves).
If a voltage of 30 V
ac/60 Vdc or more is applied to the output terminals, connect the
signal lead by a cable terminated by a round crimp terminal lug (with insulating sleeve).
Also, use double insulation (2300 Vac withstand voltage or more) for signal leads to
which a voltage of 30 Vac/60 Vdc or more is applied, and basic insulation (1390 Vac
withstand voltage or more) for other signal leads. After wiring, be sure to attach the
terminal cover to prevent electric shock.
Example of mechanical re lay Form A contact output Example of mechanical re lay Form C contact output
Buffer relay
ARF200
Buffer rela
ARF200
Power
a
Load
Load
COM
:Contact point protective surge absorber
(placement on the “a” side is recommended)
Powe
N.O
COM
N.
C
*
: Contact point protective surge absorber
(placement on the “a” side is recommended)
* The operation of N.C. terminals is opposite to that of
. terminals. They open when an alarm occur s.
N.O
b
Connect a load that is with in t he specified
contact capacity of the alarm output terminals.
Since the power for the buffer re lay is applied
to the alarm output terminals, touching these
terminals will r e sult in an electric shock. Be
sure to attach the terminal cover after wiring.
Warning
Handling Precautions
・ The alarm output device can be damaged by a spark from the buffer relay or breakdown of the surge
absorbing element. Be sure t o take appropriate safety measures as necessary.
13
(3) Specifications for wiring
Item Description
Contact rating of mechanical relay
outputs (both Form A and Form C
contacts)
Selection of buffer relay
Selection of surge absorber and
mounting
•
Power supply Resistive load Inductive load
100 Vac 0.5 A 0.2 A
240 Vac 0.2 A 0.1 A
30 Vdc 0.3 A 0.1 A
• Coil rating: less than the contact rating of the output terminals
• Contact rating: more than twice the load current
Minimum load: 100 A
and 100 mVdc
A relay wi th a built-in coi l surge absorption element is recommen ded. Add an
additional buffer relay if the buffer relay does not satisfy the load rating.
•Use an appropriate surge absorber element to protect the contacts if the
buffer relay does not already have one .
•The MOS relay might burn out if a signal exceeding the contact rating is
applied, even momentarily .
•To prevent malfunction caused by a li ght load, the most effective mounting
position for the surge absorber is on the coil si de of the buffer relay (‘a’ in the
wiring diagram in section 3.7, (2)).
•The surge absorber is generally composed of a capacitor (C) and resistor
(R).
Refer ence values for C and R
C: 0.01 F (rating about 1 kV)
R: 100 to 150 (rating about 1 W)
Azbil Corporation’s surge absorber is No. 81446365 -001 (qty. 10).
Handling Precautions
The common terminal of each alarm output is separate from the others.
14
・ 3.8. Digital Input Terminals (for applicable models)
(
1) Digital input terminals
Contact input terminals
(2) Wiring
Turn off the power before wir ing to prevent an electric shock.
Use a non-voltage contact signal for digital input terminals.
Use crimp terminals with insulating sleeves on the end of
wires connected to the digital input terminals.
Digital input specifications
Volt age with contact s open: Approx. 5 V
Current when contacts close: Approx. 4 mA short-circu it)
■ Connection example
DI 1 2 34 5 6 7 8 COM
15
Handling Precautions
・ Relays and switches connected to the contact input terminals should be designed for low voltage/current
load use.
■ DI terminal functions
(1) Digital input Detects ON/OFF (closed/open) state. Set the range type to DI.
(2) Pulse input For pulse input, set the range type to either Pulse (+) or Pulse (-).
(Se
(3) Integration rese t Resets the cum ulative count. When the specified digital input te rminal is energized, the
(See 11.
(4) Marker Writ
(See 11.
(5) File write Starts/stops recording of data in an internal memory file. Recording starts when the digital
(Se
(6) Time correction Adjusts the time when the digital input terminal turns ON.
(See 11.1
S
ee 11.2, “Input Settings.”)
(
e 11.2, “Input Settings.”)
cou
nt is reset.
6, “Totalizer settings.”)
es annotations. Annotations can be written on trends while the digital input terminal is
ON.
8, “Marker settings.”)
inp
ut terminal turns ON.
e 11.5, “File Settings Screen.”)
1, “System Settings.”)
16
3.9. Ethernet Connections
1-to-1 c onne ction with a PC
T o connect the PC and the ARF200 in a 1-to-1 connection, use a crossover cable or a hub.
ARF200
N-to-N connections with PCs
When connecting to multiple PCs or to an existing LAN, use a hub and straight cables between the hub
and ARF or PC units.
ARF200
Crossover cable
PC
(With LAN function)
LAN
Hub Hub
Str aight cable
Str aight cable
PC
(With LAN function)
17
Chapter 4. SETUP
Start
,
,
The ARF200 is shipped with default factory settings. For actual operation, however, be sure to do
the following setup procedures.
Preparations for operation
Mount the ARF200 in a panel and wire it properly .
PowerON
The A R F200 is shipped with default settings, but be sure to change the following settings as
appropriate for the actual application environment and measurement objective.
1. Initial settings (Chapter 8, INITIAL SETTINGS)
2. Settings for input processing, display, and recording, which can be changed either all at once or
separately.
All settings at once: HO ME SCREEN (10.1, Quick Recorder Setup)
Individual settings: MENU SCREEN (11.2, Input Settings; 11.3, Display Settings; 11.5, File
Settings Screen)
Operation
Setting
Screen switching
Chapter 6
St art/stop recording
11.5
File settings screen
Saving to a memory
card
Stop and Power OFF
Note)
On portions of the LCD screen, some pixels may be always lit or always not lit, and there may be
unevenness in brightness due to t he characteristics of the liquid crystals, but these are not malfunctions.
18
Chapter 5. FRONT PANEL
5.1. Parts and Functions
Display
12.1-inch TFT color LCD.
For operation screens,
see Chapter 7.
Touch panel
View with key cover open.
Key cover
Keyboard
Power switch
CF card drive
USB connector
Handling Precautions
・ The front panel is ma de of glass. To avoid injuries due to broken glass, protect it from impact.
19
5.2. Functions of Keys
The usage and functions of the keys is different depending on whether an operation screen or a
settings screen is displayed. All key operations can also be done on the touch panel, so all operations
are possible with the key cover closed.
Key
START
Starts recording Not used
STOP
Stops recording Not used
SCROLL
Switches the scroll mode on and off, or
moves to the historical trend screen
CURSOR
On the historical trend screen, switches
the cursor mode on and off.
MARKER
Writes an annot ation on the trend
screen
DISP
Displays the DISP menu
Main Functions
Operation screen Settings screen
Not used
Invalid
Not used
Takes a snapshot when pressed and
held
HOME
MENU
Displays the HOM E screen Quits the Home scr een
Displays the MENU screen or returns
from MENU screen to previous screen
Returns to the previous sc r een
ESC
ENTER
Cancels a menu or returns to the
previous screen
Confirms a menu item selection or
displays a menu (the “ENTER menu”)
with varying contents, depending on the
screen.
Returns to the operation screen or to t he
previous screen
Opens the selected menu or ent ers the
numeric value, character, etc. selected
by the cursor. Also, returns to the
operation screen, or stores a para met er.
Arrow keys
These keys select (highlight) a menu
item or change the display group or
channel number.
Arrows move the cursor left, right, up
and down.
20
5.3. Character Input
The character input screen seen below is used for setting or entering tags (labels for the channels),
annotations using the marker function, and passwords. Pressing ENTER from a relevant screen displays
the character input screen.
On the character input screen, after moving the focus (indicated in blue) to uppercase letters or
lowercase letters, pushing the down arrow key moves the focus to the row of letters below. Then,
use the arrow keys to move the focus to the desired character, and press the [ENTER] key. The
selected character is then displayed in the character input space.
When selected, uppercase letters, symbols and numerals can be entered.
When selected, lowercase letters, symbols and numerals can be entered.
Insert key. Toggles character input between insert mode and overwrite mode.
Delete key. Deletes the character selected in the character input space.
Backspace key. Deletes the character before the cursor position.
Accepts the string of characters input in the character input space. The
same result can be obtained by pressing the [ENTER] key when the input
Character input space
21
5.4 How to Operate the Touch Panel
(
)
All ARF200 operations can be done on the touch panel. If the touch panel is not operating normally or if the same
operation method as on the ARF100 series is preferred, the keyboard can be used.
The ARF200 can be operated intuitively with the touch panel. The following describes basic screen operation
methods. For details on each individual screen, see the descriptions in Chapter 7, OPERATION SCREENS.
5.4.1 Touch Operations on the Operation Screen
[Operation] button
Displays the operation
menu.
Disk icon
Touching this icon
starts/stops recording.
Channel selection button
This is displayed when all
registered channels cannot be
displayed. Clicking this button
selects the display channels.
Handwritten input on trend s
is possible. (See 5.4.3.)
[Pen] button
[Marker] button
Writes markers on trends. (See
7.3 and 7.6.)
Displays historical trends. While a historical trend is
displayed, [Real] is displayed, and when a trend is
opened from a file list, etc., [Back] is displayed.
[Hist] button
Touching this icon when an alarm
is generated acknowledges the
alarm.
Group selection button
This is displa yed when th ere ar e
multiple groups in use. Clicking
this button selects the group.
[DISP] button
Displays the DISP menu.
Alarm icon
See 7.2.
[Split] button
Displays the screen
split into 4 sections.
22
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