RT150GR (1999 & Before) Page 1 of 44
ENGINE, INTERNAL PARTS
RT150GR (1999 & Before) Page 2 of 44
ENGINE, INTERNAL PARTS
Ref # Part Number Qty Description
1 211542 HEAD, CYLINDER
2 94221 SCREW, CYLINDER HEAD 2-3/32"
3 93369 SCREW, CYLINDER HEAD 2-15/32"
4 293918 PLUG, SPARK RESISTOR
5 66538 ELBOW, SPARK PLUG
6 221512 COVER, CYLINDER HEAD
7 272157 GASKET, CYLINDER HEAD
8 211119 VALVE, EXHAUST
9 261044 VALVE, INTAKE
10 26478 SPRING, EXHAUST VALVE
11 260552 SPRING, INTAKE VALVE
12 93312 RETAINER, VALVE SPRING
13 211172 SEAT, INTAKE VALVE, STANDARD
14 211787 SEAT, INTAKE VALVE, STANDARD
15 262001 GUIDE, EXHAUST VALVE
16 393615 MUFFLER, EXHAUST
17 222263 LOCK, SCREW
18 93935 SCREW, HEX HEAD
19 393757 DEFLECTOR, EXHAUST, SIDE OUTLET
20 93705 SUB= 69485
21 27549 GASKET, VALVE COVER
22 294178 BREATHER, VALVE CHAMBER
23 66578 GROMMET, BREATHER TUBE
24 231526 TUBE, BREATHER
25 67838 GROMMET, BREATHER TUBE
26 93394 SCREW, SEMS, BREATHER, MOUNTING
27 262280 LINK, GOVERNOR
28 490374 LEVER ASSEMBLY, GOVERNOR
29 231082 NUT, HEX
30 92613 BOLT, GOVERNOR LEVER
31 93306 COTTER, HAIR PIN
32 93307 RETAINER, E-RING
33 231079 BUSHING, GOVERNOR CRANK
34 93448 PLUG, PIPE, HEX SOCKET
35 212733 GEAR, CAM
36 260642 TAPPET, VALVE
37 222450 WASHER, GOVERNOR LEVER
38 231077 CRANK, GOVERNOR
39 391737 GEAR, GOVERMOR
40 221551 WASHER THRUST
41 299430 ROD ASSEMBLY, CONNECTING
42 92296 LOCK, CONNECTING ROD SCREW
43 221876 LOCK, CONNECTING ROD SCREW
44 221890 DIPPER, CONNECTING ROD
45 397103 CRANKSHAFT
46 261696 GEAR, TIMING
48 298909 PIN ASSY, PISTON, STD
49 26026 LOCK, PISTON PIN
50 298904 PISTON ASSEMBLY, STANDARD
51 298982 RING SET, PISTON, STANDARD
52 395990 CYLINDER ASSEMBLY
392193 SPARK ARRESTING MUFFLER ASSY
397145 GASKET SET
89838 WRENCH SPARK PLUG
19069 PULLEY, FLYWHEEL
RT150GR (1999 & Before) Page 3 of 44
ENGINE, LEFT SIDE
RT150GR (1999 & Before) Page 4 of 44
ENGINE, LEFT SIDE
Ref # Part Number Qty Description
1 90832 WASHER, LOCK
2 93656 STUD
3 287602 COVER ASSY, CRANKCASE
4 294606 SEAL, OIL
5 297603 BUSHING, CRANKCASE COVER
6 66768 PLUG, OIL FILLER
7 270080 GASKET CRANKCASE STANDARD .015"
8 93490 SCREW, HEX HEAD
9 221511 SHIELD, CYLINDER
10 93032 SCREW, SEM, MOUNTING
11 91249 PLUG, PIPE 1/4" STD.
RT150GR (1999 & Before) Page 5 of 44
ENGINE, REAR VIEW
RT150GR (1999 & Before) Page 6 of 44
ENGINE, REAR VIEW
Ref # Part Number Qty Description
1 490073 SCREW, COVER MOUNTING
2 223765 COVER, AIR CLEANER
3 399959 FILTER, AIR
4 94018 SCREW, AIR CLEANER
5 490074 BASE, AIR CLEANER
6 271935 GASKET, AIR CLEANER MOUNTING
7 492611 CARBURERTOR ASSEMBLY
8 223793 THROTTLE, CARBURETOR
9 93499 SCREW
10 93527 SCREW, MACHINE, ROUND HEAD
11 260575 SPRING, THROTTLE ADJUSTMENT
12 490048 SHAFT AND LEVER THROTTLE
13 271853 WASHER, THROTTLE SHAFT, FOAM
14 398970 SEAL, THROTTLE SHAFT
15 262270 LINK, THROTTLE
16 271936 GASKET, INTAKE ELBOW MOUNTING
17 280720 BELL CRANK
18 231520 SCREW, SHOULDER
19 231533 VALVE, NEEDLE
20 491177 VALVE AND SHAFT GROUP, CHOKE
21 270382 WASHER, FOAM
22 221839 WASHER, BRASS
23 26336 SPRING, NEEDLE VALVE
24 223789 PLUG, WELCH
25 391813 FUEL PIPE AND CLIP ASSEMBLY
27 220352 PLUG, WELCH
28 221377 CAP, SPRING
29 262328 SPRING, FUEL PUMP DIAPHRAGM
30 270026 DIAPHRAGM
31 210959 COVER, DIAPHRAGM
32 93265 PIN, DIAPHRAGM COVER
33 93141 SCREW, DIAPHRAGM
34 93543 SCREW, SEMS, HEX HEAD
35 490589 SCREW AND COLLAR
36 223813 CRANK, BELL
37 490507 RETAINER, LINK
38 262279 ROD, SPEED CONTROL
39 220982 WASHER
40 93357 SCREW, SEMS, CARBURETOR MOUNTING
41 280715 KNOB, CONTROL
42 490649 PANEL, CONTROL
43 262359 LINK, CHOKE
44 262470 LINK, CONTROL
45 93572 SCREW
46 262282 SPRING, GOVERNOR
47 491577 LEVER, BRACKET ASSEMBLY
48 93491 RIVET, GOVERNOR CONTROL LEVER MOUNTING
49 222962 BUSHING, GOVERNOR LEVER, FLAT
50 223455 LEVER, GOVERNOR CONTROL
51 396847 SWITCH, STOP
52 94409 SCREW, SEMS, TANK BRACKET MNT.
53 280321 RACK, GEAR CONTROL
54 490554 TAMK ASSEMBLY, FUEL
55 490075 CAP, FUEL TANK
56 271928 GASKET, FUEL TANK MOUNTING
57 223786 CLAMP BREATHER TUBE
58 94094 SCREW, SEMS, FUEL TANK MOUNTING
RT150GR (1999 & Before) Page 7 of 44
ENGINE, RIGHT SIDE
RT150GR (1999 & Before) Page 8 of 44
ENGINE, RIGHT SIDE
Ref # Part Number Qty Description
1 390463 STARTER, ASSEMBLY, REWIND
2 230228 PIN, STARTER GRIP
3 66728 GRIP, STARTER ROPE
4 66884 ROPE, REWIND STARTER
5 299431 HOUSING, REWIND STARTER
6 92987 NUT, HEX
7 490179 SPRING, REWIND STARTER
8 295871 PULLEY, REWIND STARTER
9 94128 SCREW, HEX HEAD
10 222598 ANCHOR, SPRING
11 490817 SPACER
12 490169 HOUSING, BLOWER
13 93158 SCREW, SEMS
14 93490 SCREW, HEX HEAD
15 221923 SCREEN, STARTER PULLEY
16 399671 CLUTCH ASSEMBLY, REWIND STARTER
17 394506 WASHER, CLUTCH RETAINER
18 63770 BALL, CLUTCH
19 298799 RATCHET, REWIND STARTER
20 394897 HOUSING, STARTER CLUTCH
21 220865 WASHER, SPRING
22 297229 FLYWHEEL, MAGNETO
23 93414 SCREW, ARMATURE MOUNTING
24 223886 GUIDE, AIR
25 397358 ARMATURE GROUP
26 221798 TERMINAL, IGNITION CABLE
27 398808 WIRE, GROUND
28 395990 CYLINDER ASSEMBLY
29 299819 SEAL, OIL
30 297565 BUSHING, CYLINDER
31 222443 GUARD, FLYWHEEL
32 93705 SUB= 69485
33 222698 KEY, FLYWHEEL
RT150GR (1999 & Before) Page 9 of 44
HANDLE ASSEMBLY
RT150GR (1999 & Before) Page 10 of 44
HANDLE ASSEMBLY
Ref # Part Number Qty Description
1 73731000 NUT
2 9266R SUB= 624A78
3 72140404 BOLT
4 71091008 SCREW
5 104322X NLA
6 124172X NLA
7 120943X PANEL CONTROL
8 104164X TIE CABLE CRT
9 8206H GRIP T
10 109335X SHIFT HANDLE CRT
11 4497H RETAINER M
12 81328 SHOULDER BOLT ST
13 109313X GROMMET CRT
14 109337X SHIFT ROD CRT
15 72110608 BOLT D
16 109229X LOCK CRT
17 5394H SUB= 73930600
18 19131611 WASHER CRT
19 109228X LEVER LOCK CRT
20 9484R CONDIUT CLIP T
21 86777 SUB= 750097
22 102604X GRIP BAR CRT
23 10040400 LOCKWASHER
24 73220400 SUB= 50675
25 105744X "ROD, FRT. PARAL T"
26 105216X "ASSY CONTROL, BAR"
27 102162X CABLE.CLUTCH.CRT
28 110614X DECAL TI
29 120940X425 SUB= 120940X479
30 110670X THROTTLE CRT
31 110680X KNOB CRT
124175X NLA
124176X OWNER'S MANUAL - FRENCH
RT150GR (1999 & Before) Page 11 of 44
HANDLE ASSEMBLY
RT150GR (1999 & Before) Page 12 of 44
HANDLE ASSEMBLY
Ref # Part Number Qty Description
2 9266R SUB= 624A78
3 72140404 BOLT
4 17080408 SCREW
5 104322X NLA
6 102692X DECAL - CONTROL PANEL
7 120943X PANEL CONTROL
8 104164X TIE CABLE CRT
9 8206H GRIP T
10 109335X SHIFT HANDLE CRT
11 4497H RETAINER M
12 81328 SHOULDER BOLT ST
13 109313X GROMMET CRT
14 109337X SHIFT ROD CRT
15 72110608 BOLT D
16 109229X LOCK CRT
17 5394H SUB= 73930600
18 19131611 WASHER CRT
19 109228X LEVER LOCK CRT
20 9484R CONDIUT CLIP T
21 86777 SUB= 750097
22 102604X GRIP BAR CRT
23 10040400 LOCKWASHER
24 73220400 SUB= 50675
25 102744X SUB= 102744X431
26 105216X "ASSY CONTROL, BAR"
27 102162X CABLE.CLUTCH.CRT
28 110614X DECAL TI
29 120940X388 SUB= 120940X479
30 110670X THROTTLE CRT
31 110680X KNOB CRT
RT150GR (1999 & Before) Page 13 of 44
HANDLE ASSEMBLY
RT150GR (1999 & Before) Page 14 of 44
HANDLE ASSEMBLY
Ref # Part Number Qty Description
1 73731000 NUT
2 9266R SUB= 624A78
3 72140404 BOLT
4 71091008 SCREW
5 104322X NLA
6 124172X NLA
7 120943X PANEL CONTROL
8 104164X TIE CABLE CRT
9 8206H GRIP T
10 109335X SHIFT HANDLE CRT
11 4497H RETAINER M
12 81328 SHOULDER BOLT ST
13 109313X GROMMET CRT
14 109337X SHIFT ROD CRT
15 72110608 BOLT D
16 109229X LOCK CRT
17 5394H SUB= 73930600
18 19131611 WASHER CRT
19 109228X LEVER LOCK CRT
20 9484R CONDIUT CLIP T
21 86777 SUB= 750097
22 102604X GRIP BAR CRT
23 10040400 LOCKWASHER
24 73220400 SUB= 50675
25 102744X SUB= 102744X431
26 105216X "ASSY CONTROL, BAR"
27 102162X CABLE.CLUTCH.CRT
28 110614X DECAL TI
29 120940X425 SUB= 120940X479
30 110670X THROTTLE CRT
31 110680X KNOB CRT
124175X NLA
124176X OWNER'S MANUAL - FRENCH