AYP PO1538D User Manual

Page 1
SCHEMATIC
TRACTOR - - MODEL NUMBER PO1538D
A
AMMETER
(OPTIONAL)
RED
B
G
L
IGNITION
SWITCH
BLACK
RED
BATTERY
RED
FUSE
WHITE
RED
M
STARTER
SOLENOID
S
M
A1
CLUTCH / BRAKE
(PEDAL UP)
WHITE
A2
SEAT SWITCH
(NOT OCCUPIED)
GROUNDING
CONNECTOR
SPARK
PLUG
(2 PLUGS ON
TWIN CYL. ENGINES)
GAP
BLUE
HOUR
METER
(OPTIONAL)
FUEL LINE
WHITE
ATT'MENT CLUTCH
(CLUTCH OFF)
IGNITION
UNIT
IGNITION SWITCH
CIRCUITPOSITION
OFF
M+G+A1
B+A1RUN/LIGHT
B+A1RUN
B + S + A1START
“MAKE”
NONE
A2+L
NONE
NONE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
ORANGE
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
RED
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
ALTERNATOR
HEADLIGHTS
27
Page 2
REPAIR PARTS
ELECTRICAL
42
24
TRACTOR - - MODEL NUMBER PO1538D
22
21
41
33
30
27
43
27
25
27
27
26
40
16
16
48
52
8
27
2
1
28
29
90
28
Page 3
REPAIR PARTS
ELECTRICAL
TRACTOR - - MODEL NUMBER PO1538D
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery 16 176138 Switch Interlock 21 175685 Harness Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 11"red 25 146147 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6 Ga 12"black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 Harness Ign 41 71110408 Bolt Blk Fin Hex 1/4-20 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm.
29
Page 4
REPAIR PARTS
CHASSIS
30
TRACTOR - - MODEL NUMBER PO1538D
212
17
24
29
18
208
26
26
31
25
209
11
209
15
209
26
9
25
6
16
24
5
5
209
8
209
53
12
28
51
52
55
57
54
1
13
33
206
3
35
37
10
2
38
3
205
38
3
35
34
26
205
145
37
208
chassis-pl.lt_34
30
Page 5
REPAIR PARTS
CHASSIS
TRACTOR - - MODEL NUMBER PO1538D
KEY PART NO. NO. DESCRIPTION
1 174620 Chassis 2 176554 Drawbar, Stretch 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper, Hood/Dash 6 174643X014 Saddle Silkscreen 8 155138 Clip Retainer Slide-On 9 168347X011 Dash 10 72140608 Bolt, Carriage 3/8-16 x 1 11 174996 Panel Dash LH 12 145660 Clip Tinnerman Grille P.L 13 172105X010 Panel Slkscr Dash RH 15 74180512 Screw Mach TRHD 5/16-18uncx3/4 16 73510500 Nut Keps 5/16-18 Unc 17 159639x428 Hood 18 184921 Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 25 19131312 Washer 13/32 X 13/16 X 12 Ga 26 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 28 179101 Grille/Lens Asm. 29 140273X599 Lens Grille Private Label 30 169465X428 Fender 31 136619 Bracket Fender Repl 109873x 33 179716X428 Footrest Pnt LH 34 179717X428 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 X3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. Pivot Mower 51 73800400 Nut Lock W/Insert 1/4-20unc 52 19091416 Washer 9/32 x 7/8x16 Ga. 53 144697 Bracket Grille Lh 54 161464 Screw Hex 8-18 x 7/8 55 144696 Bracket Grille Rh 57 74780412 Bolt Fin Hex 1/4-20 unc x .75 145 156524 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165 Bolt Shoulder 5/16-18 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 212 156229 Insert Lens Refl ect
--- 5479J Plug Button Blk 359 Dia Choke
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
31
Page 6
REPAIR PARTS
0
DRIVE
TRACTOR - - MODEL NUMBER PO1538D
10
13
14
112
16
52
21
8
250
30
4
32
11
12
57
170
51
63
212
59
7
61
12
18
113
51
5
18
6
6
32
30
52
6
56
41
38
39
66
65
64
50
27
49
47
70
116
55
202
15
48
151 51
15
77
96
26
24
78
76
62
35
29
36
37
34
28
22
3
79
26
1
75
250
19
25
2
77
74
26
27
120
36
35
53
drive-saddle_25
32
Page 7
REPAIR PARTS
DRIVE
TRACTOR - - MODEL NUMBER PO1538D
KEY PART NO. NO. DESCRIPTION
1 - - - - - - - Transaxle Dana Model D4360-139 (Order parts from transaxle manu-
facturer) 2 146682 Spring Return Brake 3 123666X Pulley Transaxle 18"tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap Torque 30 Degrees RH 6 17060512 Screw 5/16-18 x 3/4 7 162240 Plate Rod Shift T/a 8 131679 Rod Shifter Blk 10 76020416 Pin Cotter 1/8 X 1 Cad 11 105701X Washer Plate Shf 388 Sq Hole 12 19151216 Washer 15/32 X 3/4 X 16 Ga 13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch 14 10040400 Washer Lock Hvy Helical 1/4 15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 16 73800500 Nut 5/16-18 18 74780616 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 19 73800600 Nut lock Hex w/Ins 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds Blk 22 130804 Rod Brake LT 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131316 Washer 13/32 X 13/16 X 16 Ga 27 76020412 Pin Cotter 1/8 X 3/4 Cad 28 175765 Rod Brake Parking LT/YT 29 71673 Cap Brake Parking Black 30 174973 Bracket Transmission 32 74760512 Bolt Fin Hex 5/16-18 x 3/4 34 175578 Shaft Asm Pedal Foot Nibbed 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 X 1 X 16 Ga 37 1572H Pin Roll 3/16 X 1" 38 179114 Pulley Composite Flat 39 74760648 Bolt Fin Hex 3/8-16 x 3 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic
KEY PART NO. NO. DESCRIPTION
48 154407 Bellcrank Clutch Grnd Drv STL 49 123205X Retainer Belt Style Spring 50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5 51 73680600 Nut Crownlock 3/8-16 Unc 52 73680500 Nut Crownlock 5/16-18 unc 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3/8-16 x 1-1/4 57 160855 V-Belt Ground Drive 9530 59 169691 Keeper Belt Chassis Span Ctr 61 17120614 Screw 3/8-16 x .875 62 8883R Cover Pedal Blk Round 63 175410 Engine Pulley LT/YT 64 173937 Bolt Hex 7/16-20 x 4 Gr 5 65 10040700 Washer Lock Hvy Hlcl Spr 7/16 66 154778 Keeper Belt Engine 70 134683 Guide Belt Mower Drive RH 74 109505X Spacer Axle 75 121749X Washer 25/32 X 1 1/4 X 16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 X 1845/ 1865 78 121748X Washer 25/32 X 1-5/8 X 16 Ga 79 2228M Key Woodruff 96 4497H Retainer Spring 1" 112 19091210 Washer 9/32 X 3/4 X 10 Ga 113 127285X Strap Torque 90 Degrees LH 116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1 120 73900600 Nut Lock Flg 3/8-16 150 175456 Spacer Retainer Lt 151 19133210 Washer 13/32 x 2 x 10 Ga. 170 178394 Keeper, Belt Transaxle 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 212 145212 Nut Hex Flg Lock 250 17060612 Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 8
REPAIR PARTS
STEERING
37
44
51
TRACTOR - - MODEL NUMBER PO1538D
38
12
39
1
41
42
37
36
54
91
43
68
29
15
15
15
88
71
29
17
82
29
46
8
6
9
2
7
9
5
3
40
47
65
85
11
10
68
13
46
8
85
32
26
28
30
6
9
67
67
67
47
7
9
5
4
43
43
6
8
34
Page 9
REPAIR PARTS
STEERING
TRACTOR - - MODEL NUMBER PO1538D
KEY PART NO. NO. DESCRIPTION
1 140044X428 Wheel Steering 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x 16 Ga 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing Col Strg Blk 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 13 136518 Spacer earing Axle Front 15 145212 Hexfl ange Lock 17 180641 Shaft Asm Strg 26 126847X Bushing Link Drag Blk LR 28 19131416 Washer 13/32 x 7/8 x 16 Ga 29 17060612 Screw 3/8-16 x 3/4 30 76020412 Pin Cotter 1/8 x 3/4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5/8 Id Dash 37 152927 Screw 38 140045X428 Cap Wheel Steer Ayp 39 19183812 Washer 9/16 x 2-3/8 40 7810H Nut Lock Center 3/8-24un 41 100711L Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering Blk 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 180640 Extension Steering 46 121232X Cap Spindle Fr Top Blk 47 183226 Fitting Grease 51 73540400 Nut 1/4-28 54 71130420 Bolt Hex 1/4-28 x 1-1/4 65 160367 Spacer Brace Axle 67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/4 68 169827 Brace Axle 71 175146 Steering Asm. 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
35
Page 10
REPAIR PARTS
ENGINE
TRACTOR - - MODEL NUMBER PO1538D
2
32
3
72
1
78
44
46
16
81
38
14
78
13
4
33
31
40
29
37
33
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART NO. NO. DESCRIPTION
1 170551 Control Th/ch Flag 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - - - Engine, B&S 282H07 (Order parts from engine manufac-
turer) 4 137352 Muffl er Exhaust B&S 13 165291 Gasket Eng 1 313 Id Tin Plated 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield BRN/DBR Guard 29 137180 Kit Spark Arrestor (Flat Scrn) 31 184900 Tank Fuel Front 32 140527 Cap Asm Fuel
45
23
KEY PART NO. NO. DESCRIPTION
33 123487X Clamp Hose 37 137040 Line Fuel 20" 38 181654 Plug Drain Oil 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 46 19091416 Washer 9/32 X 7/8 X 16 Ga 72 183906 Screw Scocket Head 5/16-18 x 1 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
36
Page 11
REPAIR PARTS
SEAT
TRACTOR - - MODEL NUMBER PO1538D
1
8
14
16
15
24
26
25
9
8
9
7
10
7
5
6
22
2
21
5
23
13
17
KEY PART NO. NO. DESCRIPTION
1 127426X Seat 2 140551 Bracket Seat Pivot 3 71110616 Bolt Hex 3/8 - 16 X 1 4 19131610 Washer 13/32 X 1 X10Ga. 5 145006 Clip Push-In Hinged 6 73800600 Nut Lock Hex w/Ins 3/8 - 16 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 x 1.5 9 19131614 Washer 13/32 X 1 X 14 Ga 10 182493 Pan Pnt Seat (Blk) 12 121246X Bracket Pnt Mounting Switch 13 121248X Bushing Snap Blk Nyl
12
4
3
KEY PART NO. NO. DESCRIPTION
14 72050412 Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2 15 134300 Spacer Split .28 X .96 16 121250X Spring Cprsn 17 123976X Nut Lock 1/4 Lge Flg 21 171852 Bolt Shoul der 5/16-18 Unc-2A 22 73800500 Nut Lock Hex w/Ins 5/16 - 18 23 71110814 Bolt Hex 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga 25 127018X Bolt Shoul der 5/16-18 X .62 26 10040800 Washer Lock Hvy Hlcl Spr 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
37
Page 12
REPAIR PARTS
DECALS
8
9
7
3
TRACTOR - - MODEL NUMBER PO1538D
2
12
4
14
16
6
8
15
1
KEY PART NO. NO. DESCRIPTION
1 181251 Decal, Clutch/Brake Eng/Fr 2 187580 Decal, Replacement 3 184768 Decal, Engine HP 4 170563 Decal Warning 6 157140 Decal, Fender Danger English 7 158168 Decal Ins Str Wh 8 172200 Decal, Fender 5 Sp. 9 158166 Decal Fender
WHEELS & TIRES
1
2
6
5,8
4,10
7
3,9
17
11
KEY PART NO. NO. DESCRIPTION
12 181552 Decal, Hood RH 14 181553 Decal, Hood LH 15 145005 Decal, Caution, Battery 16 157163 Decal, Oper Sdl P/L Gear Dr Eng 17 136832 Decal, V-Belt Sch.
- - 138311 Decal, Handle Lft Height Adj.
- - 187570 Manual, Owner's English
- - 187571 Manual, Owner's French
KEY PART NO. NO. DESCRIPTION
1 59192 Cap, Tire valve 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front (Service item only) 5 106732X624 Rim assembly, 6"front 6 278H Fitting, Grease (Front wheel only) 7 9040H Bearing, Flange (Front wheel only) 8 106108X624 Rim assembly, 8" rear 9 124635X Tire, Rear 10 7152J Tube, Rear (Service item only) 11 104757X428 Cap, Hub Axle
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
Page 13
REPAIR PARTS
MOWER LIFT
TRACTOR - - MODEL NUMBER PO1538D
7
8
5
13
13
11
19
31 32
13
4
6
12
13
19
31 32
KEY PART NO. NO. DESCRIPTION
1 159460 Wire Asm Inner/Sprg w/plunger 2 159471 Shaft Asm Lift RH 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 109413X Grip Handle Bicycle Matte Blk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lockw/Wsh 1/2-13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer, Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8-24
3
2
20
15
1
6
5
4
20
18
17
16
20
20
15
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
39
Page 14
REPAIR PARTS
MOWER DECK
TRACTOR - - MODEL NUMBER PO1538D
152
151
158
21
153
157
154
153
67
156
55
123
155
54
89
107
69
122
40
2
4
56
3
8
113
146
36
89
40
150
45
108
36
33
31
53
32
148
68
2
110
1
109
30
21
88
87
89
26
28
25
24
96
97
21
2
2
86
16
3
2
15
29
14
21
23
5
6
4
19
21
149
13
11
10
27
9 8
40
Page 15
REPAIR PARTS
MOWER DECK
TRACTOR - - MODEL NUMBER PO1538D
KEY PART NO. NO. DESCRIPTION
1 170280 Mower Housing Assembly 2 72140506 Bolt Carriage 5/16-18 x 3/4 3 138017 Bracket Asm Fr. Sway Bar 4 169970 Bracket Deck Sway Bar 38"/42" 5 4939M Retainer Spring 6 178024 Bar Sway Deck 8 850857 Bolt 3/8-24 x 1.25 Grade 8 9 10030600 Washer, Lock 3/8 10 140296 Washer, Hardened 11 138497 Blade Mower 13 137645 Shaft Assembly, Mandrel, Vented
(Includes Key Number 6) 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Vented Mower Deck 19 132827 Bolt, Shoulder 21 73680500 Nut 23 137607 Bracket, Mower Defl ector 24 105304X Cap, Sleeve 25 123713X Spring, Torsion, Defl ector 26 110452X Nut, Push 27 106736X428 Shield, Defl ector 28 19111016 Washer 11/32 x 5/8 x 16 Gauge 29 106735X Rod, Hinge 30 173984 Screw Thdrol. 31 129963 Washer, Spacer 32 153532 Pulley, Mandrel 33 178342 Nut, Toplock 36 131494 Pulley, Idler, Flat 40 73680600 Nut, Crownlock 3/8-16 Unc 45 4497H Retainer 53 130840 Brake Assembly 54 178515 Washer, Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer, Retainer
KEY PART NO. NO. DESCRIPTION
67 106932X Knob 68 144200 V-Belt, 42" Mower 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga. 96 74930620 Bolt 3/8-16 x 1-1/4 Mulcher 97 73930600 Nut Centerlock 3/8-16 Unc 107 133502 Spacer Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Hd 3/8-16 x 2-1/2 110 142587 Upstop Deck Front 38" 113 17060512 Screw 5/16-1/ x 3/4 122 131289 Rod, Brake LH 123 169971 Rod, Brake RH 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch Cable 152 172758 Clutch Cable 38"/46" 153 169674 Washer Flat 3/8" Type B 154 169675 Spring Retainer 155 169671 Spring Retention LVR CLTCH CAB 156 169672 Spacer Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
- - 130794 Mandrel Assembly (Includes Hous­ing, Shaft and Shaft Hardware Only
- Pulley Not Included)
- - 170317 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
41
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